DC30D configuration and instructions

Ver1.0
1. Panel introduction
LCD

Alarm Page
indicator change

Manual Stop
start mode

Auto mode
2. Installation
 If the controller is installed directly in the genset or other equipment with vibration, please add shock
proof of devices.
 Shape size: 106mm*86mm*45mm,Cutout:W78mm*H66mm
3. Operation
 Keys description
Button Name Main function
 Can stop generator under manual/auto mode.
 Can reset shutdown alarm.
 During stop procession, pressing this key again can stop generator
immediately.
Stop
 Pressing this key can cancel the setting and back to upper class
Reset
under edition.
Revert
 Under the setting mode with checking data, the data can be saved
and system will exit after pressing.
 In standby mode, press the button for more than 3 seconds to
check the alarm records under stop mode.

 Start the genset.

Manual Start
 Under edition mode, to decrease the numbers.
Decrease
 Under records mode, pressing this key to change the page.

 Pressing this key will set the module into auto mode.
Auto
 Under edition mode, to increase the numbers.
Increase
 Under records mode, pressing this key to change the page.
 Page change.
 Confirm the change under edition mode.
Page change
 In standby state, press for 3 seconds to enter the parameter
Confirm
setting mode.
 Choose alarm records under records checking mode.

 Pressing “Page” and “Stop” simultaneously to come into setting

Setting Mode
mode.
+
 Alarm records checking
DC30D controller can save three group of alarm records which contains the alarm record data includes
detailed data such as alarm time, generator parameters, engine parameters, etc.
How to check the alarm records:

1）Press the button for more than 3 seconds to check the alarm records under stop mode.

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 2）In the history alarm list browsing interface, press to move up the cursor, and press to

move down the cursor to choose the record you need. Press to confirm the record and come
into history records checking page.

3）Press or to change the alarm record data. Press to return to the history alarm
list browsing interface.

4）In the history alarm list browsing interface, press to exit.

4. Parameter setting
 Please set the parameters according to below steps:

1）In the stop mode, please and simultaneously, then loose so that you can
come to configuration mode.

2）Select the “Set Parameters” menu and press ,then you can come to enter password
interface,the default password is “07623”.

3）Under the parameter browsing interface,press to shift up the parameters, press to

shift down the parameters, press to get into parameter changing page.

4）Under the parameter modification interface, Press to add number 1, press to reduce

number 1, press to turn the digit into right and done.

5）Under the parameter modification interface, Press to cancer parameter modification and
return to parameter browsing interface.

6）Under the parameter browsing interface,Press to save the parameters and exit from edition
page.

Revert back to default: input password “97011” when coming into parameters setting, then all the
parameters can be set as defaults.

Note: the data can not be saved if the user didn’t press STOP to confirm the setting.
 Parameter list.
1) Basic setting
No Parameter Range (default) Notes
0 Language English Language option.
简体中文
1 Gens poles 2/4/6/8(4) When the flywheel teeth is set as 0,the RPM will be
resulted by frequency. Pole 2: 50Hz---3000RPM.
Pole 4: 50Hz---1500RPM.Pole 6: 50Hz---1000RPM.
Pole 8: 50Hz---750RPM
2 Gens AC system Disable Gens phases:
1 phase 2 wire No gens parameters can be displayed if setting as
2 phase 3 wire disable, which is applied to water pump genset.
3 phase 3 wire 1P1W: Power*1. 2P3W: Power*2.
3 phase 4 wire 3P3W: Power*2. 3P4W: Power*3.
3 CT rate 5-6000A/5A Used for setting genset CT primary current, secondary
(500A/5A) rated current 5A.
4 Rated frequency 40.0-80.0Hz(50.0Hz) Calculate the alarm value.

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5 Rated voltage 80-360V(230V) Calculate the alarm value.
6 Rated current 5-6000A(500A) Calculate the alarm value.
7 Rated battery volt 8.0-36.0V(24.0V) Calculate the alarm value. One battery gens should be
set as 12V, two batteries gens should be set as 24V.
8 Rated RPM 500-4500RPM(1500) Calculate the alarm value.
9 Flywheel teeth 0-300(0) If the setting is 0, (RPM sensor Disabled), then RPM is
resulted by Hz.
10 Pressure/Temp. unit ℃/KPA Unit display.
℃/BAR
℃/PSI
F/KPA
F/BAR
F/PSI
11 Power on Mode STOP The mode of Controller after Power-on.
Auto Note: Auto save function can not record the mode with
Auto save manual.
12 Manual crank times 1-30 (1 time) Crank times under mode and test mode.
13 Auto start crank 1-30 (3 times) Crank times under auto mode.
times
14 E.T.S. hold times 1-10(2 times) The max E.T.S. hold on power shall be canceled once
stop success under auto mode .
15 Crank disconnet RPM 1.If there is no oil pressure sensor, please don’t
Hz choose it.
Oil pressure(delay) 2.Oil pressure switch input is not the crank condition
RPM/Freq. 3.Please check if the running status, stop condition
RPM/Oil Pressure are according with crank condition.
Frequency/Oil Pressure 4.Means either of the conditions can be acceptable as
RPM/Frequency/Oil crank condition. But all of them should be meet
press. together to regard as stop condition.
16 Frequency 0-200%(28%) Rated frequency multiplying by this value is regarded
disconnect as crank success condition. When the gens frequency
is over the condition value, then system regards it as
crank success.
17 Oil pressure 0-400kpa(200kpa) When the engine oil pressure is over the condition
disconnect value, then system regards it as crank success, motor
escaped.
18 RPM disconnect 0-200%(24%) Rated RPM multiplying by this value is regarded as
crank success condition. When the RPM is over the
condition value, then system regards it as crank
success, motor escaped.
19 Temp. for Fan open 20－200℃(75℃) Used for controlling radiator: when the Temp. reaches
the set Temp., then the radiator is opened.
20 Temp. for Fan close 20－200℃ (60℃) Used for controlling radiator: when the Temp. is lower
than the set Temp., then the radiator is closed.
21 Maintenance 0-5000h(500h) When it is set as 5000, then this function is disabled.
countdown
22 Maintenance expire Warning/Alarm and The action after the primary maintenance expired.
stop
23 User password 00000-65535(07623) Change the password.
2) Delay time setting
No Parameter Range Notes
(default)
1 Start delay 0-6500.0s The time during the genset starts after the remote start signal is
(1.0s) valid.
2 Stop delay 0-6500.0s The time during the genset stop after the remote start signal is
(1.0s) invalid.
3 Preheat time 0-6500.0s The time needed to be preheat before the starter on power.
(0.0s)
4 Cranking time 3.0-60.0s The time when the starter is on power.
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 (8.0s)
5 Crank rest time 3.0-60.0s If crank failure, the waiting time before the second test time.
(10.0s)
6 Oil pressure 0-20.0s When the crank condition contains oil pressure, if the oil pressure is
disconnect delay (0.0s) higher than the preset value and continue for few seconds, then it is
regarded as crank success.
7 Safety delay 1.0-60.0s Low oil pressure, high Temp., under speed, under frequency, under
(10.0s) voltage, charge failure are all invalid during this time except for
emergency stop ,over speed, over freq.
8 Start idle time 0-3600.0s Idle running time when crank successfully.
(0.0s)
9 Warming-up time 0-3600.0s The time needed for loading.
(10.0s)
10 Cooling time 0-3600.0s After unloading, the time of cooling down by radiator before stop.
(10.0s) During the delay, if the remote start signal is valid, then genset will
come into rated running.
11 Stop idle time 0-3600.0s Idle-speed running time.
(30.0s)
12 E.T.S. hold time 0-600.0s Stop solenoid on power time.
(10.0s)
13 Fail to stop 5-180.0s If the RPM is 0 during the stop failure time, then the stop failure time
(0.0s) is no needed.
14 Emergency delay 0-10.0s Emergency and over frequency alarm delay.
(1.0s)
15 Normal alarm 2.0-20.0s The alarm delay except for emergency stop and over frequency
delay (5.0s)
16 Gens Abnormal 2.0-20.0s It is used for alarm delay of generator with high or low voltage.
Delay (10.0s)
17 Choke close delay 0-200.0s Choke close delay.
(3.0s)
18 Over current delay 0－3600.0s When the loading current is higher than the preset value, it is
(60.0s) regarded as over current.
3) Engine Alarm setting
Range
No Parameter Notes
(defaults)
Rated RPM multiplying by this value is regarded as over speed alarm
value.When the RPM is higher than the alarm value and comes into
Over speed 0-200%
1 over speed delay but still higher(emergency faults delay), then over
alarm (114%)
speed alarms. if the value is set as 200, then the over speed alarm is
disabled.
Rated RPM multiplying by this value is regarded as under speed alarm
Under speed 0-200% value.When the RPM is lower than the alarm value and comes into
2
alarm (80%) under speed delay but still lower (normal faults delay), then under speed
alarms. if the value is set as 0, then the under speed alarm is disabled.
When the oil pressure is lower than the alarm value and comes into low
Low oil 0-999kpa oil pressure delay but still lower (normal faults delay), then low oil
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pressure alarm (103kpa) pressure alarms. If the value is set as 0, then the under speed alarm is
disabled.
When the Temp. is higher than the alarm value and comes into high
High Temp. 20-200℃
4 Temp. delay but still higher (normal faults delay), then high Temp.
alarm (98℃)
alarms. If the value is set as 200, then the high Temp. alarm is disabled.
When the fuel level is lower than the value and comes into low fuel level
Low fuel level 0-100% warning delay but still lower (normal warning delay), then low fuel level
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warning (10%) warns. If it is higher than the value then warning clears. If the value is
set as 0, then the low fuel level warning is disabled.
Rated battery voltage multiplying by this value is regarded as over
Over battery
0-200% battery voltage warning value.When the battery input is higher than the
6 voltage
(135%) warning value and comes into over battery voltage delay but still higher
warning
(normal faults delay), then over battery voltage warns. if the value is
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 set as 200, then the over battery voltage is disabled.
Rated battery voltage multiplying by this value is regarded as under
Under battery battery voltage warn value.When the battery input is lower than the
0-200%
7 voltage warning value and comes into under battery voltage delay but still lower
(67%)
warning (normal faults delay), then under battery voltage warns. if the value is
set as 0, then the under battery voltage is disabled.
4) Generator alarm parameters
Range
No Parameter Notes
(defaults)
Rated frequency multiplying by this value is regarded as under over
frequency alarm value. When the Freq is higher than the value and
0-200%
1 Over freq alarm comes into over freq delay but still higher (emergency faults delay),
(114%)
then over frequency alarms.If the value is set as 200, then the alarm is
disabled.
Rated frequency multiplying by this value is regarded as under
frequency alarm value. When the Freq is lower than the value and
Under freq 0-200%
2 comes into under freq delay but still lower (normal faults delay), then
alarm (80%)
under frequency alarms.If the value is set as 0, then the alarm is
disabled.
Rated voltage multiplying by this value is regarded as over voltage
Over voltage 0-200% alarm value. When the voltage is higher than the value and comes into
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alarm (120%) over voltage delay but still higher (normal faults delay), then over
voltage alarms.If the value is set as 200, then the alarm is disabled.
Rated voltage multiplying by this value is regarded as under voltage
Under voltage 0-200% alarm value. When the voltage is lower than the value and comes into
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alarm (80%) under voltage delay but still lower (normal faults delay), then under
voltage alarms.If the value is set as 0, then the alarm is disabled.
Rated current multiplying by this value is regarded as over current
Current 0-200% alarm value. When the current is higher than the value and comes into
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over-load alarm (100%) over current delay but still higher (over current faults delay), then over
current alarms.If the value is set as 200, then the alarm is disabled.
5) Output/input setting
Range
No Parameter Notes
(defaults)
Programmable
0-11
0. Disable.
output 1
1 ( 7. Idle speed 1. Public warning output: when there is any warning output.
（Functional of 2. Public alarm output: when there is any alarm output, alarm
control)
PIN 15） locks till revert back.
Programmable 3. Preheat mode 1: preheat before start.
output 2 0-11 4. Fuel output: output once gens starts and off till stable.
2 （Functional of (12. E.S.T. hold) 5. Crank output: output once cranking.
PIN 16）
6. Choke control: choke will be started after crank success and
3 Programmable 0-11 off after delay. No output when the Temp. is higher than 40℃
output 3 (2.Public alarm
7. Idle speed control: used for speed controller, there is no
（Functional of output)
output under idle but output under high speed.
PIN 17）
8. Gens load: there is continuous output once the conditions
can be meet, which can control the switch with load.
9. High speed control: The output is valid after idle delay is
completed, and the output is invalid after high-speed heat
dissipation.
10. Fan Control: used to control radiator electrical fan. there is
output when the preset Temp. is higher than " Temp. for Fan
open" and no output when the preset Temp. is lower than
"Temp. for Fan close".
11. E.S.T. hold: shutdown output, it is used for gens with stop
solenoid. when the setting value of shutdown delay is over, then
it is off.
4 Programmable 0-10(1. Remote 0.Disable.
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 input 1 start) 1.Remote start switch input.
（Functional of 2.Low oil pressure alarm switch input.
PIN 6） 3.High Temp. alarm switch input.
4.Low water level alarm switch input.
5.Low fuel level warning switch input.
6.Low fuel level alarm switch input.
7.External instant warning input.
8.External instant alarm input.
9.High Temp. cooling and Stop Input : When the signal is valid
and the generator is in normal operation, if there is a high Temp.
alarm, the controller will stop the generator after high-speed heat
dissipation delay; when the signal is invalid, if there is a high
Temp. alarm, the controller will stop directly.
10. Reserve for switching input
0.Disable.
1.Remote start switch input.
2.Low oil pressure alarm switch input.
3.High Temp. alarm switch input.
4.Low water level alarm switch input.
5.Low fuel level warning switch input.
6.Low fuel level alarm switch input.
7.External instant warning input.
8.External instant alarm input.
9.High Temp. cooling and Stop Input : When the signal is valid
and the generator is in normal operation, if there is a high Temp.
Programmable alarm, the controller will stop the generator after high-speed heat
input 2 0-21 dissipation delay; when the signal is invalid, if there is a high
5 （Functional of (0. Disable) Temp. alarm, the controller will stop directly.
PIN 7） 10. Reserve for switching input
11. Fuel level sensor SGH
12. Fuel level sensor SGD
13. Fuel level sensor MEBAY 150
14. Fuel level sensor VDO ohm 10-180
15. Fuel level sensor VDO TUBE 90-0
16. Fuel level sensor US ohm 240-33
17. Fuel level sensor GM ohm 0-90
18. Fuel level sensor GM ohm 0-30
19. Fuel level sensor Ford(73-10)
20. Fuel level sensor ZP61-10
21. Self-define fuel level sensor
0.Disable.
1.Remote start (on load).
2.Low oil pressure alarm switch input.
3.High Temp. alarm switch input.
4.Low water level alarm switch input.
5.Low fuel level warning switch input.
6.Low fuel level alarm switch input.
7.External instant warning input.
Programmable 8.External instant alarm input.
0-23(11. Oil
input 3 9.High Temp. cooling and Stop Input : When the signal is valid
pressure
6 and the generator is in normal operation, if there is a high Temp.
（Functional of sensor VDO
alarm, the controller will stop the generator after high-speed heat
PIN 8） 0-10Bar)
dissipation delay; when the signal is invalid, if there is a high
Temp. alarm, the controller will stop directly.
10. Reserve for switching input
11. Oil pressure sensor VDO 0-10Bar
12. Oil pressure sensor MEBAY-003B
13. Oil pressure sensor SGH
14. Oil pressure sensor SGD
15. Oil pressure sensor SGX
16. Oil pressure sensor CURTIS
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 17. Oil pressure sensor DATCON 10Bar
18. Oil pressure sensor VOLVO-EC
19. Oil pressure sensor 3015237
20. Oil pre. sensor WEICHAI 0-0.6MPa
21. Oil pre. sensor GENCON 0-10Bar
22. Self-define oil pressure sensor
0.Disable.
1.Remote start (on load).
2.Low oil pressure alarm switch input.
3.High Temp. alarm switch input.
4.Low water level alarm switch input.
5.Low fuel level warning switch input.
6.Low fuel level alarm switch input.
7.External instant warning input.
8.External instant alarm input.
9.High Temp. shutdown disabled: When the signal is valid and
the generator is in normal operation, if there is a high Temp.
alarm, the controller will stop the generator after high-speed heat
dissipation delay; when the signal is invalid, if there is a high
Programmable 0-24 Temp. alarm, the controller will stop directly.
input 4 (11.Temp. 10. Reserve for switching input
7 （Functional of sensor VDO 11. Temp. sensor VDO 40-120℃
PIN 9） 40-120℃)
12. Temp. sensor MEBAY-001B
13. Temp. sensor SGH
14. Temp. sensor SGD
15. Temp. sensor SGX
16. Temp. sensor CURTIS
17. Temp. sensor DATCON
18. Temp. sensor VOLVO-EC
19. Temp. sensor 3015238
20. Temp. sensor PT100
21. Temp. sensor MEBAY-Mier
22. Temp. sensor WEICHAI 40-120℃
23. Temp. sensor GENCON 40-120℃
24. Self-define Temp. sensor
6) LCD setting
Range
No Parameter Notes
(defaults)
0-20.0s
1 Start screen display Start screen display time,0: No-display.
(5.0s)
5.0-6000.0s LCD light will be closed automatically without any button pressed
2 Saving mode
(600.0s) after delay.If setting as 200.0s, back light always lighted.
5.0-600.0s The time when the page reverts back to the home page .If
3 Homing display
(600.0s) setting as 600.0s:disabled.
LOGO delay display 5.0-6000.0s Start screen will be opened without any button pressed after
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under standby (6000.0s) delay.If setting as 6000.0s: disabled.
7) Self-define curve
No Parameter Notes
1 Self-define oil pressure curve Sensor curve can be User-defined by panel buttons, resistance and
2 Self-define Temp. curve according value should be input,MAX 15 groups ,MIN 2 groups.
3 Self-define fuel level curve
Rule: resistance should be input from small to large.
 Engine flywheel teeth automatic adjustment
1) Crank disconnect must be set to “RPM/Frequency” or “RPM/Frequency/Oil Pressure”.
2) In manual mode, Start the generator set.

3) At the same time, press and for more than 0.5 seconds, the controller will automatically
calculate and save the number of flywheel teeth according to the generation frequency and generator
poles.
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4) After calculating and saving the number of flywheel teeth successfully, the controller shows: "
Flywheel xxx teeth,saved successfully!"
5. Typical diagram
FROM GENERATOR

Remote Start
TO LOAD

Temp. Input
N

Aux. Input

OP Input
I* I
11 12 13 14 6 7 8 9
L N
GEN VOLTS

MAX 1A

MAX 1A

MAX 1A
MAX 1A
+ VE
- VE

MAX 1A

1 2 3 5 4 15 16 17 10

Aux. Output 1

Aux. Output 2

Aux. Output 3
EM. STOP

Crank

Fuel

Magnetic
ALT WL
Pickup

Notes: Please don’t move battery during running status or it may cause the controller broken.

Warning: the secondary CT can not be opened under current loading, or the high voltage
may cause damage and safety problem for workers.

Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material form(including
photocopying or storing in any medium by electronic means or others) without the written permission of
the copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document without prior notice.
3. This manual is only for the quick operation, please read the specific standard manual for reference .
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