Packaged Steam Fired Water Heater: Features

Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

MODEL ST

Packaged Steam Fired


Water Heater
Utilizes Steam To Heat Domestic Water, Semi-Instantaneous or Storage Type Heaters

Features
■ Reliable
� Only high grade materials used in
construction to ensure long operating
life
� Hydrastone cement lining provides
superior protection and tank longevity
� Heavy duty construction withstands
demanding commercial/industrial use
■ Packaged System
� Factory supplied with all steam controls
saving time and money during installation
� All steam operating controls are factory
sized and selected to ensure reliable
operation
■ Versatile
� Full range of styles, sizes, and optional
features to meet your exact heating
needs

Applications Model STH


Storage Tank Type
■ Schools ■ Nursing Homes
■ Office Buildings ■ Hospitals
■ Prisons
■ Stadiums
■ Hotels The Model ST is a fully packaged steam fired storage water heater ASME

U
■ Industrial Facilities

A Heavy Duty Steam Fired Storage Water Heater


The Model ST is a fully packaged steam fired water heater industrial application, you can select a Hubbell Model ST
designed to be a reliable and long lasting source for hot water. to do the job. When you specify and install a Hubbell ST
Each component is carefully selected to ensure performance in model water heater you will have confidence in knowing
even the most demanding application. Whether you are heating that the owner will be provided with a quality product that
potable water in a commercial building or process water in an is a long lasting and trouble-free source for hot water.

A Packaged Water Heater Ready For Installation


Cement Lined Tanks Provide
Longer Service Life

Q?
What is the most common reason why a
water heater fails?

A! Failure of a tank's protective lining allows water to come into direct


contact with the steel tank causing it to corrode and leak.
Therefore, the type of protective lining is the single most important
feature when determining the quality of any water heater. The
ability of a lining to protect the steel tank is primarily based upon its
thickness and complete coverage of all steel surfaces.

Linings Available For A Steel Tank


1. Cement Lining
A specially formulated Hydrastone cement applied to a minimum of 5⁄8" thickness on all surfaces.
The cement lining covers 100% of all interior surfaces and is 125 times thicker than glass lining.
Due to the thickness and guaranteed coverage of cement lining there is no need for a sacrificial
anode. An extremely durable and long lasting lining suitable for hot and cold potable water
storage in a variety of commercial and industrial applications.

2. Alternative Cement Formulations 4. Galvanizing


To meet the specific requirements of DI The steel pressure vessel is pickled and hot dipped
Water, RO Water, extended service and or in molten zinc to create a barrier which internally and
high temperature applications, alternative externally protects a steel vessel for cold and hot water
formulations of cement are available. Please storage.
consult factory for assistance.
3. Phenolic Lining
An epoxy coating applied in 2 coats to a total
of 10-12 mils DFT. Typically used in process
applications using low conductivity DI distilled
or food grade water.

Unlined TaNks
An Unlined tank does not require a lining because the pressure vessel itself is
constructed from material which is impervious to the corrosive effects of hot water. This
type of tank will provide a significantly longer service life than all lined steel tanks, but is
initially more costly.

1. 90/10 Copper-Nickel 2. Stainless Steel


A 90% Copper 10% Nickel alloy pressure vessel Stainless steel (Specify: Type 304, 316, or 316L) is
provides strength and corrosion resistance. well suited for industrial and high purity applications
Typically used in applications with corrosive requiring a corrosion resistant tank with minimal
environments (salt water) or in critical commercial leaching of impurities into the water. Well suited
and industrial applications requiring long tank life. for process, RO, and DI water systems in the
pharmaceutical, food and electronic industries.

2
Model ST Storage Type Standard Equipment
Vessel Construction Steam Heating Coil
1. All welded carbon steel vessel designed and 1. A high quality factory installed 2 pass U-Tube
built in strict accordance with the ASME heating coil constructed from 18 gauge ¾"
Code Section VIII and stamped, certified and O.D. single wall copper tubing designed for a
registered with the National Board of Boiler maximum working pressure of 150 psi
and Pressure Vessel Inspectors 2. All wetted parts are non-ferrous for maximum
2. All internal tank surfaces are lined with a longevity
minimum of 5⁄8" thick Hydrastone cement for 3. Heavy duty fabricated steel head with threaded
superior protection and tank longevity NPT steam and condensate connections
3. Designed for 125 psi working pressure and 4. Copper lined tube sheet
hydrostatically tested 5. Please Reference HUBBELL brochure “Heating
Coils” for detailed heating coil construction
features
Steam Operating Controls
1. Steam operating controls are factory selected, General
sized, piped and tested to ensure reliable
operation 1. Heavy duty 3" thick fiberglass insulation
2. All steam components are factory plumbed with covers 100% of the pressure vessel for
schedule 40 black iron pipe and ready for steam maximum operating efficiency and minimal
and condensate connections stand-by heat loss
3. High quality cast iron pilot operated steam control 2. Heavy gauge painted galvanized steel
valve modulates the flow of steam through the protective outer jacket
heating coil to provide accurate water temperature 3. Heavy duty integrally welded steel supports for
control floor mounting
4. Cast iron Y strainer with 20 Mesh screen protects 4. Full five (5) year Non Pro-Rated tank warranty
the steam controls and coil from dirt and debris in and a one (1) year steam component warranty
the steam supply 5. ASME rated combination T&P relief valve set
5. Thermostatic drip trap removes condensate from at the tank working pressure and 210oF
the steam supply line
6. Heavy duty cast iron float and thermostatic main
condensate trap for optimum efficiency
7. Brass vacuum breaker and dial steam pressure
gauge

Model ST Optional Equipment


NOTE: Other optional features are available, please consult factory if required.

Vessel Operating Controls


1. Alternate protective lining: 10. Steam controls can be factory selected and sized,
Phenolic epoxy resin, Flame spray copper, but shipped loose for in the field installation by
Hot dip galvanizing, other others
2. Alternate vessel construction: 11. Various steam control valves are available to meet
Stainless Steel Type 304 or 316L, 90/10 the specific needs of your application, please
Copper-Nickel, other specify: Self-operated type, pneumatic operated,
3. Alternate working pressure: electronic operated, separate pressure reducing
Please specify pilot type
12. Single solenoid safety system closes the steam
Steam Heating Coil supply to the control valve should the water
temperature in the tank reach the hi-limit set point.
4. Double wall tubing with a leak detection port Requires 120 volt 5 amp electrical service
5. Alternate tubing material please specify: 13. A double solenoid safety system dumps over
(Stainless Steel, 90/10 Copper-Nickel, heated water in the storage tank to drain in
Admiralty, Other) addition to closing the steam supply to the control
6. Fabricated steam head constructed from: valve. Requires 120 volt 5 amp electrical service
(Stainless Steel, Copper Alloy, Other) 14. Intra-tank circulation pump package continuously
circulates water within the tank in order to reduce
General stratification. All bronze fractional HP pump
7. Skid mounting on heavy duty all welded I Beam 15. Anticipator control system forces incoming cold
water over the control valve sensing bulb in order
8. Type 304 stainless steel protective jacket, please to begin heating water immediately
specify if painted
16. Dial water thermometer and pressure gauge
9. Manway 12" x 16" or Inspection Opening 3" NPT factory installed in the tank
17. Factory wrapped and baffled steam coil with
integral pump package
Please note: optional equipment may impact overall dimensions and weight. Please request submittal drawing from factory.

3
Overall Dimensions, Models ST and STH
Actual Overall Dimensions (Inches) Storage Nominal Inlet Approx.
Storage Vertical Horizontal Tank Storage Outlet Shipping
Capacity Diameter Height Length Width Height Diameter Capacity Sizing Weight
(Gallons) “A” “B” “C” “D” “E” x Length (Gallons) (NPT) (Lbs.)

80* 26 65 60 26 32 22  x  54 90 1.5 700


120* 28 75 68 28 34 24  x  64 140 1.5 900
150* 30 79 72 30 36 26  x  68 170 1.5 1100
175 36 73 67 36 44 30  x  63 195 1.5 1500
200 36 82 76 36 44 30  x  72 220 1.5 1700
225 36 89 83 36 44 30  x  79 245 1.5 1750
250 42 74 68 42 50 36  x  64 285 1.5 1850
275 42 80 74 42 50 36  x  70 310 1.5 2000
300 42 88 82 42 50 36  x  78 345 1.5 2180
325 42 92 86 42 50 36  x  82 360 1.5 2300
350 42 94 88 42 50 36  x  84 370 1.5 2500
375 48 81 75 48 56 42  x  71 425 1.5 2600
400 48 85 79 48 56 42  x  75 450 1.5 2700
425 48 88 82 48 56 42  x  78 470 1.5 2900
450 48 93 87 48 56 42  x  83 500 1.5 3000
475 54 79 73 54 62 48  x  69 540 2 3100
500 54 82 76 54 62 48  x  72 565 2 3225
525 54 85 79 54 62 48  x  75 590 2 3350
550 54 89 83 54 62 48  x  79 620 2 3400
575 54 93 87 54 62 48  x  83 650 2 3500
600 54 95 89 54 62 48  x  85 665 2 3650
700 54 107 101 54 62 48  x  97 755 2 4000
800 54 119 113 54 62 48  x  109 850 2 4300
900 54 132 126 54 62 48  x  122 940 2 4800
1000 54 145 139 54 62 48  x  135 1060 2 5200
1250 60 149 143 60 68 54  x  139 1380 2 5600
1500 60 174 168 60 68 54  x  164 1625 2 6000
1750 66 168 162 66 74 60  x  158 1935 3 7400
2000 66 185 179 66 74 60  x  175 2145 3 8100
2500 78 169 163 78 86 72  x  159 2800 3 8200
3000 78 197 191 78 86 72  x  187 3300 3 8300
3500 90 174 168 90 98 84  x  164 3935 6 FLG. 8900
4000 90 195 189 90 98 84  x  185 4440 6 FLG. 9800
4500 N/A N/A 168 102 108 96  x  160 5015 6 FLG. 10700
5000 N/A N/A 183 102 108 96  x  175 5485 6 FLG. 11600

Note: All dimensions are approximate and subject to change. Please reference the submittal drawing for actual
dimensions. The tank selections above are shown for convenience. A full selection of storage capacities is available by
entering the desired capacity into the model number.
* 80, 120 and 150 gallon tanks do not come equipped with a manway. Please consult factory if desired on these sizes.

4
Outline Dimensions
Model ST (Vertical)
Convection Model Shown Hot Water Lifting T&P Relief
Outlet Lug Valve 4"

Protective
Jacket
Pressure
Vessel

Insulation

12" x 16"
Manway B

28"

Withdrawal
Space

6"
Heating Combination Cold
Coil Water Inlet and Drain A

Side View Front View

Model STH (Horizontal)


Convection Model Shown

C
T&P Relief Lifting Hot Water
Valve Lug Outlet
Pressure
Vessel
28" Insulation

Protective
Jacket
Manway
Withdrawal
Space Drain
Skid Base
(optional)
Cold Water Inlet Side View

Heating Coil

Supports
Standard: Saddle
D Optional: Skids

Front View
5
Steam Component General Configuration
The steam control valve maintains accurate water temperature in a steam fired water heater by
regulating the flow of steam through the heating coil.

There are four types of steam control valves available for


use on a steam fired storage water heater.

Self Operating
To sensing
bulb in tank

The valve design includes a bulb and capillary Adjustable Temperature Pilot
assembly charged with a thermally responsive
Steam Inlet
vapor. The expansion/contraction of the vapor acts Pneumatic or
electronic controller
upon the valve bellows in order to control the flow of Y Strainer (if required)
steam through the valve. No external power source Steam Pressure
Gauge
is required for operation.

Pneumatically Operated
Vacuum Breaker
Steam
Control Steam Coil
Valve
In this configuration the building air supply feeds
a factory installed temperature controller which Thermostatic
Drip Trap
operates the steam control valve. The temperature Y Strainer
controller sends a precise air signal to the steam
control valve which adjusts the flow of steam into Condensate
Outlet
the heating coil. The temperature controller is fully
adjustable from 50-250oF and requires 20 psi air at a F & T Main
Condensate Trap
maximum consumption of 0.5 SCFM.

Pilot Operated
A pilot operated control valve is the most widely Electronic Operated
used type of valve for standard water heating This control valve is similar to a pneumatically
applications. In this type of valve, a temperature operated system, except in this case the
pilot device utilizes steam to operate the main temperature controller is a PID digital display
valve. No external power source is required electronic temperature controller which outputs a
other than steam. This is a highly dependable 4-20mA signal to a compact motor mounted on
temperature control system which is suitable for the steam control valve in order to proportionally
most commercial and industrial applications. control the flow of steam to the heating coil. The
As an option, this valve may include a pressure temperature controller displays set point as well as
reducing pilot which limits the steam pressure to a actual water temperature and is available with an
predetermined maximum. RS485 communications port for remote control.

Models ST and STH Number Designation


■ Step 1 ■ Step 2 ■ Step 3 ■ Step 4 ■ Step 5


Model: Storage Capacity: Vessel Type: Recovery Rating: Coil Type:
ST= Vertical 80-5000 Gallons SL = In GPH at 100oF ∆T S = Single Wall
STH = Horizontal Cement Lined Steel
D = Double Wall
GL =
Phenolic Lined Steel
M = Galvanized
Steel
CN =
Example: ST600SL - 1250 Solid 90/10 Copper Nickel
SS =
A vertically installed 600 gallon steam fired Solid Stainless Steel
water heater with a cement lined steel storage (specify Type 304 or 316L)
tank rated to heat 1250 GPH at a 100oF
temperature rise.

Option Note
Any and all optional equipment for a water heater must be called out in the written specifications. A model
number in and of itself does not reflect any optional equipment selected.

6
Master Specification:  Model ST
Job Name engineer

Representative contractor

GENERAL
Provide a quantity of    packaged type steam fired storage water heater(s) Model No.
as manufactured by HUBBELL Electric Heater Co., Stratford, CT. The pressure vessel shall be mounted on structural supports and be
suitably insulated, jacketed, painted and provided with lifting lugs. The entire unit is to be packaged ready for service connections.

PRESSURE VESSEL
The pressure vessel shall be all welded construction and ASME Code Section VIII stamped for a working pressure of 125 psi
( Optional Specification:   psi ) and contain a minimum of    gallons of storage. The storage vessel shall
be carbon steel and lined with seamless Hydrastone cement to a minimum thickness of 5⁄8" on 100% of all interior tank surfaces
( Optional Specifications: Phenolic lined steel tank, galvanized steel tank, solid Type 304 or 316L stainless steel tank, solid 90/10
Copper-nickel tank ). The pressure vessel is to be insulated with 3" thick energy conservation fiberglass blanket insulation and enclosed
in a heavy gauge galvanized steel metal jacket finished in gray hammertone enamel. The vessel shall be protected by an ASME approved
automatic reseating combination temperature and pressure relief valve set at the tank working pressure and 210oF.

HEATING SECTION
The  heating coil shall be rated to heat    GPH from   oF to    oF when supplied with    PSI of steam to
the control valve and consume lbs/hour steam. The single wall (   Optional Specification: double wall ) heating coil shall be
constructed from ¾" O.D. copper (   Optional Specifications: 90/10 Copper-nickel, admiralty, stainless steel ) tubes with all non-ferrous
wetted parts and fabricated steel head (   Optional Specification: Fabricated stainless steel head, fabricated copper-alloy head ).

CONTROLS
The water heater shall (shall not) be supplied with steam operating controls. A cast iron pilot operated (   Optional Specifications:
Pneumatic, self operating, electronic ) type steam control valve shall regulate the flow of steam to the heating coil in order to control water
temperature. A thermostatic drip trap, main F&T condensate trap, Y strainers, vacuum breaker and steam pressure gauge shall be factory
sized and piped with the steam control valve.
In addition, the water heater may be supplied with the following optional features:
 Option Domestic water dial temperature and pressure gauge shall be factory installed.
 Option The water heater shall be equipped with a factory packaged intra-tank circulator to constantly circulate water within
the tank to reduce stratification.
 Option The heating coil shall be wrapped and baffled and piped with an integral pump package to force circulate water over
the heating coil in order to reduce the coil size.
 Option Single solenoid safety system to close the steam supply to the heating coil should the water temperature in the tank
reach the hi-limit set point. Requires 5 Amp, 120 Volt service.
 Option Double solenoid safety system dumps over heated water in the storage tank to drain in addition to closing the steam
supply to the control valve. Requires 5 Amp, 120 Volt service.

WARRANTY
HUBBELL shall warranty all components against defects in workmanship and material for a period of one (1) year from date of start-up
and the pressure vessel for a full five (5) years Non Pro-Rated (   Optional Specification: full ten (10) years Non Pro-Rated ) from date of
start-up, provided that the unit is started within three (3) months of date of shipment and installed and operated within the scope of the tank
design and operating capability. Each water heater shall be shipped with a complete set of installation and operating instructions including a
spare parts list and approved drawing.

Committed to continuous improvement...


Continuing research results in product improvement; therefore specifications are subject to
change without notice. For the most updated information, consult the factory directly.

The Electric Heater Company ■ P.O. Box 288 ■ Stratford, CT 06615-0288 ■ Phone: 203-378-2659 ■ Fax: 203-378-3593
[email protected] ■ www.hubbellheaters.com
Rev B 7

You might also like