Technical Manual

Electric-to-Pneumatic (E/P) Transducer

Assembly
P/N 261829
262040
263869
272820
940212
940216

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which National Oilwell Varco
belongs to National-Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited 1200 Cypress Creek Road
purposes only and remains the property of NOV. Reproduction, in whole Cedar Park, Texas 78613
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV.
USA
This document is to be returned to NOV upon request and in any event Phone 512-340-5000
upon completion of the use for which it was loaned. This document and Fax 512-340-5219
the information contained and represented herein is the copyrighted
property of NOV.
© National Oilwell Varco
DOCUMENT NUMBER REV

26-56 B

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 Document number 26-56
Revision B
Page 1 of 44

Revision History

B 01.31.2011 Revised per EC#: 78901-0

08.15.2006 NOV Template Conversion
A 02.06.2004 Released per ER# 42267-15
Rev Date Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

A Initial Release per ER # 42267-15
NOV Template Conversion
B Revision

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Revision B
Page 3 of 44

Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2: Introduction
Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transducer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transducer Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pneumatic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Principles Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 3: Installation
Mounting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Calibration and Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 4: Maintenance
Periodic Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 5: Illustrated Parts Breakdown

Figure and Index Number Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Part Number Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Description Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Units Per Assembly Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Use On Code Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
How To Use The IPB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Group Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Recommended Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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Table of Contents
Appendix A: Vendor Data
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Model Designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Principle of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Supplying Air Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transmission Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Shipping and Restriction Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Air Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Tapped Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Range Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Filter Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Restriction Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Nozzle and Nozzle Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Removing the Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Installing the Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Aligning the Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Removing the Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installing the Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Damping Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Converting a Model 77 to a Model 77-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Illustrated Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Parts List - E/P Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
NOV Part/Number Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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1: General Information

This manual contains installation, operation, maintenance and parts information. Information
in this manual should enable qualified personnel to install, operate and troubleshoot this
system. Every effort has been made to ensure the accuracy of the information contained
herein. National Oilwell Varco (NOV) will not be held liable for errors in this material, or for
consequences arising from misuse of this material.

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the
reader to take specific action to protect personnel from potential injury or lethal conditions.
They may also inform the reader of actions necessary to prevent equipment damage. Please
pay close attention to these advisories

Note: The note symbol indicates that additional information is provided about
the current topics.

Caution: The caution symbol indicates that potential damage to equipment or

injury to personnel exists. Follow instructions explicitly. Extreme care
should be taken when performing operations or procedures preceded by
this caution symbol.

Warning: The warning symbol indicates a definite risk of equipment damage

or danger to personnel. Failure to observe and follow proper
procedures could result in serious or fatal injury to personnel,
significant property loss, or significant equipment damage.

ESD The ESD (Electrostatic Discharge) warning symbol indicates that

Warning: static control precautions are needed.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale.
For component information specific to your application, see the technical drawings included
with your NOV documentation.

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Revision B 1: General Information

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Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.

To avoid injury to personnel or equipment damage, carefully observe requirements

outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

Personnel should wear protective gear during installation, maintenance, and certain
operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
described. NOV recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when following service procedures or
using tools not specifically recommended by NOV.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.

‰ Isolate energy sources before beginning work.

‰ Avoid performing maintenance or repairs while the equipment is in operation.
‰ Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
‰ Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
‰ Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.

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Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

Failure to conduct routine maintenance could result in equipment damage or injury to

personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only
for its intended purpose.

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2: Introduction

This manual contains installation, operation, and maintenance instructions with illustrated
parts breakdown for the electric-to-pneumatic (E/P) transducer assembly distributed by NOV.
Information in this manual is intended for a skilled technician to install, maintain, and repair the
equipment with standard hand tools. A milliAmpere/milliVolt calibrator may be used for
calibrating and testing the E/P transducer assembly. Refer to "General Specifications" and
Appendix A, titled "Vendor Data", for specifications.

Purpose
The E/P transducer converts DC milliAmpere (mA) signals into pneumatic signals for control,
display, or recording purposes. The unit produces 3-15 psig (21-105 kPa) pneumatic output
signals in proportion to input signals over a 0-4mA range.

General Specifications
Input Signal Range 0-4mA

Output Signal Range 3-15 psig (21-105 kPa), full scale

Accuracy ± 1-1/2% of full scale

Operating Temperature Range 0°-140°F (17.8°-60°C)

Instrument quality air; filtered, regulated to 20 psig (~140

Air Supply
kPa)

Air Consumption 0.15 scfm (.07 dm3/s)

Description
Transducer Assembly
The E/P transducer assembly (see Figure 2.1 on page 10) is designed to be installed on
equipment subject to vibration and exposure to hostile environment. The unit includes a
mounting plate or pad, which can be used as required.
On standard models, a two-conductor signal cable must be connected to the terminal board
inside the transducer. On hazardous area models, a two-conductor, intrinsically safe cable is
furnished. Two nylon tubes connect 20 psig (~140 kPa) instrument air supply to the unit and
also interconnect 3-15 psig (21-105 kPa) output signals to receiving instruments or recorders.

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Chapter 5, titled "Illustrated Parts Breakdown" describes the configurations available.

A water-tight seal of the cable is provided by grommets inside the connector through which the
cable passes. A four-inch clearance at the top of the unit will ensure enough space for
interchanging the restriction screw with the shipping screw, before placing the unit into service.
A drain hole in the bottom of the casting drains condensate that may collect in the unit, and
provides E/P transducer venting and pressure equalization.

Figure 2.1: EP Transducer Element Details

1. Restriction Screw (Stamped R) 4. ZERO Adjustment Screw

2. Shipping Screw 5. RANGE Adjustment Screw

3. Exhaust Port 6. 20 PSI SUPPLY Air Input

Transducer Element
The transducer element is an E/P instrument, equipped with tubing fittings, mounted on a
metal plate, or nonmetal pad. The mounting plate or pad enables the transducer to be
attached to a wall or structure. The transducer assembly provides 3-15 psig (21-105 kPa)
pneumatic output signals proportional to 0-4mA input signals generated by an electronics
circuit. Transducer operation requires 20 psig (~140 kPa) instrument quality air supply.
Comprehensive details of the transducer are described in Appendix A, titled "Vendor Data".

Pneumatic Connections
Brass elbow pneumatic connections (20 psig (~140 kPa) air supply and output signal) on the
transducer are supplied. Unit must be connected with 1/4-inch OD nylon tubing.

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Principles Of Operation
The input coil and float attached to a cannon center shaft (moving coil assembly) are free to
move vertically (Figure 2.2). The float, submerged in silicone oil, is sized so that the resultant
buoyant force equals the weight of the moving coil assembly (neutral buoyancy). The viscous
damping of the silicone oil makes the transducer insensitive to shock and vibration.

Figure 2.2: E/P Transducer Cutaway Diagram

Current flowing through the coil reacts with the magnetic field to force the moving coil closer to
the nozzle. The top end of the shaft serves as a nozzle seat that restricts the flow of exhaust
air. Air supplied to the nozzle through a restriction forms a pressure-divided circuit. The nozzle
back-pressure is the output of the transducer. The nozzle forms a column of air that acts on
the nozzle seat to oppose and equal the force produced by the coil. Thus, the force produced
by the coil is continuously balanced by the nozzle back-pressure so that the transducer output
pressure is, at all times, directly proportional to the coil current.
The ZERO adjustment (operating level) is set by varying a spring force on the moving coil
assembly. The RANGE adjustment (span) is set by changing the gap between the magnet and
the end of the range screw. Varying the gap changes the amount of shunting which, in turn,
changes the flux density through the coil. These adjustments are described in detail in
"Calibration" on page 34.

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3: Installation

The electric-to-pneumatic (E/P) transducer assembly should be installed in a location

protected from a hostile environment, but in an area that is also easily accessible for service
and maintenance.
Additionally, the unobstructed routing and connection of pneumatic hoses and electrical cables
should be considered when installing the E/P assembly.
An outline and the dimensions of the transducer are shown in Figure 3.1 on page 14.

Mounting Procedure
Install and connect the transducer assembly by performing the following steps:
1. Ensure the drain hole is open. Mount unit vertically on solid structure using hardware
supplied with unit.
2. After mounting, remove the shipping screw (2, Figure 2.1 on page 10 and Figure 3.1 on
page 14) and interchange with the restriction screw (1) installed on top of the
transducer. Refer to the decal on top of the terminal enclosure on the transducer.
3. Connect the 20 PSI SUPPLY input connection with 1/4-inch OD tubing to regulated,
clean (5 micron) dry, 20 psig (~140 kPa) instrument air supply. Connect at least six feet
of 1/4-inch OD hose or tubing from SIGNAL output connector to pneumatic receiving
device such as an indicator, controller, or recorder.
4. For installation details on air, piping, and wiring, refer to "Installation" on page 30.

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Figure 3.1: E/P Transducer Outline and Dimensional Drawing

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Calibration and Test

The transducer element is calibrated before delivery. If the transducer is not operating
properly, or if a replacement element is installed, then it will need to be calibrated.
The transducer has two calibration adjustments: 1) a ZERO adjustment screw used for
operating level changes, and 2) a RANGE adjustment screw used to trim span. Turning the
ZERO adjustment screw clockwise (right) raises output pressure. Turning the RANGE
adjustment screw clockwise narrows output span. The transducer is calibrated as follows:
1. Connect and apply instrument air to unit’s 20 PSI SUPPLY input connection and connect
0-30 psig (0-210 kPa) pressure test gauge to SIGNAL connection (Figure 3.2).
2. Unscrew cover screws on the terminal enclosure and remove the cover. Connect an
NOV milliAmpere/milliVolt calibrator or equivalent 0-4mA or 10 V signal source to the
transducer. The yellow wire connection on the terminal block is negative; red is positive.
3. With no signal input to the transducer (calibrator SELECTOR switch set to OFF), adjust
the ZERO adjustment screw for 3 psig (21 kPa) indication on test gauge.
4. Increase the signal input to a maximum of 4mA and note the difference between
indications on the test gauge and 15 psig (105 kPa).
5. Using the RANGE adjustment screw, overcorrect the span (15 psig; 105 kPa) by 20% of
the difference noted in step 4.
6. Adjust input signal back to no input and readjust the ZERO adjustment screw to 3 psig
(21 kPa) output.
7. Repeat steps 5 and 6 until the transducer is calibrated for 3-15 psig (21-105 kPa) range.
8. Check for linearity by applying signal inputs of 0, 2, and 4 mA. The output should be
approximately 3, 9, and 15 psig (21, 63 and 105 kPa), respectively.
9. Disconnect 20 psig (~140 kPa) air supply and signal source. Remove the test gauge.
10. For details on transducer calibration and testing, see Appendix A, titled "Vendor Data".

Figure 3.2: E/P Transducer Test Hookup

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4: Maintenance

The transducer and related air supply equipment should be inspected periodically and cleaned
as a form of preventive maintenance. Many problems may be traced to a dirty air supply.
Inspection procedures should include checking filter screens, nozzle, and vents (See Figure
2.2 on page 11). Also, check for loose, worn, damaged or missing parts, and connections.
When required, replace all defective parts. If parts replacement affects unit operation, calibrate
and test unit as described in "Calibration and Test" on page 15.
Along with inspecting, transducer maintenance includes disassembly and cleaning. For more
information beyond what is provided in this chapter, refer to Appendix A, titled "Vendor Data".

Note: Proper transducer operation depends upon having a supply of clean, dry,
filtered, 20 psig (~140 kPa) air pressure. Filters, drains, and regulators in 20 psig (140
kPa) supply line must be regularly serviced to keep moisture, oil, and dirt out of the
system. Periodically blow out the transducer hoses with clean dry air.

Periodic Inspecting
Periodically inspect the outside of the transducer by performing the following steps:
1. Check air nylon tubing (if supplied) for damage, cuts, crushed sections, and insecure
connections at each end.
2. Inspect signal cable (if supplied) for damage, cuts, broken insulation, and loose
connections at source.
3. Check cable connector for crushed and deteriorated internal seals and also for loose
compression nut.
4. Check filter screens in input and output air ports for cleanliness.
5. Inspect transducer for loose mounting.
Inspect the inside of the transducer as follows:
1. Remove cover and check inside terminal enclosure for corrosion or dust.
2. Remove top housing and check filter screens and nozzle for oil or dust.

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Disassembling
The transducer should be disassembled only to the extent necessary for cleaning or replacing
defective parts. If transducer disassembly is necessary, refer to Chapter 5, titled "Illustrated
Parts Breakdown" and Appendix A, titled "Vendor Data" for detailed parts data.
Interunit wiring is shown schematically in Figure 4.1.

Figure 4.1: E/P Transducer Interunit Wiring Diagram

Cleaning
If 20 psig (~140 kPa) air supply is properly serviced and all case seals are intact, the
transducer assembly should require no cleaning. The transducer case is slightly pressurized
by air venting from the transducer. This normally prevents entry of dirt or other foreign
material. When necessary, use Freon TF solvent (manufactured by DuPont) to clean all parts
of the unit.

Troubleshooting
For information on isolating, correcting, and solving problems that may arise during operating
or testing the transducer, refer to Appendix A, titled "Vendor Data", and supporting text.
After repairing or replacing a part, the unit should be calibrated and tested (refer to "Calibration
and Test" on page 15) before it is returned to service.

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5: Illustrated Parts Breakdown

This illustrated parts breakdown (IPB) includes detailed or exploded views accompanied by a
group assembly parts list keyed to the index numbers on the illustrations. Each assembly is
listed in its order of disassembly. The columns of the parts lists are discussed herein.

Figure and Index Number Column

In this column, the digit(s) preceding the dash refer to the figure in the parts breakdown on
which a part or assembly is illustrated. Digit(s) following the dash are the figure numbers for
the parts. An asterisk(*) following dash indicates the part is not illustrated.

Part Number Column

This column lists NOV part numbers, part numbers of suppliers to NOV, and also standard
items. Part numbers are used exclusively to identify parts. The entry STD HDWE in this
column means hardware, without an assigned part number, and available from normal
commercial sources. Information for purchase of these items is contained in the
DESCRIPTION column.

Description Column
This column lists each assembly, its attaching parts (AP), and detail parts of the assembly
indented to show their relationship to the assembly. Where vendor-supplied parts are used by
NOV, the manufacturers' names are included in this column. Parts identified with AP are
attaching parts for items and assemblies.
Where it is impractical to show completely all detail parts of any subassembly in one
illustration , the subassembly is illustrated completely assembled in this illustration with
another separate view of the subassembly provided. A notation in parentheses following the
part description, a cross refers the subassembly to its illustration. A notation in parentheses
following the description of the part on the subassembly view refers to the figure and index
number of the subassembly on the next higher assembly (NHA) illustration.
Listed parts are indented to indicate item relationship of next higher assembly. The description
of each assembly is followed in the list (except for attaching parts) by its detail parts indented
one column to the right. To determine the next higher assembly of a part or assembly, note the
column in which the first word of the nomenclature appears. The first item directly above which
appears one column to the left (except for attaching parts) is the NHA.

Units Per Assembly Column

This column lists the number of units required for one NHA. The quantities specified, therefore,
are not necessarily the total number used per installation or end item. AR denotes that parts
should be selected as required.
The term REF denotes parts that are listed for reference purposes. Units per assembly for
other REF items are shown on the appropriate figures referenced in the Description column.
NP denotes parts which are not procurable.

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Use On Code Column

Code letters in this column show variations in parts on two or more similar assemblies. Parts
peculiar to a particular assembly are identified by the same code letter as the main assembly,
while common parts are uncoded.

How To Use The IPB

If the part number is known, locate its illustration and description of the part in the "Group
Assembly Parts List" on page 22 using the figure and index number.
If the item part number is unknown, find the illustration and locate the figure and breakdown on
which the part appears. Identify the part on the illustration and use its figure and index number
to find the part number and description in the "Group Assembly Parts List" on page 22.

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Figure 5.1: E/P Transducer Assembly

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Group Assembly Parts List

Figure & Part Description Units Use on
Index No. Number per Code
Assy

Transducer Assy, R/P, basic with 1/4” fittings

261829-101 A
for plastic tubing (archived: replaced by -103)

Transducer Assy, E/P, basic with 5/8 by 45°

261829-102 B
flared fitting (archived)

Transducer Assy, E/P, basic with 1/4” fittings

261829-103 C
and 50’ (15m) plastic tubing, replaces -101

Transducer Assy, E/P, basic with 1/4” fittings

261829-104 D
and 50’ (15m) plastic tubing (archived)

Transducer Assy, E/P, basic with 1/4” fittings

263869-101 for plastic tubing, 8.8V AC (min) input for 15 F
psi output, bridge rectifier pcb

Transducer Assy, E/P, basic with 1/4” fittings

263869-102 for plastic tubing, 5.0V AC (min) input for 15 G
psi output, voltage doubler pcb)

Transducer Assy, E/P, same as -102 plus 25’

263869-103 cable (SJO, 18 AWG, 300V, 3-conductor, 3- H
pin connector) (archived)

Transducer Assy, E/P, intrinsically safe, basic

272820-101 I
with 1/4” fittings for plastic tubing (archived)

Transducer Assy, E/P, intrinsically safe, same

272820-102 J
as -101 & -103 plus SJEO connecting cable

Transducer Assy, E/P, intrinsically safe, no

272820-103 J
cable, replaces -101

Transducer Assy, E/P, intrinsically safe, plus

272820-104 J
Exane connecting cable

Transducer Assy, E/P, intrinsically safe, no

272820-105 J
cable

Transducer Assy, E/P, basic with 1/4” fittings

262040-101 for plastic tubing, mounting pad and mounting K
hardware

5-2-1 STD HDWE Nut, Hex, 1/4-20 sst 2 A thru J

-2 STD HDWE Bolt, Hex, 1/4-20 x 1.00 1g sst 2 A thru J

-3 999310-010 Washer, flat, .250 sst 2 A thru J

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Figure & Part Description Units Use on

Index No. Number per Code
Assy

-4 261828 Plate, Mounting 1 A thru J

-5 STD HDWE Screw, Flat hd 82°, 1/4-20 x 0.50 1g, sst (AP) 2 A thru J

-6 262053 Pad, Mounting 1 K

-7 262056 Insulator 1 K

-8 STD HDWE Screw, Fil hd, 1/4-20 x 0.625 1g sst (AP) 2 K

-9 STD Washer, Flat, 1/4 sst (AP) 2 K

-11 270175-303 Decal (20 PSI supply) 1 A thru J

-12 270175-305 Decal (Signal) 1 A thru J

-18 STD HDWE Screw, Drive, 3-32 x 0.188 1g, sst (AP) 4 F thru J

-19 263830 Tube, Vent 1 H

A, C
-20 968638-002 Elbow, Male, for nylon tube 2
thru J

-21 968643-007 Elbow, Male, flared 2 B

-22 989515-014 Seal, Protective 2 A thru J

A thru
-23 955701-006 Connector, Electrical Cable 1
C

-24 955701-007 Connector, Electrical Cable 1 D

-25 263827-102 Cable Assy, Electrical 1 H

-26 272802-105 Cable, Assy, Electrical 1 J

-27 996852 Insuliner 1 K

C thru
-28* 970615-003 Tubing, 1/4”, nylon 50’
E

C thru
-29* 968678-003 Tee, Nylon tube, 1/4” brass 1
E

C thru
-30* 970135-003 Nut, brass 4
E

C thru
-31* 970129-001 Sleeve, Nylon 4
E

-32 263873-101 Printed Circuit Board, Bridge rectifier 1 F

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Figure & Part Description Units Use on

Index No. Number per Code
Assy

-33 263865-101 Printed Circuit Board, Voltage doubler 1 G, H

F thru
-34 999200-051 Spacer, Hex (AP) 2
H

F thru
-35 STD HDWE Set screw, Soc hd, 5-40 x 0.75 lg, sst (AP) 2
H

F thru
-36 STD HDWE Screw, Bdg hd, 5-40 x 0.25 lg, sst (AP) 2
H

F thru
-37 999310-003 Washer, Flat, No. 3 sst (AP) 2
H

F thru
-38 STD HDWE Lockwasher, Split, No. 5 sst (AP) 2
H

-39 999269-003 Washer, External tooth, No. 8 sst 1 E

-40 999269-004 Washer, External tooth, No. 10 sst 1 H, J

A thru
-41 940212-101 Transducer Element, E/P 1
H, K

-42 940216-101 Transducer Element, E/P, instrinsically safe 1 I, J

* Not Illustrated

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Recommended Spare Parts List

Figure and Moore NOV Part No. Description Rcm’d Qty
Index No. Part No.

3 7115-44 974502-015 Retaining Washer 2

4 7115-43 974502-014 Filter Screen 2

5 2938-5 940212-036 O-Ring 2

8 10660-160 940212-027 Insulator 1

9 10660-225 940212-028 Washer 2

10 10660-151 940212-019 Spring 2

11 12334-62 940212-022 Retainer Ring 1

12 12334-20 940212-011 Coil Assy 1

14 10660-132 940212-013 Gasket 1

17 12352-1 940212-029 Cotter 1

22 2938-18 940212-033 O-Ring 1

30 12349-1 940212-023 Nylon Ball 1

For Moore Drawing No. 12334-38, see "NOV Part/Number Conversion" on page 44.

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A:Vendor Data

General Description
The Model Series 77 electric-to-pneumatic (E/P) transducer transmits a pneumatic output
signal which is proportional to a DC milliAmpere (mA) input. Standard input/output ranges are
listed under model designation.
The transducers with direct acting outputs drive downscale upon input signal failure. The
optional "reverse acting output" drives upscale upon input signal failure.
The transducer housing has a drain hole for the coil cavity. This provides a discharge path for
water or oil vapors that may be accidentally entrained in the air supply. The drain prevents
flooding of the housing and reduces corrosion caused by these undesirable supply conditions.
An air purge of the transducer's terminal enclosure can be achieved by plugging the drain hole
and redirecting the transducer's exhaust into the terminal enclosure. This makes the
transducer suitable for use in corrosive atmospheres.

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Model Designation
77 - 16 R

E/P Transducer Designation

Input/Output Range

Dash No. Input Output

3 1 to 5 mA 3 to 15 psig
8 4 to 20 mA 3 to 27 psig
15 4 to 20 mA 3 to 15 psig
40 10 to 50 mA 3 to 15 psig

Options
A - Factory calibrated 0 to 4 mA in, and 3 to 15
psig out. (Model 77-3 only)
C - Trimpot (4k) in series with transducer coil.
(Available only on Model 77-16)
E - Tapped exhaust.
R - Reverse acting output.
(e.g. 4 mA = 15 psig; 20 mA - 3 psig)
General Specifications
Supply Pressure: 20 psig ± 2 psi
20 psig for 3 to 27 psig output
Input/Output Data: (table)
*The zero adjustment can shift the span up or down for non-standard input ranges (see ZERO
Adjustment specification below).
Output Capacity: ¼ scfm.
Electrical Connections: Terminal block and ½-inch conduit connection.
Pneumatic Connections: ¼-inch NPT.
Calibration Accuracy: ± 0.25% of span.
Zero Adjustment: Approximately +40% to -20% of span.
Ambient Temperature Limits: -40° to +180°F.

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Principle of Operations
The input coil and the float are attached to a common center shaft and make up what is
referred to as the moving coil assembly. This assembly is free to move vertically. The float is
submerged in silicone fluid and is sized so that the resultant buoyant force equals the weight of
the moving coil assembly. This puts the moving coil assembly into a state of neutral buoyancy,
which, together with the viscous damping of the silicone fluid, makes the transducer
insensitive to shock and vibration.
A permanent magnet provides a magnetic field which passes through the input coil. Current
flowing through the coil reacts with the magnetic field to force the moving coil assembly closer
to the nozzle. The top end of the common center shaft serves as a nozzle seat which restricts
the flow of air exhausting from the nozzle.
Air is supplied to the nozzle through a restriction, both of which form a pressure-divided circuit.
The pressure in the nozzle (back-pressure) varies according to the restrictive effect imposed
by the nozzle seat. The nozzle back-pressure is the output of the transducer.
Restriction

Purge Screw
Vent

Nozzle

Pole Input Coil

Piece Range
Adjustment
Magnet Drain Hole

Terminals
Zero
Adjustment

Silicone Oil Float

Figure A.1: Schematic

The nozzle forms a column of air which has a diameter equal to the nozzle diameter. This
column of air acts on the nozzle seat to oppose and equal the force produced by the coil. The
pressure of this column of air (nozzle back-pressure) is determined by the upward force of the
moving coil assembly divided by the area of the column of air (i.e. the area of the nozzle).

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Thus, the force produced by the coil is continuously balanced by the nozzle back-pressure so
that the transducer output is, at all times, directly proportional to the coil current.
The Zero adjustment is accomplished by varying a spring force on the moving coil assembly.
The Range adjustment is accomplished by changing the gap between the permanent magnet
and the end of the range adjustment screw. This screw shunts a portion of the magnetic field.
Varying the gap changes the amount of shunting which, in turn, changes the flux density
through the coil.

Installation
Figure A.2 provides information on dimension outlines, mounting hole locations, electrical
access, and pneumatic connections.
Restriction screw-interchange
1/4 Pipe Tap Conn. for Dry with shipping screw before
Filtered & Regulated operating
Air Supply Shipping screw
3-15/32
5
1/4 Pipe Tap Conn.
for Output 1-27/32 3-9/16 Access cover for
elect. conn. terms
red wire: (+) conn.
3-3/4

yellow wire: (-) conn.

3-5/64

2-25/32
7-11/32

Access to range adj.

Range
(2) 1/4-20x7/18
Deep Blind Zero Zero adj. screw
Tapped Holes
for Mounting
1/2 conduit conn.
Oil Sump for electrical leads
Cover
1-15/32 2-1/4
Note: Clearance of at least 5” above the
top must be left when mounting this
instrument to permit removal of
shipping screw and top cap.

Figure A.2: E/P and Mounting Bracket

Mounting
For mounting instructions, see "Mounting Procedure" on page 13 and Figure 3.1 on page 14.

Supplying Air Source

The source should provide clean, dry and oil-free air. Refer to Instrument Society of America's
"Quality Standard for Instrument Air" (ISA-S7.3). The recommended supply pressure is 20
psig, with an 18-psig minimum and a 35-psig maximum. The recommended supply for a 3 to
27 psig output is 30 psig, with a maximum of 35 psig.

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Piping
The supply (IN) and output (OUT) connections on the E/P transducer are ¼-inch NPT.
Quarter-inch OD tubing is recommended for piping to the transducer.
Be sure to blow out all piping before connections are made. Also ensure that pipe sealant is
used sparingly, and then only on the male threads of the tube fittings.
Confirm that there are no leaks, especially in the output. Leak-test all fittings and tube
connections.

Transmission Distance
If the installation requires the transducer to transmit its output pressure to distances over 50
feet, a Moore Model 61F 1:1 Booster Relay may be required. Use of the booster relay depends
on the frequency response requirements of the system. If a booster relay is used, it should be
connected to the transducer output with a minimum of 2 to 3 feet of ¼-inch OD tubing.
Oscillations may occur if a readout device is close-coupled to the transducer output. If this is
the case, add volume by increasing the length of the output tubing, or by adding volume (i.e. a
small filter housing) to the output.

Shipping and Restriction Screws

The E/P transducer has a shipping screw in the center of the top housing to protect the
transducer's nozzle during shipment. A restriction screw (stamped R) is located just behind the
shipping screw. These two screws must be interchanged before placing the instrument into
operation. Turn the restriction screw in tightly for proper operation.

Note: If the instrument is to be moved to another location, return the shipping and
restriction screws to their original positions to protect the transducer nozzle.

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Wiring
Electrical connections are made on the terminal block located in the terminal enclosure. Figure
A.2 on page 30 locates the terminal access cover and the ½-inch conduit connection for the
input wiring. Figure A.3 identifies the wiring connections.
For an E/P transducer with the optional reverse acting output (e.g. Model 77-16R), the input
wiring must be connected positive to negative and negative to positive.

Yellow wire
(-) connection

Red wire
(+) connection

Gnd. Screw

(+) Input
connection
(-) Input
connection

Zero adj.
screw 1/2 Conduit
connection
Figure A.3: Electrical Connections

The recommended wire size is #16 AWG stranded copper, with a minimum size of #18 AWG.
Use insulated, crimp-on wire terminals for #6 screws. Ring or locking fork terminals should be
used, especially if two wires are to be connected under the same screw.

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Air Purge
The transducer's exhaust can be utilized for a purge of the terminal enclosure. Move the purge
screw from the exhaust port immediately above the terminal block to the exhaust port at the
top housing, and install a #10-32 x ¼ screw in the drain hole. The drain hole is located on the
right-hand surface of the transducer housing as viewed from the front of the transducer. It is
opposite from, and in-line with, the range adjustment on the left-hand surface.

Note: At least one of the exhaust ports or the drain hole must be unplugged at all
times. The transducer's output will climb to supply pressure if both exhaust ports and
the drain hole are plugged.

Tapped Exhaust
An E/P transducer with the tapped exhaust option provides the capability to pipe its exhaust
flow away from the vicinity of the transducer. This is an important option when other gases,
instead of air, are used for the supply.
As shipped from the factory, sealing screws are installed in the drain hole and the two normal
exhaust ports.

Do not use the drain feature with the tapped exhaust option.
Drain hole is a discharge path for the transducer's exhaust.

The tapped exhaust connection is 1/8-inch NPT. It is located on the top surface of the
transducer's top housing. The restriction and shipping screws are also located on this surface.

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Calibration
Preparation
The following equipment is required to calibrate the transducer. For any instrument, the test
equipment used for calibration should be at least twice as accurate as the instrument being
calibrated.
‰ Adjustable milliAmpere (mA) source.
‰ Digital multimeter: accurate to 0.1% of reading.
‰ Test gauge: 0-15 psig range (0-30 psig for 3 to 27 psig output); 0.02 psi per division.
Accurate to 0.06% of full scale.
Position the transducer upright and vertical, or within 10° of vertical. If the transducer was lying
on its side, allow approximately 15 minutes before attempting a final calibration. This allows all
of the transducer's viscous damping fluid to collect at the bottom of the transducer.
The restriction screw (stamped R) must be installed in its operating position. An instruction
label on the transducer explains what to do.
Adjust the supply air source to the specified value and connect it to the transducer's IN support
(see Figure A.2 on page 30).
Connect the test equipment to the transducer. See Figure A.2 on page 30 and Figure A.3 on
page 32 for pneumatic and electric connections.

Procedure
The transducer has two calibration adjustments: ZERO and RANGE. These are identified on
the transducer and by Figure A.2 on page 30.
The ZERO Adjustment screw changes the operating level. Turning it clockwise (right) raises
the output pressure.
The RANGE adjustment screw is used to trim the span. The RANGE screw provides a limited
amount of adjustment; approximately ± 2% of span. Because of this limitation, it is important to
use an accurate milliameter.
1. Set the mA source to the starting point value for the input signal range (e.g. 4 mA for a 4
to 20 mA range) and adjust the transducer's ZERO for a 3 psig output.
2. Set the mA source to the full-scale value for the signal range (e.g. 20 mA for a 4 to 20
mA range) and adjust the transducer's RANGE for a 15 psig output - Model 77-8 is
adjusted for a 27 psig output.
3. The ZERO and RANGE adjustments interact. Repeat steps 1 and 2 until the calibration
end points are correct.
Range Change
The range of the transducer is changed by installing a different coil assembly. Refer to the
table titled "Parts List - E/P Transducer" on page 42, and the end of this appendix, for the coil
assembly part numbers.
Use the procedures in the next Maintenance section to remove, install, and align the coil.

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Maintenance
As with most pneumatic instruments, a clean, dry and oil-free supply air is recommended for
the E/P transducer. Refer to the Instrument Society of America's Quality Standard for
Instrument Air (ISA S7.3).
Providing an instrument air filter for the supply air system will prevent most difficulties arising
from a dirty air supply. A periodic check of the filter element and regular blow-down of the filter
dripwell is recommended.

Cleaning
The transducer's filter screens, restriction screw, nozzle and nozzle seat may be cleaned
without unmounting the transducer.
When the transducer's top housing is removed, care must be taken to prevent metal chips, dirt,
etc. from getting into the coil chamber. These foreign objects can interfere with coil movement
or change the magnetic field.

Filter Screens
There is a filter screen in the supply (IN) and output (OUT) ports.
Disconnect the tubing and remove the tube fittings.
Remove the four screws from the top housing and remove it by pulling straight up.
Blow the screens down in a reverse direction. This can be done by removing the restriction
screw, covering the nozzle opening and blowing air into the port from which the restriction
screw was removed. If the dirt is still not dislodged, loosen it mechanically or chemically and
repeat the blow down procedure.
The screens are retained by a fiber washer. If a screen is to be removed, have additional
washers on hand.
If the mesh of a screen is damaged, it should be replaced. When installing a screen, it should
be firmly retained at the bottom of its port by a fiber washer.

Restriction Screw
Remove the restriction screw (stamped R) from the top-center of the transducer. The
restriction is accessible from the screw tip. Cleaning with a solvent is usually sufficient. If
needed, run a .021 in. drill blank through the restriction until it is visible in the cross drilled hole.

Nozzle and Nozzle Seat

The nozzle is part of the top housing. The nozzle seat is in the transducer housing; the seat is
the top end of the center shaft.
Disconnect the tubing and remove the four screws from the top housing. Remove the top
housing by pulling it straight up.
Clean the nozzle and nozzle seat by wiping with a dry cloth or a solvent dampened cloth. Do
not use abrasive cleaning agents. The important parts of the nozzle to clean are its inner
diameter surfaces, and the sharp edge of its face.

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Removing the Coil

When the transducer's top housing is removed, care must be taken to prevent metal chips, dirt,
etc. from getting into the coil chamber. These foreign objects can interfere with coil movement
or change the magnetic field.
Refer to "Parts List - E/P Transducer" on page 42, and perform the following steps:
1. Remove the top housing.
2. Remove the brass clamping plate which is held in place with a single screw.
3. Remove the two Teflon Washers.
4. Slide the bowed "E" retaining ring off the shaft.

Note: To prevent bending of the center shaft, support it while removing the retaining
ring.

5. The coil can now be removed by gently lifting it off the center shaft.
Installing the Coil
Steps 1 to 3 of this procedure are use for installing and aligning the leaf springs on the coil.
If a replacement coil is to be installed, remove the leaf springs and insulator strip from the old
coil, and install them on the new coil. If there are signs of corrosion, new leaf springs, screws,
lockwashers, and an insulator strip should be installed.
Refer to "Parts List - E/P Transducer" on page 42, and perform the following steps:
1. Position the leaf springs on the coil so that the steel segment at the end of each spring is
on the copper leaf. Attach the leaf springs and insulator strip to the coil. Do not tighten
the screws.
2. Position the leaf springs parallel to each other, perpendicular to the insulator strip and
equidistant from the center of the coil.
3. Tighten the leaf springs to the coil without changing their aligned position.

Note: The coil and coil chamber must be free of metal chips, dirt and corrosion before
installing the coil.

4. Lower the coil onto the center shaft and, at that same time, guide the leaf springs onto
the contact posts.
5. Install the bowed "E" retaining ring on the center shaft, bowed center up.
6. Install the Teflon washers (small diameter up), clamping plate and clamping plate screw.
Do not tighten the screw at this time; it must be loose until the coil is aligned. Refer to the
following procedure.

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Aligning the Coil

The coil must be centered so that it does not rub against the transducer housing or the pole
piece under the coil. It must also be positioned so that the leaf springs do no buckle or snap.
Make three, cardboard or paper shims - .013” thick, 1-1/2” long, and 3/8” wide. These can be
made from a matchbook cover.
Refer to Figure A.4 and perform the following steps:
1. If not already accomplished, loosen the spring clamping plate screw and check the leaf
spring alignment, as per steps 1-3 under "Installing the Coil" on page 36.
2. Insert the shims between the coil and the housing at the points shown in Figure A.4.
Insert the shims until their ends are flush with the top surface of the housing. Then, raise
the coil to a higher point on the shims by pulling the center shaft up.
3. Rotate the coil on the center shaft so that the leaf springs are perpendicular to the
clamping plate and equidistant from the center shaft.
4. Tighten the clamping screw. DO NOT retighten the leaf spring screws.
5. Remove the shims.
6. Move the coil up and down via the center shaft. Treat the center shaft as though it were
a feeler gauge being used to check a point gap. The coil must not rub against the
housing or the pole piece, and the leaf springs must not buckle or snap.

Spring
clamping
screw

Position
of shims
Figure A.4: Coil Alignment

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Removing the Float

Refer to "Parts List - E/P Transducer" on page 42, and perform the following steps:
1. Invert the transducer.
2. Remove the bottom plate. Keep the transducer inverted to prevent spilling of the silicone
fluid. If the fluid is spilled, it must be replaced. Refer to "Damping Fluid".
3. Gently push the float downward and remove its retaining cotter. The float can now be
lifted out.
4. Lift the float positioning spring off of the center shaft.
Installing the Float
Installation is the reverse of removal. A new gasket is recommended and the bottom plate
must be tightened securely.

Note: All traces of silicone fluid must be wiped from the bottom plate, both sides of the
gasket, and the bottom surface of the housing. Otherwise, the fluid will seep past the
gasket regardless of how much the screws are tightened.
Check the amount of fluid at the bottom chamber before installing the gasket and plate. Refer
to "Damping Fluid" that follows.

Damping Fluid
The bottom chamber contains 43 c.c. of Dow-Corning DC-200 silicone fluid, 200 centistokes
viscosity. Small bottles of this fluid (enough for a little more than one complete fill) are available
from Moor Products Co. The part number of this bottle is 12334-43.
To check the fluid depth, invert the transducer, remove the bottom plate, and insert a 6-inch
pocket scale between the float and the housing. Allow the scale to bottom in the housing. Fluid
depth should be approximately ¾ inch.
Before installing the gasket and bottom plate, refer to the note under "Installing the Float".

Figure A.5: Conversion Parts

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Troubleshooting
Refer to the problem analysis table as an aid for troubleshooting the transducer. The table
assumes that the input signal is present and the signal source is functioning and calibrated.
The symptoms and causes in the table are arranged from most to least common.

Shipping screw not in its

stored position

Inadequate or no supply air

Leak in output line or fittings

Input leads reversed

Inadequate volume in output

Transducer Zero out of

adjustment

Loose input leads

Clogged filter screen

Misaligned coil

Foreign object interfering with

coil movement

Blocked exhaust port

Shorted or open coil

*Loss of silicone fluid

**Weakened permanent
magnet

Note:
* Does not occur unless the bottom cover has been loosened or removed and
maintenance has been performed.
** Does not occur unless the transducer has sustained a significant jolt either from
being dropped or hammered upon.

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Converting a Model 77 to a Model 77-R

This conversion makes the transducer have a reverse acting output (e.g. 4mA = 15 psig and
20mA = 3psig).
Parts needed for conversion:
‰ (1)#12642-4, Spring
‰ (1)#10660-132, Gasket
‰ (1)#10660-282, Bottom Cover
‰ (1)#12330-95, Tag
Refer to Figure A.5 on page 38 and to the parts list at the rear of this instruction, and perform
the following steps:
1. Invert the transducer.
2. Remove the bottom plate. Keep the transducer inverted to prevent spilling of the silicone
fluid. If the fluid is spilled it must be replaced. Refer to "Damping Fluid" on page 38.
3. Wipe all traces of silicone fluid from the bottom plate, both sides of the gasket, and the
bottom surface of the housing.
4. Place spring #12624-4 securely in groove of bottom cover #10660-282.
5. Replace gasket #10660-132.
6. Install bottom cover and spring, and tighten securely.
7. Turn the transducer right side up. Strike the lower end of the housing with a plastic
hammer to center the spring on the float.
8. Attach paper tag #12330-95 to the transducer.
9. Calibrate the transducer. The variation to the normal calibration procedure is that the
ZERO adjustment is used to achieve a 15 psig output, and the RANGE adjustment is
used to achieve a 3 psig output. Also, the polarity of the input signal leads must be
reversed.

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 Document number 26-56
A: Vendor Data
Revision B
Page 41 of 44

Illustrated Parts

Figure A.6: Illustrated Parts

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Parts List - E/P Transducer

Model Span B/M No. Coil Assy Coil Stamped

77-3 4MA 12334S12 *12334-20 A

77-3A 4MA 12334-30S2 *12334-20 A
77-16 16MA 12392S7 *12392-2 B
77-16C 16MA 12392-5N8 *12392-2 B
77-40 40MA 12451S11 *12451-2 C
77-8 16MA 12624S9 *12725-7 G
--- 16MA 12392-7S4 *12392-2 B

*Recommended on-hand spare parts. Always specify Range, Serial No., or other Nameplate
Information when ordering spare parts.

Item No. Part No. Description Req’d

1 12334-15 Shipping Screw (Replace w/Items 5 &6) 1

2 12334-70 Top Housing (Incl. Items 3&4) 1
*3 7115-44 Retaining Washer 2
*4 7115-43 Filter Screen 2
*5 2938-5 “O” Ring 1
6 10660-44 Restriction Screw 1
7 10660-211 Clamping Plate 1
*8 10660-160 Insulator 1
*9 10660-225 Washer 2
*10 10660-151 Leaf Spring 2
*11 12334-62 Bowed “E” Ring 1
*12 Coiled Assembly (see Table) 1
13a 10660-131 Bottom Cover 1
13b 10660-282 Bottom Cover (reverse action only) 1
*14 10660-132 Gasket 1
15 12624-4 Spring (reverse action only) 1
16 12334-61 Center Rod 1
*17 12352-1 Cotter 1
18 12334-30 Float 1
19 2419-21 Spring 1
20 10660-95 Flex Plug 1

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Item No. Part No. Description Req’d

21 10660-97 Range Adjusting Screw 1

*22 2938-18 “O” Ring 1
Terminal Box Cover (omitted when using B/M 12392-7S2
23 12334-65 1
converter)
24 10180-10 Terminal Block 1
25 12000-15 Potentiometer Board (mod 77-16C only) 1
26 2900-23 Sealing Screw 1
27 10660-191 Retaining Washer 1
28 12334-59 Zero Screw 1
*29 2938-5 “O” Ring 1
*30 12349-1 Nylon Ball 1
31 12334-28 Housing Assembly (incl. items 21, 22, 26-30) 1
*32 12334-43 Dow Corning 200 Fluid (not shown) 1
33 12330-100 Wall Mounting Kit (optional, not shown)
34 Screw #10-32 x 3/8 Lg. Fil. Hd. Screw (grounding screw not shown)
Code Hardware
BGE #5-40 x 3/8” Lg. Rd. Hd. Screw 2
BGG #5-40 x 1/2” Lg. Rd. Hd. Screw (mod. 77-16C only) 2
BTI #10-32 x 5/8” Lg. Rd. Hd. Screw 4
CDA #2-56 x 1/8” Lg. Fil. Hd. Screw 2
*CDAD #2-56 x 1/8” Lg. Fil. Hd. Screw, Brass 2
CKP 1/4-20 x 1-1/4” Lg. Fil. Hd. Screw 4
FKG 1/4-20 x 1/2” Lg. Soc. Hd. Screw 4
GHH #4-40 x 7/16” Lg. Bind. Hd. Screw (2 used with mod. 77-16C) 1
*NIB #8-32 x 3/16” Lg. Cup Pt. Soc. Set Screw 1
WDA #2 Lockwasher 2
WDAB #2 Lockwasher Phos. Bronze 2
WKA 1/4 Lockwasher 8
WTA #10 Lockwasher 4

*Recommended on-hand spare parts. Always specify Range, Serial No., or other Nameplate
information when ordering spare parts.

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NOV Part/Number Conversion

Moore DWG Moore Part No. NOV Part No. Description
12334-38 No.
1 12334-15 940212-020 Shipping Screw (Replace w/Items 5 &6)
2 12334-70 940212-039 Top Housing (Incl. Items 3&4)
3 7115-44 974504-015 Retaining Washer
4 7115-43 974502-014 Filter Screen
5 2938-5 940212-036 O-Ring
6 10660-44 940212-018 Restriction Screw
7 10660-211 940212-015 Clamping Plate
8 10660-160 940212-027 Insulator
9 10660-225 940212-028 Washer
10 10660-151 940212-019 Spring
11 12334-62 940121-022 Retainer Ring
12 Coiled Assembly (see Table)
13a 10660-131 940212-012 Bottom Cover
13b 10660-282 — Bottom Cover (reverse action only)
14 10660-132 940212-013 Gasket
15 12624-4 940212-9046 Spring (reverse action only)
16 12334-61 940212-021 Center Rod
17 12352-1 940212-029 Cotter
18 12334-30 940212-030 Float
19 2419-21 940212-031 Spring
20 10660-95 940212-026 Flex Plug
21 10660-97 940212-032 Range Adjusting Screw
22 2938-18 940212-033 O-Ring
23 12334-65 940212-016 Terminal Box Cover (omitted for B/M 12392-7S2 converter)
24 10180-10 940212-017 Terminal Strip
25 12000-15 — Potentiometer Board (mod 77-16C only)
26 2900-23 940212-034 Sealing Screw
27 10660-191 940212-014 Retaining Washer
28 12334-59 940212-035 Zero Screw
29 2938-5 940212-036 O-Ring
30 12349-1 940212-023 Nylon Ball
31 12334-28 Housing Assembly (incl. items 21, 22, 26-30)
32 12334-43 — Dow Corning 200 Fluid (not shown)
33 12330-100 — Wall Mounting Kit (optional, not shown)
34 Screw #10-32 x 3/8 Lg. Fil. Hd. Screw (grounding screw not shown)

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