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Procedure: Welding: Risk Assessment, Plant Planning, Drawing, Annexes, Personnel, Training, Parameters, Quality Assurance

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This document provides procedures for welding at an automotive company. It describes planning welding processes, training personnel, establishing quality assurance parameters, and ensuring regulatory compliance. Annexes provide details on welding engineering terms, training requirements, parameter documentation, drawing specifications, filler material use, and testing procedures. The goal is to minimize risks for all parties by implementing a standardized welding process.

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Procedure: Welding: Risk Assessment, Plant Planning, Drawing, Annexes, Personnel, Training, Parameters, Quality Assurance

Uploaded by

pranay
59 views1 page
This document provides procedures for welding at an automotive company. It describes planning welding processes, training personnel, establishing quality assurance parameters, and ensuring regulatory compliance. Annexes provide details on welding engineering terms, training requirements, parameter documentation, drawing specifications, filler material use, and testing procedures. The goal is to minimize risks for all parties by implementing a standardized welding process.

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A_PG_029_GB

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This document provides procedures for welding at an automotive company. It describes planning welding processes, training personnel, establishing quality assurance parameters, and ensuring regulatory compliance. Annexes provide details on welding engineering terms, training requirements, parameter documentation, drawing specifications, filler material use, and testing procedures. The goal is to minimize risks for all parties by implementing a standardized welding process.

Copyright:

© All Rights Reserved
Download as PDF, TXT or read online from Scribd
Download as pdf or txt
59 views1 page

Procedure: Welding: Risk Assessment, Plant Planning, Drawing, Annexes, Personnel, Training, Parameters, Quality Assurance

Uploaded by

pranay
This document provides procedures for welding at an automotive company. It describes planning welding processes, training personnel, establishing quality assurance parameters, and ensuring regulatory compliance. Annexes provide details on welding engineering terms, training requirements, parameter documentation, drawing specifications, filler material use, and testing procedures. The goal is to minimize risks for all parties by implementing a standardized welding process.

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Procedure:

Welding
Risk Assessment, Plant Planning, Drawing, Annexes, Personnel,
Training, Parameters, Quality Assurance
Edition: 3
A_PG_029 Replaces: A_PG_029 from 03.03.2008
Prepared (issued) by: 13_QM, 17_QM, Prepared on: Released by: CF_QM, CF_MTP Released on:
MTP, QM_CS 15.02.2009 Sign. Dr. Olszewski, Hr. Streubel 25.02.2009
Schniedermeier, Scherp
Scope: Applies to the business domain Benteler Process owner: Process Planning Department in product groups,
Automobiltechnik/Automotive as well as its subsidiaries for all regions and works
domains having tasks associated with welded connections. Process participants: PL, PE, PCE, QM, AQ, DO, BUL, ME (Æ see
A_QM_001, Annex 2)

Note concerning correction of this edition: Addition of annexes: 5, 6 and 6a. No change of existing content.

1 Brief description of the process (content and/or purpose)


This process instruction describes the principles of planning products and processes, manufacturing, test and release of welding
processes as well as personnel training.

2 Terms / abbreviations
PRP: Process Planning Department

3 Annexes / Documentation / Documents which do also apply


to be implemented until
Annex 1: Terms on Welding Engineering, General Notes immediately
Annex 2: Welding Personnel Training (Gas-Shielded Arc Welding) 01. January 2008
Annex 2a: Exercise Pieces Level 1 – MSG and E 01. January 2008
Annex 2b: Test Pieces Level 2 – MSG and E 01. January 2008
Annex 2c: Specialized Training Level 1 01. January 2008
Annex 2d: Specialized Training Level 2 01. January 2008
Annex 3: Welding Parameters, Safeguarding and Documentation 01. January 2008
Annex 4: Preparation of a Welding Drawing – Weld Seams 01. January 2008
Annex 5: Preparation of a Welding Drawing – resistance welding 15. December 2008
Annex 6: Use/change of welding filler material 15. February 2009
Annex 6a: Customer communication concerning filler material 15. February 2009
Annex 7: Not existing
Annex 8: Destructive Test, Default for Test Intervals 01. January 2008
Annex 9: Weld Seams, Execution and Quality 01. January 2008
Annex 10: Spot Welds, Execution and Quality 01. January 2008
Annex 11: Weld Nuts, Testing of the Welded Connection 01. January 2008
Annex 12: General Rework Regulations for Weld Seams 01. January 2008
Annex 13: General Rework Regulations for Spot Welds 01. January 2008
Annex 14: Not existing
Annex 15: General Repair Instructions for MSG Soldered Seams 15. November 2005

4 Note
Deviations from the above technical defaults have to be approved via a change request to the Process Planning Department of the
responsible product group.
Release of newly generated production facilities has to take place according to procedure “Procedure for release of newly generated
production facilities”.

5 Detailed Description of the Process / Internal Process (Text, Images, etc.)


Welding engineering is the core business in Benteler Automotive. Except for few exceptions, welded connections are of significance for
the strength of our components. Due to that, a worldwide minimum standard has to be complied with, which is to minimize the risk for
Benteler, the employees and naturally the vehicle user. This minimum standard is described herein.

The requirements to the weld result from customer requirement, manufacturing requirements and product and quality pre-planning.
Determination of the requirements is undertaken by the project team.

The procedures and steps of planning are defined in the K2 procedure, and are therefore not repeated here. All descriptions and required
flow diagrams are included in the annexes.

VA_GB_Procedure template.dot / 07.2008 Any printout is not subject to change service.


File: A_PG_029_GB.doc Prior to using it, the user has to check if the Prosedure is up-to-date! Seite: 1 von 1
The valid procedures are stored on the Benteler Intranet.

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