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Sprint Line: Digital Surfacing For Every Lab

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0% found this document useful (0 votes)
128 views13 pages

Sprint Line: Digital Surfacing For Every Lab

Uploaded by

TA RA GU
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Sprint Line

Sprint Line
Digital surfacing for every lab
Sprint Line
Implemented in leading labs worldwide SCHNEIDER’s Sprint Line has proven to be
beneficial for virtually any surfacing department – ranging from the small lab
to dedicated larger productions. The compact and fast surfacing line offers the
full range of capabilities for high-quality Rx and freeform production without the
need for significant investments.

Teamed up, the machines work as the most economical digital-surfacing line
in the market.

All the benefits of digital in a small economical and powerful line!

The elements of the Sprint Line

CB Bond/-E HSC Sprint CCP Swift CCL C*mark


The manual prismatic alloy The economical generator The fully CNC controlled The laser accomplishes the
blocker covers the full range offers great surface quality polisher features the most consistent markings
of blocking requirements. at an exceptional small Advanced Polishing System with ease and precision at
footprint. (APS) technology for highest lowest costs.
throughput and best quality.
Ophthalmics
Blocking

CB bond /CB bond-E


Advanced alloy blocking
CB Bond / CB Bond-E
Variable lens clamping
position* and The basic blocking systems, CB Bond-E, and the full-fledged
block ring recognition version, CB Bond, have been designed for higher precision
for optimal results in manual lens blocking with alloy.
with all lens blanks
under all conditions. High-resolution optical detection guarantees precise
block /lens alignment. Unique CNC controlled prism and
axis adjustment and the variable lens clamping position*
ensure consistent results during long periods of operation.
The after-clamping check monitors that every blocked lens
The CB Bond is meets the tight tolerance criteria needed for premium sur-
another module of the facing. And the auto-fill feature* enables a hands-free
SCHNEIDER iRx concept. ­operation and consistent fillings.
The ergonomic screen
position and the per-
fectly arranged screen Benefits
support the operator. — High precision blocking
— High production yields
— Hands-off alloy filling*
— Lens-specific
 clamping position*
— 
Economical alloy handling
— Operator-friendly touch screen
— Modern Windows operating system
The blocking station
precisely sets the
— Interface
 to all existing lab server systems
— 
Compelling price/performance ratio
prism and axis angle
resulting in perfectly
blocked lens blanks. * only available for CB Bond

The CB Bond is another module of the


SCHNEIDER iRx concept.

technical data
lens diameter up to ø 80 mm
lens material all organic and mineral lens materials
blocking diameter 48 – 73 mm
blocking height 7  –  10 mm
blocking material alloy
clamping system block ø 43 mm
prism angle up to 5° (optional: 7°)
power consumption 2.3 kVA avg.
air requirement min. 6 bar (87 psi)
weight machine (without table) approx. 127 kg (280 lb.)
09.2019
dimensions (width x depth x height) approx. 657 x 940 x 640 mm (26 x 38 x 26 inches)
All data subject to change without notice. Please verify details with SCHNEIDER.

SCHNEIDER GmbH & Co. KG SCHNEIDER Optical Machines Inc. SCHNEIDER Optical Machines SCHNEIDER Optical Machines Ltd.
Biegenstrasse 8–12 6644 All Stars Avenue, Suite 100 do Brasil Ltda. Room 202, 2/F, APEC Plaza
35112 Fronhausen Frisco, TX 75033, USA Avenida Eid Mansur, 621 49 Hoi Yuen Road
Germany Phone: +1 (972) 247-4000 Parque São George Kwun Tong, Hong Kong
Phone: +49 (64 26) 96 96-0 Fax: +1 (972) 247-4060 CEP: 06708-070, Cotia – SP Phone: +852 3563-5238
Fax: +49 (64 26) 96 96-100 [email protected] Brazil Fax: +852 3563-5240
www.schneider-om.com Phone/Fax: +55 (11) 4777-1717 [email protected]
[email protected] [email protected]

For a complete list of SCHNEIDER agencies, please visit www.schneider-om.com


Ophthalmics
Generating

HSC sprint
Small size, big value
Introducing the HSC Sprint
Digital Surfacing for every lab
The HSC Sprint brings digital surfacing to any lab. Digital surfacing used to
­require a significant investment of space, knowledge and money. The HSC
Sprint scales down all these requirements significantly while producing the
same quality lenses as the bigger operations.
Eliminate laps, create precise optics, produce freeform lenses – all the benefits
of digital in a small, economical and powerful HSC Sprint generator.
Built on base of the innovative concepts implemented in hundreds of HSC gener­
ators running in leading labs worldwide, the HSC Sprint contains all that experi-
ence in a new, small design which is going to become an indispensable machine of
future labs – ranging from the central surfacing unit in a smaller lab, the backup
of a machine of a freeform lab up to a dedicated production unit in larger labs.

High-Speed Cutting
by SCHNEIDER
High-speed cutting (HSC) has been a con-
tinued success story in the ophthalmic
industry for more than 10 years. The HSC
technology gave rise to new production
concepts which are now found everywhere
in the world of ophthalmics from large cor-
porations to small family-owned labs.
SCHNEIDER had the vision to manufacture
individual lenses based on freely definable
mathematical descriptions. The HSC prod-
ucts have become the tools used to develop
the freeform idea in the ophthalmic indus-
try. Individual free form lenses are now the
top product in the market, and SCHNEIDER
has grown to be the premier manufacturer
of freeform equipment worldwide. The inno-
vative HSC machines have also made their
way into standard Rx production, leading to
higher quality and productivity of virtually
all lenses surfaced today.
Now, you can gain the benefits of SCHNEIDER’s
time-tested HSC technology with a new in-
novative generator. Designed for small and
mid-sized labs, it offers a full range of ca-
pabilities for Rx and freeform production.
With excellent quality, high throughput,
and industrial robustness, the HSC Sprint is
the ideal machine to start and grow in digi-
tal surfacing.
Small outside, big inside The team player Convenient
Using floor space no larger than an office Maximum value is gained from the HSC Sprint lens change
desk, you can generate your complete lens in conjunction with the other manual surfac- The compact design
enables easy access
range. The small size enables a setup in ing solutions from SCHNEIDER.
to the lens area.
even the smallest areas of a lab. This spot
The CCP Swift soft-tool polisher handles the
might be the back end of a retail shop,
full work load of the HSC Sprint generator.
or in larger labs where conventional ma-
Both machines team up to work as the most
chines have retired to make space for the
economical digital-surfacing solution in the
new generation of surfacing.
market.
The workspace and accessibility of the HSC
Sprint is conveniently located at a height SCHNEIDER Tool system
kinematics HSC +G The intelligent
resulting in a very ergonomic working
The industry-proven tool system all­
position for the operator. An automated
kinematics HSC+G ows quick and
workspace door and a large touch screen combines fast rough precise change of
enable an easy operation with minimial cutting and cribbing natural diamonds,
physical exertion of the operating staff. with the most precise new-­generation
fine turning process. PCDs and high-
Inside you find the power you expect from
performance mill-
a SCHNEIDER machine. The fast rough cut-
ing tools.
ting process is contained within the mill-
ing chamber leading to controlled swarf
Swarf under
channeling and keeping the machines control
clean. The robust RS-tec motor enables
Together with the CB Bond blocker and the The capsulated
high single-run stock removals of 8 mm. milling area chan-
CCL C*mark laser marking unit, the ma-
Specialities such as high wrap curves, nels the swarf
chines become a complete manual Rx and
which cannot be cut by a milling tool are drain out of the
freeform surfacing solution – the Sprint
processed by the RS-tec motor with ease. machine for clean
Line.
The design of the RS-tec motor supports operation.
single-tool and twin-tool operation. The HSC Sprint makes it easier than ever
before to become a master of the digital
surfacing era. Start now.
A genuine HSC Twin Tool
The HSC Sprint includes all the proven Greater flexibility
concepts of its larger brothers HSC smart/ Benefits in the tool manage-
master/giant. The machine is designed on — R x and freeform generator for all ment for optimal
the industry-proven kinematics HSC+G for lens designs fit to surface geom-
combining fast rough cutting and cribbing — Very compact etries and materials.
with the most precise HSC fine turning — Premium quality
process in a compact space. — Supports adaptive tool polishing
The surfacing motors utilize high-perfor­ — Full surfacing capability for all lab
configurations
mance controllers enabling maximum
communication speed and highest resolu- — Full flexibility for all curves
and materials
tion of data. The result is the most precise
algorithmic translation of information to — Fast processing of PC and advance
materials
process any and all unique freeform and
Rx lens designs. — Easy swarf removal
— Rugged industrial design
The Power-Safety System reacts within — Very low cost of ownership
microseconds in the case of unexpected
external power failures eliminates the risk
of machine damage.

RS-Tec motor
Powerful, highly
dynamic motor for
maximum stock
removal.
technical data
lens diameter up to ø 85 mm
clamping system block ø 43 mm
material CR39, Hi-index, Polycarbonate, Trivex®
curve range concave 0 – 14 (extendable to 30) diopters
convex 0 – 30 diopters
power consumption 5 kVA avg.
air requirement min. 6 bar (87 psi)
weight machine approx. 750 kg (1654 lb.)
dimensions (width x depth x height) approx. 1310 x 930 x 1200 mm (52 x 37 x 48 inches)
height with monitor approx. 1527 mm (61 inch)

02.2020
All data subject to change without notice. Please verify details with SCHNEIDER.

The HSC Sprint is another Feed Control System Power Safety System
module of the SCHNEIDER
iRx concept.

SCHNEIDER GmbH & Co. KG SCHNEIDER Optical Machines Inc. SCHNEIDER Optical Machines
Biegenstrasse 8–12 6644 All Stars Avenue, Suite 100 do Brasil Ltda.
35112 Fronhausen Frisco, TX 75033, USA Avenida Eid Mansur, 621
Germany Phone: +1 (972) 247-4000 Parque São George
Phone: +49 (64 26) 96 96-0 Fax: +1 (972) 247-4060 CEP: 06708-070, Cotia – SP
Fax: +49 (64 26) 96 96-100 [email protected] Brazil
www.schneider-om.com Phone/Fax: +55 (11) 4777-1717
[email protected] [email protected]

SCHNEIDER Optical Machines Ltd. SCHNEIDER Optical Machines SCHNEIDER Optical Machines
Room 202, 2/F, APEC Plaza (Shanghai) Co., Ltd. Asia-Pacific Co., Ltd.
49 Hoi Yuen Road Room 202, 2nd Floor, Building 16 Piya Place Lungsuan Building
Kwun Tong, Hong Kong 481 Guiping Road 29/1, Tower B, 9th Floor, Unit 9B
Phone: +852 3563-5238 200233 Shanghai – Xuhui District Soi Lungsuan Ploenchit Road
Fax: +852 3563-5240 Phone: +86 (21) 61 48 00 61-120 Lumpini, Pathumwan
[email protected] Fax: +86 (21) 61 48 00 65 Bangkok 10330, Thailand
[email protected] Phone: +66 (0) 2014-4690-2
Fax: +66 (0)2014-4693
[email protected]

For a complete list of SCHNEIDER agencies, please visit www.schneider-om.com


Ophthalmics
Polishing

CCP swift
Progressive polishing
Polishing spindles
The highly dynamic
CCP Swift
polishing spindles We designed the fully CNC controlled polisher, CCP Swift,
guarantee excellent specifically for labs to master freeform as well as Rx pol-
polishing results ishing with ease. The manually loaded machine includes
for sophisticated the quality-defining features of the industry-leading
surface geometries.
automated soft-lap polisher CCP modulo S like usage
of SCHNEIDER’s permanent pads, single or multi-step
polishing cycles, and modern macro technology.
The intelligent tool management monitors the usage of
the pads and indicates to the operator when the replace-
Intelligent tool
management
ment of tools is necessary. The transfer of SCHNEIDER’s
The tool manage- proven and successful polishing technology to the com-
ment suggests the pact class guarantees excellent and consistent results for
right tools depend- even the tightest equipment budgets. The CCP Swift is a
ing on c­ urve radius, sound investment in the future for small labs or manually
usage cycle etc. operated larger labs.

Benefits
— Compact economical polisher
Full-fledged
— Polishing of all freeform designs on the market
CNC controller — Superb surface quality
Intelligent con- — High throughput
troller for optimal — Eliminates hard laps for Rx surfaces
performance and — “Click-easy”
 disposable tools
freeform data — Easy to operate
handling. — Small footprint

The CCP Swift is another module


of the SCHNEIDER iRx concept.

technical data
lens diameter up to ø 90 mm
clamping system block ø 43 mm
material CR39, Hi-index, Polycarbonate, Trivex ®
curve range concave 0  – 14 diopters
power consumption 2.5 kVA avg.
air requirement min. 6 bar (87 psi)
machine weight approx. 390 kg (860 lb.)

11.2019
dimensions (width x depth x height) approx. 830 x 1090 x 1650 mm (33 x 43 x 65 inches)

All data subject to change without notice. Please verify details with SCHNEIDER.

SCHNEIDER GmbH & Co. KG SCHNEIDER Optical Machines Inc. SCHNEIDER Optical Machines SCHNEIDER Optical Machines Ltd.
Biegenstrasse 8–12 6644 All Stars Avenue, Suite 100 do Brasil Ltda. Room 202, 2/F, APEC Plaza
35112 Fronhausen Frisco, TX 75033, USA Avenida Eid Mansur, 621 49 Hoi Yuen Road
Germany Phone: +1 (972) 247-4000 Parque São George Kwun Tong, Hong Kong
Phone: +49 (64 26) 96 96-0 Fax: +1 (972) 247-4060 CEP: 06708-070, Cotia – SP Phone: +852 3563-5238
Fax: +49 (64 26) 96 96-100 [email protected] Brazil Fax: +852 3563-5240
www.schneider-om.com Phone/Fax: +55 (11) 4777-1717 [email protected]
[email protected] [email protected]

For a complete list of SCHNEIDER agencies, please visit www.schneider-om.com


Ophthalmics
Laser marking

CCL C* mark
Laser marking – the easy way
CCL C*mark
Precise marking
patterns Laser marking has become an essential part of the modern
Special laser marking surfacing lab. Functional laser marks and product branding
algorithms result in are the modern stamps of high-quality lenses. With the laser
fine and consistent marking system CCL C*mark, fine markings can be accom-
500 µm
patterns. plished with ease and precision. Based on the industry-
proven CO2 laser and proprietary scanning technology, the
machine offers quality laser marking for the lowest cost per
lens in the market.
Robust precision Designed for a wide range of lab environments, this machine
clamping can run as table-top machine or as automated version, CCL
A precision clamp C*mark-A, respectively. The robust design and implemented
guarantees safety features exceed international safety regulations,
smallest tolerances
reducing the operator requirements to a minimum.
after thousands of
marking cycles.
Benefits
— Precise marking positions
— High throughput
— No consumables
Clearly arranged
— Optional automation
operator display
— Easy to operate
For ease of opera-
tion, a touch-panel
— Minimum maintenance
guides the operator — High safety standards
through clearly — Small footprint
arranged displays. — Economical laser marking unit

The automated laser marking system CCL C*mark-A

technical data
lens material CR39, Hi-index, Polycarbonate, Trivex®
marking field size ø 70 mm
dot size 40  –  60 μm
accuracy +/– 30 μm
clamping system block ø 43 mm
power consumption 1 kVA avg.
air requirement min. 6 bar (87 psi)
laser safety laser class I
weight
machine approx. 125 kg (276 lb.)
machine with automation approx. 390 kg (860 lb.)
dimensions (width x depth x height)
02.2020
machine approx. 340 x 870 x 600 mm (14 x 35 x 24 inches)
machine with automation approx. 750 x 1290 x 1500 mm (30 x 51 x 60 inches)

All data subject to change without notice. Please verify details with SCHNEIDER.

SCHNEIDER GmbH & Co. KG SCHNEIDER Optical Machines Inc. SCHNEIDER Optical Machines SCHNEIDER Optical Machines Ltd.
Biegenstrasse 8–12 6644 All Stars Avenue, Suite 100 do Brasil Ltda. Room 202, 2/F, APEC Plaza
35112 Fronhausen Frisco, TX 75033, USA Avenida Eid Mansur, 621 49 Hoi Yuen Road
Germany Phone: +1 (972) 247-4000 Parque São George Kwun Tong, Hong Kong
Phone: +49 (64 26) 96 96-0 Fax: +1 (972) 247-4060 CEP: 06708-070, Cotia – SP Phone: +852 3563-5238
Fax: +49 (64 26) 96 96-100 [email protected] Brazil Fax: +852 3563-5240
www.schneider-om.com Phone/Fax: +55 (11) 4777-1717 [email protected]
[email protected] [email protected]

For a complete list of SCHNEIDER agencies, please visit www.schneider-om.com


02.2020
SCHNEIDER
We are one of the world’s leading suppliers of processing solutions to
the ophthalmic and (ultra-)precision optical industry. Founded in 1986
our company is known as the pioneer of freeform and setting the
pace. We are distinctive for our development of new technologies and
swift translation of technological concepts into customer-oriented
innovations. Our success stems from the creativity, commitment and
enthusiasm of our highly qualified team. With our locations in Germany,
the US, Brazil, Hong Kong, China and Thailand we support our customers
at any time – worldwide, with fascination for innovation.

SCHNEIDER GmbH & Co. KG SCHNEIDER Optical Machines Inc. SCHNEIDER Optical Machines
Biegenstrasse 8–12 6644 All Stars Avenue, Suite 100 do Brasil Ltda.
35112 Fronhausen Frisco, TX 75033, USA Avenida Eid Mansur, 621
Germany Phone: +1 (972) 247-4000 Parque São George
Phone: +49 (64 26) 96 96-0 Fax: +1 (972) 247-4060 CEP: 06708-070, Cotia – SP
Fax: +49 (64 26) 96 96-100 [email protected] Brazil
www.schneider-om.com Phone/Fax: +55 (11) 4777-1717
[email protected] [email protected]

SCHNEIDER Optical Machines Ltd. SCHNEIDER Optical Machines SCHNEIDER Optical Machines
Room 202, 2/F, APEC Plaza (Shanghai) Co., Ltd. Asia-Pacific Co., Ltd.
49 Hoi Yuen Road Room 202, 2nd Floor, Building 16 Piya Place Lungsuan Building
Kwun Tong, Hong Kong 481 Guiping Road 29/1, Tower B, 9th Floor, Unit 9B
Phone: +852 3563-5238 200233 Shanghai – Xuhui District Soi Lungsuan Ploenchit Road
Fax: +852 3563-5240 Phone: +86 (21) 61 48 00 61-120 Lumpini, Pathumwan
[email protected] Fax: +86 (21) 61 48 00 65 Bangkok 10330, Thailand
[email protected] Phone: +66 (0) 2014-4690-2
Fax: +66 (0)2014-4693
[email protected]

For a complete list of SCHNEIDER agencies, please visit www.schneider-om.com

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