Machine Design/Shop Practice Trivia (Review Lecture Problems)
Machine Design/Shop Practice Trivia (Review Lecture Problems)
SHAFTING KEYS
1. What is the polar section modulus of a 4-inch 8. A 3-inch diameter shaft of material with a yield
solid shaft? point value of 50 000 psi has a 0.75 x 0.75 x 5-
a) 25.13 in3 inch key. What must the minimum yield point
b) 12.57 in4 value be for the material in the key in order to
c) 12.57 in3 transmit the torque of the shaft? The factor of
d) 25.13 in4 safety is equal to 2.
2. A hollow shaft carries a torque 3.4 kN-m at a a) 47 124 psi
shearing stress of 55 MPa. The outside diameter b) 47 510 psi
is 1.25 times that of the inside diameter. Find the c) 46 125 psi
inside diameter, in mm. d) 48 124 psi
a) 64.87 9. A square key has a breadth equal to one-fourth
b) 46.87 of the shaft diameter. The shaft and key are of
c) 84.67 materials that are equally strong with a yield
d) 74.64 point value in shear equal to one-half the yield
3. A round steel shaft transmits 0.75 Hp at 1750 point value in tension. Find the required length
rpm. The shaft is subjected to torsion only and of the key in terms of shaft diameter necessary to
the design stress is 7000 psi. Determine the transmit the shaft torque.
diameter.
a) 0.27 inch a) d
2
b) 0.37 inch
3
c) 0.47 inch b) d
d) 0.57 inch 4
4. A round steel shaft rotates at 200 rpm and is 2
c) d
subjected to a torque of 275 N-m and a bending 3
moment of 415 N-m. Determine the equivalent d) d
twisting moment and the equivalent bending FLANGE COUPLING
moment. 10. A 75-mm diameter shaft is transmitting 300 kW
a) 597.84 N-m; 546.42 N-m at 600 rpm. A flange coupling is used and has 6
b) 456.42 N-m; 497.85 N-m bolts, each 18 mm in diameter. Find the required
c) 546.42 N-m; 597.84 N-m diameter of the bolts circle based on an average
d) 497.85 N-m; 456.42 N-m shearing stress of 27.5 MPa.
5. A shaft supported on bearings 200 mm apart a) 277.4 mm
transmits 187 kW at 200 rpm. The maximum b) 477.2 mm
bending moment is 2712 N-m. The allowable c) 274.7 mm
shearing stress is 53.3 MPa and the allowable d) 247.7 mm
bending stress is 46.7 MPa because of the 11. A heavy-duty shaft coupling is to be secured
unusual loading. Find the shaft diameter. with 25-mm bolts at a distance of 150 mm from
a) 96.25 mm the shaft center. The shaft transmits 4 330 kW of
b) 109.5 mm power at a speed of 1 200 rpm. If the allowable
c) 102.9 mm shearing stress for the bolts is 100 MPa, how
d) 100.2 mm many bolts are required?
6. A ship’s propeller shaft is 5 inches in diameter. a) 3 bolts
The thrust load is 12000 lb and the torque is b) 6 bolts
150000 in-lb. Find the resultant maximum c) 5 bolts
shearing and compressive stresses. d) 4 bolts
a) 6434.76 psi and 6119.18 psi FRICTION AND LUBRICATION
b) 6244.76 psi and 6191.18 psi 12. A 1.75-inch-diameter shaft is supported by two
c) 6119.18 psi and 6424.76 psi sleeve bearings. The total load on the two
d) 6191.18 psi and 6244.76 psi bearings is 2800 lb. Find the friction power loss,
7. It is specified that the angular deformation in a in Hp, if the coefficient of friction between shaft
shaft should not to exceed 1o in a length of 1.8 and bearing is 0.10 and the shaft rotates 200 rpm.
m. The allowable shearing stress is 83 MPa. a) 0.88 Hp
Determine the diameter of the shaft. The shaft b) 0.78 Hp
material has G = 77 x 106 MPa. c) 0.98 Hp
a) 222.34 mm d) 0.68 Hp
b) 234.22 mm 13. Find the Hp lost when a collar is loaded with
c) 23.42 cm 1000 lb, rotates at 25 rpm, and has a coefficient
d) 24.22 cm of friction of 0.15. The outside diameter of the
1
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN
2
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN
3
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN
4
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN
5
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN
6
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN
7
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN
ANSWERS
KEY
36.c 71.b
1. c
37.a 72.b
2. a
38.c 73.a
3. a
39.c 74.c
4. d
40.a 75.b
5. b
41.c 76.a
6. c
42.a 77.b
7. a
43.c 78.b
8. a
44.c 79.a
9. a
45.c 80.b
10.a
46.c 81.b
11.c
47.a 82.b
12.b
48.d 83.c
13.b
49.a 84.b
14.c
50.c 85.c
15.c
51.c 86.a
16.a
52.b 87.b
17.b
53.a 88.b
18.a
54.a 89.a
19.a
55.c 90.d
20.c
56.a 91.b
21.c
57.a 92.c
22.a
58.c 93.c
23.a
59.b 94.b
24.b
60.b 95.a
25.b
61.c 96.b
26.a
62.b 97.c
27.a
63.c 98.c
28.b
64.c 99.b
29.c
65.a 100. b
30.c
66.d
31.a
67.a
32.b
68.b
33.a
69.b
34.a
70.a
35.b