GROUP 2 ELECTRICAL SYSTEM

1. WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL DISPLAY DOES NOT APPEAR
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted and short of
fuse No. 14.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES Defective cluster Replace
Check voltage
YES between CN-57
(5) and chassis
NO
Short circuit or Repair or replace
Check voltage
YES poor connection (after clean)
between CN-8(5)
and chassis between CN-57
(5) and chassis
Check voltage Short circuit or Repair or replace
NO
between CN-50 poor connection (after clean)
(7) and chassis
between CN-8(5)
Voltage : 20~30V
Starting switch : ON and chassis
Defective Replace
NO
controller

FUSE
3
NO.14
CN-38

CLUSTER
9
5 5 7
11 11
CN-50
12 12
CPU CONTROLLER
CN-57 CN-8
11

CN-51

BGDBJUNKS@FDU@KTD
XDR 1/}2/U
MN /U

6-21
1- BATTERY CHARGING LAMP LIGHTS UP(Starting switch : ON)
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
‫ڞ‬
Check voltage
YES between CN-53
(7) and chassis
Check voltage Defective controller Replace
YES between CN-51 NO
(18) and chassis

Check voltage Short circuit or poor Repair or replace

YES NO
between CN-1 connection (after clean)
(2) and chassis between CN-51
(18) and chassis
Check voltage Short circuit or poor Repair or replace
NO
between
connection (after clean)
alternator terminal
!I! and chassis between CN-1(2)
Voltage : 20~30V and alternator
Starting switch : ON
terminal !I!

NO Defective alternator Replace

YES
Defective cluster Replace
Check voltage
‫ ڞ‬between CN-7(7)
and chassis
Short circuit or poor Repair or replace
NO
connection between (after clean)
CN-7(7) and chassis

CLUSTER CPU CONTROLLER

7 7 7

CN-56 CN-7 CN-53

18

CN-51

BGDBJUNKS@FD ALTERNATOR
2
XDR 1/}2/U "I" TERMINAL
MN /U CN-1

6-22
2- WHEN COOLANT OVERHEAT LAMP LIGHTS UP(Engine is started)

ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Coolant overheat Check engine
(110ƄŹ2Ƅ) system

Check connection YES ‫ڞ‬

YES between CN-1(3) -
Does display go chassis and CN-51
off when (1) -chassis Contact between Repair or replace
disconnect CD-9 NO
and connector?
Starting switch : OFF CN-51(1) - (after clean)
Check connection
YES
Starting switch : ON between CN-9(3) CN-1(3) - CN-9(3)
Engine : start
and chassis with chassis
Starting switch : OFF
Check connection Contact between Repair or replace
NO
between CN-56 CN-9(3) - CN-56 (after clean)
NO
(15) and chassis
(15) with chassis
Starting switch : OFF
Before checking,
disconnect CN-9 Defective cluster Replace
NO

YES Replace
Check connection Defective sensor
between CD-9 -
‫ڞ‬ chassis and
sensor-chassis NO
Contact between Repair or replace
Starting switch : OFF
CD-9 - CN-1(3) (after clean)
with chassis

CLUSTER CPU CONTROLLER

15 3 1

CN-56 CN-9 CN-51 OVER HEAT S.W

3
BGDBJQDRHRS@MBDU@KTD
CN-1 CD-9
XDR L@W0‫װ‬
MN LHM0‫ײ‬

6-23
3- WHEN AIR CLEANER LAMP LIGHTS UP(Engine is started)
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check air filter Repair or replace
(after clean)

YES
Contact between Repair or replace
Check connection CN-1(9) - CD-10 (after clean)
Does display go YES between CN-1(9)
off when with chassis
disconnect CD-10 and chassis
and connector? Contact between Repair or replace
Check connection Starting switch : OFF NO
Starting switch : ON YES between CN-9(2) CN-9(2) - CN-1 (after clean)
Engine : start
and chassis (9) with chassis
Starting switch : OFF
Check connection NO
Contact between Repair or replace
between CN-56 CN-9(2) - CN- (after clean)
NO
(14) and chassis 56(14) with
Starting switch : OFF chassis
Before checking,
disconnect CD-10 Defective cluster Replace
NO

CLUSTER AIR CLEANER S.W

14 2 9

CN-56 CN-9 CN-1 CD-10

BGDBJQDRHRS@MBDU@KTD
XDR L@W0‫װ‬
MN LHM0‫ײ‬

6-24
4- WHEN ENGINE OIL PRESSURE LAMP LIGHTS UP(Engine is started)

ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Engine oil leakage, Check engine oil
or defective switch level or replace
switch

YES
Contact between Repair or replace
Does display go Check connection
off when YES CN-1(5) - CD-18 (after clean)
disconnect CD-18 between CN-1 (5)
with chassis
and connector? and chassis
Contact between Repair or replace
Starting switch : ON Check connection NO
Engine : start YES between CN-9 (1) CN-9(1) - CD-1(5) (after clean)
and chassis with chassis
Starting switch : OFF
Check connection NO Contact between Repair or replace
between CN-56 CN-9(1) - CD-56 (after clean)
NO
(13) and chassis (13) with chassis
Starting switch : OFF
Before checking,
disconnect CD-18
NO
Defective cluster Replace

ENGINE OIL PRESS

CLUSTER

13 1 5

CN-56 CN-9 CN-1 CD-18

BGDBJQDRHRS@MBDU@KTD
XDR L@W0‫װ‬
MN LHM0‫ײ‬

6-25
5- WHEN HYDRAULIC OIL TEMPERATURE LAMP LIGHTS UP(Engine is started)

ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective switch Check hydraulic
oil temperature
(105ƄŹ2Ƅ) ,
YES
‫ڞ‬ Replace
Check connection
Does display go YES
off when between CN-53
disconnect CD-1 (8) and chassis
and connector? Contact between Repair or replace
Check connection Starting switch : OFF NO
Starting switch : ON YES between CN-7 CN-53(8) - CN- (after clean)
Engine : start
(12) and chassis 4(5) - CN-7(12)

Starting switch : OFF

with chassis
Check connection NO
Contact between Repair or replace
between CN-56 CN-7(12) - CN- (after clean)
NO
(13) and chassis 56(13) with chassis
Starting switch : OFF
Before checking,
disconnect CD-1 Defective cluster Replace
NO

YES Repair or replace

Contact between
Check connection CD-1-CN-4(5) (after clean)
between CN-4 (5)
‫ڞ‬ with chassis
- CN-52(21) with
chassis
Contact between Repair or replace
NO
CN-52(21) - CN-4 (after clean)
(5) with chassis

HYDRAULIC
BGDBJQDRHRS@MBDU@KTD OIL TEMPERATURE
XDR L@W0‫װ‬
5
MN LHM0‫ײ‬
CN-4 CD-1

21

CN-52
CLUSTER CPU CONTROLLER

13 12 8

CN-56 CN-7 CN-53

6-26
6- WHEN COOLANT LEVEL LAMP LIGHTS UP(Engine is started)

ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Insufficiency Refill coolant
coolant or
Defective switch Replace

YES
Contact between Repair or replace
Does display go Check connection CN-1(11) - CD-16 (after clean)
off when YES between CN-1 with chassis
disconnect CD-16
and connector? (11) and chassis
Starting switch : ON Check connection Starting switch : NO Contact between Repair or replace
Engine : start YES between CN-7 (6) CN-7(6) - CN-1 (after clean)
and chassis (11) with chassis
Starting switch : OFF
Check connection
NO Contact between Repair or replace
between CN-56
NO CN-7(6) - CN-56 (after clean)
(6) and chassis
(6) with chassis
Starting switch : OFF
Before checking,
disconnect CD-16
NO Defective cluster Replace

WATER LEVEL
CLUSTER

6 6 11 2

CN-56 CN-7 CN-1 1

CD-16

BGDBJQDRHRS@MBDU@KTD
XDR L@W0‫װ‬
MN LHM0‫ײ‬

6-27
7- WHEN COOLANT TEMPERATURE GAUGE DOES NOT OPERATE
(Check coolant temperature lamp ON/OFF)
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Coolant overheat Check coolant
or Defective switch temperature or
replace

YES
Contact between Repair or replace

Does display go CN-1(6)-CD-8 (after clean)

Check connection
off when YES between CN-1(6) with chassis
disconnect CD-8
and chassis
and connector?
Starting switch : ON NO Contact between Repair or replace
Check connection
Engine : start YES CN-1(6) - CN-8 (after clean)
between CN-8(3)
and chassis (3) with chassis
Starting switch : OFF
Check connection Contact between Repair or replace
NO
NO between CN-57 CN-8(3)-CN-57(3) (after clean)
(3) and chassis
with chassis
Starting switch : OFF
Before checking,
disconnect CD-8
Defective cluster Replace
NO

BGDBJQDRHRS@MBDU@KTD
XDR L@W0‫װ‬
MN LHM0‫ײ‬
BGDBJS@AKD
SDLODQ@STQ
C H '4/Ƅ( 7/Ƅ 0//Ƅ '01/Ƅ(
HSDL
TMHSQDRHRS@MBD'‫(װ‬ '042-8( 40-8 16-3 '05-0(
SNKDQ@MBD *14+,1/ *3-8+,0-1 *0-8+,0-1 Ź0-1

CLUSTER WATER TEMPERATURE

3 3 6

CN-57 CN-8 CN-1 CD-8

6-28
8- WHEN FUEL GAUGE DOES NOT OPERATE(Check warning lamp ON/OFF)
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace

Check resistance
value between YES
CN-57(4) and Short circuit Repair or replace
chassis between CN-57 (after clean)
Starting switch : OFF Check resistance
(4) and CN-8(4)
See : TABLE value between
YES Repair or replace
NO CN-8(4) Short circuit
and chassis between CN-8(4) (after clean)
See : TABLE Check resistance and CN-4(6)
value between
YES Short circuit Repair or replace
NO CN-4(6)
and chassis Check resistance between CN-4(6) (after clean)
See : TABLE value between
NO CD-2(2) and and CD-2(2)
chassis ‫ڞ‬
See : TABLE NO

YES Check circuit Repair or replace

Check resistance between CD-2(1) (after clean)
value between
‫ڞ‬ and chassis
CD-2(2)
and CD-2(1) Defective sensor Replace
NO
See : TABLE

BGDBJS@AKD
F
KDUD DLOSX '0.1( ETKK
HSDL
TMHSQDRHRS@MBD'‫(װ‬ 00/ '21-4( 2
E SNKDQ@MBD Ź2 Ź1

FUEL SENDER
CLUSTER

4 4 6 2

CN-57 CN-8 CN-4 1

CD-2

6-29
0/ WHEN SAFETY SOLENOID DOES NOT OPERATE

ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted and short of
fuse NO. 4.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES Check hydraulic
Check operation system
YES
of solenoid

Defective solenoid Replace

Safety lever : ON-OFF NO
Check resistance
value between
CN-68(1)-(2) with
YES Check chassis Replace
chassis
Starting switch : ON contact
Voltage : 20~30v Check resistance
Safety state value between
YES Repair or replace
NO CN-68(1) with Short circuit
chassis between CN-3(10)
Safety lever : ON
Check resistance
value between and CN-68(1)
NO CN-3(10) YES Repair or replace
Short circuit
and chassis
Check operation between CS-4(1)
Starting switch : ON of SAFETY
Voltage : 20~30v NO and FUSE
SWITCH
Defective switch Replace
Voltage : 20~30v
NO
Connector(male)

SAFETY S.W
FUSE
1 NC
NO.4 2
NO
3
COM.
CS-4 SAFETY SOLENOID

1
3 10 2

CN-36 CN-3 CN-68

6-30
00 WHEN TRAVEL SPEED 1,2 DOES NOT OPERATE
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted and short of fuse NO. 2.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES Recheck FUSE Replace
Check voltage (Short circuit)
YES
between CN-36
(7) and chassis
Short circuit Repair or replace
Starting switch : ON NO
between CN-36(7)
and CN-3(8)
Check voltage
YES
between CN-3(8) Check hydraulic
and chassis Check operation system
YES
of solenoid
Starting switch : ON
Voltage : 20~30v
Defective solenoid Replace
Check voltage NO
between CN-70
NO YES ‫ڞ‬
(1)-(2)and chassis YES Check connection

Starting switch : ON
between CN-51
Check connection (5) and chassis Defective controller Replace
between CN-3(9) NO
NO
and chassis
Short circuit Repair or replace
NO
between CN-52
(13) and CN-3(9)
YES Defective cluster Repair or replace
Check connection
‫ڞ‬ between CN-57
(7) and chassis
Short circuit Replace
NO
between CN-57(7)
and CN-8(7)

FUSE
7
NO.2
CN-36

CONTROLLER TRAVEL SOLENOID

13 9 1
8 2
CN-52
CN-3 CN-70
5

CN-51 CLUSTER

7 7

CN-8 CN-57

6-31
01 WHEN ENGINE DOES NOT START
ňCheck supply of the power at engine stop solenoid while starting switch is ON.
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.
STAR KEY S.W
1 B+
3 IG
Cause Remedy
5 START
YES
Check engine
CS-2
system
Defective battery Charge(after
checking specific 24V
1
gravity of battery)
or replace CB-38
Check operation YES
Defective magnet Replace 24V
Check voltage
of start motor 1
YES between starter
of start motor
magnet coil CN-40
Starting switch : start
and chassis Replace
Defective start
Starting switch : start NO
relay ENGINE STOP SOLENOID
10
Check operation YES Defective start Repair or replace 1
NO of start relay Check voltage switch CN-1
YES between CS-2
CN-79
Starting switch : start (1) and chassis
Short circuit Repair or replace
Starting switch : ON NO FUEL CUT-OFF
between CS-2(1)
Check voltage and CN-40(1) 1 STARTER
between CR-23
NO 2
Starting switch : start YES
Short circuit Repair or replace
CR-23
between CN-1(1) M
Check voltage and CR-23
between CN-1
NO (start relay)
(1) and chassis
Starting switch : OFF
‫ڞ‬
NO

YES Short circuit Replace

Check voltage between CN-1(1)
‫ڞ‬ between CS-2 and CS-2(5)
(5) and chassis
Starting switch : start
Voltage :20~30V
Defective start Repair or replace
NO
switch

6-32
02 WHEN STARTING SWITCH "ON" DOES NOT OPERATE
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified.
STAR KEY S.W
1 B+
3 IG
Cause Remedy 5 START
YES
Defective cable Repair or replace CS-2
Check voltage assembly (after clean)
YES between
Check voltage CN-60(1)-(2)
between Short circuit or Replace
YES Voltage : 1/}2/U NO
CN-4(2)-(9) defective of
fusible link
Check voltage 1
YES Voltage : 1/}2/U Short circuit or Replace
between NO CN-39
CS-2(1)-(3) defective of
battery relay IG POWER
Check voltage Voltage : 1/}2/U
1
and specific Short circuit or Replace CONTINUOUS POWER 24V
NO 2
gravity of battery defective of start
CN-40
Specific gravity : MIN 1.28 switch
Voltage : MIN 24V BATTERY(12VX2)
Battery capacity Charge or replace
NO
too low (after clean)

FUSIBLE LINK
2 2
1 1
CN-5 CN-60
M4 M8
2
9 CR-1
CN-4 M4 M8

1 BATTERY RELAY
2
TO STARTER

6-33
03 WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted and short of
fuse NO.14. WIPER MOTOR
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified. S1
3 4 4
2 3 3 B
7 2 2 E M
Cause Remedy 1 1 S2
1
YES
‫ڞ‬ CN-6 CN-13 CN-21
Check voltage
YES between CN-13
(1) and chassis
Check voltage Voltage : 20~30v NO Short circuit or poor Repair or replace
YES between CN-6 Starting switch : ON connection between (after clean)
Wiper switch : ON
(1) and chassis CN-13(1) - CN-6
Voltage : 20~30v (1) with chassis WIPER RELAY
Starting switch : ON Short circuit or poor Repair or replace WIPER S.W
Wiper switch : ON NO 1
Check voltage connection between (after clean) LAMP
YES 2 9
between CR-4
CR-4(1) - CN-6(1) 4 10
(1) and chassis
with chassis 6 2
Voltage : 20~30v YES
Starting switch : ON Defective relay Replace 3 6
Wiper switch : ON Check voltage YES Short circuit or poor Repair or replace SWITCH
between CR-4 CR-4 CS-3
NO connection between (after clean)
(4) and chassis Check voltage
WASHER S.W
Voltage : 20~30v
between CN-36 CR-4(4) - CN-36(6)
NO LAMP
Starting switch : ON (6) and chassis with chassis 10
Check operation Replace 9
NO Short circuit of
Voltage : 20~30v
Starting switch : ON 2
of wiper relay FUSE
YES Defective relay 6
Replace
Starting switch : ON 5
Check connection
Wiper switch : ON-OFF YES between CR-4(6) 1
SWITCH
and chassis CS-30
Short circuit or Repair or replace
Check connection Wiper switch : OFF NO
1
YES between CS-3(2) poor connection (after clean)
2
W WASHER TANK
and chassis between CR-4(6)
Check voltage Wiper switch : OFF and chassis CN-22
between CR-4 Replace switch
NO
Defective wiper FUSE
(2) and chassis
switch 6
Voltage : 20~30v
Starting switch : ON Short circuit of Replace NO.1
NO CN-36
FUSE

YES Defective wiper Replace

Check voltage motor
‫ڞ‬ between CN-
21(1) and chassis
Short circuit or Repair or replace
NO
Starting switch : ON
Wiper switch : ON-OFF
poor connection (after clean)
between CN-13
(1) and CN-21(1)

6-34
04 WHEN STARTING SWITCH IS TURNED ON, CAB LAMP DOES NOT LIGHT UP
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted and short of
fuse NO.10
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified. HEAD LIGHT

Cause Remedy 7 3
9 1
YES
Defective bulb Replace
Check voltage CN-4 CL-4
YES between CN-13
(4) and chassis
NO Short circuit or
Repair or replace
Check voltage Voltage : 20~30v CLUSTER
YES between CN-6 Starting switch : ON poor connection (after clean)
Cab switch : ON
between CN-6(5) 9 9
(5) and chassis
and CN-13(4) CN-7 CN-56
Voltage : 20~30v
Starting switch : ON Short circuit or Repair or replace
Check voltage Cab switch : ON NO HEAD LIGHT
YES
between CR-9 poor connection (after clean)
4 HEAD LIGHT S.W
(2) and chassis between CR-9(2)
3 LAMP
Voltage : 20~30v
10
and CN-6(5)
Starting switch : ON YES 1 9
Cab switch : ON Defective relay Replace 2 2
6
Check voltage CR-13 SWITCH
between CR-9(4) YES CS-39
NO Short circuit or Repair or replace
and chassis
Check voltage poor connection (after clean)
Voltage : 20~30v
Check operation Starting switch : ON between CN-37 between CR-9(4) FUSE
of cab relay NO
(3) and chassis and CN-37(3) 1
Voltage : 20~30v Short circuit of Replace CN-37 NO. 8
Starting switch : ON Starting switch : ON NO
Cab switch : ON-OFF FUSE

YES Short circuit or Repair or replace

Check voltage poor connection (after clean)
YES between CS-24
between CR-9(3)
(2) and chassis
and CS-24(2)
Cab switch : ON Defective head Replace switch
Check connection NO
between CS-24 lamp switch
NO
(6) and chassis
YES Repair or replace
Voltage : 20~30v Short circuit or
Starting switch : ON
Check voltage poor connection (after clean)
between CN-37 between CS-24(6)
NO
(3) and chassis and CN-37(3)
Short circuit of Replace
NO
FUSE

6-35
05 WHEN STARTING SWITCH IS TURNED ON, HEAD LAMP DOES NOT LIGHTS UP
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted and short of
fuse NO.8
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified. HEAD LIGHT

7 3
Cause Remedy 9 1
YES
Defective bulb Replace CN-4 CL-4
Check voltage
YES between CL-4(3)
and chassis
NO Short circuit or Repair or replace CLUSTER
Check voltage Voltage : 20~30v
YES between CN-4 Starting switch : ON poor connection (after clean) 9 9
Head lamp switch : ON
(7) and chassis between CL-4(3) CN-7 CN-56
and chassis
Voltage : 20~30v HEAD LIGHT
Starting switch : ON
NO Short circuit or Repair or replace HEAD LIGHT S.W
Head lamp switch : ON 4
Check voltage poor connection (after clean) 3 10
LAMP
YES
between CR-13 between CL-4(3) 1 9
(2) and chassis and CN-4(7) 2 2
Voltage : 20~30v YES 6
Defective relay Replace CR-13 SWITCH
Starting switch : ON
CS-39
Head lamp switch : ON
Check voltage
between CR-13 YES
NO Short circuit or Repair or replace FUSE
(4) and chassis
poor connection (after clean) 1
Voltage : 20~30v
Check voltage
NO.8
Check operation Starting switch : ON between CN-37 between CR-13(4) CN-37
NO
of head lamp (1) and chassis and CN-37(1)
relay Replace
NO Short circuit of
Voltage : 20~30v
Starting switch : ON
Starting switch : ON FUSE
Head lamp switch : YES
ON-OFF Short circuit or Repair or replace
Check voltage poor connection (after clean)
YES between CS-39
between CR-13(3)
(2) and chassis
CS-39(2)
Head lamp switch : ON Replace switch
NO Defective head
Check connection
lamp switch
between CS-39
(6) and chassis
YES
Short circuit or Repair or replace
Voltage : 20~30v
Starting switch : ON Check voltage poor connection (after clean)
between CN-37 between CN-37(1)
NO
(1) and chassis
and CS-39(6)
Short circuit of Replace
NO
FUSE

6-36
06 WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP
ňBefore disconnecting the connector, always turn the starting switch OFF.
ňBefore carrying out below procedure, check all the related connectors are properly inserted and short of
fuse NO.9.
ňAfter checking, connect the disconnected connectors again immediately unless otherwise specified. WORK LIGHT

1
Cause Remedy 3
YES
Defective bulb Replace CL-6
Check voltage
YES between CL-6
(3) and CL-5(3) 9 1 1
4 3 3
Voltage : 20~30v NO Short circuit or Repair or replace
Check voltage
YES between CN-4(4) Starting switch : ON poor connection (after clean) CN-4 CN-18 CL-5
Work lamp switch : ON
and chassis between CL-5(3)
and CL-6(3)
Voltage : 20~30v
Starting switch : ON
NO Short circuit or Repair or replace CLUSTER
Work lamp switch : ON
Check voltage poor connection (after clean)
YES 10 10
between CR-3 between CL-5(3)
(2) and chassis CN-7 CN-56
and CN-4(4)
Voltage : 20~30v
YES
Defective relay Replace WORK LIGHT
Starting switch : ON
Work lamp switch : ON WORK LIGHT S.W
Check voltage 4
LAMP
between CR-3(4) 3 10
NO YES
and chassis Short circuit or Repair or replace 1 9
Check voltage 2 2
Voltage : 20~30v poor connection (after clean)
between CN-37
Starting switch : ON NO between CR-3(4) 6
(2) and chassis CR-3 SWITCH
Check operation
and CN-37(2) CS-36
of work lamp Voltage : 20~30v
Starting switch : ON
relay NO Short circuit of Replace
Starting switch : ON FUSE
Work lamp switch : FUSE
ON-OFF
YES 2
Short circuit or Repair or replace
CN-37 NO.9
Check voltage poor connection (after clean)
YES
between CS-36 between CR-3(3)
(2) and chassis
and CS-36(2)
Work lamp switch : Defective work Replace switch
Check connection ON-OFF NO
between CS-36 lamp switch
NO
(6) and chassis
YES
Voltage : 20~30v Short circuit or Repair or replace
Starting switch : ON
Check voltage poor connection (after clean)
between CN-37 between CS-36
NO
(2) and chassis
(6) and CN-37(2)
Short circuit of Replace
NO
FUSE

6-37