Arcube Quick Installation Guide V101.en
Arcube Quick Installation Guide V101.en
01
ARCUBE
MONOBLOCK LIFT CONTROL UNIT
E-mail: [email protected]
www.arkel.com.tr
This document has been created to be a guide for Arkel customers. Reproduction, transfer, distribution or storage of part or
all of the contents in this document in any form without the prior written permission of Arkel is prohibited. Arkel reserves
the right to make changes and improvements to any of the products described in this document without prior notice.
Arkel is not responsible for those mistakes that may be found in this manual and for the damages that they may cause.
ARCUBE Quick Installation Guide Version : V1.01
CONTENTS
1. ARCUBE MOUNTING .............................................................................................................................................. 5
2. CONNECTIONS ......................................................................................................................................................... 5
2.1 BRAKE RESISTOR CONNECTIONS .......................................................................................................................... 5
2.2 MOTOR PHASES AND PTC CONNECTIONS ............................................................................................................. 5
2.3 MECHANICAL BRAKE CONNECTIONS .................................................................................................................... 6
2.3.1 Asynchronous motor brake connections ........................................................................................................................6
2.3.2 Synchronous motor brake connections ..........................................................................................................................6
2.4 ENCODER CONNECTIONS ...................................................................................................................................... 6
2.4.1 Asynchronous motor encoder connections ....................................................................................................................6
2.4.2 Synchronous motor encoder connections ......................................................................................................................6
2.5 MOTOR FAN CONNECTION .................................................................................................................................... 6
2.6 BATTERY PACK CONNECTION (IF NECESSARY) ..................................................................................................... 6
2.7 UPS CONNECTION ................................................................................................................................................ 6
3. MENU .......................................................................................................................................................................... 7
4. AUTO TUNING .......................................................................................................................................................... 7
4.1 AUTO TUNING PREPARATION ................................................................................................................................ 7
4.1.1 Car top and pit inspection not connected .......................................................................................................................7
4.1.2 Car top and pit inspection connected .............................................................................................................................7
4.2 AUTO TUNING PARAMETER SETTINGS .................................................................................................................. 8
4.2.1 Operation mode .............................................................................................................................................................8
4.2.2 Motor type .....................................................................................................................................................................8
4.2.3 Motor control type .........................................................................................................................................................8
4.2.4 Nominal car speed .........................................................................................................................................................9
4.2.5 Motor rpm......................................................................................................................................................................9
4.2.6 Motor frequency ............................................................................................................................................................9
4.2.7 Motor current .................................................................................................................................................................9
4.2.8 Motor voltage ................................................................................................................................................................9
4.2.9 Motor direction ..............................................................................................................................................................9
4.2.10 High speed [Vmax]........................................................................................................................................................9
4.2.11 Shaft position system .....................................................................................................................................................9
4.2.12 Number of floors ...........................................................................................................................................................9
4.2.13 Start auto-tune ............................................................................................................................................................. 10
4.3 PERFORMING AUTO TUNING ............................................................................................................................... 10
5. PREPARATIONS FOR NORMAL OPERATION ................................................................................................ 10
6. SHAFT LEARNING AND TEST DRIVE .............................................................................................................. 11
7. CALL SETTINGS .................................................................................................................................................... 13
7.1 CAR CALLS ......................................................................................................................................................... 13
7.1.1 FX-Cube settings ......................................................................................................................................................... 13
7.2 LANDING CALLS ................................................................................................................................................. 14
7.2.1 Serial installation ......................................................................................................................................................... 14
7.2.2 Parallel installation ...................................................................................................................................................... 14
FIGURE LIST
FIGURE 1 ARCUBE MECHANICAL SIZE .................................................................................................................................... 5
FIGURE 2 BRAKE RESISTOR AND BATTERY PACK SIZE (*) ....................................................................................................... 5
FIGURE 3 MENU ..................................................................................................................................................................... 7
FIGURE 4 REQUIRED BRIDGING WHEN THE CAR TOP AND PIT INSPECTION NOT CONNECTED ............................................ 7
FIGURE 5 REQUIRED BRIDGING WHEN THE CAR TOP AND PIT INSPECTION CONNECTED .................................................... 8
FIGURE 6 RECALL TERMINAL .................................................................................................................................................. 8
FIGURE 7 INSTALLATION OF BOTTOM ROUND MAGNETS FOR SKSR1 ................................................................................ 11
FIGURE 8 INSTALLATION OF TOP ROUND MAGNETS FOR SKSR2 ........................................................................................ 11
FIGURE 9 INSTALLATION OF MAGNETS FOR SML1-SML2 DOOR ZONE SENSORS................................................................ 11
FIGURE 10 SHAFT LEARNING SCREEN .................................................................................................................................. 12
FIGURE 11 CAR CALL SCREEN ............................................................................................................................................... 13
FIGURE 12 LOP LEARNING ENABLED ................................................................................................................................... 14
FIGURE 13 LOP LEARNING DISABLED ................................................................................................................................... 14
FIGURE 14 LEARNED LOP SCREEN........................................................................................................................................ 14
FIGURE 15 BYPASS SOCKET .................................................................................................................................................. 16
ARCUBE Quick Installation Guide Version : V1.01
1. ARCUBE Mounting
Mount ARCUBE monoblock unit, brake resistor, battery pack and UPS (If required).
2. Connections
Make connections of motor supply, motor PTC, brakes 2.2 Motor Phases and PTC Connections
and their checkback contacts, motor fan, encoder, brake
resistor and battery pack with UPS (If required).
Figure 3 Menu
4. Auto Tuning Figure 4 Required bridging when the car top and pit
inspection not connected
Before the lift is run, auto tuning process must be
performed. The characteristic of motor is learned during 4.1.2 Car top and pit inspection connected
the auto tuning process. Since the auto tuning is If the auto tuning is performed as “car top and pit
performed with hand terminal, recall hand terminal key inspection connected”, from the parameter;
should be activated. ARCUBE unit should be energized “OPERATION MODE” “INSTALLATION MODE”
for performing of auto tuning. “WITH INSPECTION BOX”
must be chosen. The choice of this parameter is
➢ Connect the mains supply of unit. (L1, L2, L3, N, important. If it is set wrongly, 817, 818, 868 and 869
PE) signals will be ignored by ARCUBE. The required safety
circuit bridging must be as shown in Figure 5.
4.1 Auto Tuning Preparation There must not be bridge between 119B-120 and 111-
While performing autotune, the required bridging will be 113. In this step, if it is assumed that the doors are not
different depending on if car top and pit inspection is mounted, only the doors (120-130-135-140) will be
connected in the system or not. Therefore, it is so bridged.
important to choose the correct parameter from the menu.
Inverted Gray,
Gray,
ARCUBE Quick Installation Guide Version : V1.01
board should be adjusted from the menu. Find “9.1: Then, press together “UP” and “DOWN” buttons. The
MSP16-EXP DISPLAY OUTPUTS” parameter under versions inside SD card will be listed. You can pass
“9: DISPLAY SETTINGS” parameter. through the versions by direction arrows.
7-Segment, The latest software version is the one which has the latest
date. When you come to the version you want to update,
start update operation by pressing “ENT” button.
After the update operation is completed, the system will
be restarted.
ARCUBE peripherals have feature to be updated. If there
are some peripherals which are not connected to
Gray, “CANBus” line while doing installation, it is needed
again to perform update operation after connected them.
Otherwise, these peripherals will not work in the system.
Binary,
9. ARCUBE Peripherals
These peripherals are all the units working on CANBus
Inverted Gray, line. Each unit has its own address. After ARCUBE is
updated, the other peripherals are looked for, then
updated.
9.1 FX-Cube
This is an inspection board located on the car top. It
provides the communication between car and control
and Inverted Binary, panel. Also, it is used to get the car calls up to max. 16
floors in parallel.
9.2 MSP-16_Exp
It is a landing call button board used in parallel
installation systems. It can be used up to max. 16 floors
as well. It is used up to 16 floors in the case of using
options are existing. Select the correct parameter for your
single button at the floors to get the landing calls. It is
system over here. You may need to readjust “9.4:
used up to 9 floors in the case of using double button at
GRAY/BINARY CODE START” parameter
the floors to get the landing calls.
depending on the display you used.
9.3 ENCA
8. Software Update It is the board for encoder connection used in
Continue on the main menu by pressing “RIGHT” button synchronous (Gearless) machines.
until you see the below screen.
ARCUBE Quick Installation Guide Version : V1.01
9.5 BC-BUT
It is the board without indicator used to take the landing
calls serially over CANBus line.
9.6 BC-D2X
It is the board with 2 parts dotmatrix indicator used to
take the landing calls serially over CANBus line.
It can be used inside the car as an indicator or in the Figure 15 Bypass Socket
landing as an indicator and call button.
Each of 4 different sockets can bridge only one part of
9.7 BC-D3X the door safety chain at the same time.
It is the board with 3 parts dotmatrix indicator used to
1. No bridge in door safety chain. Normal operation.
take the landing calls serially over CANBus line.
It can be used inside the car as an indicator or in the 2.“120-130” is bridged. Landing door closed contacts in
landing as an indicator and call button. semi-automatic doors.
10.1 Clearing of Permanent Errors 10.4 Back to Normal Operation from Pit
To clear the permanent error on ARCUBE, while waiting Inspection
at the main menu, press “RIGHT” button until you see When the system is taken to the inspection mode from
“PERMANENT ERROR” expression. Then, clear the the pit inspection terminal, when it turns back to normal
permanent error by pressing “UP” and “DOWN” mode, the system must be continued to normal operation
buttons together. Take the inspection mode and back to only after a procedure is applied.
normal mode again with the inspection hand terminal.
There are 2 different options for this:
ARCUBE Quick Installation Guide Version : V1.01
a) It is necessary to activate the reset key. All still get an error, the door contacts and 140 signal on the
inspection/recall signals (868,869,870) must be active controller board needs to be checked.
which shows normal operation. All the safety circuit
signals (120, 130, 140) must be active. In this case, when ➢ H4: CAR CAN’T HOLD. PLEASE CHECK
reset key input (IPR) on the pit board is activated, the MOTOR PARAMETERS
system will turn to normal mode. During the auto tuning, if motor turns more than a certain
value, this error is raised. The motor parameters need to
b) Another option for back to normal operation from pit be checked.
inspection, while all inspection/recall signals
(868,869,870) are in normal mode and all doors are ➢ H5: BOTH LIMIT SWITCHES UP&DOWN
closed (120, 130, 140 signals are active), apply the ARE OPEN
following procedure at the lowest landing call button: “3 If both limit switches have OFF position at the same time,
x short press → 1 second wait → 3 x short press → 1 this error is raised.
second wait → 3 x short press”. If the reset is successful, Under normal circumstances, one of the limit switches
the button led will start flashing and the system will turn can be OFF. At least one of them must be at ON position.
to normal mode. If car is at the bottom floor, 818 is ON. If car is at the top
floor, 817 is ON. Magnetic switches, magnets and their
‼ NOTE: For duplex lifts only option a) is allowed. put in order need to be checked.
An electrical key operated switch shall be provided
on the lowest landing for each lift separately. ➢ H6: TOP LIMIT SWITCH CUTS OFF WHILE
RUNNING DOWN
818 magnets are used at the top floor and 818 signal can
11. Error Codes, Possible Reasons and
turn to OFF position only while going in the up direction.
Solutions
The signal can’t turn to OFF position while going down.
➢ H1: FAIL TO LOCK DOOR. 140 SIGNAL IS If this occurs, this error is raised.
MISSED You should be sure that the red and white side of the
After door close command, if 140 signal is still OFF round magnets are put in order correctly.
within the value inside “7.9: DELAY BEFORE DOOR
CLOSING RETRY” parameter, this error is raised. ➢ H7: BOTTOM LIMIT SWITCH CUTS OFF
WHILE RUNNING UP
The time value should be increased if it is entered so low.
Safety circuit needs to be checked. 817 magnets are used at the bottom floor and 817 signal
can turn to OFF position only while going in the down
➢ H2: FLOOR TO FLOOR MAX TRAVEL TIME direction. The signal can’t turn to OFF position while
ELAPSED going up. If this occurs, this error is raised.
This error is raised if the car couldn’t reach to a new floor You should be sure that the red and white side of the
within the time value inside “2.8: MAXIMUM round magnets are put in order correctly.
TRAVEL TIME BETWEEN FLOORS” parameter.
The time value should be increased if it is entered so low. ➢ H8: LOW DC BUS VOLTAGE
If the value is enough, ML1-ML2 signals need to be If the mains supply is lower than the working voltage,
checked while car is moving. this error is raised. Check the mains supply from L1, L2,
L3 inputs.
➢ H3: DOOR IS NOT CLOSED FOR A LONG
TIME ➢ H9: HIGH DC BUS VOLTAGE
If the door couldn’t be closed (140 signal is OFF) within This error is raised if DC-bus voltage is higher than the
the time value inside “7.7: DOOR OPEN ERROR” limit voltage. When the mains supply is increased upper
parameter, this error is raised and the system goes to out than a value, this error is raised.
of service. This should be set enough in order not to get Check the mains supply from L1, L2, L3 inputs. Phase to
error unnecessarily. Although the doors are closed, if you phase voltage shouldn’t be more than 440V. The
connections of brake resistor need to be checked.
ARCUBE Quick Installation Guide Version : V1.01
➢ H10: KRC CHECK BACK ERROR ➢ H17: PTC SIGNAL OPEN. MOTOR OVER
The position of brake is monitored over KRC input. KRC HEATED
signal on ARCUBE needs to be checked. While the car If the motor PTC value is above the threshold level, this
is in standstill position, it should be 24V. When the error is raised.
moving starts, the signal should be cut. When “5.24: PTC TEMPERATURE
MONITORING” parameter in the menu is set as
➢ H11: ML1 & ML2 SIGNALS SHORT CIRCUIT “ENABLED”, PTC circuit should be checked. By this
TO EACH OTHER. way, the component which opens the serial PTC circuit
ML1 and ML2 signals must be ON with a small should be found.
difference of a time value each other. It is not allowed to
be ON or OFF at the same time. If this case occurs, this ➢ H18: DIPSWITCH CONFIGURATION ERROR
error is raised. Get contact to ARKEL when you across this error.
The distance of magnetic switches needs to be checked
and it should be 5 cm. The distance from magnetic switch ➢ H19: SAME GROUP ID NAME USED ON
to door zone ribbon magnet should be 1-2 cm. The CONTROLLERS
common of magnetic switches should be connected to This error is raised when the ID number of the elevators
MLO. ML1 and ML2 order needs to be checked. in the group are entered as the same in the parameter
menu.
➢ H12: DOOR BRIDGING RELAYS SR1 & SR3 “2.21: GROUP IDENTITY” parameter inside menu
DONT PICK UP should be selected correctly. If one is selected as
ML1-ML2 should be checked. Controller-A, other one should be Controller-B.
➢ H13: DOOR BRIDGING RELAYS SR1 or SR3 ➢ H21: DRIVE OVER CURRENT ERROR
DONT DROP This error is raised when the current value is over the
ML1-ML2 should be checked. nominal current value.
The power of device may be selected as low according to
➢ H14: DOOR BRIDGING DISABLED BUT 140P the motor. It should be checked that the capacity of
SIGNAL IS STILL EXIST device is available for motor. If this error is raised in open
This error is raised if 140P signal is still ON after the door loop, “5.17 MOTOR V/F MIDDLE VOLTAGE” and
bridging is terminated. “5.19: MOTOR V/F MINIMUM VOLTAGE”
Be sure that there is no bridge in the safety circuit. The parameters calculated during autotune can be adjusted
connections must be done correctly as shown in the correctly. If it works in open loop correctly, but it is not
electrical diagram. working in closed loop correctly, there may be a problem
about the encoder. Encoder direction, its connections, its
➢ H15: L1, L2, L3 MAINS POWER SUPPLY supply and mounting need to be checked.
FAILURE
If it couldn’t be read the required voltage from L1-L2-L3 ➢ H22: SERVICE TIME OVERFLOW
inputs, this error is raised.
If “2.39 MAINTENANCE TIME CONTROL”
Phase to Phase AC voltages should be measured directly
parameter is selected as “ENABLED”, after this time is
on the device. If this error is still given although each
over “2.40 MAINTENANCE TIME” parameter should
measurement is correct, the device may be broken down.
be increased. The date should be rearranged. (dd/mm/yy
hh:mm). It is a permanent error and permanent error
➢ H16: MOTOR CAN NOT SPIN IN
clearing procedure must be applied as told in 11.1
EVACUATION MODE
numbered title. Otherwise, the elevator will be blocked.
This error is raised when the motor couldn’t be moved
during evacuation.
➢ H23: OVER SPEED ERROR
UPS power must be enough. It should be checked the
If car speed value is above the nominal value, this error
batteries are full.
is raised.
ARCUBE Quick Installation Guide Version : V1.01
Encoder connections should be checked. Motor ➢ H28: DOOR SAFETY CIRCUITS ARE
parameters should be checked. BRIDGED.
Load balance of the elevator should be correct. The load “DOOR OPEN” relay is activated by the controller when
balance should be checked by adding the half load inside the car stops at the floor level. If safety circuit (130-140)
the car. is not cut after this relay is activated, this error is raised.
“6: PID SETTINGS” parameters inside menu, Speed- It is a permanent error and permanent error clearing
PID gains parameters may be adjusted. procedure must be applied as told in 11.1 numbered title.
The safety circuit should be checked. While the car is Otherwise, the elevator will be blocked.
moving, if the safety circuit is suddenly OFF, the car may The safety circuit needs to be checked. When the doors
be speed-up. are opened, it should be observed that the safety circuit
signals are cut.
➢ H24: UCM DETECTION ERROR
While the car is waiting at the floor level and its doors ➢ H29: LOW SPEED ERROR
are open, if it goes out of the door zone magnet, this error If the car speed is lower than the nominal value, this error
is raised. ML1-ML2 magnetic switches need to be is raised.
checked. It is a permanent error and permanent error The motor can’t reach the desired speed, motor
clearing procedure must be applied as told in 11.1 parameters and encoder connections need to be checked.
numbered title. Otherwise, the elevator will be blocked. The load balance should be checked by adding half load
inside the car.
➢ H25: EN SIGNAL IS NOT EXIST “6: PID SETTINGS” parameters inside menu, speed
In the systems which have synchronous motor, while the PID gains need to be adjusted.
motor starts moving, if "EN" signal doesn’t turn to ON In asynchronous machines, if there is no error with the
position, this error is raised. open loop operation, encoder and ENCI board
After the move command, “EN” input on ARCUBE connections need to be checked.
should be 24V. While stopping, that signal should be cut.
➢ H30: ML1, ML2 SIGNAL SEQUENCE IN
➢ H26: BRAKE CHECK BACK ERROR REVERSE.
When motor brake is in the stop position, if there isn’t While the car is moving in the up direction, if firstly ML1
24V signal on the input, and if there is still 24V signal signal is activated, this error is raised. While the car is
when the moving starts this error is raised. In the moving in the down direction, if firstly ML2 signal is
synchronous motors, brake microswitches are monitored activated, this error is raised.
over ARCUBE. When “5.23: MECHANICAL BRAKE The connections of magnetic switches need to be
MONITORING” parameter is selected as checked. It is a permanent error and permanent error
“ENABLED”, when the car stops, there should be 24V clearing procedure must be applied as told in 11.1
signal on the monitoring input. While the car is moving, numbered title. Otherwise, the elevator will be blocked.
the signal needs to be cut. When the same error is
repeated 2 times, it turns to permanent error and ➢ H31: COUNTED DOOR ZONE NUMBER IS
WRONG.
permanent error clearing procedure must be applied as
told in 11.1 numbered title. Otherwise, the elevator will During the shaft learning, if the number of ribbon
be blocked. magnets inside the shaft is not the same as the number of
Brake microswitch connections should be checked. floor parameter, this error is raised.
“2.3: NUMBER OF FLOORS” parameter should be
➢ H27: DC BUS VOLTAGE EXCEEDED checked.
CRITICAL LEVEL The number of 30cm ribbon magnets inside the shaft
When the DC bus level reaches to the critical values, this should be checked.
error is raised. L1, L2, L3 mains supply needs to be
checked. Brake resistor and its connections need to be
checked.
ARCUBE Quick Installation Guide Version : V1.01
problem with the phase sequence, this error is raised. L1 be set correctly. If the limit switches are not used, the
or L3 phases need to be replaced with L2 phase. parameters should be selected as “NOT USED”. Or limit
switch connections should be done correctly.
➢ H46: LOW MOTOR CURRENT
When the motor current is lower than the nominal value, ➢ H52: DOOR CONTACTS BRIDGED
this error is raised. If “7.25: DOOR CONTACTS BRIDGE CONTROL”
Motor terminals may be open circuit. There may be a parameter is selected as “ENABLED”, there is a test to
problem with the motor windings. 3phase windings and detect the short circuit of the door contacts. During this
earth need to be checked. There should be the same test, if there is an unexpected case occurred, this error is
resistance value between the phase windings. There raised. Door type and safety circuit connections need to
should be high resistance between each phase windings be checked.
and earth.
➢ H53: BYPASS SOCKET CONNECTION
➢ H47: 3-PHASE DETECTED IN MONO-PHASE WRONG
MODE If “7.26: DOOR BY-PASSING SOCKET” parameter
When “2.33: MONO PHASE REDUCED SPEED is selected as “ENABLED”, when the bypass socket on
MODE” parameter is selected as “ENABLED”, if LCB board has a problem, the cable is connected to a
3phase is connected to the device input, this error is wrong place or none of cables are connected, this error is
raised. When the 3phase input is connected to the device, raised.
this parameter should be set as “DISABLED”. Normally, there should be bridge cable only NORMAL
labelled bypass socket. Other parts should be empty.
➢ H48: NUMBER OF FLOORS OF ALL LIFTS IN
THE GROUP MUST BE SAME. ➢ H54: MAXIMUM ALLOWED SPEED
If “2.3: NUMBER OF FLOOR" parameter of the EXCEEDED WITH BRIDGED DOOR
devices exist in the group operation is not entered as the While doing door pre-opening or re-leveling, if the car
same, this error is raised. speed is more than the value which is entered inside
When the elevators which have different number of “7.27: BRIDGED DOOR ALLOWED MAX SPEED”
floors, number of floor parameter should be set the same, parameter, this error is raised.
the parameter of missing floor from top or bottom
(“2.22” and “2.23”) should be adjusted correctly. ➢ H55: REACHED DIRECTION CHANGING
LIMIT
➢ H49: DOOR BRIDGING ENABLED BUT 140P If the "2.41: DIRECTION CHANGING LIMIT"
SIGNAL IS NOT EXIST parameter is set to a value other than 0, it gives this error
SR1 and SR3 relays activated by ML1 and ML2 signals when the number of direction changes reaches the
need to be checked. entered value. To clear the error, you must enter the
statistics screen and reset the number of direction
➢ H50: EARTHQUAKE SENSOR ACTIVATED changes by pressing the ENTER key while on "1.
If the earthquake input (DEP) is active, this error is DIRECTION CHANGING NUMBER". This error is a
raised. permanent error, you should also delete the permanent
The assigned DEP input from programmable inputs error after the statistics resetting.
should be checked. It is a permanent error and permanent
error clearing procedure must be applied as told in 11.1 ➢ H56: SHAFT INPUT DETECTED
numbered title. Otherwise, the elevator will be blocked. If the "2.30: SHAFT INPUT PROTECTION"
parameter is set to "ENABLED", it gives this error when
➢ H51: DOOR LIMIT SWITCH FAULT "(SPRn) SHAFT ENTRY PROTECTION FLOOR-
If “7.24: DOOR LIMIT SWITCHES” parameter is n" signal is received from one of the floors other than the
selected as “DOOR OPEN AND CLOSE LIMITS floor where the car is located. This error is a permanent
CONNECTED”, when the door limit switches don’t error. You should clear the permanent error.
work correctly, this error is raised. The parameter should
ARCUBE Quick Installation Guide Version : V1.01