Technical Documentation

Dealer Days ‘06

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Maintenance and Service - Service Bulletins Dealer Days ‘06
Service Bulletins Dealer Days ‘06
Service Bulletins Dealer Days ‘06
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Technical Handbook on Internet Dealer Days ‘06
Technical Handbook Dealer Days ‘06

• Technical Handbook
Maintenance & Service Tools Dealer Days ‘06

Note: You can find it in the

Technical Handbook
Chapter 3
 Maintenance & Service Tools Dealer Days ‘06

O-Ring Kits: P/N 1423537 (metric)

Electrical Connector Kit
P/N 1424013 (inch), P/N 6002000 (SAE)
Part No.: 2482882

Note: This are EXAMPLES

Your Terex | O&K Product
Support Manager will assist
you to find the right Kits for Wire Ferrule Kit
your application
Part No.: 2482529
Maintenance & Service Tools Dealer Days ‘06

RH120

RH170

RH200

RH340

RH400
RH30

RH40

RH90
ITEM RECOMMENDED TOOLS AND ACCESSORIES FOR
Part No.
MAINTENANCE, INSPECTION AND ASSEMBLY
QTY
1 Hytorc tooling to torque counterweight bolts 1 1 1 2 482 476
2 Hydraulic Drive Unit 1 1 1 1 1 6 002 267
3 HP hose set NW 6X5m 1 1 1 1 1 2 470 564
4 HY1MXT 1845 Nm 1 1 1 1 1
5 HY3MXT 4400 Nm 1 1 1 1 1 2 470 558
6 HY4MXT 5465 Nm 1 1 1 1 1 1 477 300
7 HY4LCT flat 55mm 1 1 1 1 1 1 477 299
8 Torque multiplier 1 1/2" 6800Nm 1 1 1
9 75mm 2 1/2" drive impact socket 1 1 1 1 461 528
10 95mm 2 1/2" drive impact socket 1 1 1 1 2 482 837
11 Wooden blocks 150 mm Thick X 250 mm Wide X 1500 mm Long 10 10 10 30 30 30 30 30 Local
12 Wooden blocks 150 mm Thick X 250 mm Wide X 750 mm Long 10 10 10 20 20 20 20 20 Local
13 Wooden pallets 2 2 2 8 8 12 12 12 Local
14 Safety harnesses 2 2 2 4 4 4 4 4
15 Plastic tarp 5M x 6M 1 1 1 1 1 1 1 1
16 Accumulator nitrogen charge kit 1 1 1 1 1 1 1 1 1 429 836
17 3/4" drive torque wrench 60-600Nm 1 1 1 1 1 1 1 1
18 8" long 30 ton porta power ram 1 1 1 1 1 1 1 1 1 740 116
19 DSG 5, 300 to 700 NM torque wrench 1 1 1 1 1 1 1 1 1 355 616
20 1" drive ratchet insert for DSG 5 torque wrench 1 1 1 1 1 1 1 1 1 590 901
21 30 mm flat ring spanner insert for DSG 5 torque wrench 1 1 1 1 1 1 1 1 0 924 897
22 36 mm flat ring spanner insert for DSG 5 torque wrench 1 1 1 1 1 1 1 1 1 590 917
23 41 mm flat ring spanner insert for DSG 5 torque wrench 1 1 1 1 Note: This is NEW
1 1 1 1 6 000 610
24 DSG 7, 800 to 2000 NM torque wrench 1 1 1 1 1 1 1 1 0 900 890
25 1" drive ratchet insert for DSG 7 torque wrench 1 1 1 1 You will find it in the
1 1 1 1 1 472 005
26 Spare ratchet repair kit for DSG 7 ratchet insert 1 1 1 1 1 1 1 1 1 472 006
27 55 mm flat ring spanner insert for DSG 7 torque wrench 2 2 Technical Handbook
2 2 2 2 1 740 115
28 46 mm flat ring spanner insert for DSG 7 torque wrench 1 1 1 1 1 1 1 1 1 740 801
29 41 mm flat ring spanner insert for DSG 7 torque wrench 1 1 1 1 Chapter 3
1 1 1 1 0 900 891
30 36 mm flat ring spanner insert for DSG 7 torque wrench 1 1 1 1 1 1 1 1 1 590 922
Gearboxes - Disassembly and Assembly Dealer Days ‘06

Note: You can find it in the

Technical Handbook
Chapter 7
Travel Gearbox - Disassembly and Assembly- Special Tools Dealer Days ‘06
Travel Gearbox - Disassembly and Assembly Dealer Days ‘06
 Hydraulic Cylinder - Disassembly and Assembly Dealer Days ‘06

Note: You can find it in the

Technical Handbook
Chapter 8.8
Hydraulic Cylinders - Rebuild Dealer Days ‘06

Note: This is NEW !

You can find it in the
Technical Handbook
Chapter 21.
Hydraulic Cylinders - Rebuild Dealer Days ‘06
Hydraulic Cylinders - Rebuild Dealer Days ‘06

Cylinder Matrix Key

BARREL DETAIL
B1 BARREL INSIDE DIAMETER
B2 TOTAL LENGTH - MEASURED FROM THE END OF THE BARREL TO MIDDLE OF CLEVIS/BOSS BORE
B3 BARREL FLANGE THREAD SIZE
B4 BARREL FLANGE THREAD LENGTH
B5 OIL PORT THREAD SIZE
B6 OIL PORT THREAD LENGTH
B7 GREASE PORT THREAD SIZE
B8 GREASE PORT THREAD LENGTH
B9 CLEVIS / BOSS BEARING BORE DIAMETER
B10 BEARING BORE WIDTH - INNER WIDTH (BOSS TYPE)
B11 BOSS WIDTH
B12 CLEVIS THRUST WIDTH (BETWEEN TRUST AREAS)
B13 CLEVIS BEARING BORE TRUST WIDTH

BARREL DIMENSIONS
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13
Machine Type
NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL NOM TOL
RH120E BH +0,081 0 +0,046
15 300 H8 3390 M27 x 2 67 M16 25 M16 x 1,5 16 225 H7 250 270 N/A N/A
Boom Cyl 0 -0,5 0
RH120E BH +0,081 0 +0,046 +1 +0,5
16 280 H8 3003 M30 x 2 52 M16 24 M16 x 1,5 14 245 H7 N/A N/A 180 195
Stick Cyl 0 -0,5 0 0 0
RH120E BH +0,072 -0,5 +0,040 +0,5
17 220 H8 2532 M27 x 2 54 M16 24 M16 x 1,5 16 175 H7 N/A N/A 157 165
Bucket Cyl 0 0 0 0
RH120E FS +0,081 0 +0,046 +1 +1
18 280 H8 2683 M27 x 2 46 M20 34 M16 x 1,5 14 225 H7 N/A N/A 162 176
Boom Cyl 0 -0,5 0 0 0
RH120E FS +0,072 0 +0,040 +0,5
19 230 H8 2949 M27 x 2 47 M16 24 M16 x 1,5 14 175 H7 N/A N/A 157 165
Stick Cyl 0 -0,5 0 0
RH120E FS +0,072 0 +0,040 +0,5
20 230 H8 2859 M27 x 2 47 N/A N/A M16 x 1,5 14 175 H7 N/A N/A 157 165
Bucket Cyl 0 -0,5 0 0
RH120E FS +0,063 0 +0,04 0 -0,2
21 190 H8 870 M24 x 2 42 M14 21 M16 x 1,5 14 165 H7 238 250 N/A N/A
Clam Cyl 0 -0,5 0 -0,2 0

Note: Dimensions and Tolerances will

be introduced for actual series first.
If details missing please contact
Terex | O&K service dept.