SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
UPS Distribution System, Energized Bolted - Fault Test SATR-P-3112 3-Jul-18 ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. TEST PROCEDURE AND CHECKLIST

A bolted fault test (three phases connected to ground) shall be conducted

SAES-P-103
A1 on the UPS distribution system to establish that proper fuse coordination
Sec. 8.5.9
has been achieved.

Conduct the test by placing a bolted fault, by means of a contactor, on a SAES-P-103

A2
typical branch circuit of the UPS distribution system. Sec. 8.5.9

The branch circuit fuse shall clear the fault without affecting any upstream SAES-P-103
A3
fuses and circuit breakers. Sec. 8.5.9

Testing of batteries shall be in full compliance with GI-0002.100 "Work SAEP-350

A4
Permit System". Sec. 3.1

UPS rated output fault clearing capability - Normal mode

Short circuit test shall be made by a suitable fuse/circuit-breaker of a
current rating in accordance with the manufacturer's/supplier's stated
SAES-P-103
A5 protective device clearance capability. The output dynamic performance
Sec. 3.2
shall remain within the limits during this event unless otherwise stated by
the manufacturer/supplier.
IEC 62040-3, Sec. 6.3.5.5

A short-circuit shall be applied to the UPS output and the following items
shall be measured for a UPS without bypass and with the a.c. power
applied:
a) the operation of protective devices or circuits;
b) the peak output short-circuit current; SAES-P-103
A6
c) the output steady-state short-circuit current and length of time, if Sec. 3.2
specified.
Use of appropriate circuit protective devices (fuses, circuit-breakers) shall
be permitted when making these tests.
IEC 62040-3, Sec. 6.6.19

Earth fault test:

If the UPS output is isolated from earth and the load system is isolated
from earth relying on earth leakage detection, then an earth fault can be
applied to any output terminals. UPS output transient (if any) shall be SAES-P-103
A7
measured and remain within the limits. If the d.c. link is isolated from Sec. 3.2
earth, then an earth fault can be applied to a battery terminal and the UPS
output transients (if any) shall be measured.
IEC 62040-3, Sec. 6.6.27

Saudi Aramco: Company General Use

 Earth fault test:
If the UPS switch is isolated from earth, then an earth fault can be applied
SAES-P-103
A8 to any terminal. UPS switch transients shall be measured and shall not
Sec. 3.2
exceed the limits.
IEC 62040-3, Sec. 6.7.13

B. TEST EQUIPMENT AND MATERIALS CRITERIA

SAEP-350
B1 Use the following precautions when working on the batteries
Sec. 3.3

a) Use adequately insulated tools.

b) Use caution when working on batteries since they represent electric shock hazard.
c) Prohibit smoking and open flames, and avoid the chance of arcing in the immediate vicinity of the battery.
d) Ensure the battery room ventilation is operational and the battery room temperature is maintained at 25ºC.
e) Ensure unobstructed egress from the battery room area.
f) Avoid wearing metallic object such as jewelry.
g) Ensure that the load test leads are clean, in good condition, and connected with a sufficient length of cable to prevent accidental arcing in the vicinity
of the battery.
h) Ensure that the load test leads ampacity is adequate for the discharge current of each battery bank.
i) Ensure that all connections to load test equipment include short-circuit protection.
j) Neutralize static buildup just before working on a battery by having personnel contact nearest effectively grounded surface.
k) Make sure that all vents of the cells/batteries are closed tightly before starting the battery testing process.

Maintenance and test data shall be dated, recorded, and maintained in a

SAEP-350
B2 permanent file to facilitate required future maintenance, testing and
Sec. 4
analysis of the operating data.

The test equipment calibration cycle shall not exceed twelve months.
Schedule Q,
B3
Att. IV, Sec. 7

C. TEST RESULTS

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

The branch circuit fuse shall clear the fault without affecting any upstream SAES-P-103
D1
fuses and circuit breakers. Sec. 8.5.9

The output dynamic performance shall remain within the limits during this
SAES-P-103
D2 event unless otherwise stated by the manufacturer/supplier.
Sec. 3.2
IEC 62040-3, Sec. 6.3.5.5

Saudi Aramco: Company General Use

 UPS output transient (if any) shall be measured and remain within the
SAES-P-103
D3 limits.
Sec. 3.2
IEC 62040-3, Sec. 6.6.27

UPS switch transients shall be measured and shall not exceed the limits. SAES-P-103
D4
IEC 62040-3, Sec. 6.7.13 Sec. 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
D5
Engineering Standards and contractual requirements. Att. II

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule Q Quality Requirements (Pro Forma Contract),
2. SAEP-350 Regular Maintenance and Testing for Industrial Stationary Batteries, 25 November 2013
3. SAES-P-103 UPS and DC Systems, 30 April 2018
4. IEC 62040-3 Method of specifying the performance and test requirements, 2001 Edition
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department,
Name, Initials and Date:
Company, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use