Exp 3000/3000R

Your P/PM program is only as good as the

tools that you use. Develop a total system
understanding through visualizing true motor
conditions and knowing where potential
problems exist.

For over 40 years, Baker Instrument

Company, an SKF Group Company has
pioneered the development and
manufacture of diagnostic test equipment
for all types of electrical rotating machinery. Following VFD, motor, load) your rotating machinery face. This
a complete line of comprehensive test equipment is self-contained portable instrument is computer driven
the Explorer. Developed for in-service monitoring of with proven engineering, allowing all testing to be
power circuit issues, overall motor health, load and accomplished directly from the MCC or from the EP
performance, it gives the user a comprehensive look connection.
at overall motor integrity.
Comprehensive Motor Analysis
This instrument accomplishes fully remote monitoring
from the Motor Control Center (MCC), is a non- As the latest innovation in plant management, the
hazardous low-voltage battery operated unit, and is EXP3000/3000R performs seven major functions in a
highly portable and durable for use in even the tightest complete predictive maintenance program. It
and most rugged circumstances. identifies possible power circuit problems that degrade
motor health, examines overall motor power
Continuing Innovation conditions, monitors the load and observes motor
performance plus estimating energy savings.
With the EXP3000/3000R, Baker Instrument Company,
an SKF Group Company continues to pioneer new No other motor monitor on the market today gives you
breakthroughs that demonstrate an ongoing the wide variety of capabilities that the EXP3000/3000R
commitment to quality, reliability, and competitive offers. It is programmed to supply information on
advantage. This in-service motor analyzer takes the voltage level, voltage balance, harmonic and total
next step in providing complete P/PM programs. It distortion, rotor cage condition, motor efficiency,
provides root-cause analysis through the separation of effective service factor, overcurrent, operating
mechanical and electrical condition, torque ripple, load history among others.
issues. The EXP3000/3000R was This wide range of tests lets you explore the true
engineered to pinpoint condition of motor integrity and the conditions related
an SKG Group Company challenges (voltage source, to motor performance.
Advanced Data Collection
Machine Performance
Once testing is completed, results can be saved and
stored for each individual motor. This type of This group of tests
documentation is critical for any predictive conclusively evaluates the
maintenance program. It allows the recalling of previous present operation of the
information for true trending capabilities. With the motor, identifying stressful
EXP3000/ EXP3000R, test results are collected, stored, operation and its source. It
recalled, and managed using standard MS Access looks at Effective Service
relational database file formats. Reports can be Factor, Load, Operation
generated quickly and easily through the main print Condition, Efficiency, and
console, allowing operators visual confirmation of motor calculates Payback
integrity information. Period. Common
problems found in this area included: Thermal
Ease of Data Organization overloading of the motor, recognizes the deterioration
of the machine among other items that are directly
Collected data is only valuable if it is kept in a manner related to the motors health and the energy wasted in
that is useful to everyone concerned. The EXP3000/ it inefficiencies.
3000R’s software and data transfer package enables
you to create multiple databases to organize collected Current
data to your specifications, easing communication
channels with co-workers and clients. This set of tests identifies
problems within the entire
The Power Behind On-Line Monitoring machine system. These
tests include: Overcurrent
The EXP3000/3000R completes the global approach to and Current Unbalance.
motor testing by Baker Instrument Company, an SKF These tests look at the
Group Company. It renders information on degradation health of the entire system
of motor performance and the effects of overheating on and describe a problem
motor operation. Survey plant wide motor efficiency within this system as it is
with an EXP3000/3000R and determine load mismatches, related to current. This domain identifies problems,
oscillating load, and transient peak energy. It’s on-line however the root cause may not be apparent.
capabilities allow accurate assessment of operating
load conditions over time. Results are immediate and Spectrum
show operating efficiencies allowing you to determine
the true cost of wasted energy. This domain has the rotor bar test along with V/I
Spectrum, Demodulated Spectrum, and Harmonics.
Test Domains This domain shows the current and voltage relationships
with regards to frequency. It will electrically find
saturation problems, broken rotor bars, excessive VFD
Power Quality
drives on low voltage busses and it can verify
mechanical problems.
This testing domain
identifies non-optimal
Torque
power quality problems,
which cause additional
The Torque domain is a
undue stress to the
highly important
motor. The voltage level,
breakthrough for Baker
voltage balance,
Instrument Company.
harmonic distortion, total
These tests, Torque Ripple
distortion, power and
and Torque Spectrum,
harmonics tests flag frequent problems. These can
enable the user to find a
consist of wrong settings on supply transformer’s taps,
numerous amount of
poorly distributed single phase loads, overloading
problems quickly and
(saturating) supply transformers, excessive VFDs on low
accurately. This domain
voltage busses, excessive non-harmonic frequencies on
specializes in diagnosing
a VFD, missing line-inductors on VFD applications and
mechanical issues, shows
missing or open power factor correction capacitors.
transient overloading,
finds mechanical imbalances along with bearing important to their operation. This portion of the
problems, cavitation and many other items. EXP3000/3000R will also act as a Power Analyzer to
determine
Connections actual power
quality. This
This portion of EXP3000 offers multiple additional tools, tool is another
including phasor diagrams, 3 currents, 3 voltage, and innovation from
harmonic bar charts, Baker
instantaneous Instrument
voltage, frequency, Company, an
symmetrical SKF Group
components, and Company that
speed traces for enables the
dynamic VFD user to further
develop
comprehensive predictive maintenance programs.

applications. Jointly
Transient Analysis
these tools assess
bearing health, EXP3000/3000R can perform a startup transient analysis
misalignment and using the Transient
bent shaft. Acquisition Tool.
The traces are the
VFD Monitoring rms currents and
voltages of all
(Optional) three phases. This
data can be
Baker Instrument Company, an SKF Group Company
zoomed, panned,
designed the EXP3000 as a comprehensive monitoring
and the available
tool. Along with any three phase induction motor and
cursors allow
generator, it
will also
monitor the readings of levels
activities of and time in the
Variable graphs. Along
Frequency with this powerful
Drive (VFD) analysis
applications capability startup
and AC servo Torque vs. Time
motors. These can also be
style of drives have always created problems for the evaluated. These
maintenance professional. For the first time two tools allow
comprehensive diagnosis of motor problems are the user to
facilitated even under the most demanding VFD visually see the amplitude of voltage, current and
operation. The Optional, VFD 3000 shows how torque at startup and also shows how long the startup
frequency, speed, torque, and voltage level vary with process took for the motor. Finally, as the startup
respect to time. process concludes, the final level voltage, current and
torque can be visualized.
Continuous Monitoring
The Location of EXP3000
The newest feature of the EXP3000/3000R is Continuous
Monitoring. The CM3000 software enables the user to
The set of efficiency assessment, pay-back period and
monitor upwards of 41 data points real time. This real
Motor Master+ identifies motors performing under par,
time and continuous data gathering capability will
and calculates the pay-back period if replaced by a
give immediate impact in finding intermittent problems
new motor. The EXP3000 has consistently proven itself
with motor such as electrical tripping. This user
as “best of class” in neutral side-to-side tests compared
customizable software enables the operator to collect
to other efficiency estimation methods or hardware. It
real time data on whatever is deemed the most
has out-competed all contenders in both: accuracy of
efficiency estimation and in ease of use for field CM3000
environments. Obtain information on a true real time continuous
manner. Displays all incoming information in a quick
Motor and easy to understand manner.
Load
T3000
Obtain dramatic results and a greater degree of
confidence in motor findings with conclusive evidence
of problems through torque analysis. Baker Instrument
MCC Company, an SKF Group Company is the only
Explorer
company offering this highly unique and
comprehensive look at motor reliability and health.

Voltage Clampons V3000

Current Clampons Vibration analysis using Haystack method.

Unit Specifications
Dimensions: 13.375” x 11.675” x 6”

Specifications Volume: 920 cubic inches

A. Testing Capabilities Weight: 12.5 lbs

1. Voltage Unbalance
2. Voltage THD Case: Hinged Cover “Pelican”, Dust-tight Enclosure
3. Current THD
4. Harmonic Voltage Factor Input Power: 100-250 VAC, 50/60 Hz Integrated Power
5. Impedance Imbalance Supply
6. Eccentricity
7. Rotor Bar Test Current Transformers Available: 0-10amp, 0-150amp, 1-
8. Negative Sequence Impedance 1000amp, 0-3000amp (cable ct’s) {All Portable}
9. Speed Calculation
10. %Load & %Efficiency Connections: Amphenol Military Spec Twist Type:
11. Spectrum Voltage Voltage Current
12. Spectrum Current 1-Power Entry Module, 1-Portable Voltage Connections,
13. Current Level 1-Portable Current Connection, 1-EP Port, 1-Vibration
14. Effective Service Factor Sensor Connection
15. Power Details
16. Continuous Acquisition Computer Specifications: IBM Thinkpad/Panosonic
17. O-Scope Toughbook or equivalent.
18. Auto Phasing
19. Auto Testing Including Timer Function Software Platform: Windows EX Professional (or higher)
20. One Button Testing
21. Bearing Check Ports: USB2.0
22. Mis-Alignment and Bent Shaft
23. Startup Transient Voltage Industry Standards (IEEE, NEMA, Etc.): NEMA MG-1, IEEE
24. Startup Current 519, EN61000-2-2, EN 61000-2-4, VDE 839-2-2, VDE 839-2-
4.com
Modular Software Enhancements

The software for the EXP3000/EXP3000R is broken into

modular units to create a greater mix of capabilities to
the overall operation of the instrument.
Baker Instrument Company, an SKF Group Company
VFD 3000 4812 McMurry Avenue
Fort Collins, CO 80525
Shows how frequency, speed, torque and voltage level
970/282-1200 - 800/752-8272 - Fax 970/282-1010
vary with respect to time, enabling identification of www.bakerinst.com
transient overloading of the motor by the VFD. It
provides the ability to identify and repair poorly tuned
speed feedback giving you the ability to see true motor
Copyright Baker Instrument Company, an SKF Group Company,
operating conditions. All Right Reserved. Information subject to change without notice,
printed 6/07.