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    Pre Assessement

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    Ahmed Ayman
    The document outlines an on-the-job training course for mechanical seals that includes understanding seal components and functions, installation, maintenance, troubleshooting, and refurbishing procedures. Trainees would learn to replace single and tandem seals, diagnose seal failures, perform maintenance like flushing and balancing, and handle issues with pumps like cavitation and vibration. The goal is for technicians to safely service, maintain, and repair mechanical seals.

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    Download as XLS, PDF, TXT or read online from Scribd

    Pre Assessement

    Uploaded by

    Ahmed Ayman
    23 views7 pages
    The document outlines an on-the-job training course for mechanical seals that includes understanding seal components and functions, installation, maintenance, troubleshooting, and refurbishing procedures. Trainees would learn to replace single and tandem seals, diagnose seal failures, perform maintenance like flushing and balancing, and handle issues with pumps like cavitation and vibration. The goal is for technicians to safely service, maintain, and repair mechanical seals.

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    The document outlines an on-the-job training course for mechanical seals that includes understanding seal components and functions, installation, maintenance, troubleshooting, and refurbishing procedures. Trainees would learn to replace single and tandem seals, diagnose seal failures, perform maintenance like flushing and balancing, and handle issues with pumps like cavitation and vibration. The goal is for technicians to safely service, maintain, and repair mechanical seals.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    23 views7 pages

    Pre Assessement

    Uploaded by

    Ahmed Ayman
    The document outlines an on-the-job training course for mechanical seals that includes understanding seal components and functions, installation, maintenance, troubleshooting, and refurbishing procedures. Trainees would learn to replace single and tandem seals, diagnose seal failures, perform maintenance like flushing and balancing, and handle issues with pumps like cavitation and vibration. The goal is for technicians to safely service, maintain, and repair mechanical seals.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 7

    Final-assessment

    1 What is the function of filtered gas seal in dry gas seals ?

    2 What is the function of spiral grooves in D.G seals ?

    3 Define the hydraulic balanced mechanical seal.

    4 Mention the obtimum percentage of the hydraulic balance for mechanical se

    5 What is the difference between double and tamdem seal ?

    6 What is the function of Barrier fluid in double mechanical seals?

    7 How much the buffer gas pressure in case of D.G seal.


    8 What is the difference between dry gas and wet seals ?

    9 What is the function of barrier gas injected in :

    a Primary seal room

    b Separation zone

    10 What is the acceptable consumption of seal oil in case of wet seals ?

    11 What is the advantage of dry gas seal over the wet seals ?

    12 On the starting sequence in compressors, Which one is operated first


    ( barreir gas ) or ( lube oil ) ?. -----why
    nical seals?
    Course objectives
    Upon completion of this course participant should be able to:

    *Understand the technical aspects of mechanical seals

    *Understand what is mechanical seals function and components

    Single , Duoble , Tandem , Bellow Type , Split Type

    *Understand the concept of mechanical seals Hydraulic Balance


    and its function
    *Identify circlating systems & its function

    *Identify ancillary systems& its function

    *Understand what are mechanical seal failure causes

    *Understand what are The pre-installation precautions

    *Understand what is Dry Gas Seal, including :

    * Principles
    * Function
    * Design
    * Components
    * Operating concept
    * Auxiliaries
    Course contents
    I- Technical aspects of mecanical seals

    Principle of operation
    Packing seals and its disadvantages
    Mechanical seal types
    Mechanical seal function and components
    Hydraulic Balance

    II- Optional features

    Quenching
    Flushing
    Circulation
    Barrier fluid
    Ancillaries

    III- Installation

    Preparation
    Precations
    Checks
    Measurements

    IV- Cause of failure

    V- Dry gas seals

    Principle of operation
    Design
    Operating concept and precations
    Self adjusing theory
    Auxiliaries
    VI- Miscellaneous
    Subject: Mechanical Seal Training – John Crane
    After Discussion with the Mechanical On The Job Trainer, the following points need to be considered for t
    national staff on Mechanical seal.

    1.     Candidate to understand as to why do we need to have a Mechanical Seal rather than a Gland packing.
    2.     What is the difference between a double seal and Tandem Seal.

    3.     Candidate to understand how to Refurbish Tungsten carbide/carbon graphite face ring if pitted, cracked
    4.     What are the causes of Carbon ring Erosion.
    5.     Candidate to be familarised with refurbishing procedure for sealing assembly
    a)     What is the function of a Mechanical seal
    b)    What is the function of the rotary seal O-Ring
    c)     What are the mechanical parts which provides cushion for stationary seal ring to have it centralised.
    d)    Define Hydraulic Balance
    6.     Candidate is able to carry out seal replacement jobs on following type of seals.
    a)     Single seal
    b)    Tandem seals
    7.     Candidate is familiar with construction details of various types of mechanical seals used in AFPC.
    8.     What is the result when the Gland ring Bolt is Tightened excessively or unequally.
    9.     What is the disadvantage of concentricity of the sleeve on the shaft.
    10. What is the function of a Cyclone seperator in a Seal flush.
    11. What effect does the pipe strain have on the mechanical seal.
    12. What is the effect of Change in Temperature on the liquid film stability in Mechanical seals.
    13. What will happen if the Mechanical Seal runs dry.
    14. Candidate is able to perform following maintenance activities, for centrifugal pumps in his area:
    a)     seal flushing
    b)    seal replacement
    c)     Understand axial thrust and balancing

    15. Candidate is able to perform troubleshooting procedure in following situations faced in centrifugal pump
    a)     cavitation,
    b)    low discharge pressure,
    c)     high vibration
    d)    frequent seal failure.

    16. Candidate to be able to diagnoise/Identify possible causes.of seal Failures


    17. Investigate the cause of the malfunction.

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