Batch Reactor
Batch Reactor
Received by: Mr. Ahmad Azahari Hamzah Date Due: 1 JUNE 2020
Note: If late with good reason or medical note must be submitted to the lecturer, otherwise the mark will be
reduced by 5% of the total (depend on lecturer)
1.0 OBJECTIVES State the objectives of the experiment or report (in point form). 1 2 3 4 5
1. Explanations of the referred table and figure are presented after the table
and figure
2 4 6 8 10
6.0 CONCLUSIONS AND RECOMMENDATIONS (TOTAL PERCENTAGE, 10%)
1. Summary of the results to relate the findings or results with the theory applicable
to the experimental
Section:
Student Slip
Date of Submission:
Group:
1.0 Summary 3
2.0 Objective 2
8.0 References 20
2
1.0 SUMMARY
The objective of the experiment was to conduct mass balance and energy balance in
batch process system, which need to constructed at the end of the experiment. This
experiment conducted by using batch reactor system between reaction ethyl acetate and
sodium hydroxide. The hydrolysis of ethyl acetate with sodium hydroxide to produce ethanol
and sodium acetate known as a saponification reaction. These reactions occur as either
exothermic or endothermic reaction and the control of the batch reactor essentially treated
as temperature control problem. The experiment was began by preparing 3L of 0.1 M
sodium hydroxide, NaOH and 3L of 0.1 M ethyl acetate, Et (Ac) solution. Then, these two
solutions are mix into reactor R1 and the stirrer switched on. With an interval of 5 minutes, a
sample was retrieved from valve 1 to conduct a conductivity measuring using conductivity
meter and stopped when the reading of conductivity remains constant. Based on the result
obtained, the Table 1 showed the conductivity against concentration of NaOH. Concentration
of NaOH decreases when the conductivity of solution decreases too. It can be said that the
results obtained obeys the theory of calibration curve as it decreases at 0.0500 M with
conductivity of 10.7 mS/cm to 0.0000 M at conductivity of 4.0 mS/cm. Based on graph
calibration curve of concentration of NaOH (M) against conductivity (mS/cm), the trend of the
graph was increase at 5.77 mS/cm of conductivity and the concentration of NaOH is 0.013
M. Other than that, as shows in Table 2, it can conclude that the higher of conversion in
percentage when the reaction of time in minutes was increases. Graph conversion, x (%)
against reaction time (min) in Graph 2 was increased. However, it begins to increase rapidly
after 20 minutes and continues to rise up slowly after that. The conversion increases by
increasing the temperature because the particles move faster as a material heats up and it
collides more often, to ensure that the reaction rate would be higher and thus the shorter
time required for the chemical conversion.
2.0 OBJECTIVE
3
3.0 INTRODUCTION AND THEORY
Batch reactor are used for small-scale operations, for testing new chemical
processes that have been fully developed, for the manufacture of high-priced product and for
process that are difficult to convert to continuous operations. In these reactors, various
process phase encountered in a single process batch such as heating, cooling and reaction
phase. These reactions occur as either an exothermic or an endothermic reaction and the
control of the batch reactor essentially treated as temperature control problem. The reaction
that takes place in alkaline conditions called saponification. The hydrolysis of ethyl acetate
with sodium hydroxide to produce ethanol and sodium acetate known as a saponification
reaction. The products of saponification reaction used in various field such as for instance,
petroleum, textile, cosmetic and paint industries.
Saponification used in the textile industry to remove insoluble calcium salts. It is also
are used in the food industry as a tampon in hemodialysis. A model of a second-order
reaction characterizes the hydrolysis of ethyl acetate. Based on this experiment, the reaction
of the saponification of ethyl acetate Et (Ac) and sodium hydroxide NaOH as shown as
below
NaOH + Et ( Ac ) → Na ( Ac )+ EtOH
4
Figure 1 Batch Reactor Process
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4.0 DATA AND RESULT
APPENDIX B:
0.0500 10.7
0.0375 9.7
0.0250 7.5
0.0125 5.6
0.0000 4.0
12
10.7
9.7
10
Conductivity (mS/cm)
7.5
8
5.6 Conductivity (Ms/cm)
6 Linear (Conductivity (Ms/cm))
4
4
0
0 0.01 0.02 0.03 0.04 0.05 0.06
Concentration of NaOH(M)
APPENDIX C:
6
Volume of NaOH = 3 L
Volume of Et (Ac) = 3 L
Temperature = 40 0C
0 33 5.77 0.0130 0
5 34 5.40 0.0100 23.08
10 37 5.39 0.0098 24.62
15 38 5.33 0.0080 38.56
20 39 4.99 0.0069 46.92
25 40 4.87 0.0060 53.85
30 44 4.78 0.0055 57.69
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Time, (min) against conversion,x(%)
35
30
25
Time (min)
20
15
10
5
0
0 10 20 30 40 50 60 70
Conversion, X (%)
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5.0 ANALYSIS AND DISCUSSION
Based on this experiment, batch reactor was conducted to conduct mass balance and
energy balance in batch process system which is the main objectives for this experiment.
Batch reactor is the simplest type of reactor vessels used for chemical or industrial
processes. A typical batch reactor consists of a tank where chemical reactions occur. By
using an ester (ethyl acetate) and sodium hydroxide through saponification process to
produce soap. The experiment began with preparation of sodium hydroxide (NaOH) and
ethyl acetate Et(Ac). Then, the solution was mixed with water and poured into the batch
reactor for saponification occurred. After that, the reading for every 5 minutes was taken for
measuring the conductivity. This is repeated for another 30 minutes and also another
temperature.
Based on the experiment, temperature increases from 33 0C to 440C rough out the 30
minutes of experiment as the temperature of thermostat T1 was set to desired temperature
which is 40 0C. Based on Graph 1, which is graph for concentration of NaOH (M) vs
conductivity (mS/cm) was plotted to determine the slope of the curve. Slope of this graph is
stated when y=140× +4 at R2=0.9898. The graph shows a linear line which is conductivity
increases with concentration of NaOH. The equation from the slope was used to determine
the concentration of NaOH.
When the mixture of 3L of 0.1M ethyl acetate solution and 3L of 0.1M sodium
hydroxide in the reactor R1 collected, the conductivity measured by using conductivity meter
until conductivity readings stabilized. Conductivity caused by the ionic solution such as
sodium hydroxide and sodium acetate. The result shows that the conductivity of the solution
was linear, the conductivity decreases throughout the 30 minutes of the experiment. Thus,
the concentration of sodium hydroxide, NaOH also liner, based on the calibration curve
given. The calibration curve has shown that the higher the conductivity, the higher the
concentration of NaOH. Then, the conversion, X in percentages were calculated by the
formula of
After that, Graph 2 shows a graph of some reaction time in minutes against
conversion in percentage. The graph increasing through the time. This also shows that the
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conductivity decreases as the higher the conductivity and the concentration of NaOH, the
higher the conversion, X. Thus, this result follows the theory that sodium hydroxide has a
higher conductivity than sodium acetate and when sodium hydroxide is reacted to form
sodium acetate in the saponification reaction, the conductivity decreases. (M.K. Al Mesfer
and M. Danish (2016).
There were several advantages of using the batch reactors in chemical reaction. The
batch reactor has high conversion per unit volume for one pass. Furthermore, the flexibility
of the operation same reactor can produce one product at one time and a different product
for the next. It is also easy to clean, compare to the other reactors. However, the batch
reactor also has its own disadvantages such as high operating cost. Besides that, the
product quality was more variable than with continuous operation.
Several possibility errors may contribute to the inaccurate result and abnormal trend
of graph throughout the experiment. Firstly, the chemical preparation of dilution NaOH and
Ethyl Acetate may not accurate that leads to disrupt results. Secondly, the Batch may be
contaminating with other chemicals that leads to abnormal results. Other than that, the wires
or other equipment involved may be faulty. When this happens, the panel will not display the
correct value and could even disrupt the whole process of the experiment.
Energy Balance:
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Diagram 1: Schematic diagram for Extent Reaction of NaOH
5 23.08 0.2308
10 24.62 0.2462
15 38.56 0.3856
20 46.92 0.4692
25 53.85 0.5385
30 57.69 0.5769
= 0.3 mol
Extent of Reaction
nout = nin ± vξ
From excel,
Feed NaOH,
n1 =0 .3 mol−1 ξ
Feed C4H8O6,
n2 =0 . 3 mol−1 ξ
Feed C2H3O2Na,
n3 =0+1ξ
Feed C2H6O,
n4 =0+1 ξ
1. At min = 0
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Fractional conversion =0
Fractional conversion = (nA feed - nA outlet)/nA feed
nA outlet = nA feed - (fc x nA feed)
nA outlet or nA NaOH or n1 = 0.3 mol
NaOH
0.3 mol = 0.3-1ξ
ξ=0
C4H8O2
n2 = 0.3-1ξ
n2 = 0.3 mol
CH3COONa
n3 = 0+1ξ
n3 = 0 mol
C2H5OH
n4 = 0+1ξ
n4 = 0 mol
2. At min = 5
From the Table 1 and Figure 1, mass balance can performed. First step is to find the
noutlet
noutlet for NaOH. At t =15 min, fractional conversion for NaOH, f = 0.3856
%conversion = fractional conversion x 100%
Fractional conversion = 0.3856
Fractional conversion = (nA feed - nA outlet)/nA feed
nA outlet = nA feed - (fc x nA feed)
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nA outlet or nA NaOH or n1 = 0.18432 mol
NaOH
0.18432 mol = 0.3-1ξ
ξ = 0.11568
C4H8O2
n2 = 0.3-1ξ
n2 = 0.18432 mol
CH3COONa
n3 = 0+1ξ
n3 = 0.11568 mol
C2H5OH
n4 = 0+1ξ
n4 = 0.11568 mol
5. At min = 20
From the Table 1 and Figure 1, mass balance can be perform. First step is to find the
noutlet for NaOH. At t =20 min, fractional conversion for NaOH, f = 0.4692
NaOH
0.15924 mol = 0.3-1ξ
ξ = 0.14076
C4H8O2
n2 = 0.3-1ξ
n2 = 0.15924 mol
CH3COONa
n3 = 0+1ξ
n3 = 0.14076 mol
14
C2H5OH
n4 = 0+1ξ
n4 = 0.14076 mol
6. At min = 25
From the Table 1 and Figure 1, mass balance can be perform. First step is to find the
noutlet for NaOH. At t =25 min, fractional conversion for NaOH, f = 0.5385
noutlet for NaOH. At t =30 min, fractional conversion for NaOH, f = 0.5769
Time, t n1 n2 n3 n4 nT
(min) (mol )NaOH (mol)C 4 H 8 O2 (mol)C 2 H 3 O2 Na (mol )C 2 H 6 O
0 0 0 0 0 0
5 0.23076 0.23076 0.06929 0.06929 0.6000
10 0.22614 0.22614 0.07386 0.07386 0.6000
15 0.18432 0.18432 0.11568 0.11568 0.6000
20 0.15929 0.15929 0.14076 0.14076 0.6001
25 0.13845 0.13845 0.16155 0.16155 0.6000
30 0.12693 0.12693 0.17307 0.17307 0.6000
Sodium hydroxide (NaOH) and ethyl acetate (C4H8O2) is the reactant in this experiment.
C2H3O2Na and C2H6O are the product. From Table 2, number of mole of NaOH and C 4H8O2
that undergo chemical reaction is decreasing. The number of mole in both products are
increasing.
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6.0 CONCLUSION AND RECOMMENDATION
This experiment was to conduct mass balance and energy balance in batch process
system. As conclusion, the experiment of batch saponification reaction started with preparing
the sample, which is 3 L NaOH of 0.1 M and 3 L of Ethyl Acetate of 0.1 M. Based on graph
calibration curve of concentration of NaOH (M) against conductivity (mS/cm), the trend of the
graph was increase at 5.77 mS/cm of conductivity and the concentration of NaOH is 0.013
M. Based on theory of conductivity, all substances possess some degree of conductivity. In
aqueous solutions, the level of ionic strength varies from the low conductivity of ultra-pure
water to the high conductivity of concentrated chemical samples. Graph conversion, x (%)
against reaction time (min) in Graph 2 was increased. However, it begin to increase rapidly
after 20 minutes and continues to rise up slowly after that. The concentration of NaOH also
decreases when the conductivity was decrease. According to the theory, when reacting the
processing sodium acetate, the concentration of the heavy sodium hydroxide ions should
reduce and the conversion increases as time increases. The conversion increases by
increasing the temperature because the particles move faster as a material heats up and it
collides more often, to ensure that the reaction rate would be higher and thus the shorter
time required for the chemical conversion. Several possible errors occurred during the
experiment, as to prevent any inaccuracy in the data results, the measurement of NaOH and
Ethyl Acetate should measure correctly so that the result will be increase to the theory. The
time taken also must be precise to prevent obtaining inaccurate data to achieve the
equilibrium state before recorded the result. The conductivity meter and beaker used to
collect the sample need to rinse with distilled water before used it again, and the reading
need to take accurately by waiting until the reading remained constant for a period.
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7.0 TUTORIAL
a) Question 1
Describe an example of industrial applications other than saponification that utilized
batch reactors in its process. Discuss the advantages and disadvantages of using batch
reactors in chemical reaction.
Advantages Disadvantages
Flexibility of operation-same
Product quality more
reactor can produce one
variable than with
product one time and a
continuous operation
different product the next
Easy to clean The difficulty of large-scale
production
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b) Question 2
Write a one-paragraph summary of any journal article that studies chemical reaction in a
batch reactor. The article must have been published within the last 5 years. Explain on
the batch reactor used in the study and its significance to the study done.
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8.0 REFERENCE
20
9.0 APPENDIX
Energy Balance:
5 23.08 0.2308
10 24.62 0.2462
15 38.56 0.3856
20 46.92 0.4692
25 53.85 0.5385
30 57.69
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= 0.3 mol
Extent of Reaction
nout = nin ± vξ
From excel,
Feed NaOH,
n1 =0 .3 mol−1 ξ
Feed C4H8O6,
n2 =0 . 3 mol−1 ξ
Feed C2H3O2Na,
n3 =0+1ξ
Feed C2H6O,
n4 =0+1 ξ
8. At min = 0
NaOH
0.3 mol = 0.3-1ξ
ξ=0
C4H8O2
n2 = 0.3-1ξ
n2 = 0.3 mol
CH3COONa
n3 = 0+1ξ
n3 = 0 mol
C2H5OH
n4 = 0+1ξ
n4 = 0 mol
9. At min = 5
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From the Table 1 and Figure 1, mass balance can performed. First step is to find the
noutlet
NaOH
0.23076 mol = 0.3-1ξ
ξ = 0.06924
C4H8O2
n2 = 0.3-1ξ
n2 = 0.23076 mol
CH3COONa
n3 = 0+1ξ
n3 = 0.06924 mol
C2H5OH
n4 = 0+1ξ
n4 = 0.06924 mol
10. At min = 10
From the Table 1 and Figure 1, mass balance can be perform. First step is to find the
noutlet for NaOH. At t =10min, fractional conversion for NaOH, f = 0.2462
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NaOH
0.22614mol = 0.3-1ξ
ξ = 0.07386
C4H8O2
n2 = 0.3-1ξ
n2 = 0.22614 mol
CH3COONa
n3 = 0+1ξ
n3 = 0.07386 mol
C2H5OH
n4 = 0+1ξ
n4 = 0.07386mol
11. At min = 15
From the Table 1 and Figure 1, mass balance can be perform. First step is to find the
noutlet for NaOH. At t =15 min, fractional conversion for NaOH, f = 0.3856
NaOH
0.18432 mol = 0.3-1ξ
ξ = 0.11568
C4H8O2
n2 = 0.3-1ξ
n2 = 0.18432 mol
CH3COONa
n3 = 0+1ξ
n3 = 0.11568 mol
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C2H5OH
n4 = 0+1ξ
n4 = 0.11568 mol
12. At min = 20
From the Table 1 and Figure 1, mass balance can be perform. First step is to find the
noutlet for NaOH. At t =20 min, fractional conversion for NaOH, f = 0.4692
NaOH
0.15924 mol = 0.3-1ξ
ξ = 0.14076
C4H8O2
n2 = 0.3-1ξ
n2 = 0.15924 mol
CH3COONa
n3 = 0+1ξ
n3 = 0.14076 mol
C2H5OH
n4 = 0+1ξ
n4 = 0.14076 mol
13. At min = 25
25
From the Table 1 and Figure 1, mass balance can be perform. First step is to find the
noutlet for NaOH. At t =25 min, fractional conversion for NaOH, f = 0.5385
NaOH
0.13845 mol = 0.3-1ξ
ξ = 0.16155
C4H8O2
n2 = 0.3-1ξ
n2 = 0.13845mol
CH3COONa
n3 = 0+1ξ
n3 = 0.16155 mol
C2H5OH
n4 = 0+1ξ
n4 = 0.16155 mol
14. At min = 30
From the Table 1 and Figure 1, mass balance can be perform. First step is to find the
noutlet for NaOH. At t =30 min, fractional conversion for NaOH, f = 0.5769
Table 2
Time, t n1 n2 n3 n4 nT
(min) (mol )NaOH (mol)C 4 H 8 O2 (mol)C 2 H 3 O2 Na (mol )C 2 H 6 O
0 0 0 0 0 0
5 0.23076 0.23076 0.06929 0.06929 0.6000
10 0.22614 0.22614 0.07386 0.07386 0.6000
15 0.18432 0.18432 0.11568 0.11568 0.6000
20 0.15929 0.15929 0.14076 0.14076 0.6001
25 0.13845 0.13845 0.16155 0.16155 0.6000
30 0.12693 0.12693 0.17307 0.17307 0.6000
REFERENCE
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https://www.mu.edu.sa/sites/default/files/content/2017/01/Second_article_17_25.pdf.
Accessed on 4 March 2018
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