Specifications: Standards and Service Limits
Specifications: Standards and Service Limits
Specifications
cardiagn.com
Suspension ................................................................... 2-15
Brakes ............................................................................ 2-16
Air Conditioning ........................................................... 2-16
Design Specifications
Dimensions ................................................................... 2-17
Weight ........................................................................... 2-17
Engine ............................................................................ 2-17
Starter ............................................................................ 2-17
Automatic Transmission .............................................. 2-18
Steering ......................................................................... 2-18
Suspension ................................................................... 2-18
Wheel Alignment .......................................................... 2-18
Brakes ............................................................................ 2-18
Tires ............................................................................... 2-18
Air Conditioning ........................................................... 2-18
Electrical Ratings .......................................................... 2-19
Body Specifications ...................................................... 2-20
SJC8A000000000J0201ZCAT00
07/05/09 16:31:23 61SJC020_020_0002
cardiagn.com
Commutator O.D. 29.3−29.5 mm (1.154−1.161 in.) 28.8 mm (1.134 in.)
Brush length 7.7−8.0 mm (0.30−0.31 in.) 0.9 mm (0.04 in.)
Brush spring tension (new) 15.9−19.5 N (1.62−1.99 kgf, 3.57−4.39 lbf)
Engine Assembly
Item Measurement Qualification Standard or New Service Limit
Compression Pressure Minimum 930 kPa (9.5 kgf/cm2, 135 psi) ―――
Check the engine with the starter Maximum 200 kPa (2.0 kgf/cm2, 28 psi) ―――
cranking variation
2-2
SJC8A00000000000000NDAT01
07/05/09 16:31:23 61SJC020_020_0003
Cylinder Head
Item Measurement Qualification Standard or New Service Limit
Head Warpage ――― 0.05 mm (0.002 in.)
Height 120.95−121.05 mm (4.762−4.766 in.) ―――
Camshaft End play 0.05−0.20 mm (0.002−0.008 in.) 0.20 mm (0.008 in.)
Camshaft-to-holder oil clearance 0.050−0.089 mm (0.0020−0.0035 in.) 0.15 mm (0.006 in.)
Total runout 0.03 mm (0.001 in.) max. 0.04 mm (0.002 in.)
Cam lobe height Intake, primary 35.041 mm (1.3796 in.) ―――
Intake, mid 36.445 mm (1.4348 in.) ―――
Intake, 35.284 mm (1.3891 in.) ―――
secondary
Exhaust 36.326 mm (1.4302 in.) ―――
Valve Clearance (cold) Intake 0.20−0.24 mm (0.008−0.009 in.) ―――
Exhaust 0.28−0.32 mm (0.011−0.013 in.) ―――
Stem O.D. Intake 5.485−5.495 mm (0.2159−0.2163 in.) 5.455 mm (0.2148 in.)
Exhaust 5.450−5.460 mm (0.2146−0.2150 in.) 5.420 mm (0.2134 in.)
Stem-to-guide clearance Intake 0.020−0.045 mm (0.0008−0.0018 in.) 0.08 mm (0.003 in.)
Exhaust 0.055−0.080 mm (0.0022−0.0031 in.) 0.11 mm (0.004 in.)
Valve seat Width Intake 1.25−1.55 mm (0.049−0.061 in.) 2.00 mm (0.079 in.)
Exhaust 1.25−1.55 mm (0.049−0.061 in.) 2.00 mm (0.079 in.)
cardiagn.com
Stem installed height Intake 46.75−47.55 mm (1.841−1.872 in.) 47.80 mm (1.882 in.)
Exhaust 46.68−47.48 mm (1.838−1.869 in.) 47.73 mm (1.879 in.)
Valve spring Free length Intake 51.54 mm (2.029 in.) ―――
Exhaust 51.06 mm (2.010 in.) ―――
Valve guide I.D. Intake 5.515−5.530 mm (0.2171−0.2177 in.) 5.55 mm (0.219 in.)
Exhaust 5.515−5.530 mm (0.2171−0.2177 in.) 5.55 mm (0.219 in.)
Installed height Intake 21.20−22.20 mm (0.835−0.874 in.) ―――
Exhaust 20.60−21.60 mm (0.811−0.850 in.) ―――
Rocker arm Arm-to-shaft clearance Intake 0.026−0.067 mm (0.0010−0.0026 in.) 0.067 mm (0.0026 in.)
Exhaust 0.026−0.077 mm (0.0010−0.0030 in.) 0.077 mm (0.0030 in.)
2-3
07/05/09 16:31:23 61SJC020_020_0004
cardiagn.com
Connecting rod Pin-to-rod clearance 0.005−0.014 mm (0.0002−0.0006 in.) 0.019 mm (0.0007 in.)
Small-end bore diameter 21.970−21.976 mm (0.8650−0.8652 in.) ―――
Large-end bore diameter 58.0 mm (2.28 in.) ―――
End play installed on crankshaft 0.15−0.35 mm (0.006−0.014 in.) 0.45 mm (0.018 in.)
Crankshaft Main journal diameter 71.976−72.000 mm (2.8337−2.8346 in.) ―――
Rod journal diameter 54.976−55.000 mm (2.1644−2.1654 in.) ―――
Rod/main journal taper 0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
Rod/main journal out-of-round 0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
End play 0.10−0.35 mm (0.004−0.014 in.) 0.45 mm (0.018 in.)
Runout 0.025 mm (0.0010 in.) max. 0.03 mm (0.0012 in.)
Crankshaft Main bearing-to-journal oil clearance 0.020−0.044 mm (0.0008−0.0017 in.) 0.050 mm (0.0020 in.)
bearing Rod bearing clearance 0.020−0.044 mm (0.0008−0.0017 in.) 0.050 mm (0.0020 in.)
2-4
07/05/09 16:31:23 61SJC020_020_0005
Engine Lubrication
Item Measurement Qualification Standard or New Service Limit
Engine oil Capacity Engine overhaul 5.0 L (5.3 US qt)
Oil change, 4.3 L (4.5 US qt)
including filter
Oil change, 4.0 L (4.2 US qt)
without filter
Oil pump Inner-to-outer rotor clearance 0.04−0.16 mm (0.002−0.006 in.) 0.20 mm (0.008 in.)
Pump housing-to-outer rotor clearance 0.10−0.19 mm (0.004−0.007 in.) 0.20 mm (0.008 in.)
Pump housing-to-outer rotor axial 0.02−0.07 mm (0.001−0.003 in.) 0.12 mm (0.005 in.)
clearance
Oil pressure with oil temperature at At idle 70 kPa (0.7 kgf/cm2, 10 psi)
176 °F (80 °C) At 3,000 rpm 490 kPa (5.0 kgf/cm2, 71 psi)
Cooling System
Item Measurement Qualification Standard or New
Radiator Coolant capacities (including engine, Engine overhaul 8.1 L (2.14 US gal)
heater, hoses, and reservoir) Coolant change 6.2 L (1.64 US gal)
Use Honda Long Life Antifreeze/
Coolant Type 2
cardiagn.com
Coolant reservoir Coolant capacity 0.6 L (0.16 US gal)
Radiator cap Opening pressure 93−123 kPa (0.95−1.25 kgf/cm2, 14−18 psi)
Thermostat Opening temperature Begins to open 169−176 °F (76 −80 °C)
Fully open 194 °F (90 °C)
Valve lift at fully open 10.0 mm (0.39 in.) min.
2-5
07/05/09 16:31:23 61SJC020_020_0006
cardiagn.com
Check with vehicle on level ground
Clutch Clutch end-plate-to-top-disc clearance 1st ――― 1.15−1.35 mm
(0.045−0.053 in.)
2nd ――― 1.05−1.25 mm
(0.041−0.049 in.)
3rd ――― 0.8−1.0 mm
(0.031−0.039 in.)
4th, 5th ――― 0.75−0.95 mm
(0.030−0.037 in.)
1st-hold ――― 0.6−1.0 mm
(0.024−0.039 in.)
Clutch return spring free length 1st 68.3 mm (2.69 in.) 66.3 mm (2.61 in.)
2nd 48.3 mm (1.90 in.) 46.3 mm (1.82 in.)
3rd 52.0 mm (2.05 in.) 50.0 mm (1.97 in.)
4th 37.4 mm (1.47 in.) 35.4 mm (1.39 in.)
5th 50.0 mm (1.97 in.) 48.0 mm (1.89 in.)
Clutch disc thickness 1.94 mm (0.076 in.) ―――
Clutch plate thickness 1st 1.6 mm (0.063 in.) When discolored
2nd 1.8 mm (0.071 in.) When discolored
3rd 2.0 mm (0.079 in.) When discolored
4th, 5th 1.6 mm (0.063 in.) When discolored
1st-hold 1.8 mm (0.071 in.) When discolored
1st clutch end plate thickness Mark 1 3.1 mm (0.122 in.) When discolored
Mark 2 3.2 mm (0.126 in.) When discolored
Mark 3 3.3 mm (0.130 in.) When discolored
Mark 4 3.4 mm (0.134 in.) When discolored
Mark 5 3.5 mm (0.138 in.) When discolored
Mark 6 3.6 mm (0.142 in.) When discolored
Mark 7 3.7 mm (0.146 in.) When discolored
Mark 8 3.8 mm (0.150 in.) When discolored
Mark 9 3.9 mm (0.154 in.) When discolored
1st-hold clutch plate B thickness 5.0 mm (0.197 in.) When discolored
2-6
SJC8A00000000000000NDAT03
07/05/09 16:31:23 61SJC020_020_0007
cardiagn.com
damaged
Driven gear shaft O.D. 13.980−13.990 mm (0.5504−0.5508 in.) When worn or
damaged
Reverse shift Fork finger thickness 5.90−6.00 mm (0.220−0.236 in.) 5.4 mm (0.213 in.)
fork
Park gear and ――― ――― When worn or
pawl damaged
Regulator valve Shift fork shaft bore I.D. 14.000−14.010 mm (0.5512−0.5516 in.) ―――
body Shift fork shaft/servo valve bore I.D. 37.000−37.039 mm (1.4567−1.4582 in.) 37.045 mm (1.4585 in.)
Mainshaft sealing ring contact I.D. 31.000−31.025 mm (1.220−1.221 in.) 31.05 mm (1.222 in.)
Main valve body Third shaft sealing ring contact I.D. 35.000−35.025 mm (1.3780−1.3789 in.) 35.05 mm (1.3799 in.)
ATF guide collar Secondary shaft sealing ring contact 29.000−29.021 mm (1.1417−1.1426 in.) 29.05 mm (1.1437 in.)
I.D.
Mainshaft Diameter at stator shaft needle bearing 22.984−23.000 mm (0.9049−0.9055 in.) When worn or
contact area damaged
5th gear collar diameter at needle 39.975−39.991 mm (1.5738−1.5744 in.) When worn or
bearing contact area damaged
5th gear collar length 48.7−48.8 mm (1.917−1.921 in.) ―――
5th gear collar flange thickness 5.15−5.30 mm (0.203−0.209 in.) When worn or
damaged
5th gear I.D. 46.000−46.016 mm (1.8110−1.8116 in.) When worn or
damaged
5th gear axial clearance 0.10−0.22 mm (0.004−0.009 in.) ―――
Sealing ring thickness 1.90−1.96 mm (0.074−0.077 in.) 1.85 mm (0.073 in.)
Sealing ring groove width 2.025−2.060 mm (0.080−0.081 in.) 2.08 mm (0.082 in.)
(cont’d)
2-7
07/05/09 16:31:23 61SJC020_020_0008
cardiagn.com
C 1.485 mm (0.0585 in.) When worn or damaged
D 1.465 mm (0.0577 in.) When worn or damaged
E 1.445 mm (0.0569 in.) When worn or damaged
F 1.425 mm (0.0561 in.) When worn or damaged
G 1.405 mm (0.0553 in.) When worn or damaged
50.8 mm washer thickness A 1.91 mm (0.0752 in.) When worn or damaged
B 1.93 mm (0.0760 in.) When worn or damaged
C 1.95 mm (0.0768 in.) When worn or damaged
D 1.97 mm (0.0776 in.) When worn or damaged
E 1.99 mm (0.0783 in.) When worn or damaged
F 2.01 mm (0.0791 in.) When worn or damaged
G 2.03 mm (0.0794 in.) When worn or damaged
H 2.05 mm (0.0807 in.) When worn or damaged
I 2.07 mm (0.0815 in.) When worn or damaged
J 2.09 mm (0.0823 in.) When worn or damaged
K 2.11 mm (0.0831 in.) When worn or damaged
L 2.13 mm (0.0839 in.) When worn or damaged
M 2.15 mm (0.0846 in.) When worn or damaged
N 2.17 mm (0.0854 in.) When worn or damaged
O 2.19 mm (0.0862 in.) When worn or damaged
P 2.21 mm (0.0870 in.) When worn or damaged
Q 2.23 mm (0.0878 in.) When worn or damaged
R 2.25 mm (0.0886 in.) When worn or damaged
S 2.27 mm (0.0894 in.) When worn or damaged
T 2.29 mm (0.0902 in.) When worn or damaged
U 2.31 mm (0.0909 in.) When worn or damaged
V 2.33 mm (0.0917 in.) When worn or damaged
W 2.35 mm (0.0925 in.) When worn or damaged
X 2.37 mm (0.0933 in.) When worn or damaged
Y 2.39 mm (0.0941 in.) When worn or damaged
Z 2.41 mm (0.0949 in.) When worn or damaged
AA 2.43 mm (0.0957 in.) When worn or damaged
AB 2.45 mm (0.0965 in.) When worn or damaged
35 x 47 mm thrust washer 5.97−6.00 mm (0.2350−0.2362 in.) When worn or damaged
thickness
2-8
07/05/09 16:31:24 61SJC020_020_0009
cardiagn.com
G 2.555 mm (0.101 in.) When worn or damaged
F 2.580 mm (0.102 in.) When worn or damaged
E 2.605 mm (0.103 in.) When worn or damaged
D 2.630 mm (0.104 in.) When worn or damaged
C 2.655 mm (0.105 in.) When worn or damaged
B 2.680 mm (0.106 in.) When worn or damaged
A 2.705 mm (0.106 in.) When worn or damaged
1st gear collar length 63.3−63.4 mm (2.4921−2.4961 in.) ―――
Sealing ring thickness 1.91−1.97 mm (0.075−0.078 in.) 1.86 mm (0.073 in.)
Sealing ring groove width 2.025−2.060 mm (0.080−0.081 in.) 2.08 mm (0.082 in.)
ATF feed pipe O.D. 1st clutch 11.47−11.48 mm (0.4516−0.4520 in.) 11.45 mm (0.4508 in.)
1st-hold clutch 5.97−5.98 mm (0.2350−0.2354 in.) 5.95 mm (0.2343 in.)
Feed pipe bushing I.D. 1st clutch 11.518−11.530 mm (0.4535−0.4539 in.) 11.545 mm (0.4545 in.)
1st-hold clutch 6.018−6.030 mm (0.2369−0.2374 in.) 6.045 mm (0.2380 in.)
(cont’d)
2-9
07/05/09 16:31:24 61SJC020_020_0010
cardiagn.com
R 1.52 mm (0.060 in.) When worn or damaged
S 1.56 mm (0.061 in.) When worn or damaged
T 1.60 mm (0.063 in.) When worn or damaged
U 1.64 mm (0.065 in.) When worn or damaged
V 1.68 mm (0.066 in.) When worn or damaged
W 1.72 mm (0.068 in.) When worn or damaged
X 1.76 mm (0.069 in.) When worn or damaged
Y 1.80 mm (0.071 in.) When worn or damaged
Z 1.84 mm (0.072 in.) When worn or damaged
AA 1.88 mm (0.074 in.) When worn or damaged
AB 1.92 mm (0.076 in.) When worn or damaged
AC 1.96 mm (0.077 in.) When worn or damaged
AD 2.00 mm (0.079 in.) When worn or damaged
AE 2.04 mm (0.080 in.) When worn or damaged
AF 2.08 mm (0.082 in.) When worn or damaged
AG 2.12 mm (0.083 in.) When worn or damaged
AH 2.16 mm (0.085 in.) When worn or damaged
AI 2.20 mm (0.087 in.) When worn or damaged
AJ 2.24 mm (0.088 in.) When worn or damaged
AK 2.28 mm (0.090 in.) When worn or damaged
AL 2.32 mm (0.091 in.) When worn or damaged
2-10
07/05/09 16:31:24 61SJC020_020_0011
cardiagn.com
N 4.255 mm (0.1675 in.) When worn or damaged
26.5 mm washer thickness A 1.05 mm (0.041 in.) When worn or damaged
B 1.13 mm (0.044 in.) When worn or damaged
C 1.21 mm (0.048 in.) When worn or damaged
D 1.29 mm (0.051 in.) When worn or damaged
E 1.37 mm (0.054 in.) When worn or damaged
F 1.45 mm (0.057 in.) When worn or damaged
G 1.53 mm (0.060 in.) When worn or damaged
H 1.61 mm (0.063 in.) When worn or damaged
I 1.69 mm (0.067 in.) When worn or damaged
J 1.77 mm (0.070 in.) When worn or damaged
K 1.85 mm (0.073 in.) When worn or damaged
L 1.93 mm (0.076 in.) When worn or damaged
M 2.01 mm (0.079 in.) When worn or damaged
N 2.09 mm (0.082 in.) When worn or damaged
Reverse idler Gear shaft O.D. 13.99−14.00 mm (0.5508−0.5512 in.) When worn or damaged
gear I.D. of transmission housing of 14.006−14.024 mm (0.5514−0.5521 in.) ―――
gear shaft contact area
I.D. 18.007−18.020 mm (0.7089−0.7094 in.) When worn or damaged
Axial clearance 0.07−0.38 mm (0.003−0.015 in.) ―――
Thrust washer thickness Transmission 0.97−1.05 mm (0.038−0.041 in.) ―――
housing
Holder side 0.97−1.05 mm (0.038−0.041 in.) ―――
(cont’d)
2-11
07/05/09 16:31:24 61SJC020_020_0012
cardiagn.com
(0.043 in.) (0.339 in.) (1.378 in.)
Relief valve spring 1.1 mm 8.6 mm 32.1 mm 11.2
(0.043 in.) (0.339 in.) (1.264 in.)
Lubrication control valve spring 0.7 mm 7.7 mm 28.8 mm 10.4
(0.028 in.) (0.303 in.) (1.134 in.)
Lock-up shift valve spring 0.9 mm 7.6 mm 63.0 mm 22.4
(0.035 in.) (0.299 in.) (2.480 in.)
Secondary valve Reverse CPC valve spring 0.7 mm 6.1 mm 17.8 mm 7.9
body spring (0.028 in.) (0.240 in.) (0.701 in.)
(see page Servo control valve spring 0.7 mm 6.6 mm 35.7 mm 17.2
14-309) (0.028 in.) (0.260 in.) (1.406 in.)
Shift valve C spring 0.8 mm 6.6 mm 49.1 mm 21.7
(0.031 in.) (0.260 in.) (1.933 in.)
CPC valve A spring 0.7 mm 6.1 mm 17.8 mm 7.9
(0.028 in.) (0.240 in.) (0.701 in.)
Kick-down valve spring 0.8 mm 6.6 mm 49.1 mm 21.7
(0.031 in.) (0.260 in.) (1.933 in.)
CPC valve B spring 0.7 mm 6.1 mm 17.8 mm 7.9
(0.028 in.) (0.240 in.) (0.701 in.)
Regulator valve 3rd accumulator spring 3.1 mm 19.6 mm 41.4 mm 5.5
body spring (0.122 in.) (0.772 in.) (1.630 in.)
(see page Lock-up control valve spring 0.7 mm 6.6 mm 42.9 mm 14.2
14-310) (0.028 in.) (0.260 in.) (1.689 in.)
0.8 mm 6.6 mm 44.3 mm 25.5
(0.031 in.) (0.260 in.) (1.744 in.)
Regulator valve spring B 1.4 mm 8.8 mm 44.0 mm 12.0
(0.055 in.) (0.346 in.) (1.732 in.)
Regulator valve spring A 1.85 mm 14.7 mm 86.9 mm 16.2
(0.073 in.) (0.579 in.) (3.421 in.)
Stator reaction spring 5.5 mm 37.4 mm 30.3 mm 2.1
(0.217 in.) (1.472 in.) (1.193 in.)
2-12
07/05/09 16:31:24 61SJC020_020_0013
cardiagn.com
carrier Carrier-to-pinion shaft clearance 0.013−0.054 mm (0.0005−0.0021 in.) 0.1 mm (0.004 in.)
Driveshaft contact area I.D. 30.025−30.055 mm (1.182−1.183 in.) ―――
Carrier-to-driveshaft clearance 0.045−0.096 mm (0.002−0.004 in.) 0.13 mm (0.005 in.)
Carrier-to-intermediate shaft clearance 0.080−0.126 mm (0.003−0.005 in.) ―――
Tapered roller bearing starting torque For new bearing 3.9−5.1 N·m Adjust
(preload) (40−52 kgf·cm, 35−45 lbf·in.)
For used bearing 3.6−4.8 N·m Adjust
(37−49 kgf·cm, 32−43 lbf·in.)
A/T differential Backlash 0.05−0.15 mm (0.002−0.006 in.) ―――
pinion gear I.D. 18.042−18.066 mm (0.7103−0.7113 in.) ―――
Pinion gear-to-pinion shaft clearance 0.055−0.095 mm (0.0022−0.0037 in.) 0.12 mm (0.005 in.)
(cont’d)
2-13
07/05/09 16:31:24 61SJC020_020_0014
cardiagn.com
N 2.08 mm (0.0819 in.) When worn or damaged
O 2.10 mm (0.0827 in.) When worn or damaged
P 2.12 mm (0.0835 in.) When worn or damaged
Q 2.14 mm (0.0843 in.) When worn or damaged
R 2.16 mm (0.0850 in.) When worn or damaged
S 2.18 mm (0.0858 in.) When worn or damaged
T 2.20 mm (0.0866 in.) When worn or damaged
U 2.22 mm (0.0874 in.) When worn or damaged
V 2.24 mm (0.0882 in.) When worn or damaged
W 2.26 mm (0.0890 in.) When worn or damaged
X 2.28 mm (0.0898 in.) When worn or damaged
Y 2.30 mm (0.0906 in.) When worn or damaged
Z 2.32 mm (0.0913 in.) When worn or damaged
AA 2.34 mm (0.0921 in.) When worn or damaged
Transfer Capacity Fluid change 0.43 L (0.45 us qt)
assembly fluid Overhaul 0.45 L (0.48 us qt)
Transfer Diameter of transfer hypoid drive Transfer cover 50.002−50.018 mm (1.9686−1.9692 in.) 49.95 mm (1.9665 in.)
assembly gear/shaft assembly at tapered side
roller bearing contact area Transfer gear 24.987−25.000 mm (0.9837−0.9843 in.) 24.93 mm (0.9815 in.)
side
Diameter of transfer output shaft Transfer gear 40.002−40.018 mm (1.5749−1.5755 in.) 39.95 mm (1.5728 in.)
(hypoid gear) at tapered roller side
bearing contact area Companion 27.975−27.990 mm (1.1014−1.1020 in.) 27.92 mm (1.0992 in.)
flange side
Transfer gear backlash 0.06−0.17 mm (0.002−0.007 in.) Adjust
Tapered roller bearing total 3.20−4.16 N·m Adjust
starting torque (preload) (32.6−42.4 kgf·cm, 28.3−36.8 lbf·in.)
2-14
07/05/09 16:31:25 61SJC020_020_0015
Rear Differential
Item Measurement Qualification Standard or New
Rear differential Capacity Fluid 2.64 L (2.79 US qt)
fluid Use Honda VTM-4 Differential Fluid replacement
Steering
Item Measurement Qualification Standard or New
Steering wheel Rotational play measured at outside With engine 0−10 mm (0−0.39 in.)
edge running
Starting load measured at outside With engine 29 N (3.0 kgf, 6.6 lbf)
edge running
Gearbox Angle of rack guide screw loosened 20 ° max.
from locked position
Pump Output pressure with shut-off valve 8,850−9,350 kPa (90−95 kgf/cm2, 1,280−1,350 psi)
closed
Power steering Capacity System overhaul 1.15 L (1.22 US qt)
fluid Use Honda Power Steering Fluid Reservoir 0.34 L (0.36 US qt)
capacity
Suspension
cardiagn.com
Item Measurement Qualification Standard or New Service Limit
Wheel alignment Camber Front −0 ° 30 ’ ±1 °
Rear −0 ° 30 ’ ±45 ’
Camber Front 1 ° 00 ’
(Maximum difference left to right)
Caster Front 1 ° 53 ’ ±1 °
Total toe-in Front 0±2 mm (0±0.08 in.)
Rear 0±2 mm (0±0.08 in.)
Front wheel turning angle Inward wheel 37 ° 54 ’ ±2 °
Outward wheel 30 ° 16 ’ (reference)
Wheel Aluminum wheel runout Axial 0−0.7 mm (0−0.03 in.) 2.0 mm (0.08 in.)
Radial 0−0.7 mm (0−0.03 in.) 1.5 mm (0.06 in.)
Steel wheel runout Axial 0−1.0 mm (0−0.04 in.) 2.0 mm (0.08 in.)
Radial 0−1.0 mm (0−0.04 in.) 1.5 mm (0.06 in.)
Wheel bearing End play Front 0−0.05 mm (0−0.002 in.)
Rear 0−0.05 mm (0−0.002 in.)
Tire Front and rear size P245/65R17 105S
Spare tire size T165/90R17 105M
Pressure Front/Rear 220 kPa (2.2 kgf/cm2, 32 psi)
Spare 420 kPa (4.3 kgf/cm2, 60 psi)
2-15
SJC8A00000000000000NDAT04
07/05/09 16:31:25 61SJC020_020_0016
Air Conditioning
Item Measurement Qualification Standard or New
Refrigerant Type HFC-134a (R-134a)
Capacity of system Dual 600−650 g (20.3−22.0 oz)
Refrigerant oil Type DENSO ND-OIL 8 (P/N 38897-PR7-A01AH or 38899-PR7-A01)
cardiagn.com
Capacity of components Condenser 45 mL (1 1/2 fl·oz)
Evaporator 45 mL (1 1/2 fl·oz)
Each line and 10 mL (1/3 fl·oz)
hose
Compressor 180−195 mL (6−6 1/2 fl·oz)
Compressor Field coil resistance At 68 °F (20 °C) 3.9 −4.3
Pulley-to-pressure plate clearance 0.35−0.60 mm (0.014−0.024 in.)
2-16
07/05/09 16:31:25 61SJC020_020_0017
Design Specifications
Item Measurement Qualification Specification
DIMENSIONS Overall length 5,251 mm (206.7 in.)
Overall width 1,976 mm (77.8 in.)
Overall height 1,785 mm (70.3 in.)
Wheelbase 3,100 mm (122.0 in.)
Track Front 1,705 mm (67.1 in.)
Rear 1,700 mm (66.9 in.)
Ground clearance 208 mm (8.2 in.)
Seating capacity Five (5)
WEIGHT Gross Vehicle Weight Rating 2,745 kg (6,050 lbs)
(GVWR)
ENGINE Type Water-cooled, 4-stroke SOHC VTEC V6 gasoline engine
Cylinder arrangement 60 ° V6-cylinder, transverse
Bore and stroke 89.0 x 93.0 mm (3.50 x 3.66 in.)
Displacement 3,471 cm3 (mL) (222 cu in.)
Compression ratio 10.0
Valve train Belt driven, SOHC VTEC 4 valves per cylinder
Ignition system DLI (Distributorless Ignition)
Lubrication system Forced, wet sump, with trochoid pump
cardiagn.com
Oil pump displacement At 6,000 rpm 48.9 L (51.7 US qt)/minute
Water pump displacement At 6,000 rpm 176 L (186 US qt)/minute
Fuel required Normal driving Unleaded gasoline with 86 Pump Octane Number or
higher
Towing Towing performance can be affected by high altitude,
high temperature, or when climbing steep grades.
Therefore, premium fuel is recommended when towing
more than 1,590 kg (3,500 lbs).
STARTER Type Gear reduction
Normal output 1.6 kW
Nominal voltage 12 V
Hour rating 30 seconds
Direction of rotation Clockwise as viewed from gear end
(cont’d)
2-17
SJC8A00000000000000NBAT00
07/05/09 16:31:25 61SJC020_020_0018
Design Specifications
Item Measurement Qualification Specification
AUTOMATIC Type BJFA Electronically-controlled automatic, 5-speed forward, 1
TRANSMISSION reverse
Primary reduction Direct 1:1
Gear ratio 1st 2.693
2nd 1.565
3rd 1.023
4th 0.729
5th 0.530
Reverse 1.888
Final reduction Type Single helical gear
Gear ratio 4.533
STEERING Type Hydraulic power-assisted rack and pinion
Gear ratio 42.3
Overall ratio 17.9
Turns, lock-to-lock 3.38
Steering wheel diameter 390 mm (15.4 in.)
SUSPENSION Type Front Strut with ‘‘L’’ (lower) arm
Rear Multi-link with trailing arm
cardiagn.com
Shock absorber Front Twin tube gas
Rear Twin tube gas
WHEEL Camber Front −0 ° 30 ’
ALIGNMENT Rear −0 ° 30 ’
Camber Front 1 ° 00 ’
(Max difference left to right)
Caster Front 1 ° 53 ’
Total toe Front 0 mm (0 in.)
Rear 0 mm (0 in.)
Front wheel turning angle Inside wheel 37 ° 54 ’
Outside wheel 30 ° 16 ’
SAI at camber (kingpin axis) 12 ° 24 ’
BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc
Rear Power-assisted self-adjusting solid disc
Type of parking brake Foot type mechanical actuating, rear wheels
Pad friction surface area (swept Front 59.2 cm2 (9.18 sq in.) x 2
area) Rear 34.4 cm2 (5.33 sq in.) x 2
Parking brake shoe friction surface 60.2 cm2 (9.33 sq in.) x 2
area
TIRES Size of front and rear tires P245/65R17 105S
Size of spare tire T165/90R17 105M
Tire pressure Front/Rear 220 kPa (2.2 kgf/cm2, 32 psi)
Spare 420 kPa (4.3 kgf/cm2, 61 psi)
AIR Cooling capacity Front 4,375 Kcal/h (17,300 BTU/h)
CONDITIONING Rear 3,119 Kcal/h (12,400 BTU/h)
Compressor Type/Manufacturer Swash plate/DENSO
Number of cylinders 10
Capacity 214.7 mL/rev. (13.09 cu in./rev.)
Maximum speed 7,600 rpm
Lubricant capacity 180 mL (6 fl·oz)
Lubricant type DENSO ND-OIL 8
Condenser Type Corrugated fin
Evaporator Type Corrugated fin
2-18
07/05/09 16:31:25 61SJC020_020_0019
cardiagn.com
Front turn signal/front side 12 V−28/8 W (two filaments)
marker lights Amber color
Rear turn signal lights 12 V−21 W
Amber color
Brake/taillights 12 V−21/5 W (two filaments)
High mount brake light 12 V−3 CP
Back-up lights 12 V−18 W
Cargo area lights 12 V−3 CP
License plate light 12 V−3 CP
Ceiling light 12 V−5 W
Map lights 12 V−8 W
Console box light 1 12 V−3.8 W
Console box light 2 12 V−1.4 W
Door courtesy lights 12 V−3.8 W
Glove box light 12 V−3.4 W
Vanity mirror light 12 V−2 W
Gauge lights 12 V−LED (non-replaceable)
Indicator, panel, ambient 12 V−LED, 14 V−0.56 W, 0.84 W
light
Clock non-navigation system Clock standard daily ±2.0 seconds per day or less
equipped vehicles difference
Electrical characteristics ±2.0 seconds per day or less
Temperature characteristics −20−0 degrees C ±4.0 seconds per day or less
0−40 degrees C ±2.0 seconds per day or less
40−60 degrees C ±4.0 seconds per day or less
Washer reservoir Capacity 4.5 L (4.7 US qt)
2-19
07/05/09 16:31:25 61SJC020_020_0020
Design Specifications
Body Specifications
01
cardiagn.com
1,705 mm (67.1 in.)
1,976 mm (77.8 in.)
2-20
SJC8A00000000000000NCAT00