SBR Chapter - 3
SBR Chapter - 3
Treated
Influent
Aeration tank flow
TTTTTTTTTTTTTT
Waste
Sludge
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Example 3.1:-
A completely mixed activated sludge system is to be used for organic
matter removal only (one sludge system). Design this system knowing the
following:-
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Solution:-
1. Since we always deal with soluble substrate, first we need to find the
effluent soluble BOD5 :-
(BOD5) soluble = S = (BOD5)total - BOD5 in suspended solids or paticulate
(BOD5) in suspended solids = 63% * SS
(BOD5)particulate = 0.63 * 30 = 18.9 mg BOD5 /L
(BOD5)soluble in effluent = 30 – 18.9 = 11.1 mg BOD5 /L
*Note: (BOD5)soluble in effluent = S = (BOD5) soluble in the aeration tank.
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Px = 378kg / d
Example 3.2:-
For example 3.1, we need to design the CMFR system for both organic
matter removal and nitrification. The microorganisms growth constants
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Solution:-
1. It was calculated in example 3.1 that θc required for BOD5 removal was
= 5 days.
• We need to check if this θc is enough for to achieve complete
nitrification.
K n [1 + (K d )n θ c ]
N=
[( ) ( )]
θ c µ m n − Kd
n
−1
0.4(1 + 0.04 * θ c )
1=
θ c (0.25 − 0.04) − 1
Solve for θc ⇒ θc = 7.2 days
So (θc )n > (θc )BOD5 ⇒ so take θc = 7.2 days for design purposes.
7.2
S.F = = 1 . 5 < 2 not OK
4 .76
So take S.F = 2.1 ⇒ θc = 2.1 X 4.76 ≅ 10 days
So take θc = 10 days
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4. Calculate θ:-
X nitrifiers
Assume thjat = 0.10 (this ratio is called nitrifies fraction ƒn )
XTotal
So Xnitrifiers = 0.1 x 3000 = 300 mg Vss/L
Xheterotrophs = 0.9 X 3000 = 2700 mg Vss/L
* θ for heterotrophs:-
θ Y ( So − S ) 10 * 0.5(84 − 6.38) 388.1
θ= c = = = 0.103 d
X (1 + K d θ c ) 2700(1 + 0.04 *10) 3780
*θ for nitrifies:-
10 * 0.2 (40 − 0.51) 78.98
θ= = = 0.188 d
300 (1 + 0.04 * 10) 420
θ for nitrifiers > θ for heterotrophs, so take
θ = 0.188 d = 4.5 hours
Note:-
Xnitrifiers
To find = ƒn, use the following equation:
Xtotal
0.16(N 0 − N )
fn = , where N0 = TKN in the influent, and N
0.6(S0 − S ) + 0.16(N0 − N )
= TKN in the effluent.
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* for nitrifiers:-
Y 0.2
Yobs = = ≅ 0.143 mg Vss / mgN
1 + kd θ c 1 + 0.04 *10
103 l 1kg
Px = 0.143 *12960 (40 − 0.51) .
m3 10 6 mg
p x = 37.8 kg Vss / d
PX 37.8*10 6 mg / d
(QW ) N = = = 37800 L / d
( X r ) N (10.000) * 0.1 mg / l
402 *10 6 mg / d
(Qw ) BOD 5 = = 44667 L / d
10.000 * 0.9 mg / l
Total Qw = 37800 + 44667 = 82467 L/d ≅ 83 m3/d
Ro = Q ( SO − S ) − 1.42 PX + 4.57 Q ( NO − N )
1kg 10 3 l 103 l 1kg
= 12960 (84 − 6.38) * . − 1 .42 ( 402 + 37 . 8 ) + 4 . 57 * 12960 ( 40 − 0 . 51) .
10 6 mg 1m3 m3 10 6 mg
Example 3.3:-
For example 3.2, we need to design a separate stage CMFR for
nitrification only. The Data for the nitrifies and TKN are the same as in
Example 3.2.
Q = 12922 m3/d
Qr Qr
40 Qw
3
Qw = 37.8 m /d
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Solution:-
1.Calculations for θ cmin , Smin for nitrifies:-
From example 3.2 it was found that:-
θ cmin = 4.76 days, Nmin = 0.035 mg N/L
N = 1.0 mg-N/L.
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m3 10 3 L N
12922 * * 3 * 40mg
VX = d m L = 1.723 *10 9 mgvss
0.3mgN / mgvss.d
1.723 *10 9
V= ≅ 1149 *10 3 L = 1149 m3
1500
V 1149
θ= = = 0.089 d = 2.13 hrs
Q 12922
4. find θC:-
θ Y( N0 − N )
θ= c
X (1 + K d θ c )
θ c * 0.2[40 − 1]
0.089 = ⇒ θ c = 54 days (typical range is 10 − 100 days )
1500(1 + 0.04 *θ c )
Y 0.2
Yobs = = = 0.06mgvss / mg − N
1 + K d θ c 1 + 0.04 * 54
10 3 L 1kg
Px = 0.06 *12922[40 − 1] 3 . 6 = 30 kgvss / d
m 10 mg
Px
Qw = ⇒ assume X r = 10000 mg / L
( Xr )Nitrifiers
30 *10 6 mgvss / d
Qw = = 3000 L / d = 3m3 / d
10.000mgvss / L
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V = 630 m3 V = 1149 m3
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K Dn = 0.16mgNO3− − N / L
θ cmin = 2.78 d
Kd 0.04
Smin = Dmin = K Dn = 0.4 * ≅ 0.04mgNo3− − N
µ − Kd
Dn
m 0.4 − 0.04
2. Calculate θc:-
K Dn (1 + Kd θ c )
D=
θ c ( µ mDn − Kd ) − 1
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3. Calculate θ:-
Assume X = 3000 mg MLVSS/L
θ Y [D − D ] 5.84 0.9[39 − 1]
θ = c . Dn o . = 0.54d
X 1 + K d θ c 3000 (1 + 0.04 * 5.84 )
θ ≅ 1.3 hrs o.k
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Q =12922 Q =12919
Qr
Qr Qr Qw
Qw Qw
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Qo − Qw
O/F = (As = Surface area)
As
Q
O / F = e (note: Qr interring the settler is pumped from the bottom)
As
• Some times we ignore Qw
m3
• The typical range of O/F is (20-34)
m2 • d
m3 m
the unit is or
m •d
2
d
• In this range we expect good separation of solids from liquid in
the final sedimentation tank.
Q0 + Qr
Qe = Q0 - Qw
Qr Qw
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Example 3.5:-
Design the secondary clarifier (final settling tank) for the CMFR in
Example 3.1.
Solution:-
* find As:-
m
Take O / F = 33
d
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outlet pipe
SWD
Qe
d
H
Inlet pipe Qr+Qw
Qo+Qr
Sludge outlet pipe
weir
d=
Efflueat
channel
sludge pipe
ww inlet treated
pipe water
pipe
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H
Take H = 1.0 m
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* This parameter is used to check the quality of settling and the efficiency
of the secondary settling tank in activated sludge systems. SVI is also
used to control the concentration of the biomass in the biological reactor
(X) and the concentration of the biomass in the return sludge (Xr).
1000 ml 1000 ml
30
Min
SV
Sludge
Volume: ml
Where,
mL
SVI = sludge volume index,
g
SV = volume of settled solids in one liter graduated cylinder after 30
mL
minuts settling,
L
X = biomass concentration in the biological reactor such as (CMFR),
mgSS/L→ (MLSS).
SVI is related to Xr by the following relation:-
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Xr = mgss / L
SVI
SVI is related to Qr (recycle flow) as follow:-
X Q
R= = r
Xr − X Q
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Solution:-
X r =10.000 mg vss / L (or 10.000 mg MLVSS / L) from example 3.1
mg Vss 1mg ss
X r =10.000 * = 12500 mg ss / L
L 0.8 mg vss
=12500 mg MLss
10 6
Xr = mg MLSS / L
SVI
10 6 mL mL
SVI = 80 > 50 o.k , good settling
12500 g g
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Qi
Si , Xi V
Q0 – Qw
Q0
S0 Q0 + Qr S
X0 Xe
Qr,S
Qw
Xr
S
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Qr
R= ⇒ Qr = 0.43Qo = 0.43 *12960 = 5573m3 / d
Qo
Qi = Qo + Qr = 18533m3 / d
1 2.5[84 − 11.1]
= 0.05 = 0.522d −1
θc
[84 − 11.1] + [1 + 0.43]*100In 62
11.1
θc = 1.92 days
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θc 0.5)84 − 11.1)
3000 = . ⇒ θc = 4.18 days
0.042 (1 + 0.05 *θc)
θC
* for PFR Should be > 5
θ
4 . 18
= 99 . 5 >> 5 o.k
0 . 042
C. Calculate the reactor volume:-
V = Qθ =12960 * 0.042 = 544 m3
A. Configurations:-
The oxidation ditch consists of a ring or oval – shaped channel. It is some
times called closed loop Reactor (CLR), and some times called Racetrack
channel. The oxidation ditch may have a trapezoidal or rectangular cross
section.
The wastewater is recirculated in the "CLR" using brush rotors (Kessners
brush), which is also used for aeration.
There are many configurations of oxidation ditches as shown in the
figures.
The velocity of flow in the OD is maintained at 0.25 – 0.3 m/s to keep the
biomass in suspension. At this velocity, the mixed liquor completes a tank
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Oxidation Ditch
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C. CMFR similarity:-
The rapid flow in the OD results in 20-30 dilutions which gives a
considerable amount of mixing. The influent ww is mixed with the
rotating ww at the inlet.
D. PFR similarity:-
The OD are long reactors, and thus they have some similarity with PFR a
long the reactor.
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Aerobic
Anoxic
Rotor (aerator)
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Design an oxidation ditch for BoD5 removal only. The following Data are
given:
• influent BOD5= 300 mg BOD5/L ( soluble)
• effluent BOD5=15 mg BOD/L (soluble)
• Q0 = 20.000 m /d
3
.[300 − 15]
mgvss d mgBOD5 mgvss
Xθ = 0.5 . = 4750 .d
mgBODs 0.03 L L
F
2- check for
M
F S 300 mgBODs
= 0 = = 0.063
M Xθ 4750 mgvss.d
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6- Calculate Qr:
X
R= , assume Xr = 10000 mgvss/L
Xr − X
4750
R= = 0.9
10.000 − 4750
Example 3.9:
Repeat the Design in example 3.8, assuming that we want to allow for
some sludge waste, by using a sludge age ( θ c ) in the range 15 – 30 days.
Solution:
In this case design the oxidation ditch as a CMFR and use the equation of
CMFR. The difference between the conventional CMFR and OD is the
design parameters typical ranges (θ ,θ c , X , F )
M
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c- calculate X:
θ Y( S0 − S )
X= c
θ (1 + Kdθ c )
X=
30
.0.5
[300 − 0.78] = 3780mgvss / L
0.625 1 + 0.03 * 30
The typical range of X is 2500 to 6000 mgVSS/L, O.k
F
d- check for
M
F S0 300mgBOD5 / L mgBOD5
= = = 0.121 within the range
M θx 0.625 * 3780mgvss / L mgvss.d
(0.02 – 0.15) O.K
e- calculate V:
V=Q = 20000 * 0.625 = 12500 m3
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Waste
return sludge sludge
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Sludge
Aerated to disposal
lagoon
Floating
mechanical aerator
Influent
Effluent
sludge
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P= 0.004 X + 5
Where,
Kw
P = power input ,
103 m3
X= MLSS in the "AL" , mgss/L
Example 3.8:
Design an aerated lagoon to treat a domestic waste water with a total
BOD5 of 400 mgBOD5/L , a TSS of 130 mg/L and a daily flow of 8000
m3/d. Heterotrophic bacteria growth constants are µ m = 2.8d −1 , Ks = 60
mgvss
mgBODs/L, Kd= 0.03d-1, Y = 0.5 , assume θ = 5 days.
mgBODs
Assume that (BOD5)/ Tss=0.63, and MLVSS = 0.8 MLSS ,
h =2.5m h
Slope = 1:3
= 3h
B
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Solution:
1- determine (S0) soluble:
2- calculate S:
Ks (1 + θKd )
S=
θ (µ m − Kd ) − 1
3- calculate X:
T 2 + B2
From the geometry of the AL→ V = • h , and T = B + 6h
2
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9000
We can reduce (V) by the ratio ≅ 0.50 , so the proposed lagoon
17902
volume (V) = 0.5*40000 = 20000 m3
V 20000
θ= = = 2.5 days
Q 8000
* calculate S in this case:
60(1 + 2.5 • 0.03) mgBOD5
S= ≅ 10.9
2.5(2.8 − 0.03) − 1 L
* calculate X in this case:
0.5(318 − 10.9 ) mgvss
X= = 143 , typical range 100-400, OK
(1 + 0.03 • 2.5) L
6. Calculate the sludge production for the first case, when θ = 5 days :
PX = Yobs Q( S0 − S) ,
Y 0.5 mgvss
Yobs = = = 0.43 ,
1 + kd θ 1 + 0.03 • 5 mgBOD5
m3 10 3 L
• 3 [318 − 5.37] 6
1Kg Kg
PX = 0.43 • 8000 = 1075
d m 10 mg d
7. Calculate the oxygen requirements:
RO = Q (S0 − S ) − 1.42 PX
m3 10 3 L 1Kg Kg KgO2
RO = 8000 • 3 (318 − 5.3) 6 − 1.42 • 1075 = 975
d m 10 mg d d
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SBR are designed as batch reactors. The reactor is filled, then time is
allowed for reaction to occur. During the reaction the reactor is
completely mixed. The design equation of this system is presented in
chapter 2.
For SBR the following equation is applied:
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The SBR process is a fill and draw process. This process has five
steps as shown in the figure:
• Fill
• React (Aeration)
• Settle (sedimentation)
• Draw (decant)ﺗﻔﺮﯾﻖ اﻟﻤﺎء اﻟﺮاﺋﻖ
• Idle ()ﻓﺘﺮة اﻧﺘﻈﺎر ﺑﻌﺪ اﻧﺘﮭﺎء دورة اﻟﻤﻌﺎﻟﺠﺔ
1. Fill:
2. React:
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3. Settle:-
4. Draw:
5. Idle:
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The cycle time is the total time needed to complete the five steps
mentioned above:
T cycle = tƒ + tr + ts + td + ti
tƒ = fill step time Note: there is a relation
between
tr = react step time tƒ and tr, ts and td:
t +t +t
ts = settle step time tf = r s d
n −1
td = draw step time n= number of SBR tanks
used.
ti = idle step time
Typical cycle time is 4-8hrs.
4. Typical flow chart of SBR treatment plant:
…………………………………………………………………………
…………………………………………………………………………
………………………………
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Example 3.9:
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