Check Points: Boilers Plant, Boiler Checklist

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Quarterly

Annually
Monthly
Sr. # Check Points
Boilers Plant, boiler checklist

1 Check boiler operating pressure and temperature. Stop fuel flow and observe flame failure, ● ● ●
start boiler and observe characteristics of flame.
Check water level control, stop feedwater pump and allow control to stop fuel flow to burner.
2 ● ● ●
Check condition and operation of flame failure detection system.
3 ● ● ●
Check condition and operation of pilot and burner assemblies as well as flame signal strength.
4 ● ● ●
5 Inspect all linkages on combustion air dampers and fuel valves Check for proper setting and ● ● ●
tightness.
6 Check fuel system pressure gauge, pumps, filters, transfer lines and tank, clean/replace filters ● ● ●
as required.

7 Check air blower belts for tightness and minimum slippage, Check packing glands for ● ● ●
compression.
8 Check flue gases adjustments to give optimal flue gas composition. ● ● ●
Check boiler blowdown, verify the bottom, surface and water column blow downs are occurring
9 and are effective. ● ● ●
10 Check condition and operation of pressure gauges and indicators. Clean, replace or calibrate if ● ●
required.
11
Check condition and operation of relief valves, remove and recondition or replace if required.
● ●
12 Inspect all boiler body and insulation for hot spots, damage or leaks. ●
13 Inspect piping system for water/ steam for leaks, defective valves and traps, corroded piping, ●
condition of insulation.
14
Check and clean water and fire sides surfaces ●
15 Clean all electrical terminals, Check electronic controls and replace any defective parts. ●
Boilers Plant, Feed water and Reaeration System checklist

1
Check feed water pumps and motors condition for excessive vibration, overheating and noise. ● ● ●
2 Check proper operation and sequence of feed water pumps as per set point. ● ● ●
3 Check feed water pumps motors three phase volt and amp. ● ● ●
4 Check control panel wiring connections, overload sittings, condition and operation of breakers
and contactors. ● ●
Check condition and operation of all gauges and indicators of the reaeration tank.
5 ● ●
6 Check condition and operation of all valves, safety systems and pressure relief devices. ● ●
7 Check operation and condition of condensate tank auxiliary pumps, valves and indicators if ● ●
available
8 Check exterior and interior of reaeration tank body for damage, corrosion, defects and wear ●
clean if required.
9 Check exterior and interior of condensate tank body for damage, corrosion, defects and wear if ●
available.

Boilers Plant, Water softener and treatment system checklist


1 Check condition of softener , brine tanks and connection for leaks and damage ●
2 Check operation of timer and valve assembly readjust the timer if required ●
3 Check, adjust and clean the chemical feed pumps , tubing, and chemical tanks if available ●
4 Perform water quality test Check water quality for proper chemical balance. ●

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