STRUCTURAL CONCRETE®

Fast, High Early Strength Permanent Repair

PRODUCT DESCRIPTION
Five Star Structural Concrete® is a high early strength, single component, permanent concrete repair material. Containing migrating corrosion
inhibitors, Five Star Structural Concrete® produces a repair which is dimensionally stable, develops an integral bond to existing
concrete, and restores structural integrity within hours of placement. Application thickness can range from 1/4 inch to 12 inches (6 mm to 300
mm) in a single pour. Five Star Structural Concrete® provides increased corrosion protection of steel reinforced structures with migrating cor-
rosion inhibitor technology and very low chloride ion permeability. Moisture sensitive coatings can be applied in 8 to 24 hours.
ADVANTAGES
• Single component for reliability and ease of use • Coarse aggregate extension
• High three-hour strengths • Very low shrinkage
• Very low chloride ion permeability • Excellent freeze/thaw resistance
• Fast turnaround times with high 3-hour strengths • One product for thin and thick placements
• High bond strength • Outstanding corrosion resistance for protection and rehabilitation
USES
• Repair of concrete structures • Construction joint repair
• Rapid machinery foundation rebuilds • Marine and hydraulic structure repairs
• Fast repairs for coatings • Repair of tanks, sumps and curbs
• Concrete floor repairs and overlays
PACKAGING AND YIELD
Five Star Structural Concrete® is packaged in heavy-duty polyethylene lined bags or plastic pails and is available in 50 lb. (22.7 kg) units yield-
ing approximately 0.42 cubic feet (11.9 liters) at maximum water, or 0.60 cubic feet (17.0 liters) with a 60% extension using 3/8” pea gravel.
SHELF LIFE
One year (packaged in bags) or two years (packaged in pails) in original unopened packaging when stored in dry conditions; high relative
humidity will reduce shelf life.

TYPICAL PROPERTIES AT 70°F (21°C)

Compressive Strength, ASTM C 109
3 Hours 2,500 psi (17.2 MPa)
1 Day 5,000 psi (34.5 MPa)
7 Days 7,000 psi (48.3 MPa)
28 Days 8,000 psi (55.2 MPa)
Bond Strength, ASTM C 882
1 Day 2,000 psi (13.8 MPa)
7 Days 2,500 psi (17.3 MPa)
Length Change, ASTM C 157
28 Days Wet + 0.05%
28 Days Dry – 0.09%
Freeze/Thaw Resistance, ASTM C 666A
Relative Durability Modulus 95%
Chloride Ion Permeability, ASTM C 1202
28 Days Very Low ( <1,000 Coulombs)
Working Time at 70°F (21°C) 15 minutes

*The data shown above reflects typical results based on laboratory testing under controlled conditions. Reasonable variations from the data shown above may result. Test meth-
ods are modified where applicable.
PLACEMENT GUIDELINES
1. SURFACE PREPARATION: All horizontal and vertical concrete surfaces in contact with Five Star Structural Concrete ® shall be free of oil, grease,
laitance, and other contaminants. All horizontal and vertical concrete surfaces must be clean, sound and rough to ensure a good bond. Mechanically
roughen concrete surfaces in accordance with ICRI Technical Guideline 310.2R to a minimum concrete surface profile (CSP) of 6 or greater. Remove all
oxidation from exposed reinforcing steel. A perimeter edge and minimum depth of 1/4 inch (6 mm) should be provided for a durable repair. Featheredg-
ing is not desirable. Soak concrete surfaces prior to application with liberal quantities of potable water, leaving the concrete saturated and free of stand-
ing water, or use Five Star® Bonding Adhesive. Surfaces shall be conditioned to between 35°F and 90°F (2°C and 32°C) at time of placement.
2. FORMWORK: Formwork shall be constructed of rigid non-absorbent materials, securely anchored, liquid-tight and strong enough to resist forces
developed during placement. Areas where bond is not desired must be treated with form oil, paste wax or similar material. Joints may be necessary
depending on pour dimensions. Any existing joints within the repair area should be maintained. Contact Five Star Products’ Engineering and Technical
Service Center for further information.
3. MIXING: Mix Five Star Structural Concrete® thoroughly for approximately three to four minutes to a uniform consistency with a mortar mixer (stationary
barrel with moving blades). A drill and paddle mixer is acceptable for single bag mixes. With the mixer running add approximately 80% of the pre-
measured potable water (total water content is 2 1/2 to 3 quarts potable water per 50 lb. unit) to the mixer. Adjust consistency if necessary, but do not
exceed maximum water content stated on the package or an amount that will cause segregation. Addition of coarse aggregate, meeting ASTM C 33,
should be used for pours greater than 2 inches (50 mm) in depth. Working time is approximately 15 minutes at 70°F (21°C). Follow printed instructions
on the package.
4. PLACEMENT PROCEDURES: Whenever possible, place Five Star Structural Concrete® full depth from one side of the repair to the other. To ensure
optimal bond development, firmly work material into substrate. Placement should be continuous to prevent cold joints between pours. Finish as neces-
sary.
SPECIAL CONDITIONS: For use in cold temperatures, Five Star Structural Concrete® must be maintained at a temperature of at least 35°F (2°C).
Protect from freezing until a compressive strength of at least 1,000 psi (6.9 MPa) is obtained. Faster strength gain will occur when the Five Star Structur-
al Concrete® and mixing water have been conditioned to a higher temperature prior to placement. In hot temperatures, Five Star Structural Concrete®
should be kept as cool as possible, but not exceeding 90°F (32°C). Ice cold water should be used for mixing to help maintain sufficient working time.
Summerset® may also be used to provide more working time if necessary.
5. POST-PLACEMENT PROCEDURES: Five Star Structural Concrete® shall be continuously wet cured for one to four hours, depending on the volume
and depth of the placement. Wet curing shall begin as soon as material reaches final set (surface changes from dark to light).
NOTE: PRIOR TO APPLICATION, READ ALL PRODUCT PACKAGING THOROUGHLY. For more detailed placement procedures, refer to Five Star® Design-A-Spec™ instal-
lation guidelines or call Five Star Products’ Engineering and Technical Service Center at 1-800-243-2206.
CONSIDERATIONS
• Temperature of surfaces must be between 35°F and 90°F (2°C and 32°C) at time of placement. For cold and hot weather placement, refer to Design-A-
Spec™.
• For placements thicker than two inches (50 mm) and a volume exceeding two cubic feet (56.5 liters), contact Five Star Products’ Engineering and Tech-
nical Service Center at 1-800-243-2206 for aggregate extension guidelines.
CAUTION
Contains cementitious material and crystalline silica. International Agency for Research on Cancer has determined that there is sufficient evidence for the
carcinogenicity of inhaled crystalline silica to humans. Take appropriate measures to avoid breathing dust. Avoid contact with eyes and contact with skin. In
case of contact with eyes, immediately flush with plenty of water for at least 15 minutes. Immediately call a physician. Wash skin thoroughly after handling.
Keep product out of reach of children. PRIOR TO USE, REFER TO SAFETY DATA SHEET.

For worldwide availability, additional product information and technical support, contact your local Five Star ® distributor, local sales representative, or call Five
Star Products’ Engineering and Technical Service Center at 1-800-243-2206.

SKU/PRODUCT CODE DESCRIPTION # UNITS/PALLET UNIT SIZE

®
29100 Five Star Structural Concrete 56 50 lb. (22.7 kg) Bag
®
29000 Five Star Structural Concrete 36 50 lb. (22.7 kg) Pail

WARRANTY: “FIVE STAR PRODUCTS, INC. (FSP) PRODUCTS ARE MANUFACTURED TO BE FREE OF MANUFACTURING DEFECTS AND TO MEET FSP’S CURRENT PUBLISHED PHYSICAL
PROPERTIES WHEN APPLIED IN ACCORDANCE WITH FSP’S DIRECTIONS AND TESTED IN ACCORDANCE WITH ASTM AND FSP STANDARDS. HOWEVER, S HOULD THERE BE DEFECTS
OF MANUFACTURING OF ANY KIND, THE SOLE RIGHT OF THE USER WILL BE TO RETURN ALL MATERIALS ALLEGED TO BE DEFECTIVE, FREIGHT PREPAID TO FSP, FOR REPLACEMENT.
THERE ARE NO OTHER WARRANTIES BY FSP OF ANY NATURE WHATSOEVER, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE IN CONNECTION WITH THIS PRODUCT. FSP SHALL NOT BE LIABLE FOR DAMAGES OF ANY SORT, INCLUDING PUNITIVE, ACTUAL, REMOTE, OR
CONSEQUENTIAL DAMAGES, RESULTING FROM ANY CLAIMS OF BREACH OF CONTRACT, BREACH OF ANY WARRANTY, WHETHER EXPRESSED OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR FROM ANY OTHER CAUSE WHATSOEVER. FSP SHALL ALSO NOT BE RE SPONSIBLE FOR USE OF
THIS PRODUCT IN A MANNER TO INFRINGE ON ANY PATENT HELD BY OTHERS.”

Specifications Subject to Change.

For most current version of datasheet, go to FiveStarProducts.com
Five Star Products, Inc. © 2019 Five Star Products, Inc. | 01-11-2019
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Shelton, CT 06484 USA
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