New ST70 Driver Board
New ST70 Driver Board
New ST70 Driver Board
WARNING!
THERE ARE LETHAL VOLTAGES INSIDE OF TUBE AMPLIFIERS, EVEN IF THEY ARE NOT
POWERED ON (LARGE CAPACITORS CAN HOLD A LETHAL CHARGE FOR DAYS). IF YOU
ARE NOT A TRAINED ELECTRONICS SERVICE PERSON YOU SHOULD NOT INSTALL ANY
COMPONENTS YOURSELF, INSTEAD PLEASE TAKE THE UNIT TO THE NEAREST
ELECTRONICS SERVICE CENTER FOR REPAIR/INSTALLATION. IF YOU ARE DOING ANY
REPAIRS/INSTALLATIONS YOURSELF PLEASE OBSERVE ALL PROPER SAFETY
PRECAUTIONS INCLUDING BUT NOT LIMITED TO:
NOTE 1: These are the input tube filament connections. A stock ST-70 uses the front panel power
take-off
sockets as a tie point for the input board tube filament wiring. Many amplifier modifications use
these
socket holes for input jacks or other purposes. If the tube filament power is not present on these
jacks or the
jacks themselves are not present, then the filament wiring can be run (as twisted pairs to reduce
hum) from
the output tube filament connection (EL34: pins 2&7). The phase inverter position (V2) now has
extra flexibility to use tubes with different pinouts, to use 12AU7, 12BH7, ECC99 solder a wire from
J1 to J2 and make your filament connections to eyelets 24 & 25, to use 6CG7, 6922, 7308, or 6DJ8
do not jumper J1 and J2 and instead make your filament connections to J1 and J2 and ignore
eyelets 24 and 25.
NOTE 2: If using a replacement power supply board, attach these points to the appropriate points
of the
replacement board.
8. If the 5AR4 rectifier is still being used, insert it into its socket. Do not install any other tubes at
this time.
9. Turn bias pots to minimum bias (fully counter-clockwise).
10. Plug amplifer in and turn on. Observe new circuit board for any signs of trouble, burnings
smells etc.
11. With a DC voltmeter measure the voltages at the input sockets. They should be in the ranges
shown below.
EF86
Pin Description Voltage
1 Screen 5580V
2 Shield 0V
3 Cathode 1.2 1.4V
4 Filament N/A
5 Filament N/A
6 Plate (Anode) 80 110V
7 Shield 0V
8 Suppressor 0V
9 Grid 0V
12AU7
Pin Description Voltage
1 Plate (Anode) #1 235 – 265V
2 Grid #1 80 110V
3 Cathode #1 90 120V
4 Filament N/A
5 Filament N/A
6 Plate (Anode) #2 235 265V
7 Grid #2 80 110V
8 Cathode #2 90 120V
9 Filament CT N/A
NOTES:
(a) 12BH7 tubes will have slightly higher cathode voltages and slightly lower plate voltages.
(b) The output tube voltages can be found in the original Dyna assembly manual included in the
appendix.
(c) Filaments should have 6.3V AC across them (the 12AU7 have 6.3V AC across the Filament cap
and
the Filament ends).
12. Turn off amplifier and install the output tubes and driver tubes.
13. Turn amplifier on, and bias as per instructions in the original Dyna Manual. If 10ohm resistors
are used for bias-set remember you voltage will be 1V and not the 1.56V in the Dynaco manual
14. Enjoy
*Replace the original 10K bias potentiometers with 20K or 30K linear potentiometers. It is
recommended to
use a 2 or 3 watt unit (for robustness in the event of a tube failure), however a 1.2 wattt unit will
work fine.
*Replace the two 10K bias resistors on either side of the bias potentiometer and replace them with
watt 4.7K parts. Turn
controls full counterclockwise before turning amplifier on, and rebias output tubes.
NOTE: Other rectifier tubes with filament voltages over 2A should not be used with the KT88 family
of
tubes or a transformer overload will occur.
*Proper bias point out of range of the controls: Reduce the value of the bias resistor
between the bias
potentiometers and ground to a value of about 2K.
*Motorboating (low frequency oscillation), Tube runaway (Plates turn orange or red on
one tube), or
unstable bias voltage: Reduce the size of R7, R8, R22 and R23 to a value of 18 33K. If
motorboating
continues, increase the value of R2 and R12 to a value of 1.8 2.2K.
3.4 6L6GC, 5881, 7581, EL37, EL38(6CN6), KT66, 350B, 350A, 807, 7027A
tubes
These tubes should operate properly in the finished amplifier with the above bias supply changes.
Some listed
tube types will require output tube socket wiring changes, and or an anode plate cap. See the tube
manual for the
type out output tube used for this information.
Since these output tubes reduce the open-loop gain of the amplifier, you may wish to reduce the
values of the
feedback resistors R2 and R12 slightly.
*Disconnect and remove the filament leans and biaset resistors from all output tube sockets.
*For 2A3 and 6A3 tubes, install new 4-pin tube sockets.
*Disconnect the wires from eyelets #6 & #21 (the wires can also be disconnected from the bias
supply and
removed) and ground eyelets #6 & #21. The bias supply and controls can be removed, as they are
not used
in this design.
*A separate filament transformer or the appropriate current and voltage for the selected output
tubes must be
installed (inboard or outboard) for each pair of output tubes. (example for 2A3 tubes: 2.5V 5A).
*Connect each filament transformer secondaries to a pair of output tube filaments. The pairs of
output tube
filaments are run in parallel and also function as the cathode.
*Bias voltage is generated by a common cathode resistor of about 800 Ohms (20 watts) connected
from the
filament pair and ground. This is instered in one of two places: a) Between the center tap of the
filament
transformer secondary and ground. Or b) By attaching a 25 ohm (2 watt) potentiometer across
each filament
secondary and then attaching the 800 ohm resistor between the potentiometer wiper and ground.
*Attach a 100 uF (minimum) 150V cap in parallel with each 800 ohm cathode resistor. The positive
end of
the capacitor should be attached to the filament end of the cathode resistor.
*The cathode resistors should be mounted in such a way to allow heat to dissipate and away from
flammable
or meltable items.
*Since these output tubes reduce the open-loop gain of the amplifier, you may wish to reduce the
values of the
feedback resistors R2 and R12 slightly.
4.2 Output Tube DC Grid Resistance (R4, R5, R10, and R11)
On this driver board, the value of these has been reduced to 100K rather than 270K as in the
original, this was
dome principally to extend the circuit bandwidth and to be more stable with some EL34s which
draw additional
grid current. The value of these resistors may be varied to match the particular output tube type
selected so long as
so long as excessive distortion does not result from overloading the phase splitter tube. The values
of the coupling
capacitors (C2, C3, C7 and C8) will need to be changed in proportion to the value change of these
resistors. For
example if the resistors value is halved, the capacitor values must be doubled.
4.4 EF86 Plate, Cathode, and Screen Resistors (R21, R24, R18, R26, R14,
and R17)
The EF86 plate load resistors (R21 and R24) set the gain of the driver board and limit the amount
of current drawn
by the tube. Considerable variation to the values of these resistors may be made (values between
100K to 330K
are typically used) provided the following is observed:
The values of the screen grid resistors (R18 and R26) are generally made proportional to the
changes in
the plate load resistors. If the plate load resistors are reduced, the screen grid should be reduced
by the same
percentage.
After making any changes to R18, R21, R24, and R26 the bias of the EF86 must be adjusted
manually by
changing the cathode resistors (R14 and R17) and bleeder resistors (R19 and R25) to produce a
plate voltage (pin
6 of EF86) between 80 and 115 volts. If the EF86 plate voltage is out of this range, the phase
splitter will not be
able to swing sufficient voltage to drive the output tubes. Decreasing the value of R19/R25 or
increasing the value
of R14/R17 will increase plate voltage.
4.7 Coupling Capacitors (C2, C3, C7, and C8) and Screen Decoupling
Capacitors (C5,
C10)
The values of these components may be varied considerably, taking into account that too small a
value will cause a
low frequency rolloff, and too large a value may cause Motorboating. Electrolytic capacitors should
not be used,
and paper types other than hermetically sealed paper-oil types should not be used. Otherwise
about any other
material is acceptable.
5. General Troubleshooting
These are suggestions and some basic guidance; this is by no means an exhaustive list.
*Test or substitute the rectifier tube, if using diodes, check for a shorted diode.
*Check for continuity in the rectifier plate leads (pins 4 & 6), lack of continuity indicates a problem
with
the B+ voltage winding in the power transformer or a bad solder joint between the transformer
and the test
points.
*Discharge all filter capacitors be powering off the amplifer and waiting a few minutes, then
shorting the
terminals to ground with a low value power resistor. Using an ohmmeter, check the resistance of
each
capacitor in the power supply. When first measuring a capacitor, the meter should read nearly a
short, then
it should steadily climb to a high value. If one of the sections will not rise in resistance, this
indicates a
defective capacitor.
*Pull the output tubes, and disconnect the output transformer center taps from the power supply.
Measure the
resistance from the transformer primary lead to ground, the reading should be very high (infinite
ideally).
A low value indicates a short from the transformer primary to ground.
5.2 All output tubes draw too much current (glowing plates)
Check voltages in the bias circuit, the voltage at Eyelets #6 & #21 should be 20 to 40 volts. Of the
bias voltage
appears normal, check for an excessive voltage drop across R4, R5, R10, and R11. If a drop of
more than a few
volts is found across any one of them, a severe tube imbalance or defective tube is most likely the
culprit.
5.3 One set of output tubes draws too much current (glowing plates)
Swap the offending set of tubes to the other channel. If the problem follows the tubes, then a bad
tube is the
culprit. If the problem does not switch channels, suspect the bias circuit, particularly a bas bias
potentiometer.
Also check for a bad tube socket, or leaky coupling capacitor.
*Loose, dirty, or corroded sockets, pins or connectors. Tighten and clean or replace.
*Outside electromagnetic interference. Much can be said about the possible sources and solutions,
the general
idea is to either shield the signal for picking up interference, eliminate the source of the noise, or
shield
the source to prevent it from emanating.
*Capacitors (particularly electrolytic) with intermittent shorts or leaks. The is common if the
original power
supply capacitors have not been replaced.
*Cracked or overheated resistors. Often found in the power supply particularly if the original
resistors have
not been replaced.
*Intermittent arcing inside the power or output transformer. This noise persists even if all the tubes
have removed.
*Ground loops, multiple ground paths, and bad ground connections. The audio system should be
connected
to earth ground only at one point (normally the preamp) and ground connections must be good.
*Tubes with cathode heater shorts or leakage. AC is leaking from the heater circuit (pure AC) into
cathode
to the audio circuit.
*Any audio connections (RCA jacks, tube pins, etc) open or not making good contact.
*Transformer vibration. Couples to the internal tube structures and modulate the audio signal. The
culprit is
microphonic tubes.