Rotary Encoder Nov 2011 PDF
Rotary Encoder Nov 2011 PDF
Rotary Encoder Nov 2011 PDF
November 2011
Rotary encoders from HEIDENHAIN
serve as measuring sensors for rotary mo-
tion, angular velocity and, when used in
conjunction with mechanical measuring
standards such as lead screws, for linear
motion. Application areas include electrical
motors, machine tools, printing machines,
woodworking machines, textile machines,
robots and handling devices, as well as var-
ious types of measuring, testing, and in-
spection devices.
Electronic handwheel
2
Contents
Overview and Specifications
Selection Guide 4
Measuring Principles, Accuracy 10
Mechanical Design Rotary Encoders with Stator Coupling 12
Types and Mounting
Rotary Encoders for Separate Shaft Coupling 15
Shaft Couplings 18
Safety-Related Position Measuring Systems 20
General Mechanical Information 22
Specifications Absolute Rotary Encoders Incremental Rotary Encoders
More Information 78
Addresses in Germany 79
Addresses Worldwide 80
Selection Guide
Rotary Encoders for Standard Applications
ECN/EQN/ERN 400 series ECN 425 – ECN 413 ECN 4134) EQN 437 –
Positions/rev: 25 bits Positions/rev: 13 bits Positions/rev: 13 bits Positions/rev: 25 bits
EnDat 2.2/22 EnDat 2.2/22
ECN/EQN/ERN 400 series with ECN 425 – ECN 413 – EQN 437 –
universal stator coupling Positions/rev: 25 bits Positions/rev: 13 bits Positions/rev: 25 bits
EnDat 2.2/22 EnDat 2.2/22
ROC/ROQ/ROD 400 ROC 425 RIC 418 ROC 413 ROC 413 ROQ 437 RIQ 430
RIC/RIQ 400 series Positions/rev: 25 bits Positions/rev: 18 bits Positions/rev: 13 bits Positions/rev: 13 bits Positions/rev: 25 bits Positions/rev: 18 bits
EnDat 2.2/22 EnDat 2.1/01 EnDat 2.2/22 EnDat 2.1/01
with clamping flange
ROC 413 ROQ 425
Positions/rev: 13 bits Positions/rev: 13 bits
EnDat 2.2/01 EnDat 2.2/01
1)
Power supply 3.6 to 5.25 V DC
2)
Up to 10 000 signal periods through integrated 2-fold interpolation
3)
Up to 36 000 signal periods through integrated 5/10-fold interpolation (higher interpolation upon request)
4
Introduction
Incremental
5 V DC or 9 to 36 V DC 5 V DC 10 to 10 to 5 V DC
10 to 30 V DC 10 to 30 V DC 30 V DC 30 V DC
EQN 425 EQN 4254) ERN 420 ERN 460 ERN 430 ERN 480 24
Positions/rev: Positions/rev: 250 to 250 to 250 to 1 000 to
13 bits 13 bits 5 000 lines 5 000 lines 5 000 lines 5 000 lines
EQN 425 – ERN 420 ERN 460 ERN 430 ERN 480 28
Positions/rev: 250 to 250 to 250 to 1 000 to
13 bits 5 000 lines 5 000 lines 5 000 lines 5 000 lines
ERN 10703)
1 000/2 500/
3 600 lines
ROQ 425 ROQ 425 ROD 426 ROD 466 ROD 436 ROD 486 36
s Positions/rev: Positions/rev: 50 to 50 to 5 000 50 to 5 000 1 000 to
2)
13 bits 13 bits 5 000 lines lines2) lines 5 000 lines
4 096 revolutions
ROQ 425 ROQ 425 ROD 420 – ROD 430 ROD 480 40
s Positions/rev: Positions/rev: 50 to 50 to 5 000 1 000 to
13 bits 13 bits 5 000 lines lines 5 000 lines
4 096 revolutions
ROD 10703)
1 000/2 500/
3 600 lines
5
Selection Guide
Rotary Encoders for Motors
ERN 1123 – – – –
1)
8 192 signal periods through integrated 2-fold interpolation
2)
37 500 signal periods through integrated 5/10/20/25-fold interpolation
6
These rotary encoders are described
Incremental in the Position Encoders for Servo
Drives catalog.
« TTL » 1 VPP
5 V DC 5 V DC
ERN 1023 –
500 to 8 192 lines
3 signals for block commutation
– –
ERN 1123 –
500 to 8 192 lines
3 signals for block commutation
– –
– –
7
Selection Guide
Rotary Encoders for Special Applications
ROC/ROQ/ROD 4004) series – ROC 413 ROC 413 ROQ 425 ROQ 425
with clamping flange Positions/rev: 13 bits Positions/rev: 13 bits Positions/rev: 13 bits Positions/rev: 13 bits
EnDat 2.1/01 EnDat 2.1/01
Electronic handwheel
HR 1120 – – – – –
1)
Power supply 3.6 to 5.25 V DC
2)
Up to 10 000 signal periods through integrated 2-fold interpolation
3)
8 192 signal periods through integrated 2-fold interpolation
4)
Versions with blind hollow shaft available upon request
8
Incremental
HR 1120 – 50
100 lines
9
Measuring Principles
Measuring Standard Measuring Methods
HEIDENHAIN encoders with optical scan- With the absolute measuring method, A separate incremental track (on the
ning incorporate measuring standards of the position value is available from the en- ECN 100 the track with the finest grating
periodic structures known as graduations. coder immediately upon switch-on and can period) is interpolated for the position value
These graduations are applied to a carrier be called at any time by the subsequent and at the same time is used to generate
substrate of glass or steel. electronics. There is no need to move the an optional incremental signal.
axes to find the reference position. The ab-
These precision graduations are manufac- solute position information is read from the In singleturn encoders, the absolute posi-
tured in various photolithographic process- grating on the graduated disk, which is tion information repeats itself with every
es. Graduations are fabricated from: designed as a serial code structure or—as revolution. Multiturn encoders can also
• extremely hard chromium lines on glass, on the ECN 100—consists of several paral- distinguish between revolutions.
• matte-etched lines on gold-plated steel lel graduation tracks.
tape, or
• three-dimensional structures on glass or
steel substrates.
Grooves visible
ECN/EQN/ERN 400
e.g. with universal stator coupling
12
Mounting accessories
Washer
For ECN/EQN/ERN 1000
For increasing the natural frequency fE and
mounting with only two screws.
ID 334 653-01
13
Torque supports for the
ERN/ECN/EQN 400
For simple applications with the ERN/ECN/
EQN 400, the stator coupling can be re-
placed by torque supports. The following
kits are available:
General accessories
Screwdriver bit
For HEIDENHAIN shaft couplings Screwdriver
For ExN 100/400/1000 shaft couplings Adjustable torque
For ERO shaft couplings 0.2 Nm to 1.2 Nm ID 350 379-04
1 Nm to 5 Nm ID 350 379-05
Width Length ID
across flats
2 350 378-03
4 350 378-07
1)
For screws as per DIN 6912 (low head
screw with pilot recess)
14
Rotary Encoders for Separate Shaft Coupling
15
Rotary encoders with Rotary encoders with synchro flange
synchro flange
Mounting
• by the synchro flange with three fixing
clamps or
• by fastening threaded holes on the en-
coder flange to an adapter flange (for
ROC/ROQ/ROD 400 or RIC/RIQ 400).
Fixing clamps
Coupling
Coupling
Adapter flange
Mounting accessories
Adapter flange
(electrically nonconducting)
ID 257 044-01
Fixing clamps
For ROC/ROQ/ROD 400 and
RIC/RIQ 400 series
(3 per encoder)
ID 200 032-01
Fixing clamps
For ROC/ROQ/ROD 1000 series
(3 per encoder)
ID 200 032-02
16
Rotary encoders with ROC/ROQ/ROD 400 with clamping flange
clamping flange
Mounting
Mounting flange
• by fastening the threaded holes on the
encoder flange to an adapter flange or Coupling
• by clamping at the clamping flange.
Mounting accessories
Mounting flange
ID 201 437-01
Mounting bracket
ID 581 296-01
3x 3x
¬ 4.5 X ¬ 3.2
X
16 34 (16)
¬ 36H7
48
100
6.8
0°
25
3x
62.5
12 12
0° 3x
50
15°
12
80
17
Shaft Couplings
Weight 35 g 24 g 23 g 27.5 g 9g
*With radial offset λ = 0.1 mm, angular error α = 0.15 mm over 100 mm ƒ 0.09° valid up to 50 °C
Mounting accessories
Screwdriver bit
Screwdriver
See page 14
18
Metal bellows coupling 18 EBN 3
For ROC/ROQ/ROD 1000 series
With 4 mm shaft diameter
ID 200 393-02
03 ¬ 10 F7 ¬ 10 F7 30 mm
04 ¬ 10 F7 ¬ 10 F7 22 mm
05 ¬ 6 F7 ¬ 9.52 F7 22 mm
06 ¬ 5 F7 ¬ 6 F7 22 mm
19
Safety-Related Position Measuring Systems
Basic principle
HEIDENHAIN measuring systems for safe- SS1 Safe Stop 1
ty-oriented applications are tested for com-
pliance with EN ISO 13 849-1 (successor to SS2 Safe Stop 2
EN 954-1) as well as EN 61 508 and
EN 61 800-5-2. These standards describe SOS Safe Operating Stop
the assessment of safety-oriented sys-
tems, for example based on the failure SLA Safely Limited Acceleration
probabilities of integrated components and
subsystems. SAR Safe Acceleration Range
Power stage
Power cable
Position 1 EnDat
master
(protocol and cable)
Interface 2
Position 2
22
Temperature ranges Self-heating at supply voltage 15 V 30 V
For the unit in its packaging, the storage
temperature range is –30 to 80 °C ERN/ROD Approx. + 5 K Approx. + 10 K
(HR 1120: –30 to 70 °C). The operating
temperature range indicates the tempera- ECN/EQN/ROC/ Approx. + 5 K Approx. + 10 K
tures that the encoder may reach during ROQ/RIC/RIQ
operation in the actual installation environ-
ment. The function of the encoder is guar-
anteed within this range (DIN 32 878). The
operating temperature is measured on the
face of the encoder flange (see dimension Heat generation at speed nmax
drawing) and must not be confused with
the ambient temperature. Solid shaft ROC/ROQ/ROD/ Approx. + 5 K with IP 64 protection
RIC/RIQ Approx. + 10 K with IP 66 protection
The temperature of the encoder is influ-
enced by: Blind hollow shaft ECN/EQN/ERN 400 Approx. + 30 K with IP 64 protection
• Mounting conditions Approx. + 40 K with IP 66 protection
• The ambient temperature
• Self-heating of the encoder ECN/EQN/ERN 1000 Approx. + 10 K
The self-heating of an encoder depends Hollow through shaft ECN/ERN 100 Approx. + 40 K with IP 64 protection
both on its design characteristics (stator ECN/EQN/ERN 400 Approx. + 50 K with IP 66 protection
coupling/solid shaft, shaft sealing ring, etc.)
and on the operating parameters (rotational
speed, power supply). Temporarily in- An encoder's typical self-heating values depend on its design characteristics at maximum
creased self-heating can also occur after permissible speed. The correlation between rotational speed and heat generation is nearly
very long breaks in operation (of several linear.
months). Please take a two-minute run-in
period at low speeds into account. Higher
heat generation in the encoder means that
a lower ambient temperature is required to
keep the encoder within its permissible op-
erating temperature range.
For high speeds at maximum permissible Measuring the actual operating temperature at the defined measuring point of the rotary encoder
(see Specifications)
ambient temperature, special versions are
available on request with reduced degree
of protection (without shaft seal and its
concomitant frictional heat).
23
ECN/ERN 100 Series
• Rotary encoders with mounted stator coupling
• Hollow through shaft up to ¬ 50 mm
Connector coding
R = radial
24
Absolute Incremental
Singleturn
ECN 125 ECN 113 ERN 120 ERN 130 ERN 180
Positions per revolution 33 554 432 (25 bits) 8 192 (13 bits) –
Specifications
Line counts* – 2 048 1 000 1 024 2 048 2 500 3 600 5 000
Min. operating temp. Flange socket or fixed cable: –40 °C; Moving cable: –10 °C
3)
Protection EN 60 529 IP 64
25
ECN/EQN/ERN 400 Series
• Rotary encoders with mounted stator coupling
• Blind hollow shaft or hollow through shaft
Connector coding
Hollow through shaft A = axial, R = radial
Flange socket
26
Incremental
Power supply 5 V DC ± 10 % 10 to 30 V DC 10 to 30 V DC 5 V DC ± 10 %
Current consumption 120 mA 100 mA 150 mA 120 mA
without load
Electrical connection* • Flange socket M23, radial and axial (with blind hollow shaft)
• Cable 1 m, without connecting element
Protection EN 60 529 IP 67 at housing (IP 66 with hollow through shaft); IP 64 at shaft inlet
27
Absolute
Singleturn
Positions per revolution 33 554 432 (25 bits) 8 192 (13 bits)
Revolutions –
Cutoff frequency –3 dB – 512 lines: ‡ 130 kHz; 2 048 lines: ‡ 400 kHz
Scanning frequency – –
Edge separation a – –
Current consumption 5 V: 85 mA 5 V: 90 mA
(typical; without load) 24 V: 24 mA
Electrical connection* • Flange socket M12, radial • Flange socket M23, radial
• Cable 1 m, with M12 coupling • Cable 1 m, with M23 coupling or without connecting element
28
Multiturn
4 096
† 7 µs † 9 µs † 5 µs
Without » 1 VPP2)
DC 3.6 to 14 V DC 3.6 to 14 V DC 5 V DC ± 5 % or 10 to 30 V DC
5 V: 105 mA 5 V: 120 mA
24 V: 28 mA
3)
For the correlation between the operating temperature and the shaft speed or power supply, see General Mechanical Information
4)
With 2 shaft clamps (only for hollow through shaft)
29
ECN/EQN/ERN 400 Series
• Rotary encoders with mounted universal stator coupling
• Blind hollow shaft or hollow through shaft
30
Incremental
Power supply 5 V DC ± 10 % 10 to 30 V DC 10 to 30 V DC 5 V DC ± 10 %
Current consumption 120 mA 100 mA 150 mA 120 mA
without load
Electrical connection* • Flange socket M23, radial and axial (with blind hollow shaft)
• Cable 1 m, without connecting element
31
Absolute
Singleturn
Positions per revolution 33 554 432 (25 bits) 8 192 (13 bits)
Revolutions –
Cutoff frequency –3 dB – 512 lines: ‡ 130 kHz; 2 048 lines: ‡ 400 kHz
Scanning frequency – –
Edge separation a – –
Current consumption 5 V: 85 mA 5 V: 90 mA
(typical; without load) 24 V: 24 mA
Electrical connection* • Flange socket M12, radial • Flange socket M23, radial
• Cable 1 m, with M12 coupling • Cable 1 m, with M23 coupling or without connecting element
32
Multiturn
4 096
† 7 µs † 9 µs † 5 µs
Without » 1 VPP2)
3.6 to 14 V DC 3.6 to 14 V DC 5 V DC ± 5 % or
10 to 30 V DC
5 V: 105 mA 5 V: 120 mA
24 V: 28 mA
2)
Restricted tolerances: Signal amplitude 0.8 to 1.2 VPP
3)
For the correlation between the operating temperature and the shaft speed or power supply, see General Mechanical Information
4)
With 2 shaft clamps (only for hollow through shaft)
33
ECN/EQN/ERN 1000 Series
• Rotary encoders with mounted stator coupling
• Compact dimensions
• Blind hollow shaft ¬ 6 mm
34
Incremental
Line counts* 100 200 250 360 400 500 720 900 1 000 2 500 3 600
1 000 1 024 1 250 1 500 2 000 2 048 2 500 3 600
Power supply 5 V DC ± 10 % 10 to 30 V DC 5 V DC ± 10 % 5 V DC ± 5 %
Current consumption with- † 120 mA † 150 mA † 120 mA † 155 mA
out load
Electrical connection* Cable 1 m/5 m, with or without coupling M23 Cable 5 m without M23 coupling
Protection EN 60 529 IP 64
35
Absolute
Singleturn
Positions per revolution 8 388 608 (23 bits) 8 192 (13 bits)
Revolutions –
12 000 min–1 –1 –1
Elec. permissible speed 4 000 min /12 000 min
Deviations1) (for continuous position value) ± 1 LSB/± 16 LSB
Current consumption 5 V: 85 mA
(typical; without load)
Electrical connection Cable 1 m, with M12 coupling Cable 1 m, with M23 coupling
Protection EN 60 529 IP 64
36
Multiturn
EnDat 22 EnDat 01
12 000 min–1 –1
4 000 min /12 000 min
–1
† 7 µs † 9 µs
– » 1 VPP2)
– 512
– ‡ 190 kHz
3.6 V: † 700 mW
14 V: † 800 mW
5 V: 105 mA
37
ROC/ROQ/ROD 400 and RIC/RIQ 400 Series
With Synchro Flange
• Rotary encoders for separate shaft coupling
ROC/ROQ/ROD 4xx
RIC/RIQ 4xx
Connector coding
A = axial, R = radial
38
Incremental
Line counts* 50 100 150 200 250 360 500 512 720 –
1 000 1 024 1 250 1 500 1 800 2 000 2 048 2 500 3 600 4 096 5 000
Power supply 5 V DC ± 10 % 10 to 30 V DC 10 to 30 V DC 5 V DC ± 10 %
Current consumption 120 mA 100 mA 150 mA 120 mA
without load
39
Absolute
Singleturn
Absolute position values* EnDat 2.2 EnDat 2.2 SSI PROFIBUS DP EnDat 2.1
PROFINET IO
Ordering designation EnDat 22 EnDat 01 SSI 39r1 EnDat 01
3)
Positions per rev 33 554 432 (25 bits) 8 192 (13 bits) 8 192 (13 bits) 262 144 (18 bits)
Revolutions –
Cutoff frequency –3 dB – 512 lines: ‡ 130 kHz; 2 048 lines: ‡ 400 kHz – ‡ 6 kHz
System accuracy ± 20“ 512 lines: ± 60“; 2 048 lines: ± 20“ ± 60“ ± 480“
Electrical connection* • Flange socket • Flange socket M23, axial or radial Three flange sock- • Flange socket M23,
M12, radial • Cable 1 m/5 m, with or without ets, M12 radial radial
• Cable 1 m, with M23 coupling • Cable 1 m, with
M12 coupling M23 coupling
Shaft load Axial 10 N / radial 20 N on shaft end (see also Mechanical Design Types and Mounting)
Min. operating temp. Flange socket or fixed cable: –40 °C –40 °C Flange socket or fixed
Moving cable: –10 °C cable: –40 °C
Moving cable: –10 °C
for continuous position † 5 000/10 000 min–1 ± 12 LSB ± 1 LSB/± 100 LSB ± 400 LSB/± 800 LSB
value ± 1 LSB/± 100 LSB
2 048 lines:
† 1 500/10 000 min–1
± 1 LSB/± 50 LSB
† 7 µs † 9 µs † 5 µs – † 8 µs
3.6 to 14 V DC 3.6 to 14 V DC 5 V DC ± 5 % or 9 to 36 V DC 5 V ± 5 % DC
10 to 30 V DC 10 to 30 V DC
• Flange socket • Flange socket M23, axial or radial Three flange sockets, • Flange socket
M12, radial • Cable 1 m/5 m, with or without M23 coupling M12, radial M23, radial
• Cable 1 m, with • Cable 1 m, with
M12 coupling M23 coupling
100 °C 70 °C 100 °C
2)
Restricted tolerances: Signal amplitude 0.8 to 1.2 VPP
3)
These functions are programmable
4)
For the correlation between the operating temperature and shaft speed or power supply, see General Mechanical Information
41
ROC/ROQ/ROD 400 and RIC/RIQ 400 Series
With Clamping Flange
• Rotary encoders for separate shaft coupling
ROC/ROQ/ROD 4xx
RIC/RIQ 4xx
Connector coding
A = axial, R = radial
42
Incremental
Line counts* 50 100 150 200 250 360 500 512 720 –
1 000 1 024 1 250 1 500 1 800 2 000 2 048 2 500 3 600 4 096 5 000
Power supply 5 V DC ± 10 % 10 to 30 V DC 5 V DC ± 10 %
Current consumption 120 mA 150 mA 120 mA
without load
43
Absolute
Singleturn
Absolute position values* EnDat 2.2 EnDat 2.2 SSI PROFIBUS DP EnDat 2.1
PROFINET IO
Ordering designation EnDat 22 EnDat 01 SSI 39r1 EnDat 01
3)
Positions per revolution 33 554 432 (25 bits) 8 192 (13 bits) 8 192 (13 bits) 262 144 (18 bits)
Revolutions –
Cutoff frequency –3 dB – 512 lines: ‡ 130 kHz; 2 048 lines: ‡ 400 kHz – ‡ 6 kHz
Electrical connection* • Flange socket • Flange socket M23, axial or radial Three flange • Flange socket
M12, radial • Cable 1 m/5 m, with or without sockets, M12 radial M23, radial
• Cable 1 m, with M23 coupling • Cable 1 m, with
M12 coupling M23 coupling
Shaft load Axial 10 N / radial 20 N on shaft end (see also Mechanical Design Types and Mounting)
Min. operating temp. Flange socket or fixed cable: –40 °C –40 °C Flange socket or fixed
Moving cable: –10 °C cable: –40 °C
Moving cable: –10 °C
for continuous position † 5 000/10 000 min–1 ± 12 LSB ± 1 LSB/± 100 LSB ± 400 LSB/± 800 LSB
value ± 1 LSB/± 100 LSB
2 048 lines:
† 1 500/10 000 min–1
± 1 LSB/± 50 LSB
† 7 µs † 9 µs † 5 µs – † 8 µs
3.6 to 14 V DC 3.6 to 14 V DC 5 V DC ± 5 % or 9 to 36 V DC 5 V DC ± 5 %
10 to 30 V DC 10 to 30 V DC
• Flange socket • Flange socket M23, axial or radial Three flange sockets, • Flange socket
M12, radial • Cable 1 m/5 m, with or without M23 coupling M12, radial M23, radial
• Cable 1 m, with • Cable 1 m, with
M12 coupling M23 coupling
100 °C 70 °C 100 °C
2)
Restricted tolerances: Signal amplitude 0.8 to 1.2 VPP
3)
These functions are programmable
4)
For the correlation between the operating temperature and shaft speed or power supply, see General Mechanical Information
45
ROC, ROQ, ROD 1000 Series
• Rotary encoders for separate shaft coupling
• Compact dimensions
• Synchro flange
46
Incremental
Line counts* 100 200 250 360 400 500 720 900 1 000 2 500 3 600
1 000 1 024 1 250 1 500 2 000 2 048 2 500 3 600
Power supply 5 V DC ± 10 % 10 to 30 V DC 5 V DC ± 10 % 5 V DC ± 5 %
Current consumption † 120 mA † 150 mA † 120 mA † 155 mA
without load
Electrical connection Cable 1 m/5 m, with or without coupling M23 Cable 5 m without M23 coupling
Protection EN 60 529 IP 64
47
Absolute
Singleturn
Positions per revolution 8 388 608 (23 bits) 8 192 (13 bits)
Revolutions –
12 000 min–1 –1 –1
Elec. permissible speed 4 000 min /12 000 min
Deviations1) (for continuous position value) ± 1 LSB/± 16 LSB
Current consumption 5 V: 85 mA
(typical; without load)
Electrical connection Cable 1 m, with M12 coupling Cable 1 m, with M23 coupling
Protection EN 60 529 IP 64
48
Multiturn
EnDat 22 EnDat 01
12 000 min–1 –1
4 000 min /12 000 min
–1
† 7 µs † 9 µs
– » 1 VPP2)
– 512
– ‡ 190 kHz
3.6 V: † 700 mW
14 V: † 800 mW
5 V: 105 mA
49
HR 1120
• Electronic handwheel
• With mechanical detent
• For general automation technology
50
Incremental
HR 1120
Power supply 5 V DC ± 5%
Current consumption without load † 160 mA
Detent Mechanical
100 detent positions per revolution
Detent position within the low level of Ua1 and Ua2
–1
Mech. permissible speed † 200 min
Mounting information
The HR 1120 is designed for mounting in a
panel. CE compliance of the complete sys-
tem must be ensured by taking the correct
measures during installation.
51
Interfaces
Incremental Signals » 1 VPP
HEIDENHAIN encoders with »1 VPP in- Interface Sinusoidal voltage signals » 1 VPP
terface provide voltage signals that can be
highly interpolated. Incremental signals 2 nearly sinusoidal signals A and B
Signal amplitude M: 0.6 to 1.2 VPP; typically 1 VPP
The sinusoidal incremental signals A and Asymmetry |P – N|/2M: † 0.065
B are phase-shifted by 90° elec. and have Amplitude ratio MA/MB: 0.8 to 1.25
an amplitude of typically 1 VPP. The illustrat- Phase angle Iϕ1 + ϕ2I/2: 90° ± 10° elec.
ed sequence of output signals—with B lag-
ging A—applies for the direction of motion Reference-mark One or several signal peaks R
shown in the dimension drawing. signal Usable component G: ‡ 0.2 V
Quiescent value H: † 1.7 V
The reference mark signal R has a usable Switching threshold E, F: 0.04 to 0.68 V
component G of approx. 0.5 V. Next to the Zero crossovers K, L: 180° ± 90° elec.
reference mark, the output signal can be
reduced by up to 1.7 V to a quiescent level Connecting cable Shielded HEIDENHAIN cable
H. This must not cause the subsequent PUR [4(2 x 0.14 mm2) + (4 x 0.5 mm2)]
electronics to overdrive. Even at the low- Cable length Max. 150 m at 90 pF/m distributed capacitance
ered signal level, signal peaks with the am- Propagation time 6 ns/m
plitude G can also appear.
These values can be used for dimensioning of the subsequent electronics. Any limited
The data on signal amplitude apply when tolerances in the encoders are listed in the specifications. For encoders without integral
the power supply given in the specifica- bearing, reduced tolerances are recommended for initial operation (see the mounting
tions is connected to the encoder. They re- instructions).
fer to a differential measurement at the
120 ohm terminating resistor between the Signal period
associated outputs. The signal amplitude 360° elec.
decreases with increasing frequency. The
cutoff frequency indicates the scanning
frequency at which a certain percentage of
the original signal amplitude is maintained:
• –3 dB ƒ 70 % of the signal amplitude
• –6 dB ƒ 50 % of the signal amplitude
Interpolation/resolution/measuring step
The output signals of the 1 VPP interface
are usually interpolated in the subsequent
electronics in order to attain sufficiently
high resolutions. For velocity control,
interpolation factors are commonly over
1000 in order to receive usable velocity Alternative
(rated value) signal shape
information even at low speeds.
52
Input Circuitry of Incremental signals
the Subsequent Electronics Reference-mark Encoder Subsequent electronics
signal
Dimensioning
Operational amplifier MC 34074 Ra < 100 −, typ. 24 −
Z0 = 120 − Ca < 50 pF
R1 = 10 k− and C1 = 100 pF ΣIa < 1 mA
U0 = 2.5 V ± 0.5 V
R2 = 34.8 k− and C2 = 10 pF (relative to 0 V of the
UB = ±15 V power supply)
U1 approx. U0
Electrical connection
Pin Layout
12-pin coupling, M23 12-pin connector, M23 15-pin D-sub connector
For IK215/PWM 20
12 2 10 11 5 6 8 1 3 4 9 7 /
4 12 2 10 1 9 3 11 14 7 5/6/8/15 13 /
Brown/ Blue White/ White Brown Green Gray Pink Red Black / Violet Yellow
Green Green
54
Input Circuitry of Incremental signals Encoder Subsequent electronics
the Subsequent Electronics Reference-mark
signal
Dimensioning
IC1 = Recommended differential line
receiver
DS 26 C 32 AT
Only for a > 0.1 µs:
AM 26 LS 32 Fault-detection
MC 3486 signal
SN 75 ALS 193
R1 = 4.7 k−
R2 = 1.8 k−
Z0 = 120 −
C1 = 220 pF (serves to improve noise
immunity)
12 2 10 11 5 6 8 1 3 4 7 / 9
4 12 2 10 1 9 3 11 14 7 13 5/6/8 15
2a 2b 1a 1b 6b 6a 5b 5a 4b 4a 3a 3b /
1)
UP Sensor 0V Sensor Ua1 Ua2 £ Ua0 ¤ ¥ Vacant Vacant2)
UP 0V
Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet – Yellow
Green Green
HR Pin Layout
Screw-terminal connection A shielded cable with a cross section of at
least 0.5 mm2 is recommended when
connecting the handwheel to the power
supply.
55
Interfaces
Incremental Signals « HTL
HEIDENHAIN encoders with « HTL in- Interface Square-wave signals « HTL, « HTLs
terface incorporate electronics that digitize
sinusoidal scanning signals with or without Incremental signals 2 HTL square-wave signals Ua1, Ua2 and their inverted
interpolation. signals , £ (HTLs without , £)
The incremental signals are transmitted Reference-mark signal 1 or more HTL square-wave pulses Ua0 and their
as the square-wave pulse trains Ua1 and inverted pulses ¤ (HTLs without ¤)
Ua2, phase-shifted by 90° elec. The refer- Pulse width 90° elec. (other widths available on request)
ence mark signal consists of one or more Delay time |td| † 50 ns
reference pulses Ua0, which are gated with
the incremental signals. In addition, the in- Fault-detection signal 1 HTL square-wave pulse ¥
tegrated electronics produce their inverted Improper function: LOW
signals , £ and ¤ for noise-proof Proper function: HIGH
transmission (does not apply to HTLs). Pulse width tS ‡ 20 ms
The illustrated sequence of output sig-
nals—with Ua2 lagging Ua1—applies to the Signal levels UH ‡ 21 V at –IH = 20 mA With power supply of
direction of motion shown in the dimen- UL † 2.8 V with IL = 20 mA UP = 24 V, without cable
sion drawing.
Permissible load |IL| † 100 mA Max. load per output, (except ¥)
The fault-detection signal ¥ indicates Cload † 10 nF With respect to 0 V
fault conditions such as failure of the light Outputs short-circuit proof for max. 1 minute after 0 V and
source. It can be used for such purposes UP (except ¥)
as machine shut-off during automated pro-
duction. Switching times t+/t– † 200 ns (except ¥) with 1 m cable and
(10 % to 90 %) recommended input circuitry
The distance between two successive
edges of the incremental signals Ua1 and Connecting cables HEIDENHAIN cable with shielding
Ua2 through 1-fold, 2-fold or 4-fold evalua- PUR [4(2 × 0.14 mm2) + (4 × 0.5 mm2)]
tion is one measuring step. Cable length Max. 300 m (HTLs max. 100 m)
at distributed capacitance 90 pF/m
The subsequent electronics must be Propagation time 6 ns/m
designed to detect each edge of the
square-wave pulse. The minimum edge
separation a listed in the Specifications
refers to a measurement at the output of Signal period 360° elec. Fault
the given differential input circuitry. To
prevent counting errors, the subsequent
electronics should be designed to process
as little as 90 % of the edge separation a.
The max. permissible shaft speed or
traversing velocity must never be Measuring step
exceeded. after 4-fold
evaluation
56
Current consumption
The current consumption for encoders with
HTL output signals depends on the output
Pin Layout
12-pin 12-pin PCB connector
flange socket
or
coupling M23
12 2 10 11 5 6 8 1 3 4 7 / 9
2a 2b 1a 1b 6b 6a 5b 5a 4b 4a 3a 3b /
Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet / Yellow
Green Green
57
Interfaces
Absolute Position Values
Position values can be transmitted with or EnDat 01 EnDat 2.1 With See specifications of
without additional information (e.g. position or EnDat 2.2 the encoder
value 2, temperature sensors, diagnostics, EnDat 21 Without
limit position signals).
EnDat 02 EnDat 2.2 With Extended range 3.6
Besides the position, additional information to 5.25 V DC or 14 V
can be interrogated in the closed loop and EnDat 22 EnDat 2.2 Without DC
functions can be performed with the
EnDat 2.2 interface. Versions of the EnDat interface (bold print indicates standard versions)
messages)
58
Input Circuitry of Subsequent Data transfer Encoder Subsequent electronics
Electronics
Dimensioning
IC1 = RS 485 differential line receiver
and driver
C3 = 330 pF
Z0 = 120 −
Incremental signals
depending on encoder
1 VPP
Pin Layout
8-pin coupling, M12
8 2 5 1 3 4 7 6
17-pin 15-pin
coupling M23 D-sub connector, male
For IK215/PWM 20
1)
Power supply Incremental signals Absolute position values
7 1 10 4 11 15 16 12 13 14 17 8 9
4 12 2 10 6 1 9 3 11 5 13 8 15
Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Gray Pink Violet Yellow
Green Green Black Black Black Black
59
Interface
PROFIBUS-DP Absolute Position Values
PROFIBUS DP
PROFIBUS is a nonproprietary, open field E.g.: LC 183 absolute linear encoder E.g.: ROQ 425 multiturn rotary encoder
bus in accordance with the international
EN 50 170 standard. The connecting of sen-
sors through field bus systems minimizes E.g.: ROC 413 singleturn
rotary encoder
the cost of cabling and reduces the num-
ber of lines between encoder and subse-
quent electronics.
Physical characteristics
The electrical features of the PROFIBUS-DP E.g.: RCN 729 absolute angle encoder
comply with the RS-485 standard. The bus
connection is a shielded, twisted two-wire
Bus structure of PROFIBUS-DP
cable with active bus terminations at each
end.
Initial configuration
The characteristics of HEIDENHAIN encod-
ers required for system configuration are
included as “electronic data sheets”—also
called device identification records (GSD)—
in the gateway. These device identification
records (GSD) completely and clearly de-
scribe the characteristics of a unit in an ex-
actly defined format. This makes it possible
to integrate the encoders into the bus sys-
tem in a simple and application-friendly
way.
Configuration
PROFIBUS-DP devices can be configured
and the parameters assigned to fit the re-
quirements of the user. Once these set-
tings are made in the configuration tool
with the aid of the GSD file, they are saved
in the master. It then configures the PRO-
FIBUS devices every time the network
starts up. This simplifies exchanging the de-
vices: there is no need to edit or reenter
the configuration data.
* With EnDat interface
Two different GSD files are available for
selection:
• GSD file for the DP-V0 profile
• GSD file for the DP-V1 and DP-V2
profiles
60
PROFIBUS-DP profile Function of Class DP-V0
The PNO (PROFIBUS user organization)
has defined standard, nonproprietary pro- Feature Class Rotational encoders Linear encoders
files for the connection of absolute encod-
Data word width † 16 bits † 31 bits1) † 31 bits1)
ers to the PROFIBUS-DP. This ensures high
flexibility and simple configuration on all
systems that use these standardized pro-
Pos. value, pure binary code 1, 2 ✓ ✓ ✓
files.
Data word length 1, 2 16 32 32
DP-V0 profile
Scaling function
This profile can be obtained from the Profi-
bus user organization (PNO) in Karlsruhe,
Measuring steps/rev 2 ✓ ✓ –
Germany, under the order number 3.062.
Total resolution 2 ✓ ✓ –
There are two classes defined in the pro-
file, where class 1 provides minimum sup-
Counting direction reversal 1, 2 ✓ ✓ –
port, and class 2 allows additional, in part
optional functions. Preset (output data 16 or 2 ✓ ✓ ✓
32 bits)
DP-V1 and DP-V2 profiles
These profiles can be obtained from the Diagnostic functions
Profibus user organization (PNO) in Warnings and alarms 2 ✓ ✓ ✓
Karlsruhe, Germany, under the order num-
ber 3.162. This profile also distinguishes Operating time recording 2 ✓ ✓ ✓
between two device classes:
• Class 3 with the basic functions and Velocity 2 ✓ 2) ✓ 2) –
• Class 4 with the full range of scaling and
preset functions. Profile version 2 ✓ ✓ ✓
Optional functions are defined in addition
to the mandatory functions of classes 3 Serial number 2 ✓ ✓ ✓
and 4. 1)
With data word width > 31 bits, only the upper 31 bits are transferred
2)
Supported functions Requires a 32-bit configuration of the output data and 32 + 16-bit configuration of the
Particularly important in decentralized field input data
bus systems are the diagnostic functions
(e.g. warnings and alarms), and the elec- Functions of Class DP-V1, DP-V2
tronic ID label with information on the
type of encoder, resolution, and measuring Feature Class Rotational encoders Linear encoders
range. But also programming functions Data word width † 32 bits > 32 bits
such as counting direction reversal, preset/
zero shift and changing the resolution Telegram 3, 4 81-84 84 81-84
(scaling) are possible. The operating time
and the velocity of the encoder can also be Scaling function 4 ✓ ✓ –
recorded.
Reversal of counting 4 ✓ ✓ –
direction
Preset/ 4 ✓ ✓ ✓
Datum shift
Acyclic parameters 3, 4 ✓ ✓ ✓
Channel-dependent 3, 4 ✓ ✓ ✓
diagnosis via alarm channel
1)
Operating time recording 3, 4 ✓ ✓ 1) ✓ 1)
Velocity 3, 4 ✓ 1) ✓ 1) –
Profile version 3, 4 ✓ ✓ ✓
Serial number 3, 4 ✓ ✓ ✓
1)
Not supported by DP V2
61
Encoders with PROFIBUS-DP
The absolute rotary encoders with inte-
grated PROFIBUS-DP interface are con-
nected directly to the PROFIBUS. LEDs on
the rear of the encoder display the power Terminating resistor
supply and bus status operating states.
Addressing of tens digit Addressing of ones digit
The coding switches for the addressing
(0 to 99) and for selecting the terminating
resistor are easily accessible under the bus
housing. The terminating resistor is to be
activated if the rotary encoder is the last
participant on the PROFIBUS-DP and the
external terminating resistor is not used.
Power supply Bus output
Accessory:
Adapter M12 (male), 4-pin, B-coded Bus input
Fits 5-pin bus output, with PROFIBUS
terminating resistor. Required for last
participant if the encoder’s internal
terminating resistor is not to be used.
ID 584 217-01
Connection
PROFIBUS-DP and the power supply are
connected via the M12 connecting ele-
ments. The necessary mating connectors
are:
Bus input:
M12 connector (female), 5-pin, B-coded
Bus output:
M12 coupling (male), 5-pin, B-coded
Power supply:
M12 connector, 4-pin, A-coded
Pin Layout
Mating connector: Mating connector:
Bus output Bus output
5-pin connector (female) 5-pin coupling (male)
M12 B-coded M12 B-coded
1 3 5 Housing 2 4
BUS out U1) 0 V1) Shield Shield DATA (A) DATA (B)
1)
For supplying the external terminating resistor
Mating connector:
Power supply
4-pin connector (female)
M12 A-coded
1 3 2 4
UP 0V Vacant Vacant
62
Encoders with EnDat interface Specifications PROFIBUS DP Gateway
All absolute encoders from HEIDENHAIN
with EnDat interface can be connected to Input Absolute encoders with EnDat interface
the PROFIBUS-DP over a gateway. the in-
formation available via PROFIBUS is gener- Connection* M12 flange socket (female) 8-pin or
ated on the basis of the EnDat 21 interface M23 flange socket (female) 17-pin
regardless of the encoder interface. The
position value corresponds to the absolute Cable length † 40 m (with HEIDENHAIN cable)
value transmitted via the EnDat interface
without interpolation of the 1 VPP signals. Output PROFIBUS DP-V0, classes 1 and 2
The complete interface electronics are inte- PROFIBUS DP-V1, DP-V2, classes 3 and 4
grated in the gateway, as well as a voltage Integrated T-junction and bus termination
converter for supplying EnDat encoders (can be switched off)
with 5 V DC ± 5 %. This offers a number of
benefits: PROFIBUS clock frequency 9.6 kb/s to 12 Mb/s
• Simple connection of the field bus cable,
since the terminals are easily accessible. Bus connection* 3 x M12 connecting element, 4 or 5 pins, or
• Encoder dimensions remain small. (bus in, bus out, power) 3 x PG91) cable gland (terminal strip in the device)
• No temperature restrictions for the
encoder. All temperature-sensitive Cable length † 400 m for 1.5 Mb/s
components are in the gateway. † 100 m for 12 Mb/s
Besides the EnDat encoder connector,
the gateway provides connections for the Power supply 9 to 36 V DC
PROFIBUS and the power supply. In the
gateway there are coding switches for Operating temperature –40 to 80 °C
addressing and selecting the terminating
resistor. Since the gateway is connected Protection EN 60 529 IP 65
directly to the bus lines, the cable to the
encoder is not a stub line, although it can Fastening Top-hat rail mounting2)
be up to 150 meters long.
* Please select when ordering
For more information, see the Gateway 1)
Only in connection with the M23 input connector
Product Information sheet. 2)
A mounting kit is available under ID 680 406-01 for mounting on the existing holes of the
ID 325 771 gateway.
1)
2)
1)
Maximum values, depending on whether PG or M12
2)
Maximum values, depending on whether M12 or M23
63
Interface
Absolute Position Values PROFINET IO
PROFINET IO
PROFINET IO is the open Industrial Ether-
net Standard for industrial communication.
It builds on the field-proven function model
of PROFIBUS-DP, however is used fast Further field
Ethernet technology as physical transmis- devices
sion medium and is therefore tailored for
fast transmission of I/O data. It offers the
possibility of transmission for required
data, parameters and IT functions at the
same time.
64
Initial configuration
To put an encoder with a PROFINET inter-
face into operation, a device identification
record (GSD) must be downloaded and im-
ported into the configuration software. The
GSD contains the execution parameters re-
quired for a PROFINET-IO device.
Configuration
Profiles are predefined configurations of
available functions and performance char-
acteristics of PROFINET for use in certain
devices or applications such as rotary en-
coders. They are defined and published by
the workgroups of the PROFIBUS & Power supply PORT 2
PROFINET International (PI). PORT 1
Connection
PROFINET and the power supply are con-
nected via the M12 connecting elements. Power supply
The necessary mating connectors are: 4-pin coupling (male)
PORTs 1 and 2: M12 A-coded
M12 coupling (male), 4-pin, D-coded
Power supply:
M12 connector, 4-pin, A-coded
1 3 2 4
UP 0V Vacant Vacant
65
Interfaces
SSI Absolute Position Values
66
Input Circuitry of the Data transfer Encoder Subsequent electronics
Subsequent Electronics
Dimensioning
IC1 = Differential line receiver and driver
Example: SN 65 LBC 176
LT 485
Z0 = 120 −
C3 = 330 pF (serves to improve noise
immunity)
Incremental signals
Programming via
connector Zero reset
for ECN/EQN 4xx
ROC/ROQ 4xx
Direction of
rotation
Pin Layout
17-pin
coupling M23
7 1 10 4 11 15 16 12 13 14 17 8 9 2 5
Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Gray Pink Violet Yellow Black Green
Green Green Black Black Black Black
67
Cables and Connecting Elements
General Information
Symbols Symbols
M23
M12
The pins on connectors are numbered in Accessories for flange sockets and M23
Flange socket: Permanently mounted
the direction opposite to those on cou- mounted couplings
on a housing, with external thread (like
plings or flange sockets, regardless of
the coupling), and available with male or
whether the connecting elements are Bell seal
female contacts.
ID 266 526-01
male or
Symbols
Threaded metal dust cap
female contacts. ID 219 926-01
M23
Symbols
1)
With integrated interpolation electronics
68
Connecting Cables 1 VPP, TTL 12-Pin
M23
For » 1 VPP
« TTL
« HTL
2 2
PUR connecting cables 12-pin: [4(2 × 0.14 mm ) + (4 × 0.5 mm )] ¬ 8 mm
Mating element on connecting cable to Connector (female) for cable ¬ 8 mm 291 697-05
connector on encoder cable
Connector on connecting cable for Connector (male) for cable ¬ 8 mm 291 697-08
connection to subsequent electronics ¬ 6 mm 291 697-07
Coupling on connecting cable Coupling (male) for cable ¬ 4.5 mm 291 698-14
¬ 6 mm 291 698-03
¬ 8 mm 291 698-04
69
EnDat Connecting Cables 8-Pin 17-Pin
M12 M23
For For
EnDat without EnDat with
incremental signals incremental signals
SSI
Complete with connector (female) and 524 599-xx 801 529-xx 350 376-xx
D-sub connector (female), 15-pin,
for IK 215, PWM 20, EIB 741 etc.
Italics: Cable with assignment for “speed encoder“ input (MotEnc EnDat)
1)
Without incremental signals
70
Evaluation Electronics
IK 220 IK 220
Universal PC counter card
The IK 220 is an expansion board for PCs Input signals » 1 VPP » 11 µAPP EnDat 2.1 SSI
for recording the measured values of two (switchable)
incremental or absolute linear or angle
encoders. The subdivision and counting Encoder inputs Two D-sub connections (15-pin, male)
electronics subdivide the sinusoidal input
signals up to 4 096-fold. A driver software Input frequency † 500 kHz † 33 kHz –
package is included in delivery.
Cable length † 60 m † 50 m † 10 m
Signal subdivision
(signal period : meas. step) Up to 4 096-fold
For more information, see the IK 220 Dimensions Approx. 190 mm × 100 mm
Product Information document as well as the
Product Overview of Interface Electronics.
Dimensions 114 mm x 64 mm x 29 mm
72
For Absolute Encoders
ATS
73
General Electrical Information
Power Supply
Connect HEIDENHAIN encoders only to If the voltage drop is known, all parameters must remain below 1 V for the time tSOT
subsequent electronics whose power for the encoder and subsequent electron- before power on. These data apply to the
supply is generated from PELV systems ics can be calculated, e.g. voltage at the encoders listed in the catalog—customer-
(EN 50 178). In addition, overcurrent encoder, current requirements and power specific interfaces are not included.
protection and overvoltage protection are consumption of the encoder, as well as the
required in safety-related applications. power to be provided by the subsequent Encoders with new features and increased
electronics. performance range may take longer to
If HEIDENHAIN encoders are to be operat- switch on (longer time tSOT). If you are re-
ed in accordance with IEC 61010-1, power Switch-on/off behavior of the encoders sponsible for developing subsequent elec-
must be supplied from a secondary circuit The output signals are valid no sooner than tronics, please contact HEIDENHAIN in
with current or power limitation as per after switch-on time tSOT = 1.3 s (2 s for good time.
IEC 61010-1:2001, section 9.3 or PROFIBUS-DP) (see diagram). During time
IEC 60950-1:2005, section 2.5 or a Class 2 tSOT they can have any levels up to 5.5 V Insulation
secondary circuit as specified in UL1310. (with HTL encoders up to UPmax). If an in- The encoder housings are isolated against
terpolation electronics unit is inserted be- internal circuits.
The encoders require a stabilized DC volt- tween the encoder and the power supply,
age UP as power supply. The respective this unit’s switch-on/off characteristics Rated surge voltage: 500 V
Specifications state the required power must also be considered. If the power sup- (preferred value as per VDE 0110 Part 1,
supply and the current consumption. The ply is switched off, or when the supply volt- overvoltage category II, contamination
permissible ripple content of the DC volt- age falls below Umin, the output signals are level 2)
age is: also invalid. During restart, the signal level
• High frequency interference
UPP < 250 mV with dU/dt > 5 V/µs
• Low frequency fundamental ripple
Transient response of supply voltage and switch-on/switch-off behavior
UPP < 100 mV
74
Encoders with expanded supply Step 1: Resistance of the supply lines Step 4: Parameters for subsequent
voltage range The resistance values of the supply lines electronics and the encoder
For encoders with expanded supply volt- (adapter cable and encoder cable) can be Voltage at encoder:
age range, the current consumption has a calculated with the following formula: UE = UP – ¹U
nonlinear relationship with the supply volt-
1.05 · LC Current requirement of encoder:
age. On the other hand, the power con- RL = 2 ·
56 · AP IE = ¹U / RL
sumption follows a linear curve (see Cur-
rent and power consumption diagram). The Power consumption of encoder:
maximum power consumption at mini- Step 2: Coefficients for calculation of PE = UE · IE
mum and maximum supply voltage is list- the drop in line voltage
Power output of subsequent electronics:
ed in the Specifications. The maximum
P – PEmin PS = UP · IE
power consumption (worst case) accounts b = –RL · Emax – UP
UEmax – UEmin
for:
• Recommended receiver circuit PEmax – PEmin
c = PEmin · RL + · R · (UP – UEmin)
• Cable length 1 m UEmax – UEmin L
• Age and temperature influences
• Proper use of the encoder with respect Step 3: Voltage drop based on the coef-
to clock frequency and cycle time ficients b and c
The typical current consumption at no load ¹U = –0.5 · (b + ¹b2 – 4 · c)
(only supply voltage is connected) for 5 V
supply is specified.
The actual power consumption of the en- Where: RL: Cable resistance (for both
coder and the required power output of the UEmax, directions) in ohms
subsequent electronics are measured, UEmin: Minimum or maximum supply volt- ¹U: Voltage drop in the cable in V
while taking the voltage drop on the supply age of the encoder in V 1.05: Length factor due to twisted wires
lines into consideration, in four steps: PEmin, LC: Cable length in m
PEmax: Maximum power consumption at AP: Cross section of power lines
minimum or maximum power in mm2
supply, respectively, in W
UP: Supply voltage of the subsequent
electronics in V
Influence of cable length on the power output of the subsequent Current and power consumption with respect to the supply voltage
electronics (example representation) (example representation)
Power output of subsequent
electronics (normalized)
75
Electrically Permissible Speed/ Cable
Traversing Speed
For safety-related applications, use
The maximum permissible shaft speed or Rigid configuration
HEIDENHAIN cables and connectors.
traversing velocity of an encoder is derived
from Versions
• the mechanically permissible shaft The cables of almost all HEIDENHAIN en-
speed/traversing velocity (if listed in the coders and all adapter and connecting ca-
Specifications) bles are sheathed in polyurethane (PUR
and cables). Most adapter cables for within
• the electrically permissible shaft speed/ Frequent flexing
motors and a few cables on encoders are
traversing velocity. sheathed in a special elastomer (EPG ca-
bles). These cables are identified in the
For encoders with sinusoidal output specifications or in the cable tables with
signals, the electrically permissible shaft Frequent flexing
“EPG”.
speed/traversing velocity is limited by the
–3 dB/ –6 dB cutoff frequency or the per- Durability
missible input frequency of the subse- PUR cables are resistant to oil and hydroly-
quent electronics. sis in accordance with VDE 0472 (Part 803/
test type B) and resistant to microbes in Temperature range
For encoders with square-wave signals, accordance with VDE 0282 (Part 10). They HEIDENHAIN cables can be used for
the electrically permissible shaft speed/ are free of PVC and silicone and comply Rigid configuration (PUR) –40 to 80 °C
traversing velocity is limited by with UL safety directives. The UL certifica- Rigid configuration (EPG) –40 to 120 °C
– the maximum permissible scanning/ tion AWM STYLE 20963 80 °C 30 V Frequent flexing (PUR) –10 to 80 °C
output frequency fmax of the encoder, E63216 is documented on the cable.
and PUR cables with limited resistance to hy-
– the minimum permissible edge separa- EPG cables are resistant to oil in accor- drolysis and microbes are rated for up to
tion a for the subsequent electronics. dance with VDE 0472 (Part 803/test type 100 °C. If needed, please ask for assis-
B) and to hydrolysis in accordance with tance from HEIDENHAIN Traunreut.
For angle or rotary encoders VDE 0282 (Part 10). They are free of sili-
cone and halogens. In comparison with Lengths
fmax
nmax = · 60 · 103 PUR cables, they are only somewhat resis- The cable lengths listed in the Specifica-
z
tant to media, frequent flexing and continu- tions apply only for HEIDENHAIN cables
For linear encoders ous torsion. and the recommended input circuitry of
subsequent electronics.
vmax = fmax · SP · 60 · 10–3
Where:
nmax: Elec. permissible speed in min–1
vmax: Elec. permissible traversing veloc-
ity in m/min
fmax: Max. scanning/output frequency of
encoder or input frequency of sub-
Cable Bend radius R
sequent electronics in kHz
z: Line count of the angle or rotary Rigid configuration Frequent flexing
encoder per 360 °
SP: Signal period of the linear encoder ¬ 3.7 mm ‡ 8 mm ‡ 40 mm
in µm ¬ 4.3 mm ‡ 10 mm ‡ 50 mm
¬ 4.5 mm EPG ‡ 18 mm –
¬ 4.5 mm ‡ 10 mm ‡ 50 mm
¬ 5.1 mm
¬ 6 mm ‡ 20 mm ‡ 75 mm
1)
¬ 10 mm ‡ 35 mm ‡ 75 mm
¬ 8 mm ‡ 40 mm ‡ 100 mm
¬ 14 mm1) ‡ 100 mm ‡ 100 mm
1)
Metal armor
76
Noise-Free Signal Transmission Transmission of measuring signals—
electrical noise immunity
Electromagnetic compatibility/ Noise voltages arise mainly through capaci- For encoders with more than one electri-
CE compliance tive or inductive transfer. Electrical noise cal connection, refer to the documenta-
When properly installed, and when can be introduced into the system over sig- tion for the respective product.
HEIDENHAIN connecting cables and cable nal lines and input or output terminals. • For cables with multiple shields, the in-
assemblies are used, HEIDENHAIN encoders Possible sources of noise include: ner shields must be routed separately
fulfill the requirements for electromagnetic • Strong magnetic fields from transform- from the outer shield. Connect the inner
compatibility according to 2004/108/EC with ers, brakes and electric motors shield to 0 V of the subsequent electron-
respect to the generic standards for: • Relays, contactors and solenoid valves ics. Do not connect the inner shields
• Noise immunity EN 61 000-6-2: • High-frequency equipment, pulse devic- with the outer shield, neither in the en-
Specifically: es, and stray magnetic fields from coder nor in the cable.
– ESD EN 61 000-4-2 switch-mode power supplies • Connect the shield to protective ground
– Electromagnetic fields EN 61 000-4-3 • AC power lines and supply lines to the as per the mounting instructions.
– Burst EN 61 000-4-4 above devices • Prevent contact of the shield (e.g. con-
– Surge EN 61 000-4-5 nector housing) with other metal surfac-
– Conducted Protection against electrical noise es. Pay attention to this when installing
disturbances EN 61 000-4-6 The following measures must be taken to cables.
– Power frequency ensure disturbance-free operation: • Do not install signal cables in the direct
magnetic fields EN 61 000-4-8 • Use only original HEIDENHAIN cables. vicinity of interference sources (inductive
– Pulse magnetic fields EN 61 000-4-9 Consider the voltage drop on supply consumers such as contacts, motors,
• Interference EN 61 000-6-4: lines. frequency inverters, solenoids, etc.).
Specifically: • Use connecting elements (such as con- – Sufficient decoupling from interfer-
– For industrial, scientific and medical nectors or terminal boxes) with metal ence-signal-conducting cables can usu-
equipment (ISM) EN 55 011 housings. Only the signals and power ally be achieved by an air clearance of
– For information technology equipment supply of the connected encoder may be 100 mm or, when cables are in metal
EN 55 022 routed through these elements. Applica- ducts, by a grounded partition.
tions in which additional signals are sent – A minimum spacing of 200 mm to in-
through the connecting element require ductors in switch-mode power supplies
specific measures regarding electrical is required.
safety and EMC. • If compensating currents are to be ex-
• Connect the housings of the encoder, pected within the overall system, a sepa-
connecting elements and subsequent rate equipotential bonding conductor
electronics through the shield of the ca- must be provided. The shield does not
ble. Ensure that the shield has complete have the function of an equipotential
contact over the entire surface (360°). bonding conductor.
• Only provide power from PELV systems
(EN 50 178) to position encoders. Pro-
vide high-frequency grounding with low
impedance (EN 60 204-1 Chap. EMC).
• For encoders with 11 µAPP interface: For
extension cables, use only HEIDENHAIN
cable ID 244 955-01. Overall length:
max. 30 m.
77
Sales and Service
More Information
Catalog Catalog
Encoders for Servo Drives Modular Magnetic Encoders
Contents:
Messgeräte für
elektrische Antriebe
Rotary Encoders Magnetische
Einbau-Messgeräte
Angle Encoders
Linear Encoders
September 2010
April 2011
Absolute
Winkelmessgeräte
mit optimierter Abtastung
Contents: Produktübersicht
Drehgeber
für explosionsgefährdete
Catalog
Angle Encoders without Integral Bearing
Contents:
Winkelmessgeräte
ohne Eigenlagerung
Incremental Angle Encoders
ERA, ERP
September 2007
78
Addresses in Germany
HEIDENHAIN Technisches Büro Nord HEIDENHAIN Technisches Büro West HEIDENHAIN Technisches Büro Südost
Rhinstraße 134 Revierstraße 19 Dr.-Johannes-Heidenhain-Straße 5
12681 Berlin, Deutschland 44379 Dortmund, Deutschland 83301 Traunreut, Deutschland
{ 030 54705-240 { 0231 618083-0 { 08669 311345
| 030 54705-200 | 0231 618083-29 | 08669 5061
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
BRAUN Werkzeugmaschinen
Vertrieb und Service GmbH KL Messtechnik & Service GmbH & Co. KG
Anton-Pendele-Straße 3 Im Gewerbegebiet 4
82275 Emmering 91093 Heßdorf
{ 08141 9714 { 09135 73609-0
E-Mail: [email protected] E-Mail: [email protected]
79
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
{ +49 8669 31-0
| +49 8669 5061
E-mail: [email protected]
Vollständige und weitere Adressen siehe www.heidenhain.de
www.heidenhain.de For complete and further addresses see www.heidenhain.de