PARTS CATALOG STEAM GENERATOR EHO-105 CLAYTON INDUSTRIES ORDER Nr. : 16.332 SERIAL Nr. : B5954 CLAYTON OF BELGIUM N.V. RIJKSWEG, 30 B-2880 BORNEM (B) TEL. : (03) 890.57.00 FAX : (03) 890.57.01 Clayton de France S.a.r.. Clayton Thermal Products Ltd. Clayton Deutschland GmbH 2, Rue du Ventoux Tatton Court, 3 Untergath 190 Z.l, Petite Montagne Kingsland Grange, Woolston 47808 Krefeld CE. NP 1433 Werrington WA1 4AW Deutschland 91019 EVRY-Cedex England To! (02751) 54.00 01 France Tel (0925) 823 123 Fax. (02151) 54 26 26 Tél (1) 6077 02 50 Fax: (0925) 817 373, Fox (1) 6077 01 11 Clayton Nederland B.V. Clayton Scandinavia AS Colsiusstraat, 5 Enggatan, 34 3316 AC Dordrecht 2301 Hamar Nederland Norway Tel. (078) 139 811 Tel (02) 53 98 77 Fax (078) 139 347 Fax: (62) 5257 26 16.332 - 08/08/96This Parts Catalog has been compiled for the Clayton Steam Generator Models indicated on the cover. Every effort has been made ta simplify identification of replacement parts so that errors in shipment can be avoided. It is important that the customer fully understand the instructions given under "USE OF THIS CATALOG" and "HOW TO ORDER PARTS" to further insure against delays due to errors or incomplete information. PROPER IDENTIFICATION WHEN ORDERING PARTS WILL EXPEDITE SHIPMENT. USE OF THIS CATALOG Illustrations show each major assembly (or group of related parts) broken down or “exploded” into component parts. Each part is referenced by an index number which is a cross-reference between the illustration and the parts list and must NOT be considered as a part number. An explanation of the various columns in the parts list follows Figure & Index No. Column - The number preceeding the hyphen indicates the number of the figure in which the part is illustrated, while the number following the hyphen is the index number of the part in that figure. Blank spaces preceeding the hyphen must be presumed to carry the same figure number that appears at the top of the given sequence in the listing Part Number Column - This column lists the part number for the particular part of assembly. This number rust be plainly shuwn on all orders for such parts. Description Column - The name of the part or assembly is given in this column. Component parts which make up an assembly are shown indented under the name of that assembly. In many cases, a complete description of commerciat items, such as screws, bolts, washers, pipe nipples, etc., is given to enable procurement of these parts from local hardware sources. Units Per Assy Column - This column lists the number of parts required for a single assembly, regardless of the number of such assemblies used in the equipment. The abbreviation “Ret is placed in this column when an assembly is listed for reference only and is illustrated as a complete assembly elsewhere in the catalog. The abbreviation "AR" indicates bulk items which are used as required. Length or quantity must be specified on all "AR" items. HOW TO ORDER PARTS Place all orders with the authorized Clayton Steam Generator representative in your locality. Consult your local telephone directory. In our desire to produce the finest type of equipment possible, changes may occur from time to time in the construction of Clayton Steam Generators. It therefore cannot be over-emphasized that all orders specify the COMPLETE PART NUMBER AND DESCRIPTION together with the MODEL AND SERIAL NUMBER of the Steam Generator which appears at the top of the data plate located on the side of the electrical controls box. When ordering electrical equipment always specify voltage and cycle of power source in addition to the above information.Parts Catalog E-105 Chapter Rev. Heating unit Pump installation Pump assembly water Relief valve Pump oil level float switch Discharge snubber Intake snubber Separator installation Fuel system heavy oil Manifold assy burner heavy oil, light oil pilot Modulating motor hookup Blower installation Air duct and damper Ignition transformerPavts Catalog E-105is GCL-® 191104 . | | 68h» —+] a — x ae co —L, TI Ce Oly Burddo10n0 — 90¢Z0S 4903s wu Gt yd ns XQParis Catalog &-105 INDEX & — PARTNR DESCRIPTION UNITS per FIG. NR. ASsY 3-01 136508 COIL & WW ASSY EHO105 1 23 191624 ROTSWOL MATTEN 5000x1000x40 360 D2 095200 BAND STL 19X0.5 100 D 095199 CLAMP FOR 19MM SANDSTEEL 4 191632 INSULATION TAPE ALU 100 D 191631 INSULATION CLOTH 25X10000x 1000 340 D2 4 095472 —_ INSULATION BAND 25X3 420 5 126329 © COVER HFATFR INNER ASSY F184 1 6 112516 COVER HEATER OUTER COIL £154. 1 7 095472 INSULATION BAND 25x3 50D 8 136336 BAND CLAMP HALF TOP OUT SHELL 1 9 112693 SHELL OUTER HALF TOP FR & RR 2 10 004934 © SCREW SHEET METAL #10X3/8" 80 "1 112594 SHELL OUTER HALF BOTT FRONT 1 112595 SHELL OUTER HALF BOTT REAR 1 12 112148 COVER THERMO WELL 0.S. E301W 1 13 190484 SENSOR TEMP. TYPE J 1 14 136335 BAND CLAMP HALF BOTT OUT SHELL 1 15 182594 BURNER BASE & INSUL £154/354 1 16 811297 INSULATION MORTAR 185 KG 818608 INSULATION MORTAR 14 kG UH28361 BASE ASSY BURNER MODIFIED 1 010720 SCREW SHEET METAL 1/4°X1/2" 2 112560 RING BURNER BASE E154/354. 1 136337 PIPE ASSY SOOT BLOW DN4O £154. 1 19 136421 CHOKE RING ASSY EO 154/354 1 20 UH28364. —- VOLUTE ASSY E-304 1 21 UH27496 BLADE ASSY DAMPER, 1 22 003139 WASHER CUT 3/8" 5 096801 WASHER LOCK 10 8 23 096605 NUT HEX. 3/8" UNC 168 5 7 182366 _INSUL KIT (COIL AAN 88) 1 818506 . INSULATION MORTAR 22 KG 87233 INSULATION VERMICULITE 5 KG 26 096278 © SCREW CAP M16X300 8.8 4 24 UH60365 WASHER BOLT ANCHOR 4 010499 WASHER LOCK SPRING 5/8" 4 096646 © NUT HEX. M16 5 4 26 MANIFOLD ASS BURNER REF (see appropriate burner)Ports Catalog E-105 INDEX & — PARTNR DESCRIPTION UNITS per FIG. NR. ASSY ce 160608. WATERPUMP & MOTOR ASSY REF (ee attached drawing)Parts Catalog 6. PUMP ASSEMBLY WATER (UH28719)Paris Catalog E-L0S 25 26 2 8 2» 31 32 33 35 36 37 38 39 40 4a a 2 5 PART NR UHD8719 002091 04821 Tve306 UH23054 UHI8277 UH63168 002091 006533 012588 028451 UH62780 UH15055 UHI5956 UH12803 UHIS0S7 002035 025333 UH62860 UH25196 UIN18286 UH62895 UHI2797 UH18285 UH14281 UHI4282 UHIA283 (UH28287 002615 002608 UH63959 028893 002761 002610 002540 1UH28287 026243 UH27991 UH63167 026242 002091 017427 002608 004461 0261s 02608 DESCRIPTION PUMP ASSEMBLY WATER PLUG 1/4"NPT SCREW DRIVE #00X3/16" PLTNM STANDPIPE 2 HG VLV CK (SEE SP193) ‘CRANKCASE-PUMP E-60-5 PLUG W/t"NPT ‘STUD 3/8"-16K2 COCK DRAIN 1 NUT,HEX 1-14 FLEXLOCK CADM. STUD PUMPS DIAPH PUMP (E60/100/125/150) WASHER DIAPHRAGM(ZIMPRO) --- SPRING RETURN DIAPH ..- HEAD PUMP (SEE SP192) ELBOW PIPE STREET I"NPT 150 --- PLUG PLASTIC "NPT VENTED SEAT VALVE CK -4/5 ~- DISC VLV CK (REPL. UH12798) /- SPRING INTAKE GASKET CAP - VLV CK HE-PRES WP CAP VLV CK .. SPRING DISCH GSKT CAP BRG, 0.015" thick “(quantity may vary to obtain proper clearance) .. GSKT CAP BRG, 0.010" thick (quantity may vary to obtain proper clearance) .- GSKT CAP BRG, 0.005" thick (quannty may vary to obtain proper clearance) CAP BEARING SET F4 SCREW CAP 1/4".20X1/2" WASHER LOCK SPRING 1/4" PLATE ASSY COVER PLUG MECH.2" 5 PSI(REPL. 17858) NUT 3/8"-16 12 -- WASHER LOCK SPRING 3/8” STUD 3/8°-16X11/2" CCAP BEARING SET F4 - SEAL OIL 2 PISTON & LINK ASSY-PUMP CRANKSHAFT-WP BELT DR. £-60-5 BEARING ROLLER TIMKEN PLUG 1/4"NPT PLUG L1/2"NPT FLUSH WASHER LOCK SPRING 1/4" SCREW CAP 1/4"-20XS/8" SCREW CAP 1/4"-20X1/2" WASHER LOCK SPRING 1/4" Bob eweeeonenn < E VARParts Catalog B-105 INDEX & — PARTNR UNITS per FIG. NR. ASSY 7 UH22198 VALVE ASSY, RELIEF REF 1 012100 NUT, HEX, 3/8°-16 1 2 016886 SCREW, SET, SQ.HD. 1 ‘CONE PT, 3/8"-16x1-1/2" 1 3 UHRS4I9 BODY AND SEAT 1 BODY (Not avatlable seperately, order tem 3) 1 4 UHI660 SEAT 1 5 UHI3661 Disc 1 6 = UHI3662 ‘STEM 1 7 UHLB663 GUIDE 1 8 K61s3 WASHER, SPRING 2 9 K6201 SPRING 1 10 UR4290 HOUSING 1Parts Catalog E-10S 8. PUMP OIL LEVEL FLOAT SWITCH wm) INDEX & PARTNR DESCRIPTION UNITS per FIG. NR. ASSY 8. UH26877—- PUMP OIL LEVEL FLOAT SWITCH Ref, 1 UH26621 HOUSING ASSY 1 2 UHR3I73 FLOAT ASS. 1 3 097239 PLATE, INSTRUCTION 1 4 UH60061 COVER 1 5 018382 RING, RETAINING 1 (Truare nr. 5105-12) 6 002762 WASHER, PLAIN NRG 2 7 #23103, ARM LEVER 1 8 UHISI74 INSULATOR 9 018381 SWITCH, SPDT I (Micro nr. BA-2RV-A2) 10 URISI68 PIN PIVOT LParts Catalog E-105 SNUBBER INDEX & PARTNR DESCRIPTION UNITS per FIG. NR. ASSY 9. UH24580 DISCHARGE SNUBBER ASSEMBLY REF 1 UHI6373, HOUSING, TOP 1 2 UHIGSTI RETAINER, INSERT 1 3. UHIT616 INSERT, RUBBER 1 4 UHO4013 HOUSING ASSY, BOTTOM 1Parts Catalog E-10S OPEN SYSTEM INDEX & — PARTNR DESCRIPTION UNITS per FIG. NR. ASSY 10- UH27007. «CHAMBER SURGE INTAKE (OPEN) REF 1 UHR4013 HOUSING ASSY BOTTOM SNUBBER 1 2 UH60077 INSERT CHAMBR SURGE 1 3 UHG6I769 PLATE COVER 1 INDEX& PARTNR DESCRIPTION UNITS per FIG. NR. ASSY 10 UH24580 DISCHARGE SNUBBER ASSEMBLY REF 1 UHI6373 HOUSING, TOP t 2 UHI6371 RETAINER, INSERT L 3 UHI7616 INSERT, RUBBER I 4 UH24013, HOUSING ASSY, BOTTOM 1Parts Catalog - 3F87Parts Catalog - 3F87 TALLATION Fig-Nr_] Part-Nr Description | Units per |__ Assy I 194016 VALVE CHECK DN32_PN40 1 24 097791 _ GAUGE PRES. 60B D:63 R 1/4" BO 1 25 194010 VALVE GLOBE DN32 PN40 l 26 194010 VALVE GLOBE DN32 PN40 1 29 191801 VALVE PRESSURE GAUGE R 1/2"25B 1 30 194049 VALVE SAFETY GS DN32 9.1-16B 2 32 194011 VALVE GLOBE DN25 PN40 1 35 194010 VALVE GLOBE DN32 PN40 1 38 097782 GAUGE PRES. 258 D:100 R1/2" BO 1 41 097779 GAUGE PRES. 16B D:63 R 1/4" BO 1 B 150582 ACCUMULATOR 20" ASSY 16263 1 48 194004 STEAMTRAP NPT 1 1/4" 215 5/16" 1 33 194011 VALVE GLOBE DN25 PN40 1 54 194010 VALVE GLOBE DN32 PN40 1 55 194057 VALVE CHECK DN25 PN4O 1 63 200677 VALVE GLOBE DN15 PN40 1 70 ~ 099416 VALVE GLOBE NPT 1/2" 800 1 7 $N201245 VALVE NEEDLE NPT 1/2" 2008 1 2 ~ 200243 VALVE CHECK RI/2"XD:15 1 B24 200728 __ SENSOR PRES. 0-25B R1/2" i F21 190568 SWITCH PRES. 1-10 B R 1/4" 1 F216 200738» SWITCH LEVEL DN25 PN40 L.=900MM 1 200739 CONTACT SWITCH LEVEL FI 099504 SWITCH TEMP. 100-300€ R 1/2" 1 IS 200608 VALVE SOL. WATER R 3/8" 240V. 1 yi7 SN201137_ VALVE PNEU. WATER NPT 1 1/4" 1 242 200289 VALVE SOL. R 3/4" 220V 1 Y316 $N201136 VALVE PNEU. WATER NPT 1” 1Parts Catalog E-105Parts Catalog E-105 Fig-Nr | Part - Nr Description Units per Assy 3 201128 FILTER Y FUEL R38" T 7 097787 GAUGE TEMPERATURE 200C D:50 1 10 097778 GAUGE PRES. 10B D:63 R 1/4" BO 2 37 135432 RESTRICTOR ASSY DIA 4,2 1 60. 200377 VALVE MTR OIL R 1/2"-0-20 1 136445 MANIFOLD HEATER MAXON VALVE, 1 a 194003 VALVE RP R3/4" 1.5-6B 1 152 099820 TUBE FLEXIBLE DOUBLE D:25/D:10 1 153 194006 VALVE RBP FUEL 4-108 1 155 194006 VALVE RBP FUEL 4-108 1 158 099821 TUBE FLEXIBLE D:12 1 a7 190568 SWITCH PRES. 1-10 BR 1/ 1 F83 190568 SWITCH PRES. 1-10 B R 1/ 1 Mai 098691 PUMPGROUP OIL. 5-25B 1 40 190175 VALVE SOL. R 1/4" 220V 1 yar 190398 VALVE SOL. OIL R 3/8" 220V 1 Y8l 190177 VALVE SOL. NPT 1/2" 220V LFURTRANS, EHO 105 in combinatie met E.G.B. ‘EO 60 in combinatie met E.G.B ‘Recommended spare parts controller combustion 190239 sensor TRI - 810 190296 sensor temp. typeT ‘190484 switch pos, 100% 095989 switch press. 1-10b, 190568 switch temp. 0-300C 099504 switch air press. 190287 fuse 4 A, 190410 fuse 1A. 190408, fuse 16 A. GF 200632 fuse 2 A. 190409 contact switch level 200739 fight bulb glowing 24 V_ 190090 relay 2NO - 2NC (099460 relay 3NO- INC (090459 relay 3NO- INC 24vde 200905 switch 4 pos 200786 switch 3 pos 200906 switch 3 pos 190307 transformer 8000V. 190521 signal converter 200442 signal converter 200451 module rectifier 190563 ‘yale solenoid blowdown 200608, valve solenoid oil 190175 vale solenoid oil 190398 valve filling accumelator $N201136 valve solenoid priming 200289 2 diaphragm UHI5055 2 washer diaphragm = UHIS5956 4 seat valve UH62860 4 discvalve UHD5196, 2 spring intake UHI8286 2 spring discharge ‘UHI8285, 4 gasket 1UH62895 2 capvaive check UHI2797 2 seal oil 026243, 1 seat UHI3660 1 dise UH1361 1 insort rubber UAI7616 1 insert chambre surge UH60077 1 swirl chambre 027539 1 metering set 193136 1 electrode ignition UH60622, 1 nozzle oil 5.0 gph 24923, 3 belt- Vdended 200663 3 belt- Vdended 192011Parts Caualog E-105 Y OIL, LIGHT OIL PILOT INDEX & PARTNR DESCRIPTION UNITS por FIG. NR. ASSY 25A- 160453 BURNER MANIFOLD EHO 101 LOP, REF (see attached drawing)Paris Cavalry E184 27. MODULATING MOTOR HOOKUPParts Catalog E-105 PART NR 182600 112525 200684 023010 200643 008282 200643 200644 136340 002608 011673 025219 022968 UHIS714 UH61990 096204 002608 096624 002763 112523 DESCRIPTION KIT MODULATING MOTOR PLATE PIVOT OIL E154/354 LINK, VALVE ARM CRANK MOTOR HON.#7616BR LINKAGE BAR.3 WASHER FLAT 1/4" LINKAGE BAR. 10 LINK, VALVE PLATE PIVOT AIR/GAS E154/354 WASHER LOCK SPRING 1/4 NUT #10-24 BRASS BEARING BALL JOINT BOLT STRIPPER 1/4"X3/4"-#10-24 SPACER BRG ROD LINK L/H THD DMPR OVERTR SCREW CAP M6X20 8.8 WASHER LOCK SPRING 1/4" NUT HEX. M6 8 WASHER FLAT #10 BRASS PLATE MTG MOD MOTOR E154/354 ee ane eee eR RON Oe eeParts Catalog E-154 28. BLOWER INSTALLATIONParts Catalog E-105 28. BLOWER INSTALLA ON INDEX & — PARTNR DESCRIPTION UNITS per FIG. NR, ASSY 28- 1 _UH28319 TRANSITION DUCT ASSU E302FGR IL 2 UH28925 DUCT ASSY AIR WELDED t 3. UH61453. PLT COVER B/G MTR I 4 095455 BAND RUBBER 7X3 7D 5 030285 BASE MOTOR ADJUSTABLE 213T FR Il 6 — UH29005 HOUSING ASSY - BLOWER E154/354 Il 7 UH28369 PLATE ASSY COVER REAR BLWR HSG IL 8 UH28570 GUARD ASSY BELT BLOWER E-304 I 9 200604 © PULLEY STC:140 SPZX3 D:1 1/4" I ul 3081 KEY 1/4"X 1/4"X 2" 1 12 200663 BELT-V DENDED XPZ 1120 IL 13 200685 MOTOR 5.5K 4P. 1 14 200633 © PULLEY STC:180 SPZX3 D:38 1 16 UH28690 FLANGE ASSY INLET BLOWER E-154 2 7 026643 BEARING FLANGED SFC-20T 2 18 UH28691 ROTOR & SHAFT E-154 50/60HZ 1 19 UH28368. PLATE ASSY COVER FRNT BLWR HSG 1 20 136384 DUCT AIR INLET ASSY 154/354 Il l 21 1726300 PLATE29. Al DUCT AND DAMPERParts Catalog £-105 ae qa a a aioe STAND DAMPER = oe AIR DUCT A PAND DAMPER Se es a a Bee INDEX & PART NR DESCRIPTION UNITS per FIG. NR. ASSY_ 29-1 Uneas2s DUCT ASBY AIR WELDED ESOIDV 1 3066068 SCREW METAL MAKI 48 16 4 096802, WASHER LOCK 5 16 5 002763, WASHER FLAT #10 BRASS: 16 6 096622 NUT HEX. MS 8 16 1 peort SCREW METAL AK'S.48 5 TE O80) WASHER TOK 4 2 1 tect NUT MB 2 1a oss SwIreHPOS. 1 13 Geom SCREW CAP MEXn &8 2 tS ceceen Wasting Cocke 3 17 096619 NUT HEX. M8 8 2 19 —_ias).—-BRACKET MICRO SWITCH AD i 2% UN6199. ROD LINK LIN THD DMPR OVERTR i 2 UHiioe2 SPRING VINK DMPR OVERTRAVEL RD I x “mand SCREW CAP" UNC 2OKID" 8 8 5 0os2s2 WASHER FLAT 14" 3 ots WASHER LOCK SPRING 14 5 25, UH61991, ROD LINK R/H THD DMPR OVERTR | 1 te ont963 ARM CRANE i {2 Ghaga ARN CRANE ' i umisriy—Spacen ane i 27 tasai8 BEARING BALL JOWNT ! okra SCREW SHE MAL. AOI : 29 UNIS PLATE.NAME, DAMPER. ANGLE ; 30 UMISTI7. POINTER ANGLE SHAFT ' 3 UHISTIS ARM POINTER mous) Senew ser sno-oxin 2 33, ‘UHI8647, PLT SUPPORT 1 3500934 SCREW SHEET METAL #OX3/ 2 36 112529 SPACER MICRO SWITCH E154/504 1 376201 —_-SCREW CAP MOXD0 88 i tacoht MASHER LOCK SPRING 14° : toses2 WASHER FLAT I" i Oosoas-NUTHEX. Mo 8 t ss 36503 TUBE MEASERING AIR DIA 8 ISA t 31 TURECONN. SCRW NPT Her t 40 023449 ELBOW POLY-FLO 1/4"TX1/4"FPT 1 {3 UnbSIS) BLADE ASSY DAMPER i toons SCREW MACHINE A1032X12" ‘ 45, 096065, SCREW METAL MSX15 4.8 4 oo2tes WASHER FLAT AIO BRASS ‘ 46 UH14240 WASHER SPACER 0,8 10 i Ubtoris Beano FLANGE SIDE >Paris Catalog E-105 INDEX & — PARTNR DESCRIPTION UNITS per FIG. NR. ASSY 190521 TRANSFORMER 220V/1X8000V 1 190537 CABLE IGNITION L = 800 1 096314 TERMINAL STUD SNAP NR 6 UNC 32 1 31