MQ SP M 4004 PDF
MQ SP M 4004 PDF
MQ SP M 4004 PDF
This specification has been revised as indicated below and described in the revision record on the following
page. Please destroy all previous revisions.
Lead Engineer
Engineering Manager:
Client Approval:
Record of Revisions
Revision Date Description
No.
TABLE OF CONTENTS
1.0 SUMMARY....................................................................................................................................... 4
2.1 General..................................................................................................................................... 6
A. Inspection......................................................................................................................... 11
B. Tests ................................................................................................................................. 12
3.0 ATTACHMENTS............................................................................................................................ 14
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 4 of 17
Revision 1
1. SUMMARY
A. This specification prescribes standards for the design, fabrication, inspection, and testing of
Fiberglass reinforced polyester tanks complete with accessories as shown on the attached
tank drawings, standard drawings, standard drawings, datasheets, and as specified herein.
B. FRP (Fiberglas Reinforced Polyester) tanks shall be shop fabricated, either horizontal or
vertical.
1.2 References
The publications listed below form part of this specification. Each publication shall be the latest
revision and addendum in effect on the date this specification is issued for construction unless
noted otherwise. Except as modified by the requirements specified herein or the details of the
drawings, work included in this specification shall conform to the applicable provisions of these
publications.
1. Standard TS-5867
The tank shall be designed and constructed to support all loadings due to internal, external,
thermal, and mechanical forces resulting from but not limited to the design requirements, tank
dead load, contents, wash water; moreover, the tank shall support the greater of seismic or wind
load specified, the loads generated by Seller supplied items, and loads due to acceleration and
shocks generated by a transport vehicle (when the vessel is intended to be transported in a
container). Roofs or heads shall be designed and constructed to support a minimum live load of
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 5 of 17
Revision 1
244 kg per square meter. Supplier shall ensure the satisfactory performance and compliance of
Supplier purchased items with the established design criteria.
1.4 Submittals
A. General
1. Supplier shall submit the following engineering data for review. Documents shall
be in reproducible form and the quality shall allow for electronically reproducing
without loss of clarity. Documents shall be signed as checked before submittal.
Unchecked data will not be accepted for review. Supplier shall not proceed with
fabrication until authorized by MARAFIQ.
C. Drawings
1. Drawings are required for the complete fabrication of tanks, including those of
subsuppliers.
i. Supplier’s drawing shall show internal supports and nozzles numbered and
lettered identically with EPC data sheet / drawing.
j. Proposal shall include blind flanges, nuts, bolts and 2 gaskets for all the nozzles
and other accessories as required by the individual equipment datasheet,
drawing(s), or both.
D. Calculations
E. Reference samples
2. PRODUCTS
2.1 General
A. This specification together with the accompanying tank drawing(s), and datasheet(s), along
with the Inquiry and Purchase Order, shall provide the general requirements and quality
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 7 of 17
Revision 1
Standards; it also forms the basis for furnishing fiberglass reinforced polyester liquid
storage tanks.
A. The fabricator shall warrant the structural integrity of all tanks fabricated in accordance
with this specification and shall further warrant above and over the requirement of Section
1.3 that each tank fabricated under this specification shall be suitable for the intended
application and service requirement as identified on the individual datasheet(s) for each
item.
A. Design Criteria
1. Material thickness shall be sufficient to withstand the hoop stresses developed with a
tank completely full of liquid based on density given on datasheet (or 1.2 kg/liter
whichever is greater) and with a factor of safety of 10 applied. Unless noted
otherwise, a 122 kg per square meter wind loading over 80 percent of the projected
vertical area shall also be incorporated into the design of tanks to be installed
outdoors. The proposed design shall be fully defined including (but not limited to)
materials of construction, method of construction, total laminate thickness, and details
of the sequence of laminate buildup for each item specified in this specification.
2. In calculating the strength of a tank wall, the strength of the resin-rich corrosion
resistant surfacing mat inner layer shall be neglected.
3. Tank openings shall be reinforced to withstand the static pressures developed and
external pipe loads as required (such as surge, vibration).
4. Internal baffles shall be designed to withstand static pressure and agitator loading
when a mixer is used.
5. Hold-down lugs and leg systems shall be designed to restrain vessel, vessel contents,
and tank agitator from overturning or shifting due to seismic forces as determined by
code specified on EPC tank drawing(s).
6. Lifting lugs for each tank are required for jobsite offloading.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 8 of 17
Revision 1
1. Resin
a. The resin of the resin-rich layer and subsequent structural layers shall be
provided as specified on the EPC tank drawing(s). This includes nozzles, bosses,
flange faces, manways, and tank internals that will contact the tank contents.
b. Where fire retardancy is specified on the tank drawing(s), the outer 2 structural
layers of the laminate shall be a compatible resin to that specified for the
structural layer and that contains 3 percent clear antimony trioxide based on resin
weight.
2. Resin Additives
a. No more than 10 percent styrene, based on resin weight, may be added to the as
received resin.
c. Tanks shall not contain dyes or pigments unless specified on tank drawing(s). If
specified, pigments shall be uniformly dispersed in the resin used for laminate
finish coat only. This finish coat is to be applied after equipment inspection and
approval by Buyer.
3. Resin Reinforcement
b. Surfacing mat shall be Type C glass 20 mils thick with a silane finish and styrene
soluble binder.
c. When abrasive services are called out on attached drawing(s), Dynel or Nexus
veil followed by C glass veil shall be used to reinforce the resin-rich interior
corrosion barrier.
d. Chopped strand mat shall be 50 grams to 68 grams per square meter, Type E
glass, with a silane finish and styrene soluble binder.
e. Continuous or woven roving shall be Type E glass, 60 ends per strand, with silane
finish. Woven roving shall be a nominal 814 grams per square meter.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 9 of 17
Revision 1
4. Physical Properties
5. Substitutions
Only those materials specified on tank or vessel drawing or datasheet shall be used for
construction. Any other substitute material shall have prior written approval from
Buyer before being used in construction. A request by Supplier for substitution of
material must be accompanied by complete information including proposed thickness.
1. General
b. Internal weld layups and surfaces exposed to vapors and liquids shall have a
resin-rich surface (10 mils overlay of the surfacing mat) and shall contain 0.4
percent maximum paraffin by weight of resin added, to prevent air inhibiting the
final cure.
c. The inner tank surface shall be smooth, without seams or flat areas resulting from
a collapsible form. All spillages or foreign material of any nature shall be
removed and affected areas touched up with resin as required.
d. The outer surface shall be relatively smooth, without spillages, foreign material,
or exposed glass fibers.
e. All cut edges or exposed glass fibers of any kind shall be overlayed with
surfacing mat and the appropriate resin type according to Sections 2.3C.1 and
2.3C.2.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 10 of 17
Revision 1
g. The knuckle radius between the bottom and side of all flat-bottom tanks shall be
38 mm minimum. Shell joints, if required, shall be overlayed on the inner surface
and on the exterior surface according to Sections 2.3C.2.g and 2.3C.2.h.
Overlays must be at least equal to the thickness of the heaviest section joined.
Exterior joint width shall be 200 mm for tanks up to 1830 mm in diameter.
380 mm for tanks 2130 mm to 3660 mm in diameter, and 610 mm for tanks larger
than 3660 mm in diameter. Shell joints are not acceptable in tanks of straight
side heights less than 6100 mm without prior approval. Tanks that fabricators
indicate require a shell joint shall be identified in the proposal with a detailed
explanation.
2. Layup Procedures
f. The entire outer surface shall be coated with a 10 mil gel coat. Color shall be
natural color of resin unless otherwise specified.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 11 of 17
Revision 1
g. The interior joints where top and bottom heads have been joined to the shell shall
be layed up with 2 thicknesses of 50 to 68 gram chopped strand mat with a
composite thickness of about 150 mils. The final layer shall be paraffinated,
resin-rich, and finished to a smooth surface to maintain a continuous unbroken
inner corrosion resistant surface. The layup shall extend a minimum of 75 mm on
either side of joint line.
h. Top, end, and bottom heads (for subsequent winding or layup onto the shell)
shall be constructed according to Section 2.3C.2., followed by further
reinforcement with alternating layers of continuous strand woven roving and
chopped strand mat according to Section 2.3B.3. to such a thickness that the
structural strength requirement is satisfied. All edges of the reinforcements shall
be lapped 50 mm minimum for woven roving and 25 mm minimum for mat.
Adjacent laps shall be staggered. The final exterior layer of reinforcement shall
be chopped strand mat. The glass content of the layer reinforced with woven
roving shall be between 50 and 60 percent by weight resin.
a. Flanges shall be made by hand layup. Press molded or glue-on flanges are not
acceptable.
c. Flanges and nozzles shall be joined to the tank with resin and reinforcing material
as herein specified, laid up to a thickness that satisfies structural requirements.
Construction of the interior surface in contact with vapor or liquid and of the
exterior surface shall follow Section 2.3C.2.
d. Unless otherwise specified, all nozzles shall be reinforced with gussets, of FRP
construction, joining together the tank wall, nozzle, and flange. Reinforcement
shall include 3 layers minimum of 50 gram mat. The gusset shall make an
included angle of approximately 60 degrees with the tank wall and shall support
the entire flange width. Nozzles less than 250 mm in diameter shall have 4
gussets, and those 250 mm in diameter and larger shall have 8 gussets.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 12 of 17
Revision 1
A. Inspection
1. Inspection and acceptance or rejection shall be based on compliance with all sections
of this specification and guidelines set forth in Section 2.3B.2. Acceptance by the
inspector shall not relieve the manufacturer of contractual responsibilities. The
decision of the inspector about rejection of material, workmanship, or performance for
noncompliance with the specifications shall be final.
2. A visual inspection of the laminate shall be made. Laminate defects and their
permissible limits shall be in accordance with the provisions Attachment 02.
3. Tolerances
Dimensional tolerances shall be held within the limits outlined in Attachment 03.
4. Post curing with 82 degree C water for 4 hours shall be required to eliminate residual
styrene from completed tanks. This requirement may be waived by initial agreement
between Buyer and Supplier depending upon type of tank application and use.
5. Use acetone wipe test to check surface cure. No surface tackiness is permitted.
6. It is the responsibility of the fabricator to ensure that laminates meet or exceed this
specification, that tanks are adequately prepared for shipment, and that tanks, will
arrive defect and leak-free at jobsite. All tanks will receive a jobsite inspection in
conformance to this specification. Laminate sections failing to comply with this
specification or that are damaged in transit must be repaired before acceptance by
Buyer. The fabricator will be responsible for the expenses of repairing laminate
defects and damage.
7. The fabricator shall supply a 100 mm by 100 mm sample specimen of the proposed
tank construction, for every thickness and type of construction to be utilized; also,
cutouts are to be saved as samples. These samples are to be used as a quality control
inspection standard.
B. Tests
1. Test for conformance with the required physical properties shall be done on samples
that have cured to the required hardness.
4. When specified by Buyer representative, test samples shall be made by the supplier or
construction for sidewall and heads and tested by qualified testing laboratory for
requirements according to Section 2.2. The samples shall be cut from a laminate of
larger dimensions to eliminate edge effects; they shall not have an exterior gel coat,
and they shall not be machined on either surface. Certified test results shall be
forwarded to Buyer before the start of fabrication. Testing shall be Supplier’s
responsibility.
5. Testing of properties according to Section 2.2 shall be done by a qualified laboratory
experienced in testing such materials. Certified test results and duplicate sets of
properly identified sample coupons, including representative laboratory-prepared
samples as well as tank samples shall be forwarded to Buyer.
6. When specified by Buyer, additional test samples shall be cut from the actual
fabrication (nozzle or manhole cutouts for example), shall be full thickness of the
item produced, and shall not be machined on either surface. All nozzle cutouts
penetrating head-t0-shell joints will be labeled to indicate vessel and location from
which they were taken.
8. Upon completion of final inspection and acceptance by Buyer, the tank shall be
hydrostatically tested by filling with water. Duration of test shall be no less than
1 hour.
A. Tank shall have securely and permanently attached, a stainless steel metal tag
bearing the following information:
Name of fabricator
Date of manufacture
Capacity
All resins used
Design temperature (maximum / minimum)
Design pressure
Purchase order number
Specific gravity
Model number (if applicable)
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 14 of 17
Revision 1
B. Tanks shall be marked on a conspicuous location the North, South, East, and West
coordinates.
C. The color of paint for lettering shall conspicuously contrast with the vessel surface. The
height of the lettering shall be 75 mm.
A. Tanks that are shipped horizontal shall be mounted on padded cradles. All tank end
blocking used to prevent shifting of tanks must be padded and bear only upon the knuckle
radius of flat or dished head. When shipped vertical, tanks shall be secured to a pallet or
skid.
B. Tanks shall be secured to the cradles or skids to prevent rotation or other movement. In
turn, the cradles or skids shall be fastened securely to the truck bed or railroad car.
C. Tie-down straps shall have provision for thermal expansion and shall be padded where in
contact with the tank.
D. Flange faces shall be protected from damage by covering with suitable plywood or
hardboard, securely fastened.
E. Open-top tanks shall be fitted with internal cross bracing to prevent damage from distortion
during transit and handling.
3. ATTACHMENTS
Attachment 01:
Laminate Wall Thickness
Attachment 02:
Laminate Defect Tolerances
Attachment 03:
Dimensional Tolerances
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 15 of 17
Revision 1
Attachment 01
Laminate Wall Thickness
Thickness In Millimeters
5 6 8 10 & Up
Ultimate Tensile Strength 9,000 12,000 13,000 15,000
ASTM D638 - psi, min
Flexural Strength 16,000 19,000 20,000 22,000
ASTM D790 - psi, min
Compressive Edge Strength 18,000 18,000 20,000 20,000
ASTM D760 - psi, min
Modulus of Elasticity 700,000 800,000 900,000 1,000,000
ASTM D760 - psi, min
Barcol Hardness 26 Minimum - Measured with Barcol
ASTM D785 Impressor Model GYZJ 934-1
Glass Content Calculated on the basis of Total Thickness
Measured By Ignition Corrosion Resistant Inner Layers 25%
Filament Wound Layers 50% - 60%
Layup Reinforced with Woven Roving
50% - 60%
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-M-4004
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 16 of 17
Revision 1
Attachment 02
Laminate Defect Tolerances
Attachment 03
Dimensional Tolerances
Laminate Defect Tolerance Limits
Diameter
(including out-of-roundness)
Sidewall Taper
Height with max. of mm
Flange Alignment
Manhole (Inspection Cover Alignment)
Nozzle Centerlines .4 mm per 300 mm of height with
max of mm
Knuckle radius at top and bottom head- 38 mm min.
sidewall joints
Nozzle Squareness with sidewall