Packaged Steam Fired Water Heater: Features
Packaged Steam Fired Water Heater: Features
Packaged Steam Fired Water Heater: Features
Features
■ Reliable
� Only high grade materials used in
construction to ensure long operating
life
� Hydrastone cement lining provides
superior protection and tank longevity
� Heavy duty construction withstands
demanding commercial/industrial use
■ Packaged System
� Factory supplied with all steam controls
saving time and money during installation
� All steam operating controls are factory
sized and selected to ensure reliable
operation
■ Versatile
� Full range of styles, sizes, and optional
features to meet your exact heating
needs
U
■ Industrial Facilities
Q?
What is the most common reason why a
water heater fails?
Unlined TaNks
An Unlined tank does not require a lining because the pressure vessel itself is
constructed from material which is impervious to the corrosive effects of hot water. This
type of tank will provide a significantly longer service life than all lined steel tanks, but is
initially more costly.
2
Model ST Storage Type Standard Equipment
Vessel Construction Steam Heating Coil
1. All welded carbon steel vessel designed and 1. A high quality factory installed 2 pass U-Tube
built in strict accordance with the ASME heating coil constructed from 18 gauge ¾"
Code Section VIII and stamped, certified and O.D. single wall copper tubing designed for a
registered with the National Board of Boiler maximum working pressure of 150 psi
and Pressure Vessel Inspectors 2. All wetted parts are non-ferrous for maximum
2. All internal tank surfaces are lined with a longevity
minimum of 5⁄8" thick Hydrastone cement for 3. Heavy duty fabricated steel head with threaded
superior protection and tank longevity NPT steam and condensate connections
3. Designed for 125 psi working pressure and 4. Copper lined tube sheet
hydrostatically tested 5. Please Reference HUBBELL brochure “Heating
Coils” for detailed heating coil construction
features
Steam Operating Controls
1. Steam operating controls are factory selected, General
sized, piped and tested to ensure reliable
operation 1. Heavy duty 3" thick fiberglass insulation
2. All steam components are factory plumbed with covers 100% of the pressure vessel for
schedule 40 black iron pipe and ready for steam maximum operating efficiency and minimal
and condensate connections stand-by heat loss
3. High quality cast iron pilot operated steam control 2. Heavy gauge painted galvanized steel
valve modulates the flow of steam through the protective outer jacket
heating coil to provide accurate water temperature 3. Heavy duty integrally welded steel supports for
control floor mounting
4. Cast iron Y strainer with 20 Mesh screen protects 4. Full five (5) year Non Pro-Rated tank warranty
the steam controls and coil from dirt and debris in and a one (1) year steam component warranty
the steam supply 5. ASME rated combination T&P relief valve set
5. Thermostatic drip trap removes condensate from at the tank working pressure and 210oF
the steam supply line
6. Heavy duty cast iron float and thermostatic main
condensate trap for optimum efficiency
7. Brass vacuum breaker and dial steam pressure
gauge
3
Overall Dimensions, Models ST and STH
Actual Overall Dimensions (Inches) Storage Nominal Inlet Approx.
Storage Vertical Horizontal Tank Storage Outlet Shipping
Capacity Diameter Height Length Width Height Diameter Capacity Sizing Weight
(Gallons) “A” “B” “C” “D” “E” x Length (Gallons) (NPT) (Lbs.)
Note: All dimensions are approximate and subject to change. Please reference the submittal drawing for actual
dimensions. The tank selections above are shown for convenience. A full selection of storage capacities is available by
entering the desired capacity into the model number.
* 80, 120 and 150 gallon tanks do not come equipped with a manway. Please consult factory if desired on these sizes.
4
Outline Dimensions
Model ST (Vertical)
Convection Model Shown Hot Water Lifting T&P Relief
Outlet Lug Valve 4"
Protective
Jacket
Pressure
Vessel
Insulation
12" x 16"
Manway B
28"
Withdrawal
Space
6"
Heating Combination Cold
Coil Water Inlet and Drain A
C
T&P Relief Lifting Hot Water
Valve Lug Outlet
Pressure
Vessel
28" Insulation
Protective
Jacket
Manway
Withdrawal
Space Drain
Skid Base
(optional)
Cold Water Inlet Side View
Heating Coil
Supports
Standard: Saddle
D Optional: Skids
Front View
5
Steam Component General Configuration
The steam control valve maintains accurate water temperature in a steam fired water heater by
regulating the flow of steam through the heating coil.
Self Operating
To sensing
bulb in tank
The valve design includes a bulb and capillary Adjustable Temperature Pilot
assembly charged with a thermally responsive
Steam Inlet
vapor. The expansion/contraction of the vapor acts Pneumatic or
electronic controller
upon the valve bellows in order to control the flow of Y Strainer (if required)
steam through the valve. No external power source Steam Pressure
Gauge
is required for operation.
Pneumatically Operated
Vacuum Breaker
Steam
Control Steam Coil
Valve
In this configuration the building air supply feeds
a factory installed temperature controller which Thermostatic
Drip Trap
operates the steam control valve. The temperature Y Strainer
controller sends a precise air signal to the steam
control valve which adjusts the flow of steam into Condensate
Outlet
the heating coil. The temperature controller is fully
adjustable from 50-250oF and requires 20 psi air at a F & T Main
Condensate Trap
maximum consumption of 0.5 SCFM.
Pilot Operated
A pilot operated control valve is the most widely Electronic Operated
used type of valve for standard water heating This control valve is similar to a pneumatically
applications. In this type of valve, a temperature operated system, except in this case the
pilot device utilizes steam to operate the main temperature controller is a PID digital display
valve. No external power source is required electronic temperature controller which outputs a
other than steam. This is a highly dependable 4-20mA signal to a compact motor mounted on
temperature control system which is suitable for the steam control valve in order to proportionally
most commercial and industrial applications. control the flow of steam to the heating coil. The
As an option, this valve may include a pressure temperature controller displays set point as well as
reducing pilot which limits the steam pressure to a actual water temperature and is available with an
predetermined maximum. RS485 communications port for remote control.
Option Note
Any and all optional equipment for a water heater must be called out in the written specifications. A model
number in and of itself does not reflect any optional equipment selected.
6
Master Specification: Model ST
Job Name engineer
Representative contractor
GENERAL
Provide a quantity of packaged type steam fired storage water heater(s) Model No.
as manufactured by HUBBELL Electric Heater Co., Stratford, CT. The pressure vessel shall be mounted on structural supports and be
suitably insulated, jacketed, painted and provided with lifting lugs. The entire unit is to be packaged ready for service connections.
PRESSURE VESSEL
The pressure vessel shall be all welded construction and ASME Code Section VIII stamped for a working pressure of 125 psi
( Optional Specification: psi ) and contain a minimum of gallons of storage. The storage vessel shall
be carbon steel and lined with seamless Hydrastone cement to a minimum thickness of 5⁄8" on 100% of all interior tank surfaces
( Optional Specifications: Phenolic lined steel tank, galvanized steel tank, solid Type 304 or 316L stainless steel tank, solid 90/10
Copper-nickel tank ). The pressure vessel is to be insulated with 3" thick energy conservation fiberglass blanket insulation and enclosed
in a heavy gauge galvanized steel metal jacket finished in gray hammertone enamel. The vessel shall be protected by an ASME approved
automatic reseating combination temperature and pressure relief valve set at the tank working pressure and 210oF.
HEATING SECTION
The heating coil shall be rated to heat GPH from oF to oF when supplied with PSI of steam to
the control valve and consume lbs/hour steam. The single wall ( Optional Specification: double wall ) heating coil shall be
constructed from ¾" O.D. copper ( Optional Specifications: 90/10 Copper-nickel, admiralty, stainless steel ) tubes with all non-ferrous
wetted parts and fabricated steel head ( Optional Specification: Fabricated stainless steel head, fabricated copper-alloy head ).
CONTROLS
The water heater shall (shall not) be supplied with steam operating controls. A cast iron pilot operated ( Optional Specifications:
Pneumatic, self operating, electronic ) type steam control valve shall regulate the flow of steam to the heating coil in order to control water
temperature. A thermostatic drip trap, main F&T condensate trap, Y strainers, vacuum breaker and steam pressure gauge shall be factory
sized and piped with the steam control valve.
In addition, the water heater may be supplied with the following optional features:
Option Domestic water dial temperature and pressure gauge shall be factory installed.
Option The water heater shall be equipped with a factory packaged intra-tank circulator to constantly circulate water within
the tank to reduce stratification.
Option The heating coil shall be wrapped and baffled and piped with an integral pump package to force circulate water over
the heating coil in order to reduce the coil size.
Option Single solenoid safety system to close the steam supply to the heating coil should the water temperature in the tank
reach the hi-limit set point. Requires 5 Amp, 120 Volt service.
Option Double solenoid safety system dumps over heated water in the storage tank to drain in addition to closing the steam
supply to the control valve. Requires 5 Amp, 120 Volt service.
WARRANTY
HUBBELL shall warranty all components against defects in workmanship and material for a period of one (1) year from date of start-up
and the pressure vessel for a full five (5) years Non Pro-Rated ( Optional Specification: full ten (10) years Non Pro-Rated ) from date of
start-up, provided that the unit is started within three (3) months of date of shipment and installed and operated within the scope of the tank
design and operating capability. Each water heater shall be shipped with a complete set of installation and operating instructions including a
spare parts list and approved drawing.
The Electric Heater Company ■ P.O. Box 288 ■ Stratford, CT 06615-0288 ■ Phone: 203-378-2659 ■ Fax: 203-378-3593
[email protected] ■ www.hubbellheaters.com
Rev B 7