Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

Sample: Detailed Report

Refinery Expansion

SIL verification detailed Report

Annex I

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0 27/01/2020 First review AHT AHT JB
Rev. Date Description Prepared Reviewed Approved

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: SIF-2
Required Achieved Achieved Achieved PFDavg MTTFS (years)
SIL-1 SIL SIL-1 PFDavg SIL-2 sensor SIL-1 5,77E-04 836
20 RRF 373 Arch. C. SIL-1 logic solver SIL-3 1,67E-04 207
Route 1H PFDavg 2,68E-03 SC SIL-2 actuator SIL-2 1,94E-03 74
10 MTTFS (y) 51 other -- -- --

High High Tank Level on LT-1 closes feed valves XV-1A/B [1oo2]. Out of range sensor diagnostics in PLC (see main document)

Factors for Maintenance Capability:

Cpt=1 TI=1

LOGIC SOLVER
ESD-1 XV-1A
1oo1 1oo2 Output
LT-1 1oo2D
Input Input Output
voting Safety PLC voting XV-1B
group Model: Generic group Output

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: SIF-2

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
sensor LT-1 1oo1 5,77E-04 3 0 2 1 836
sen_part transmitter -- -- 3 -- --
sen_part process -- -- -- --
sen_part interface -- -- 2 -- --
logicsolver ESD-1 1oo2D 1,67E-04 3 1 3 3 207

actuator XV-1 1oo2 1,94E-03 2 1 3 2 74

act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part isolator -- -- 3 -- --

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

sensor LT-1 1oo1 95% 1,0 15 48 24
sen_part transmitter --
sen_part process --
sen_part interface --
logicsolver ESD-1 1oo2D 99% 4,0 15 2% 48 24

actuator XV-1 1oo2 73% 1,0 15 10% 0 24

act_part valve --
act_part actuator --
act_part solenoid --
act_part isolator --

Subsystem Tags Logic SD SU DD DU Type SFF

sensor LT-1 1oo1 53 84 377 77 B 87,0%
sen_part transmitter -- 24 84 234 32 B 91,4%
sen_part process -- 0 0 0 0 A 0,0%
sen_part interface -- 29 0 143 45 A 79,4%
logicsolver ESD-1 1oo2D 11756 130 3872 244 B 98,5%

actuator XV-1 1oo2 0 808 0 819 A 49,7%

act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 178 0 189 A 48,5%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part isolator -- 0 114 0 0 A 100,0%

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M4-PT-2312-06
Required Achieved Achieved Achieved PFDavg MTTFS (years)
SIL-2 SIL SIL-2 PFDavg SIL-2 sensor SIL-2 5,25E-05 3866
200 RRF 462 Arch. C. SIL-2 logic solver SIL-3 1,73E-04 201
Route 1H PFDavg 2,16E-03 SC SIL-3 actuator SIL-2 1,94E-03 74
10 MTTFS (y) 54 other -- -- --

High High Pressure on PT-6A/B/C [2oo3] closes feed valves XV-6A/B Out of range sensor diagnostics in PLC (see main document)
[1oo2]

Factors for Maintenance Capability:

Cpt=1 TI=1

PT-6A
Input LOGIC SOLVER
ESD-1 XV-6A
2oo3 1oo2 Output
PT-6B 1oo2D
Input Input Output
voting Safety PLC voting XV-6B
group Model: Generic group Output
PT-6C
Input

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M4-PT-2312-06

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
sensor PT-6 2oo3 5,25E-05 4 1 3 2 3.866
sen_part transmitter -- -- 3 -- --
sen_part seal -- -- 3 -- --

logicsolver ESD-1 1oo2D 1,73E-04 3 1 3 3 201

actuator XV-6 1oo2 1,94E-03 2 1 3 2 74

act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part isolator -- -- 3 -- --

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

sensor PT-6 2oo3 94% 1,0 15 5% 48 24
sen_part transmitter --
sen_part seal --

logicsolver ESD-1 1oo2D 99% 4,0 15 2% 48 24

actuator XV-6 1oo2 73% 1,0 15 10% 48 24

act_part valve --
act_part actuator --
act_part solenoid --
act_part isolator --

Subsystem Tags Logic SD SU DD DU Type SFF

sensor PT-6 2oo3 279 94 0 87 B 81,1%
sen_part transmitter -- 279 94 0 41 B 90,1%
sen_part seal -- 0 0 0 46 A 0,0%

logicsolver ESD-1 1oo2D 11852 136 3968 250 B 98,5%

actuator XV-6 1oo2 0 808 0 819 A 49,7%

act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 178 0 189 A 48,5%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part isolator -- 0 114 0 0 A 100,0%

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M5-FT-2312-30
Required Achieved Achieved Achieved PFDavg MTTFS (years)
SIL-2 SIL SIL-2 PFDavg SIL-2 sensor SIL-3 2,54E-05 4176
200 RRF 245 Arch. C. SIL-2 logic solver SIL-3 1,78E-04 197
Route 1H PFDavg 4,08E-03 SC SIL-3 actuator SIL-2 3,88E-03 37
10 MTTFS (y) 31 other -- -- --

Low Low Air Flow on FT-30A/B/C [2oo2] closes Fuel Gas Valves (1oo2 XV- Out of range sensor diagnostics in PLC (see main document)
30/31) & Natural Gas Valves (1oo2 XV-32/33) [2oo2 of FG & NG]

Factors for Maintenance Capability:

Cpt=1 TI=1

[FG] XV-30
1oo2 Output
FT-30A
Input LOGIC SOLVER Output
ESD-1 voting [FG] XV-31
2oo3 2oo2 group Output
FT-30B 1oo2D
Input Input Output
voting Safety PLC Group [NG] XV-32
group Model: Generic 1oo2 Output
FT-30C
Input Output
voting [NG] XV-33
group Output

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M5-FT-2312-30

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
sensor FT-30 2oo3 2,54E-05 4 1 3 3 4.176
sen_part transmitter -- -- 3 -- --
sen_part process -- -- -- --

logicsolver ESD-1 1oo2D 1,78E-04 3 1 3 3 197

actuator [FG] XV-30/31 1oo2 1,94E-03 2 1 3 2 74

actuator [NG] XV-32/33 1oo2 1,94E-03 2 1 3 2 74

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

sensor FT-30 2oo3 90% 1,0 15 5% 48 24
sen_part transmitter --
sen_part process --

logicsolver ESD-1 1oo2D 99% 4,0 15 2% 48 24

actuator [FG] XV-30/31 1oo2 73% 1,0 15 10% 48 24

actuator [NG] XV-32/33 1oo2 73% 1,0 15 10% 48 24

Subsystem Tags Logic SD SU DD DU Type SFF

sensor FT-30 2oo3 258 84 0 32 B 91,4%
sen_part transmitter -- 258 84 0 32 B 91,4%
sen_part process -- 0 0 0 0 A 0,0%

logicsolver ESD-1 1oo2D 12130 138 4082 256 B 98,5%

actuator [FG] XV-30/31 1oo2 0 808 0 819 A 49,7%

actuator [NG] XV-32/33 1oo2 0 808 0 819 A 49,7%

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Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

Groups: [Fuel-Gas] XV-30/31 & [N.Gas] XV-32/33

Subsystem Tags Logic SD SU DD DU Type SFF

actuator [FG] XV-30/31 1oo2 0 808 0 819 A 49,7%
act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 178 0 189 A 48,5%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part driver -- 0 114 0 0 A 100,0%

actuator [NG] XV-32/33 1oo2 0 808 0 819 A 49,7%

act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 178 0 189 A 48,5%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part relay -- 0 114 0 0 A 100,0%

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

actuator [FG] XV-30/31 1oo2 73% 1,0 15 10% 48 24
act_part valve --
act_part actuator --
act_part solenoid --
act_part driver --

actuator [NG] XV-32/33 1oo2 73% 1,0 15 10% 48 24

act_part valve --
act_part actuator --
act_part solenoid --
act_part relay --

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
actuator [FG] XV-30/31 1oo2 1,94E-03 2 1 3 2 74
act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part driver -- -- 3 -- --

actuator [NG] XV-32/33 1oo2 1,94E-03 2 1 3 2 74

act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part relay -- -- 3 -- --