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Machine Design/Shop Practice Trivia (Review Lecture Problems)

This document contains a machine design review exam with multiple choice questions covering topics like shafting, keys, couplings, friction, lubrication, bearings, cylinders, screws, and flexible power transmission elements. The exam is intended to help review and test understanding of lecture problems related to these machine design topics. It provides 23 multiple choice questions for students to test their knowledge.

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Jerome Balatbat
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© © All Rights Reserved
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0% found this document useful (0 votes)
453 views

Machine Design/Shop Practice Trivia (Review Lecture Problems)

This document contains a machine design review exam with multiple choice questions covering topics like shafting, keys, couplings, friction, lubrication, bearings, cylinders, screws, and flexible power transmission elements. The exam is intended to help review and test understanding of lecture problems related to these machine design topics. It provides 23 multiple choice questions for students to test their knowledge.

Uploaded by

Jerome Balatbat
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

MACHINE DESIGN/SHOP PRACTICE TRIVIA


(Review Lecture Problems)
Prepared by:
Engr. Jose R. Francisco
February 2006

MULTIPLE CHOICE QUESTIONS


Select the best answer from each of the following questions. On the answer sheet provided, shade the box that
corresponds to your choice. Strictly no erasures allowed.

SHAFTING KEYS
1. What is the polar section modulus of a 4-inch 8. A 3-inch diameter shaft of material with a yield
solid shaft? point value of 50 000 psi has a 0.75 x 0.75 x 5-
a) 25.13 in3 inch key. What must the minimum yield point
b) 12.57 in4 value be for the material in the key in order to
c) 12.57 in3 transmit the torque of the shaft? The factor of
d) 25.13 in4 safety is equal to 2.
2. A hollow shaft carries a torque 3.4 kN-m at a a) 47 124 psi
shearing stress of 55 MPa. The outside diameter b) 47 510 psi
is 1.25 times that of the inside diameter. Find the c) 46 125 psi
inside diameter, in mm. d) 48 124 psi
a) 64.87 9. A square key has a breadth equal to one-fourth
b) 46.87 of the shaft diameter. The shaft and key are of
c) 84.67 materials that are equally strong with a yield
d) 74.64 point value in shear equal to one-half the yield
3. A round steel shaft transmits 0.75 Hp at 1750 point value in tension. Find the required length
rpm. The shaft is subjected to torsion only and of the key in terms of shaft diameter necessary to
the design stress is 7000 psi. Determine the transmit the shaft torque.
diameter. 
a) 0.27 inch a) d
2
b) 0.37 inch
3
c) 0.47 inch b) d
d) 0.57 inch 4
4. A round steel shaft rotates at 200 rpm and is 2
c) d
subjected to a torque of 275 N-m and a bending 3
moment of 415 N-m. Determine the equivalent d)  d
twisting moment and the equivalent bending FLANGE COUPLING
moment. 10. A 75-mm diameter shaft is transmitting 300 kW
a) 597.84 N-m; 546.42 N-m at 600 rpm. A flange coupling is used and has 6
b) 456.42 N-m; 497.85 N-m bolts, each 18 mm in diameter. Find the required
c) 546.42 N-m; 597.84 N-m diameter of the bolts circle based on an average
d) 497.85 N-m; 456.42 N-m shearing stress of 27.5 MPa.
5. A shaft supported on bearings 200 mm apart a) 277.4 mm
transmits 187 kW at 200 rpm. The maximum b) 477.2 mm
bending moment is 2712 N-m. The allowable c) 274.7 mm
shearing stress is 53.3 MPa and the allowable d) 247.7 mm
bending stress is 46.7 MPa because of the 11. A heavy-duty shaft coupling is to be secured
unusual loading. Find the shaft diameter. with 25-mm bolts at a distance of 150 mm from
a) 96.25 mm the shaft center. The shaft transmits 4 330 kW of
b) 109.5 mm power at a speed of 1 200 rpm. If the allowable
c) 102.9 mm shearing stress for the bolts is 100 MPa, how
d) 100.2 mm many bolts are required?
6. A ship’s propeller shaft is 5 inches in diameter. a) 3 bolts
The thrust load is 12000 lb and the torque is b) 6 bolts
150000 in-lb. Find the resultant maximum c) 5 bolts
shearing and compressive stresses. d) 4 bolts
a) 6434.76 psi and 6119.18 psi FRICTION AND LUBRICATION
b) 6244.76 psi and 6191.18 psi 12. A 1.75-inch-diameter shaft is supported by two
c) 6119.18 psi and 6424.76 psi sleeve bearings. The total load on the two
d) 6191.18 psi and 6244.76 psi bearings is 2800 lb. Find the friction power loss,
7. It is specified that the angular deformation in a in Hp, if the coefficient of friction between shaft
shaft should not to exceed 1o in a length of 1.8 and bearing is 0.10 and the shaft rotates 200 rpm.
m. The allowable shearing stress is 83 MPa. a) 0.88 Hp
Determine the diameter of the shaft. The shaft b) 0.78 Hp
material has G = 77 x 106 MPa. c) 0.98 Hp
a) 222.34 mm d) 0.68 Hp
b) 234.22 mm 13. Find the Hp lost when a collar is loaded with
c) 23.42 cm 1000 lb, rotates at 25 rpm, and has a coefficient
d) 24.22 cm of friction of 0.15. The outside diameter of the

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JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

collar is 4 inches and the inside diameter is 2 d) 39.37 in-lb


inches. 21. A square thread screw has an efficiency of 65 %
a) 0.0629 Hp when raising a load. The coefficient of friction
b) 0.0926 Hp for the threads is 0.15 with collar friction
c) 0.0269 Hp negligible. Pitch diameter is 70 mm. When
d) 0.0692 Hp lowering a load, a brake mounted on the screw
JOURNAL BEARING (Lightly loaded) maintains a uniform velocity. If the load is equal
14. A very lightly loaded 360o bearing, 6 inches in to 9 000 kg, what torque must be exerted by the
diameter and 9 inches long, consumes 2 Hp in brake?
friction when running at 1200 rpm. Radial a) 560.1 N-m
clearance is 0.003 inch. Determine the bearing b) 506.1 N-m
lubricant viscosity, in Reyn. c) 510.6 N-m
a) 1.641 x 10-3 d) 561.0 N-m
b) 1.641 x 10-4 22. A load of 10 000 lb is carried by a 2.5-inch,
c) 1.641 x 10-5 single-thread ACME screw of standard
d) 1.641 x 10-6 proportions. The pitch is 1/3 inch and the pitch
15. A sleeve bearing has an outside diameter of 38.1 diameter is 2-1/3 inches. The outside diameter of
mm and a length of 50.8 mm, the wall thickness the collar is equal to 4 inches and the inside
is 3/16 inch. The bearing is subjected to a radial diameter is equal to 1.25 inches. For the fs = fc =
load of 450 lb. Determine the bearing pressure. 0.15, find the Hp required to rotate the screw if
a) 100 psi the weight is to be raised at the rate of 10 fpm.
b) 150 psi a) 24.71 Hp
c) 200 psi b) 27.41 Hp
d) 250 psi c) 24.17 Hp
THIN AND THICK WALLED CYLINDERS d) 27.14 Hp
16. A vertical steel cylinder water tank is 30 m in FLEXIBLE POWER TRANSMISSION ELEMENTS
diameter and 45 m high. The allowable stress of 23. Two shafts 3.6 m between centers carry pulleys
the steel plate is 120 MPa. Without reinforcing 1.2 m in diameter and 0.91 m in diameter
angle bars and rods, determine the thickness of respectively, connected by a crossed belt. It is
the steel plate. desired to put the belt on as an open belt. How
a) 55.2 mm long a piece must be cut of it?
b) 56.2 mm a) 300 mm
c) 65.2 mm b) 350 mm
d) 52.6 mm c) 400 mm
17. Determine the bursting steam pressure of a d) 250 mm
hemispherical steel shell with a diameter of 100 24. A flat belt is 6 inches wide and 1/3 inch thick
inches and made of 0.0635-m thick steel plate. and transmits 15 Hp. The center distance is 8 ft.
The joint efficiency is 70 % and the tensile The driving pulley is 6 inches in diameter and
strength is 60 000 psi. rotates at 2 000 rpm such that the loose side of
a) 4 020 psi the belt is on top. The driven pulley is 18 inches
b) 4 200 psi in diameter. The belt material is 0.035 lb/in 3 and
c) 2 400 psi the coefficient of friction is 0.30. Determine the
d) 2 040 psi belt net tension.
18. A cylinder having an internal diameter if 508 a) 167.56 lb
mm and external diameter if 914.4 mm is b) 157.56 lb
subjected to an internal pressure of 69 MPa and c) 156.75 lb
an external pressure of 14 MPa. Determine the d) 175.56 lb
hoop stress at the inner surface of the cylinder. 25. In problem # 24, determine the centrifugal force
a) 90.11 MPa of the belt.
b) 91.10 MPa a) 75.12 lb
c) 911.0 MPa b) 71.52 lb
d) 19.10 MPa c) 75.12 lb
POWER SCREW d) 72.15 lb
19. The root diameter of a double square thread is 26. Two pulleys, 80 cm apart, carry a belt in an open
0.55 inch. The screw has a pitch of 0.2 inch. Find connection. If the diameters of the pulleys are 40
the outside diameter and the number of threads cm and 15 cm, what is the length of the belt
per inch. needed?
a) 0.75 inch and 5 threads/inch a) 248.35 cm
b) 0.50 inch and 5 threads/inch b) 348.35 cm
c) 0.75 inch and 4 threads/inch c) 265.45 cm
d) 0.50 inch and 4 threads/inch d) 305.35 cm
20. A vise is equipped with a 1-inch single square 27. A pulley 600 mm in diameter transmits 40 kW at
thread, with 4 threads per inch. The frictional 500 rpm. The arc of contact between the belt and
radius of the collar is 0.5 inch. The coefficient of pulley is 144o, the coefficient of friction between
friction for both the collar and threads is 0.20. belt and pulley is 0.35 and the safe working
How much external torque must be applied to stress of the belt is 2.1 MPa. Determine the belt
produce a force of 200 lb against the jaws of the tensions ratio, neglecting the effect of centrifugal
vise? force.
a) 39.73 in-lb a) 2.41
b) 33.97 in-lb b) 2.14
c) 37.93 in-lb c) 1.24

2
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

d) 4.12 a. 187 kN-m


28. A roller chain and sprocket is to drive vertical b. 178 kN-m
centrifugal discharge bucket elevator. The pitch c. 285 kN-m
of chain connecting sprockets is 1.75”. The d. 165 kN-m
driving sprocket is rotating at 120 rpm and has FLYWHEELS
11 teeth while the driven sprocket is rotating at 34. A flywheel has a mean diameter of 4 ft and is
38 rpm. Determine the number of teeth of driven required to handle 2250 ft-lb of kinetic energy. It
sprocket. has a width of 8 inches, mean operating speed is
a) 33 teeth 300 rpm and the coefficient of fluctuation is to
b) 35 teeth be 0.05. Find the weight of rim, assuming that
c) 30 teeth the arms and hub are equivalent to 10 % of the
d) 37 teeth total rim weight. The flywheel is made up of cast
29. In Problem # 28, determine the length of the iron with specific weight of 0.26 lb per cubic
chain if the minimum center distance is equal to inch.
the pitch diameter of the bigger sprocket. a. 334 lb
a) 46 pitches b. 434 lb
b) 47 pitches c. 433 lb
c) 48 pitches d. 343 lb
d) 49 pitches 35. For the flywheel indicated in problem # 34
BRAKES AND CLUTCHES above, determine the thickness of the rim.
30. A disc clutch has 6 pairs of contacting friction a. 1.56 inches
surfaces with an outside diameter of 200 mm and b. 1.065 inches
an inside diameter of 100 mm. The coefficient of c. 1.65 inches
friction of the clutch materials is 0.4 and the d. 1.234 inches
axial force is 1500 N. The shaft speed is 1200 FUNDAMENTAL OF GEARING
rpm. Find the Hp that can be transmitted by the 36. The base circle diameters of a pair of spur gears
clutch assuming uniform pressure. are 200 mm and 520 mm, respectively. Each
a. 35.2 Hp gear has a module of 8 mm/tooth and a pressure
b. 23.5 Hp angle of 20o. Mounting accuracy has caused a 5-
c. 47.2 Hp mm change in center distance. Determine the
d. 27.4 Hp new pressure angle.
31. Determine the power capacity of a cone clutch a. 21.37o
under uniform pressure and assuming the b. 27.91o
following conditions: major diameter = 250 mm; c. 23.97o
minor diameter = 200 mm; length of conical d. 21.78o
elements in contact = 125 mm; rotational speed = 37. A 20o involute spur gear has a tooth whole depth
870 rpm; coefficient of friction = 0.30; and of 16.95 mm, a tooth thickness of 13.2 mm, and
allowable pressure = 70 kPa. a pitch of 3. Determine the circular pitch of the
a. 19.2 kW gear.
b. 21.9 kW a) 26.6 mm
c. 29.1 kW b) 16.6 mm
d. 12.9 kW c) 25.6 mm
32. A differential band brake has an operating lever d) 24.6 mm
23 cm long. The ends of the brake band are 38. A parallel helical gear-set consists of a 19-tooth
attached so that their operating arms are 28 mm pinion driving a 57-teeth gear. The pinion has a
and 152 mm long, respectively. The brake drum left-hand helix angle of 20o, a normal pressure
diameter is 61 cm, the arc of contact is 300 angle of 14½o, and a normal diametal pitch of 10
degrees, the band is 3 mm by 102 mm, and the teeth/inch. If the pinion is to transmit 50 Hp at a
coefficient of friction is 0.22. If the band is speed of 1750 rpm. Determine the center
subject to a maximum pressure of 5.5 MPa, distance of the two gears.
determine the force required at the end of the a. 2.02 inches
operating lever. b. 6.06 inches
a. 50.78 kN c. 4.04 inches
b. 78.05 kN d. 2.06 inches
c. 70.58 kN 39. Determine the force separating the gears in
d. 75.08 kN problem # 38 above.
a. 648.66 lb
b. 490.56 lb
c. 486.66 lb
d. 590.46 lb
40. A right-handed single-thread hardened-steel
152 mm worm has a catalog rating of 2.25 kW at 650 rpm
F
when meshed with a 48-tooth cast-steel gear.
230 mm The axial pitch of the worm is 25 mm, normal
pressure angle is 14.5o, and the pitch diameter of
the worm is 100 mm. The coefficient of friction
is 0.085. Determine the shafts center distance.
a) 241 mm
28 mm
b) 142 mm
33. In the band brake shown in Problem # 32 above, c) 412 mm
determine the torque applied to the brake shaft. d) 124 mm

3
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

41. In problem # 40, determine the tangential load of a) Drag-link mechanism


the worm. b) Crank-rocker mechanism
a. 266 N c) Double-rocker mechanism
b. 626 N d) Triple-rocker mechanism
c. 662 N 50. A mechanism that includes an oscillating link or
d. 662 N reciprocating slider that moves forward slowly
42. Determine the tangential load of the worm gear and returns quickly, with constant speed input.
in problem # 40 above. a) Slider-crank mechanism
a. 3927.5 N b) Crank-rocker mechanism
b. 2397.5 N c) Quick-return mechanism
c. 3279.5 N d) Drag-link mechanism
d. 5237.6 N 51. “For a planar four-bar linkage, the sum of the
43. For the worm gearing in problem # 40 above, shortest and longest lengths cannot be greater
determine the efficiency. than the sum of the remaining two link lengths if
a. 74.12 % there is to be a continuous relative rotation
b. 72.14 % between two members.” The preceding statement
c. 47.12 % is known as:
d. 42.71 % a) Grubler’s Law
44. A 20o straight-tooth bevel pinion having 14 teeth b) Coriolli’s Law
and a diametral pitch of 6 teeth/inch drives a 42- c) Grashof’s Law
tooth gear. The two shafts are at right angles and d) Freudentein’s Law
in the same plane. Find the pitch angle of the 52. Which of the following is not true for an instant
pinion. center or centro of planar linkages?
a) 18.4o a) Centro is a point common to two bodies
b) 20o having the same velocity in each.
c) 14.5o b) Centro is a point in one body about which
d) 20.5o another body does not rotate.
45. Determine the train value of a gear train shown c) Centro is a point in one body about which
below. 3
another body actually turns.
a. 9/2 d) Centro is a point in one body about which
5
b. 2/9 2 4 another body tends to turn.
c. 3/8 53. The most common work holding devices of a
d. 8/3 20 teeth 15 teeth
45 teeth
shaper machine with the base graduated in
degrees that makes it possible to swivel any
30 teeth angle.
a) Shaper vise
46. In a straight bevel gear the angle between an b) Parallel bars and hold down bars
element on the pitch cone and an element on the c) Lathe holder
face cone is called: d) Swivel head
a) Face angle 54. Shaper operation which is shaping the given
b) Pitch angle stock and having the excess material remain with
c) Addendum angle a tolerable allowance for finishing.
d) Dedendum angle a) Roughing
47. Determine the train value of a simple gear train b) Finishing
shown below and the rpm of gear 5 if gear 2 c) Angular cutting
rotates at 60 rpm. d) Contouring
a. – 2/3 and 40 rpm 55. A cutting tool that has two or more cutting edges
b. + 2/3 and 30 rpm as in drill presses and milling machine cutters.
c. – 3/2 and 35 rpm a) Grinder
d. + 6/4 and 45 rpm b) Single-point cutting tool
c) Multi-point cutting tool
20 teeth
45 teeth d) Two-point cutting tool
2
4 56. The trade name for a patented alloy made up
chiefly of cobalt, chromium, and tungsten in
30 teeth 3 varying proportions.
15 teeth 5 a) Stellite
Driver b) Carboloy
Driven
c) Stainless steel
d) Copper
ELEMENTS 57. The transformation of concepts and ideas into
48. A four-bar mechanism in which one of the links useful machinery is called as:
can perform a full rotation relative to the other a) Design
three links. b) Synthesis
a) Geneva mechanism c) Analysis
b) Crossover-position mechanism d) Theorem
c) Triple rocker mechanism 58. It is a combination of mechanisms and other
d) Grashof mechanism components that transforms, transmits, or uses
49. A Grashof four-bar mechanism in which the energy, load, or motion for a specific purpose.
shortest link is the frame or fixed link and the a) Mechanism
other two cranks completely rotate with their b) Engine
axes. c) Machine

4
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

d) Linkage 69. A failure prediction theory, which states that a


59. It is defined as synergistic collection of machine part subjected to any combination of loads will
elements; synergistic because as a design it fail (by yielding or fracturing) whenever the
represents an idea or concept greater than the maximum shear stress exceeds a critical value.
sum of the individual pats. a) Distortion-energy theory
a) System of mechanisms b) Maximum-shear-stress theory
b) Mechanical system c) Internal friction theory
c) Design system d) Modified Mohr theory
d) Expert system 70. A theory in cyclic and impact loading, which
60. It is the collection of a machine element when it states that damage at any stress level is
is completely inoperable, cannot perform its proportional to number of cycles.
intended function adequately, or is unreliable for a) Miner’s Rule
continued safe use. b) Paris Power Law
a) Safe machine c) Goodman Rule
b) Failure d) Manson-Coffin Relationship
c) Stuck up 71. A journal bearing where the radius of the journal
d) Operational is less than the radius of the bushing or bearing.
61. It may be defined the displacement per length a) Fitted journal bearing
produced in a solid as the result of stress. b) Clearance journal bearing
a) Deformation c) Partial journal bearing
b) Elongation d) Full journal bearing
c) Strain 72. A lubrication where the load-carrying surfaces of
d) Stress the bearing are separated by a relatively thick
62. The combination of applied normal and shear film of lubricant, so as to prevent metal-to-metal
stresses that produces maximum principal contact; and where the stability of the film can be
normal stress or minimum principal normal explained by the laws of fluid mechanics.
stress, with a third principal stress between or a) Hydrostatic lubrication
equivalent to the extremes. b) Hydrodynamic lubrication
a) Principal shear stress c) Elastohydrodynamic lubrication
b) Principal normal stress d) Boundary lubrication
c) Maximum shear stress 73. A lubrication condition where non-conformal
d) Bending and shear stresses surfaces are completely separated by lubricant
63. It is a load applied transversely to longitudinal film and no asperities are in contact.
axis of member. a) Elastohydrodynamic lubrication
a) Combined loads b) Boundary lubrication
b) Concentrated load c) Hydrodynamic lubrication
c) Bending load d) Hydrostatic lubrication
d) Distributed load 74. A speed at which rotating shaft becomes
64. It is the intensity and direction of internal force dynamically unstable.
acting at given point on particular plane. a) Normal speed
a) Load b) Variable speed
b) Strain c) Critical speed
c) Stress d) Average speed
d) Sustained load 75. A ball bearing with race containing pronounced
65. It is the capacity of a material to absorb energy groove for rolling elements.
when it is deformed elastically and then, upon a) Crown bearing
unloading, to increase this energy. b) Conrad bearing
a) Resilience c) Angular-contact bearing
b) Toughness d) Cylindrical bearing
c) Rigidity 76. A machining process for producing internal
d) Ductility straight cylindrical surface or profiles, with
66. It is the strain energy per unit volume required to process characteristics and tooling similar to
stress a material from an unloaded state to the those for turning operations.
point of yielding. a) Boring
a) Modulus of roughness b) Drilling
b) Modulus of elasticity c) Reaming
c) Modulus of rigidity d) Milling
d) Modulus of resilience 77. A machining operation for all types of metallic
67. The ability of the material to absorb energy up to and nonmetallic materials and is capable of
fracture. producing circular parts with straight or various
a) Toughness profiles.
b) Rigidity a) Boring
c) Resilience b) Turning
d) Stiffness c) Drilling
68. The Maximum-Shear-Stress Theory, as a failure d) Milling
prediction theory, is also known as: 78. A set of specification for parts, materials, or
a) von Mises criterion processes intended to achieve uniformity,
b) Tresca yield criterion efficiency, and a specified quality.
c) Coulomb-Mohr theory a) Code
d) Modified Mohr theory b) Standard
c) Law

5
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

d) Theorem only when the internal member is smaller that


79. A set of specifications for the analysis, design, the external member.
manufacture, and construction of something; the a) Clearance
purpose of which is to achieve a specified degree b) Interference
of safety, efficiency, and performance or quality. c) Allowance
a) Code d) Tolerance
b) Standard 90. The opposite of clearance, for mating cylindrical
c) Law parts in which the internal member is larger than
d) Theorem the external member.
80. An American nonprofit society, founded in 1921, a) Clearance
whose objectives are to improve and advance the b) Allowance
use of fabricated structural steel. c) Tolerance
a) American Iron and Steel Institute (AISI) d) Interference
b) American Institute of Steel Construction 91. The minimum stated clearance or the maximum
(AISC) stated interference for mating parts.
c) American Society for Metals (ASM) a) Clearance
d) American Society of Testing and materials b) Allowance
(ASTM) c) Tolerance
81. A sketch of a machine, a machine element, or d) Interference
part of a machine element that shows all acting 92. The property of a material that measures the
forces, such as applied loads and gravity forces, degree of plastic deformation sustained at
and all reactive forces. fracture.
a) Schematic diagram a) Toughness
b) Free body diagram b) Stiffness
c) Moment diagram c) Ductility
d) Skeletal diagram d) Brittleness
82. The size to which limits or deviations is assigned 93. Compounds of metallic elements, most
and is the same for both members of the fit; it is frequently oxides, nitrides, and carbides.
the exact theoretical size. a) Plastic
a) Nominal size b) Polymers
b) Basic size c) Ceramics
c) Maximum size d) Alloy
d) Minimum size 94. A material having different properties in all
83. The algebraic difference between a size and the directions at point in solid.
corresponding basic size. a) Isotropic material
a) Tolerance b) Anisotropic material
b) Allowance c) Orthotropic material
c) Deviation d) Ceramic material
d) Limit 95. A material having different properties in three
84. The algebraic difference between the maximum mutually perpendicular directions at point in
limit and the corresponding basic size. solid and having three mutually perpendicular
a) Fundamental deviation planes of material symmetry.
b) Upper deviation a) Orthotropic material
c) Lower deviation b) Isotropic material
d) Tolerance c) Anisotropic material
85. The algebraic difference between the minimum d) Thermoplastic material
limit and the corresponding basic size. 96. The combinations of two or more materials,
a) Fundamental deviation usually consisting of fiber and thermosetting
b) Upper deviation polymer.
c) Lower deviation a) Brittle materials
d) Tolerance b) Composite materials
86. Either the upper or the lower deviation, c) Polymers
depending on which is closer to the basic size. d) Ceramics
a) Fundamental deviation 97. A theorem stating that “when a body is
b) Upper deviation elastically deformed by a system of loads, the
c) Lower deviation deflection at any point p in any direction a is a
d) Tolerance equal to the partial derivative of the strain energy
87. The difference between the maximum and (with the system of loads acting) with respect to
minimum size limits of a part. a load at p in the direction a”.
a) Allowance a) Poisson’s Theorem
b) Tolerance b) Newton’s Theorem
c) Deviation c) Castigliano’s Theorem
d) Basic size d) Mohr’s Theorem
88. The stated maximum and minimum dimensions. 98. A principle or method that a deflection at any
a) Tolerances point in bar is equal to sum of deflections caused
b) Limits by each load acting separately.
c) Nominal sizes a) Summation Method
d) Basic sizes b) Method of balancing
89. A general term that refers to the mating of c) Method of superposition
cylindrical parts such as bolt or a hole; it is used d) Shear and Moment diagram method

6
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

99. A failure prediction theory in which failure is


caused by the elastic energy associated with
shear deformation.
a) Maximum-shear-stress theory
b) Distortion-energy theory
c) Maximum-normal-stress theory
d) Internal friction theory
100.The accepted standard wire rope with the wires
twisted in one direction to from strands and the
strands twisted in opposite direction to form a
rope.
a) Improved plow steel wire rope
b) Regular lang lay wire rope
c) Mild plow steel wire rope
d) Lang lay wire rope

7
JCSF ENGINEERING REVIEW CENTER MACHINE DESIGN

ANSWERS
KEY
36.c 71.b
1. c
37.a 72.b
2. a
38.c 73.a
3. a
39.c 74.c
4. d
40.a 75.b
5. b
41.c 76.a
6. c
42.a 77.b
7. a
43.c 78.b
8. a
44.c 79.a
9. a
45.c 80.b
10.a
46.c 81.b
11.c
47.a 82.b
12.b
48.d 83.c
13.b
49.a 84.b
14.c
50.c 85.c
15.c
51.c 86.a
16.a
52.b 87.b
17.b
53.a 88.b
18.a
54.a 89.a
19.a
55.c 90.d
20.c
56.a 91.b
21.c
57.a 92.c
22.a
58.c 93.c
23.a
59.b 94.b
24.b
60.b 95.a
25.b
61.c 96.b
26.a
62.b 97.c
27.a
63.c 98.c
28.b
64.c 99.b
29.c
65.a 100. b
30.c
66.d
31.a
67.a
32.b
68.b
33.a
69.b
34.a
70.a
35.b

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