Industrial

Controls
Corporation

By:  Philip Marvin D. Joven, R.E.E
VP‐ Engineering, Industrial Controls Corp.
 Industrial

SCADA SYSTEM ARCHITECTURE Controls
Corporation
 Industrial
Controls
SCADA System Architecture of a Power Plant Corporation
 Industrial
SCADA WORKSTATION Controls
Corporation
 Industrial
SCADA SYSTEM Controls
Corporation

 SCADA Software (Windows, Linux, Mac)
 Invensys Wonderware
 OMRON CX‐Supervisor
OMRON CX S i
 Simatic WinCC
 Communications and Interface Drivers of  Communication
PLC and RTU Interface

 Remote Servers (IO Server, SQL Server)
 Programmable Logic Controllers (PLC) 
P bl  L i  C t ll  (PLC) 
and Remote Telemetry Unit
 OMRON
PT
 Siemens
Sensors
Transducers TT

Motors and Actuators

 Industrial
Controls
Corporation

SUPERVISORY CONTROL
AND DATA ACQUISITION
 Industrial
Controls
Corporation

Programmable Logic Controller

 Industrial
Controls

1.1.1 CPU Unit

1.1.1 CPU Unit Corporation

 An SD card slot, USB port, EtherNet/IP port and 
EtherCAT port are equipped in all models as standard 
features.
ea u es.
 Motion Control Function Module is built in.
3‐model variation with different number of motion 
axes.
 In NJ501 Series, all models have the same specifications 
I  NJ  S i   ll  d l  h  th     ifi ti  
Model Number Performance
except for the number of motion axes. I/O capacity / Program Memory capacity for
of axes Number of *1 capacity variables*2
Configuration
Units
NJ501-1300 16 LD: 1.9 ns - 2,560 points / 20 MB 4 MB: Not retained
(8 times faster than CJ2) 40 Units during power
Addition of DINT: 15 ns - interruption
NJ501-1400 32 (12 times faster than CJ2)
Addition of LREAL: 26 ns - 2 MB: Retained
(230 times faster than CJ2) during power
NJ501-1500 64 interruption

*1: Program
*1 P capacity:
it Equivalent
E i l t tto 400K steps
t (equivalent
( i l t to t CJ2H-CPU68)
CJ2H CPU68)
*2: Variable capacity: 3.5 times bigger than CJ2H-CPU68
 Industrial
Controls
Corporation
1.3 CPU Unit
 A USB port, EtherCAT port, EtherNet/IP port, and SD card 
slot are built in the CPU Unit.

SD Memory Card
USB

DIP Switch
Ethernet / EtherNet/IP

Eth CAT
EtherCAT

Battery
• The DIP Switch is not used in NJ-series CPU Unit V1.0.
• The USB port supports USB2.0 Full Speed (12 Mbps), but does not support High Speed
(480 Mbps).
 Industrial
Controls
1.1.3 CJ‐series Unit Configuration Corporation

Many CJ‐series Units can be connected.
However, there are some units that cannot be used or whose functions are limited.

• Basic
B i I/O Units
U it
– All Units can be used.
– However, NJ-series CPU Unit V1.0 does not support event tasks. Therefore, each Interrupt Unit can be used just as a normal Input
Unit.

• CPU Bus Units

Unit Group Use Remarks
High-speed Analog Input Unit (CJ1W-ADG41) No
High-speed Data Collection Unit (CJ1W-SPU01-V2) No
DeviceNet, PROFIBUS-DP *2, PROFINET*2
Yes
Serial Communications Units *1
Yes ((To be
Communications Unit EtherNet/IP CompoNet, CAN*22
EtherNet/IP, CompoNet
supported in
Controller Link
the future)
No Ethernet, FL-net
Position Control Unit (CJ1W-NCF** ) No
Motion Control Unit (CJ1W-MCH71) No

*1: A part of functions cannot be used. (The DTXDU/DRXDU instructions cannot be used.)
* 2: Area-limited release
 Industrial
Controls
1.1.3 CJ‐series Unit Configuration Corporation

‐ Special I/O Units

CJ-series Unit Use Remarks

Analog Input Units and All Units can be A part of functions cannot be used.
Analog Output Units used (Direct mode cannot be used.)

Some Units cannot When the functions are the same, the older
Temperature Sensor Units
be used units are not supported.
pp
Some Units cannot When the functions are the same, the older
Temperature Control Units
be used units are not supported.
Position Control Units Cannot be used
Some Units cannot A part of functions cannot be used.
High-speed Counter Units (The IORD/IOWR instructions cannot be used.
be used Interrupt tasks cannot be used. (Restrictions on V1.0))

Some Units cannot

ID Sensor Units The Units for V600 cannot be used.
be used
Can be used CompoNet (under planning)
Communications Units
Cannot be used Compobus/S

- An Unsupported
pp Unit Detected Error will occur if an unsupported
pp unit is mounted.
- Refer to the volume for CJ Units for the details of restrictions for each Unit.
- Refer to the Hardware User’s Manuals for the details of supported Unit models.
 Industrial
Controls

1.1.4 Network Configuration

1.1.4  Network Configuration Corporation

Various types of networks such as EtherCAT and EtherNet/IP are supported.

Network Protocol Remarks

EtherNet/IP CIP message, CIP tag data link,
FTP, socket service
EtherCAT CoE
DeviceNet
PROFIBUS-DP*2
PROFINET*2
General-purpose serial No-protocol, protocol macro,
Compoway/F, MODBUS, NT link, Host link

• Support of Controller Link, CompoNet, and CAN are under planning.

*2: Area-limited release
 Industrial
Controls

1.1.5.1 EtherCAT
5 t e C ‐ Topology
opo ogy Corporation

 The following two topologies are supported:

(1) Daisy chain connection without branching
(2) Branching
B hi connectionti using
i branching
b hi units
it (Special
(S i l branching
b hi unitit for
f EtherCAT)
Eth CAT)
Note: Ring connection is not supported.

((1)) Daisyy chain connection ((2)) Branchingg connection

Number of slaves: up to 192 slaves

Cable length between slaves: 100 m max.

(Cable length between branching unit and slave: 100 m max.)
 Industrial
Controls
Corporation
1 1 4 2 EtherCAT – Branching Unit
1.1.4.2 Branching Unit
 Special EtherCAT Branching Units will 
be released in September 2011.
GX-JC03 GX JC06
GX-JC06
 2 variations; 3‐port type and 6‐port type
 DC function supported

Slave Type/Name Number of Ports Model Dimension

EtherCAT 3 ports GX-JC03 25 x 90 x 78 mm (W x H x D)
Branching Unit 6 ports GX-JC06 25 x 90 x 78 mm (W x H x D)
Note: These products are under development. Therefore, appearance and other items may be changed.
 Industrial
Controls

1.1.6 HMI
1.1.6 HMI Corporation

 The following NS‐series HMIs can be used for NJ Series.
 Main points
 HMI can be connected with NJ‐series CPU Unit via EtherNet/IP.
b d h h
 NT‐Link and Ethernet (FINS) communications are possible, 
but not recommended because communications with variables are not 
supported.
 Except for enumerated data types, all basic data types and 
derivative data types supported in NJ Series can be used.
 You can create screens without being conscious of the differences 
between Controller and HMIs.
 The supported versions are shown below.
Item Version
Hardware NS-V2 or higher
System version V8 5 or higher
V8.5
CX-Designer V3.3 or higher

 Th
The NJ troubleshooter function is supported as a standard feature.
 NJ t bl h t  f ti  i   t d      t d d f t
‐ Error check and troubleshooting for NJ‐series system can be performed 
without creating a special screen.
Industrial
Controls
Corporation
 Industrial
The Complete HMI Family Controls
Corporation

10.1”

NB10W-TW01B

7.0”

NB7W-TW00/1B

5.6”

NB5Q TW00/1B
NB5Q-TW00/1B

3.5”

NB3Q-TW00/1B Cost
 Industrial
Controls
Corporation

NB Features
F t – NB Designer
D i
 Industrial
Controls
Corporation

What is Fieldbus
 Field + Bus
 Field is an abstraction of the plant levels.

 Bus is a set of common line that electrically/optically 
connects various units (circuits) in order to transfer data 
among them.
 Industrial
Controls
Corporation
History of Fieldbus
History of Fieldbus
 In the early times of distributed control system (DCS), 
most field devices are communicated to controllers 
t fi ld d i     i t d t   t ll  
using analog (4‐20mA) signals.

Field Devices:
• Process Controllers
• Motor Starters (VFD)
• Instruments
• Sensors

Disadvantages
PLC 4-20 mA
• Process Information Limited
Frequency (Hz)
• Expensive gateways are needed
• Very complex
• Data are not real‐time VFD
 Industrial
Controls

History of Fieldbus
History of Fieldbus Corporation

 Fieldbus system is then developed to replace any 
point‐to‐point link between field devices and 
controllers by a digital single link on which all 
i f
information is transmitted serially and 
ti  i  t itt d  i ll   d 
multiplexed in time. 

BUS

DEVICE 1 DEVICE 2 DEVICE 3

 Industrial
Controls
Corporation

IEC 61158
 Foundation Fieldbus H1
 ControlNet
 PROFIBUS
 P‐Net
 FOUNDATION Fieldbus HSE (High Speed Ethernet)
 SwiftNet
 WorldFIP
 Interbus
 Industrial
Controls
Corporation

Advantages of Fieldbus
 The ability to connect new units on the bus becomes 
more flexible.
 The distances covered are greater.
Th  di   d   
 Substantial reduction in wiring.
 A great reduction of the total costs.
A    d i   f  h   l 
 Possibility to link products from different 
manufacturers.
manufacturers
 Industrial
Controls
Corporation

PROFIBUS DP
 RS‐485 Network

1 – Terminating Resistance ON
 Industrial
Controls
Corporation
PROFIBUS DP
PROFIBUS DP
 RS‐485 Repeater (6ES7 972‐0AA01‐0XA0)
 Connects two PROFIBUS or MPI bus segments when 
C t  t  PROFIBUS   MPI b   t  h  
there are more than 32 stations/nodes connected to the 
bus (max of 127) or the maximum cable length of a 
segment is exceeded.
 9 RS‐485 repeaters can be installed in a network.

TRANSMISSION RATE SEGMENT LENGTH

9.6 kbps to 187.5 kbps 1000 m
500 kbps 400 m
1,500 kbps 200 m
3,000 kbps 100 m
6,000 kbps 100 m
12,000 kbps
 kb 100 m
 
 Industrial
Controls

PROFIBUS DP
O US Corporation

 Wireless Network
 Industrial
Controls

PROFIBUS DP
PROFIBUS DP Corporation

 IWLAN/PB Link PN IO (6GK1 417‐5AB00)
 Supports the use of IWLAN/WLAN antennas for 
wireless or contact‐free data transmission.
 Industrial
Controls
PROFIBUS PA Corporation
 Industrial
Controls
Corporation
SCADA   :  Data communication  architecture
SC ata co u cat o a c tectu e

Panel Panel
Multi-port multi-Port
Stallion Stallion
Adapters adapters

Splitter
Modem
Modem Modem

Modem

Modem Modem Modem Modem

PLC
RTU PLC
 Industrial
Controls
RTU Through MICROWAVE Corporation

RADIO RADIO
TX / RX MUX RTU
CFE MUX TX / RX

RTU Th
Through
h FIBER OPTIC SYSTEM

OLTE OLTE MUX RTU

CFE MUX

CONTROL CENTRE SUBSTATION/ GEN STN SIDE

Industrial
Controls
Corporation
 Industrial
Controls
Corporation
Data Monitoring/Alarming
 Industrial
Controls
Corporation
Data Logging/Historical Trending
Data Logging/Historical Trending
 Industrial
Controls
Corporation
Alarm/Message Log
Alarm/Message Log
 Industrial
Controls
Corporation

THANK YOU!!!

Industrial
Controls
C
Corporation
ti
The Automation and Instrumentation Systems
House

928 Mega Plaza Building, ADB Avenue cor. Garnet Street

Ortigas Center, Pasig City, Philippines
 687-4814 to 15, 687-1246, 687-2080
 924-0957, 687-2443
 [email protected]
info@industrialcontrolscorp com
 [email protected]
website : http\\www.industrialcontrolscorp.com