User Manual Vibrotest 60 PDF

VIBROTEST 60
Technische Dokumentation
Technical Documentation
Dokumentation Technique
C006389.01
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form, or by any means, electronic, mechanical,
photocopying, recording or otherwise without prior written permission from
Brüel & Kjær Vibro GmbH.
The right to make changes at any time without notice is reserved.
Copyright 2013 by Brüel & Kjær Vibro GmbH, D-64293 Darmstadt
Tel.: +49 (0)6151 428 –1400 Fax: +49 (0)6151 428 –1401
Internet: www.bkvibro.de E-Mail: [email protected]
VIBROTEST 60 Contents
Contents
1 Precautionary information .......................................................... 10
2 Introduction ................................................................................ 12
2.1 Tasks the VIBROTEST 60 can perform ........................................................ 12
2.1.1 The concept ............................................................................................................................12
2.1.2 Advantages of the VIBROTEST 60 .........................................................................................12
2.2 Module overview ........................................................................................... 14
2.3 Extent of delivery .......................................................................................... 15
2.4 Mechanical construction ............................................................................... 16
2.4.1 VIBROTEST 60 measuring instrument ...................................................................................17
2.4.2 AC-601 power / battery charger unit .......................................................................................18
2.5 Operation ...................................................................................................... 19
2.5.1 Softkeys...................................................................................................................................19
2.5.2 Cursor buttons , , , ...........................................................................................20
2.5.3 The function buttons ................................................................................................................20
2.5.4 The window display .................................................................................................................21
2.5.5 Zoom function without the cursor ............................................................................................22
2.5.6 Zoom functions with activated cursor ......................................................................................24
3 Operational modes ..................................................................... 27
3.1 Analyser mode .............................................................................................. 27
3.2 Data-collector mode ...................................................................................... 28
3.3 Field Balancing mode ................................................................................... 28
© VTEST60E July 2013 4.46ff C102 853.002 Page 1 of 168

VIBROTEST 60
Technische Dokumentation
Technical Documentation
Dokumentation Technique
C006389.01
Tous droits réservés.
La duplication ou la copie de cette documentation, totale ou partielle, par
quel que moyen que ce soit, est interdite sans l’autorisation écrite préalable
de Brüel & Kjær Vibro GmbH.
Nous nous réservons la possibilité de réaliser des améliorations sans
préavis.
Copyright 2012 par Brüel & Kjær Vibro GmbH (64293 Darmstadt Allemagne)
Tel.: +49 (0)6151 428 –1400 Fax: +49 (0)6151 428 –1401
Internet: www.bkvibro.com E-Mail: [email protected]
Contents VIBROTEST 60
4 SETUP - Adjustments ................................................................ 29
4.1 System setup ................................................................................................ 29
4.1.1 Channels .................................................................................................................................29
4.1.2 Setup 1=2 ................................................................................................................................29
4.1.3 Date .........................................................................................................................................30
4.1.4 Time ........................................................................................................................................30
4.1.5 Units ........................................................................................................................................30
4.1.6 Speed ......................................................................................................................................30
4.1.7 Speed / Ref. ............................................................................................................................31
4.1.8 Language ................................................................................................................................31
4.2 The Cursor control ........................................................................................ 32
4.2.1 Entry of decimal points, numbers and units ............................................................................32
4.3 Vibration measurement ................................................................................. 34
4.3.1 Overall Vibration ......................................................................................................................34
4.3.2 BCU / Bandpass ......................................................................................................................37
4.3.3 RECORD Mode .......................................................................................................................40
4.4 Spectrum / Cepstrum .................................................................................... 42
4.4.1 Sensors ...................................................................................................................................42
4.4.2 Unit / Signal detection .............................................................................................................43
4.4.3 Filter ........................................................................................................................................43
4.4.4 No. of Lines .............................................................................................................................43
4.4.5 Window ...................................................................................................................................43
4.4.6 Averaging mode ......................................................................................................................44
4.4.7 No. of Averages.......................................................................................................................44
Page 2 of 168 C102 853.002 © VTEST60E July 2013 4.46ff

4.5 Envelope Analysis / BCS .............................................................................. 45
4.5.1 Envelope analysis - BCS mode (Bearing Condition Signature) ..............................................45
4.5.2 Envelope analysis - SED mode (Selective Envelope Detection) .............................................46
4.5.3 Frequency analysis parameters ..............................................................................................48
4.5.4 No. of Lines .............................................................................................................................48
4.5.5 Window ...................................................................................................................................48
4.5.6 Averaging mode ......................................................................................................................49
4.5.7 No. of Averages.......................................................................................................................49
4.6 CPB-spectrum .............................................................................................. 50
4.6.1 Sensors ...................................................................................................................................50
4.6.2 Unit / Signal detection .............................................................................................................51
4.6.3 Bandwidth ................................................................................................................................51
4.6.4 Filter ........................................................................................................................................51
4.6.5 Averaging time ........................................................................................................................51
4.7 Process Values ............................................................................................. 52
4.7.1 Sensor sensitivity ....................................................................................................................52
4.7.2 Off-set .....................................................................................................................................52
4.8 Tracking Analysis .......................................................................................... 53
4.8.1 Sensors ...................................................................................................................................53
4.8.2 Unit ..........................................................................................................................................54
4.8.3 Additional Order ......................................................................................................................54
4.8.4 RECORD .................................................................................................................................54
_________________________________________________________________________________
© VTEST60E July 2013 V4.46ff C102 853.002 Page 3 of 168
4.9 Balancing ...................................................................................................... 56
4.9.1 Sensors ...................................................................................................................................56
4.9.2 Unit ..........................................................................................................................................57
4.9.3 No. of planes ...........................................................................................................................57
4.9.4 Correction type ........................................................................................................................57
4.9.5 Adaptive Mode ........................................................................................................................58
4.9.6 Mass Units...............................................................................................................................58
4.10 Service functions .......................................................................................... 59
4.10.1 Buttons test .............................................................................................................................59
4.10.2 Display test ..............................................................................................................................59
4.10.3 Memory test.............................................................................................................................59
4.10.4 Calibration info ........................................................................................................................61
4.10.5 Error reports ............................................................................................................................61
4.10.6 Upgrade...................................................................................................................................61
4.10.7 Formatting the PC Card ..........................................................................................................61
5 Acquiring and displaying measurements .................................... 62
5.1 »Overall Vibration / BCU measurement« ...................................................... 64
5.1.1 Listing function ........................................................................................................................65
5.1.2 Recording measurements in a specific speed range or time interval ....................................68
5.2 »Spectrum / Cepstrum« ................................................................................ 74
5.2.1 Executing the measurement ...................................................................................................74
5.2.2 Averaging functions .................................................................................................................77
5.2.3 Display of low frequencies .......................................................................................................79

5.3 »Envelope Analysis / BCS« .......................................................................... 80
5.4 »CPB Spectra« ............................................................................................. 82
5.4.1 Executing a measurement ......................................................................................................82
5.5 »Process-value« measurement .................................................................... 84
5.5.1 Listing function ........................................................................................................................85
5.6 »Tracking Analysis« measurement ............................................................... 86
5.6.1 Free-running measurement.....................................................................................................87
5.6.2 Measurement vs. Speed .........................................................................................................88
5.6.3 Measurement vs. time .............................................................................................................92
5.7 »Keyboard Input« ......................................................................................... 96
6 Data-collector mode ................................................................... 97
6.1 Selecting the Route ...................................................................................... 97
6.2 Selecting the measurement Points ............................................................... 98
6.3 Measurement acquisition ............................................................................ 100
6.4 Allocation of Comments .............................................................................. 103
7 Field Balancing......................................................................... 104
7.1 Balancing overview ..................................................................................... 104
7.2 Balancing user-interface ............................................................................. 108
7.2.1 Main Balancing menu ............................................................................................................108
7.2.2 Main menu with all measuring runs: ......................................................................................108
7.2.3 Softkeys.................................................................................................................................109
_________________________________________________________________________________
7.3 Storage of the balancing procedure ............................................................ 110
7.4 Selecting Balancing / Executing the Setup ................................................. 111
7.5 Single-plane balancing steps with polar correction example ..................... 113
7.6 Single-plane, repeat balancing steps with polar correct-ion example ......... 120
7.7 Two-plane Balancing steps with component correction example ............... 122
7.8 Single and 2-plane Balancing with prognosis and polar correction example129
8 Storing and displaying measurements (Reports) on the PC-card131
8.1 Storing Reports on the PC-card .................................................................. 131
8.2 Displaying Reports ...................................................................................... 133
8.3 Memory requirement and management ...................................................... 137
8.3.1 In Analyser mode ..................................................................................................................137
8.3.2 In Data-collector mode ..........................................................................................................137
8.3.3 Storage capacity of each (4 MB) PC-card .............................................................................137
9 Commissioning ......................................................................... 138
9.1 Selecting the language ............................................................................... 139
9.2 Basic settings for the System Setup ........................................................... 140
9.3 System-error messages .............................................................................. 141
10 PC-cards - Handling and action................................................ 142

11 Battery sets: Handling and Disposal......................................... 145
11.1 General ....................................................................................................... 145
11.1.1 Battery set voltage monitoring ...............................................................................................145
11.1.2 Exchanging battery sets ........................................................................................................146
11.1.3 Charging ................................................................................................................................146
11.1.4 LED Charge monitoring .........................................................................................................147
11.1.5 Battery maintenance with a VIBROTEST 60 in storage ........................................................148
11.1.6 Disposal.................................................................................................................................148
11.1.7 Battery replacement ..............................................................................................................148
12 Technical Data ......................................................................... 149
12.1 Safety conformance .................................................................................... 149
12.2 Technical Data ............................................................................................ 150
12.2.1 VIBROTEST 60 .....................................................................................................................150
12.2.2 Power / charger unit AC-601 .................................................................................................151
12.2.3 Measurement acquisition ......................................................................................................152
12.2.4 PC-Cards...............................................................................................................................154
12.2.5 Battery set AC-602 ................................................................................................................154
12.3 Sensor connections .................................................................................... 154
12.4 Acceleration Sensor, AS-065 ...................................................................... 156
12.4.1 Application .............................................................................................................................156
12.4.2 Measuring Principle ...............................................................................................................156
12.4.3 Technical Data ......................................................................................................................157
12.4.4 Mounting................................................................................................................................159
_________________________________________________________________________________
12.5 Optical reference pickup P - 95 .................................................................. 161
12.5.1 Application .............................................................................................................................161
12.5.2 Operating Principle ................................................................................................................161
12.5.3 Technical Data ......................................................................................................................162
12.5.4 Reference mark.....................................................................................................................163
12.5.5 Mounting / Adjustment ..........................................................................................................164
12.5.6 Problems with the reference signal ? ....................................................................................164
13 Appending EG-conformance statements .................................. 167

_________________________________________________________________________________
Precautionary information VIBROTEST 60
1 Precautionary information
Application
The VIBROTEST 60 is specifically conceived for the purpose of
overall vibration, spectrum, process-value and tracking analysis
measurements.
Use of the instrument for any purpose other than these is
therefore outside of the design purpose.
The VIBROTEST 60 is of the latest technological design and is
operationally secure.
Unrelated and unpredictable events may occur if the
VIBROTEST 60 is used by untrained persons for any indiscri-
minate purpose. Any person given the task of using the
VIBROTEST 60 should have first read and understood the
operating instructions and in particular the precautionary
information it contains.
Indiscriminate usage
in the operating instructions is emphasized by the following:
Note:
Non-observance of the precautionary information may result in
the possibility of damage (in particular component damage) to
the instrument.
Service work
Service work to the instrument may only be carried out by Brüel
& Kjær Vibro service personnel or Brüel & Kjær Vibro
authorised service personnel.
Note:
Please check the power in your region and compare it with the
power range capability of the battery charger unit of the
instrument before commissioning.
The battery set of the VIBROTEST 60 must not remain in the
instrument during transportation!
The connections of the battery set must not be short-circuited!

VIBROTEST 60 Precautionary information
Note:
• VIBROTEST 60 should only be operated with its covers on.
• Do not touch the charging contacts under the instrument.
This could result in faulty operation of the functions due to
electro-static discharge.
• The use of mobile telephones within a distance of 5 m could
lead to malfunction.
_________________________________________________________________________________
Introduction VIBROTEST 60
2 Introduction
2.1 Tasks the VIBROTEST 60 can perform
VIBROTEST 60 offers extensive measuring functions in a
modular concept as a
• Vibration analyser
• Field Balancing instrument
• Data-collector.
VIBROTEST 60 is the realisation of a measuring instrument
technically designed for evaluation of machine condition,
accurate diagnosis of damage and faults and achievement of
the most modern standard for „condition-based„ maintenance
strategy.
2.1.1 The concept

The modular concept of the VIBROTEST 60 permits individual
combinations of measurement functions and therefore opens
up a number of applications.
Functional modules of the instrument can be expanded at any
time and therefore future development of the measurement
functions can be easily supplemented.
2.1.2 Advantages of the VIBROTEST 60

• Unique FFT-analyser, Field Balancer, Data-collector in one
handy instrument
• Easily-understood operator dialogue, selectable in the
following languages:
− German,
− English,
− French,
− Italian,
− Dutch,
− Portuguese,
− Spanish,
− Czech,
− Hungarian,
− Polish

VIBROTEST 60 Introduction
• Real 2-channel measurement plus speed

• Small, light-weight (900 g), single-hand operated instrument
• Latest quality in Data-collector technology with
− extreme speed of measurement and simultaneous
processing of up to 5 different measurement types
− multiple Routes and random Point processing in
measurement Routes
− random switching between analyser, field balancing,
and Data-collector modes
• High-tech signal processing with true Digital Signal
Processor (DSP)
• Guaranteed long product life-cycle through modular expan-
dable measurement functions for future developments
• High accuracy and dynamic resolution with 16-Bit ADC
• Excellent FFT resolution with up to 12,800 lines
• Commercially-available accelerometers, velocity and displa-
cement sensors can be used
• Brilliant, high-contrast graphic display with back-light
• Extreme storage capacity and high measurement data
security through use of PC-cards
_________________________________________________________________________________
2.2 Module overview

The following documentation describes all available modules of
the VIBROTEST 60. In any individual case those modules
which correspond to the order acknow-ledgement are released.
Module Functions
Module 1.1: Basic Module • Absolute bearing vibration
Overall values for machine • Relative shaft vibration
evaluation
• BCU / Bandpass (BP)
• Process values
• Manual entry
• Listing function
• Speed measurement
Module 1.2 : Extension • Measurement vs. speed (f(n))
Module • Measurement vs. time (f(t))
Overall values for machine
evaluation
Module 2.1: Basic Module • FFT-Spectrum
Machine diagnosis
Module 2.2: Extension • Envelope analysis (BCS / SED)
Module • Cepstrum
Machine diagnosis
Module 3 • Free-running measurement
Tracking analysis • Measurement vs. speed f(n) and time f(t)
(Run-up, Coast-down)
Module 5 • Two-channel function
Two-channel function
Module 6 Following optional modules can be used in
Data-collector
Data-collector operation.
single-channel measurement • Module 1.1 Basic Module
Measurement module not Overall values for machine evaluation
included
• Module 2.1 and 2.2
Machine diagnosis
• Module 8
CPB-Spectrum
Module 7 • 1-plane balancing
Field balancing • 2-plane balancing
• 1-/2-plane balancing with Prognosis
• Polar-, component and unit mass correction
• On- / Off Adaptive mode
Module 8 • CPB-spectrum
CPB-spectrum

2.3 Extent of delivery

The extent of delivery of the basic VIBROTEST 60 instrument
consists of the following components:
1x VIBROTEST 60 measuring instrument
incl. Basic Module 1.1:
„Overalls for machine evaluation“
1x Power / charger unit AC-601

2x Battery set AC-602
1x PC-card AC-603
1x Vibration acceleration pickup AS-065

with cable AC-437
Mounting magnet AC-172
Probe AC-272
Threaded stud AC-350
1x Case AC-605
for transport of instrument and accessories
1x Technical documentation
_________________________________________________________________________________
2.4 Mechanical construction
Sensors connections
1 Pickup channel 1
2 Pickup channel 2
REF Ref.- / speed pickup
Display unit
LED: GREEN
Instrument On
RED
Residual battery life < 2 Min.
(LED is „RED“ only when VIBROTEST 60
has been on for more than 10 min.)
Softkeys
Cursor control buttons

The back-light is switched On by pushing any
button. The function of the respective button is
also executed.
Function buttons
ON / OFF
After removal of the lower housing cover

the compartment for the battery set and
PC-card is accessible.
Battery set
PC-Card
PC-Card ejector
Exchanging the PC-Card:
• Switch the VIBROTEST 60 Off (ON button)
• Push card ejector
• Remove the PC-Card
When inserting a PC-card take care that the label of the

card faces up and the card is inserted in the direction of
the arrow on the card. Never use excessive force to
remove or insert the card !

2.4.1 VIBROTEST 60 measuring instrument

The single-hand housing has the following components
• Display unit
• Push-button area
• Sensor connections
• Battery set
• PC-card drive
Display unit
Backlit graphic LCD display
• Resolution of 160 x 140 pixels
• Display form: Black on white
Push-button area
Foil push-buttons with tactile operation, divided into the
following groups:
• Softkeys
• Cursor buttons
• Function buttons
• ON / OFF button
Sensor and sensor connections

See chapter 12.3. for information about sensors which can be
connected.
_________________________________________________________________________________
AC-602 battery set

The power for the VIBROTEST 60 is provided by rechargeable
cells built as a unit, together with a current limiter circuit, into a
separate housing called a battery set. This battery set is
inserted into a compartment which can be accessed after
removing the lower housing cover.
Note:
The discharge current of the battery set is monitored by an
integrated protective circuit. When there is an increased
discharge (e.g. in the case of a short-circuit) the electrical
connection between battery set and electronics is automatically
broken by a thermal switch. After this switch has cooled down
sufficiently the electrical connection is again automatically
made and the VIBROTEST 60 can be switched on once more.
PC-card drive
The VIBROTEST 60 is equipped with a drive for PC-cards. This
is located below the battery set and can be accessed after
removing the lower housing cover.
The PC-cards are used for storage of measurements and
transfer of data between the VIBROTEST 60 and a PC.
2.4.2 AC-601 power / battery charger unit

The power / charger unit provides the VIBROTEST 60 with
power and automatically charges the battery set in the
VIBROTEST 60.
In addition the power / charger unit charges the supplementary
battery set installed in the charger unit.
The operational status of the power / charger unit and the
battery sets being charged is indicated by LEDs.
Mechanical and electrical connection to power

Mechanical and electrical connection between VIBROTEST 60
and the power / charger unit is made by simply laying the
VIBROTEST 60 on the power / charger unit cradle.

2.5 Operation
2.5.1 Softkeys
Various menus corresponding to the selected measurement,
analysis or configuration tasks are displayed. The bottom row in
each menu is reserved for the display of softkey text. By
pushing the softkey below the text the respective function is
selected.
Command line
Softkeys
Advice:
The command line shows functions that can be activated using
the softkeys.
The softkey text will be displayed in inverted form when the
function is activated.
If more than four softkeys exist for a specific meas-

urement task, further functions can be called using
the »More« softkey. Using this key all the functions of
the measurement task can be displayed.
»More» softkeys
Advice:
Only those softkey functions that can be activated are
displayed. If further functions are possible after a measure-
ment, the command line will change and further softkeys will be
displayed.
_________________________________________________________________________________
2.5.2 Cursor buttons , , ,

Depending on the menu being displayed, various functions can
be performed in connection with the cursor position.
Cursor display with FFT-, Envelope

Analysis and CPB-spectra
The cursor can be moved along the X-axis
using the cursor control buttons.
The value corresponding to the position of
the cursor is displayed on the screen as a
numeric value.
Note:
The back-light is switched on by pushing any button. The
function of the respective button is also executed; because of
this it is better to use the cursor buttons for switching on the
back-light.
2.5.3 The function buttons

The function buttons located below the cursor control buttons
are assigned fixed functions as follows:
STORE Store the measurement on the PC-card. After a

measurement is completed the values can be stored
on the PC-card as a Report.
1/2 Switching the measurement display between the two
measuring channels (only in analyser mode and with
2-channel operation of the instrument).
This button has no influence on the measurement
function of the instrument.
The selected channel number is displayed on the
screen as shown in chapter 2.5.4.

SETUP Changing the configuration of the respective meas-

urement function.
The configuration is only displayed and cannot be ed-
ited in the:
• Listing mode and
• during the acquisition of data in the Data-collector
mode.
EXIT Exit from the current function menu and return to the
previous menu.
All changes to the configuration in the current menu
or displayed measurements in the current menu are
deleted.
ON ON / OFF toggle switch for the VIBROTEST 60
2.5.4 The window display
Channel number Menu title
Unit
Signal detection
Unit
Speed
Command line
_________________________________________________________________________________
2.5.5 Zoom function without the cursor
During the acquisition of a spectrum and after a spectrum

measurement is completed the X- and Y-axes can be zoomed.
Note:
If „Setup 1=2: Yes„ has been defined in the System Setup, all
actions in the X-axis (zoom and cursor movement) will be
effected simultaneously at both channels.
Zooming the X-axis

The softkey shows which zoom function will be currently
active !
Using the cursor buttons , the X-axis can be zoomed; for
example a displayed spectrum from 0-1000 Hz can be spread
out over a display section from 0 Hz - 200 Hz. The display
section is spread out from 0 Hz.
X-axis without zoom X-axis with zoom around the cursor
Because of the limited resolution of the display a diagram with

only 160 lines can be displayed. If a spectrum with a larger
number of lines than the display can accommodate is to be
evaluated, the total number of lines is divided into 160 equal
groups and the largest amplitude value in each group is
displayed as a single line.

Zooming the Y-axis

active !
Using the cursor buttons , the Y-axis can be zoomed.
These buttons alter the full scale value of the Y-axis. The full
scale value of the Y-axis is numerically displayed.
Y-axis without zoom Y-axis with zoom
The full scale value of the Y-axis is automatically determined,

corresponding to the largest amplitude, in the ranges 1, 2, 5 or
the power of ten thereof. Starting from the initial display the full
scale range can be reduced in predefined steps.
With a linear scaling of the Y-axis the amplitude resolution can
be increased in which the display range is sequentially changed
in steps of 1 - 2 – 5. Individual lines in the display are cut off
when their amplitudes are greater than the currently selected
full-scale value. The numeric displays of frequency and ampli-
tude are not influenced by the lines being cut off.
If the Y-axis is scaled logarithmically, the display range can be
extended, also in steps, by 1 decade in the direction of smaller
amplitudes. A maximum of 10 further decades can be dis-
played. The full scale value is thereby retained.
_________________________________________________________________________________
2.5.6 Zoom functions with activated cursor

During spectrum acquisition and after a spectrum has been
measured.
• Information about individual spectral lines can be displayed
with the cursor and
• The X- and Y-axes can be zoomed.
Cursor
With the cursor (cursor buttons , ) information (amplitude
and frequency) about the individual spectral lines is displayed.
Using the cursor, information about the frequency is depend-
ent on the selected zoom factor of the X-axis.
The larger the zoom factor, the more accurate the frequency
information.
Switching on the cursor display

By pushing the cursor button ,or once, the cursor display
is switched on.
Thereafter the cursor can be moved across the spectrum using
the cursor buttons , .
Cursor Cursor shifted
The spectrum is displayed in the form of a number of lines. This

means that each calculated line of the spectrum is displayed on
the X-axis as far as the resolution of the display allows. The
cursor, which is controllable along the X-axis, can be positioned
on any displayed frequency line in the spectrum.

Corresponding to the frequency line at which the cursor is

positioned, the amplitude and frequency are displayed in
numeric form above the diagram. In addition to the numeric
values the associated units and the selected signal-detection
type are also displayed.
Zooming the X-axis

active !
Using the cursor buttons , the X-axis can be zoomed; for
example the displayed 0-1000 Hz spectrum can be spread out
to display a section from 196 Hz - 396 Hz. The displayed
section is always spread out equally around the current position
of the cursor.
X-axis without zoom X-axis with zoom around the cursor
Because of the limited resolution of the display a diagram with

only 160 lines can be displayed. If a spectrum with a larger
number of lines than the display can accommodate is to be
evaluated, the total number of lines is divided into 160 equal
groups and the largest amplitude value in each group is
displayed as a single line.
_________________________________________________________________________________
Zooming the Y-axis

active !
Using the cursor buttons , the Y-axis can be zoomed. This
alters the scaling of the Y-axis.
Y-axis without zoom Y-axis with zoom
The full scale value of the Y-axis is automatically determined,

corresponding to the largest amplitude, in the ranges 1, 2, 5 or
the power of ten thereof. Starting from the initial display the full
scale range can be reduced in predefined steps.
With a linear scaling of the Y-axis the amplitude resolution can
be increased in which the display range is sequentially changed
in steps of 1 - 2 – 5. Individual lines in the display are cut off
when their amplitudes are greater than the currently selected
full-scale value. The numeric display of frequency and
amplitude are not influenced by the lines being cut off.
If the Y-axis is scaled logarithmically, the display range can be
extended, also in steps, by 1 decade in the direction of smaller
amplitudes. A maximum of 10 further decades can be
displayed. The full scale value is thereby retained.

VIBROTEST 60 Operational modes
3 Operational modes
Note:
If a measurement was started prior to starting the rotating
machine and stopped first, after the machine has finished
rotating, it might happen that he displayed measurement
spectra shows higher measurement values than at the
beginning of the measurement cycle. This is NOT a
malfunction. After restarting the measurement the display
updates to the correct values.
3.1 Analyser mode
In the analyser mode, after setting up the required configuration
and connecting the corresponding sensors, the desired data
can be acquired and, if required, stored to the PC-card. Each
stored data set, in future called a Report, can be given a
description with a maximum of 12 characters.
According to the selected function, the display of the meas-
urements can be averaged or non-averaged.
Measurement of the speed, if selected in the configuration, is
done in parallel with measurement of the over-all or spectrum
signal. Speed measurement acquisition is activated in the menu
»System Setup«.
Listing function
In the modes »Vibration / BCU« and »Process-values« up to
100 measurements can be stored in a buffer memory during
measurement using the Listing function. These values stored in
the buffer memory can be permanently stored to the PC-card
and analysed later using either the VIBROTEST 60, or the PC
programs XMS or VIBRO-REPORT.
_________________________________________________________________________________
Operational modes VIBROTEST 60
3.2 Data-collector mode

In the Data-collector mode measurements on a Route are
acquired and stored. The Route is specified using the PC
program XMS. Details and information about the Route are
loaded onto the PC-card by the PC.
The measurement orders on the Route are displayed and
processed in the specified sequence at the VIBROTEST 60
with the PC-card installed.
During data acquisition a Comment can be stored with each
measurement order.
During the Route changes to the sequence of the measure-
ments at Points in the Route can be made at any time. If any
changes to the predefined measurement orders or the
configuration for measurements are to be made these can only
be made through the XMS program.
3.3 Field Balancing mode

In the Field Balancing mode rotors can be balanced in one or
two planes. Unbalance correction can be done in polar,
component or unit mass format.
VIBROTEST 60 offers the option, at rotors that have previously
been balanced and the balancing procedure stored on the PC-
card, to execute „Repeat balancing„ without conducting any
new test runs.
Advice:
When „Repeat Balancing“ is performed, the Adaptive Mode is
switched off. (See chapter 7).

VIBROTEST 60 SETUP - Adjustments
4 SETUP - Adjustments
4.1 System setup
The System setup is selected using either the softkey »Setup«
in the main menu or via the function button SETUP.
OK The displayed parameter setup resp.

adjustments are accepted and the previous
menu appears.
EDIT Switch to the functional selection/
entry menu for editing the para-meter
values.
4.1.1 Channels
Measurement channel 1 Channel 1 is active
Measurement channel 1+2 Channels 1 and 2 are active
Note:
When measurement channel 1 is selected, only the channel
that is designated as channel 1 will be active !
4.1.2 Setup 1=2

Identical configuration for channel 1+2 Yes*
Identical configuration for channel 1+2 No
∗ With the selection »Yes« the configuration of channel 2 is
overwritten by the configuration of channel 1. This provides
the user the option to quickly copy the setup from channel
to channel 2.
_________________________________________________________________________________
SETUP - Adjustments VIBROTEST 60
4.1.3 Date
Format: dd / mmm / yy
mmm / dd / yy
yy / dd / mmm
yy / mmm / dd
dd = Day, mmm = Month, yy = Year
Note: See chapter 9.9
4.1.4 Time
Format am / pm
24 hour
4.1.5 Units
Metric All measured units based on the Metric system
Imperial All measured values based on the Imperial system.
4.1.6 Speed
Speed measurement is: active
Speed measurement is: inactive
Speed measurement must be active for averaging in the time
domain.
Note:
Speed measurement must be set to inactive when it is not
required otherwise the system may be too slow.
In this case no speed measurements will be acquired !
4.1.6.1 Speed unit
Hz
rpm
cpm

4.1.7 Speed / Ref.

The values for calculating the ratio between machine speed /
reference impulses have to be entered
1 ... 999 Revolutions (Counter)
1 ... 999 Reference impulses (Denominator)
Note:
The minimum ratio is 1/99 and the maximum 99/1.
4.1.8 Language
The language can be changed.
The following languages are possible:
German, English, French, Italian, Dutch, Polish, Portuguese,
Spanish, Czech, Hungarian
_________________________________________________________________________________
4.2 The Cursor control

Four buttons are arranged above the function buttons,
corresponding to the defined directions, for controlling the
movement of the cursor and for shifting of digits when entering
parameter values. The position of the cursor appears in the
form of an inverse text or character.
In the process of editing numbers the decimal point should first
be positioned at the desired location and then the change in the
number executed.
4.2.1 Entry of decimal points, numbers and units

Decimal points and numbers are selected in the
VIBROTEST 60 using the cursor buttons , , , . The
process is explained in the following example.
In the example below the objective is to set up the sensor‘s
sensitivity for 20 mV/mm in the Process-values Setup.
Setting the decimal point
Position the cursor on the decimal point

using the , cursor buttons.
Shift the decimal point using the cursor

buttons , .

Entering the numeric values
Using the cursor buttons , , position

the cursor on the numeric value which is to
be changed.
Select the numeric value using the cursor

buttons , .
Selecting the unit
Position the cursor on the unit that is to be

changed using the cursor buttons , .
Select the units with the cursor

buttons , .
Finally store the complete entry with the

softkey »OK«.
_________________________________________________________________________________
4.3 Vibration measurement

menu appears.
values.
4.3.1 Overall Vibration

4.3.1.1 Sensors
AS-06x/07x Vibration acceleration sensor

AS-1x/2x/3x Vibration acceleration sensor
(only with additional adapter AC-630)
VS-079 Vibration velocity sensor
IN-085 Displacement sensor
Variable Sensor not requiring power from the
VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
Variable CCS* Sensor requiring power from the
VIBROTEST 60
+ 24 V, 2 ...4 mA
0.01 ... 1000.00
mV / unit
V / unit
Note:
When moving-coil vibration velocity sensors of the type VS-079
and VS-080 are connected a linearisation between 1 Hz…20Hz
is active.
With moving-coil vibration velocity sensors which are „variable„
this linearisation is not active.
∗ CCS : Constant Current Supply

4.3.1.2 Unit / Signal detection
Unit Signal detection

g rms
m/s² p peak
mm/s pp peak peak
ips pc peak calculated
µm ppc peak peak calculated
mils
eu
Note:
The possible selection of the unit is dependent on the sensor
type and the predefined unit system in the menu »System
Setup« under the title Unit.
The unit »eu« is available only when the pickup type »Variable«
is selected and in the same menu in the counter the unit »eu«
is also selected.
4.3.1.3 Filter
High-pass
1 Hz 80 Hz 1000 Hz
3 Hz 100 Hz 1250 Hz
10 Hz 125 Hz 1600 Hz
12.5 Hz 160 Hz 2000 Hz
16 Hz 200 Hz 2.5 kHz
20 Hz 250 Hz 3.15 kHz
25 Hz 315 Hz 4 kHz
31.5 Hz 400 Hz 5 kHz
40 Hz 500 Hz 6.3 kHz
50 Hz 630 Hz 8 kHz
63 Hz 800 Hz 10 kHz
_________________________________________________________________________________
Low-pass
10 Hz 125 Hz 1600 Hz
12.5 Hz 160 Hz 2000 Hz
16 Hz 200 Hz 2.5 kHz
20 Hz 250 Hz 3.15 kHz
25 Hz 315 Hz 4 kHz
31.5 Hz 400 Hz 5 kHz
40 Hz 500 Hz 6.3 kHz
50 Hz 630 Hz 8 kHz
63 Hz 800 Hz 10 kHz
80 Hz 1000 Hz 12.5 kHz
100 Hz 1250 Hz 16 kHz
20 kHz
Note:
The low-pass frequency must be at least double that of the
high-pass frequency. Therefore according to the selected filter
not all options will displayed.
The upper corner frequency is limited by the type of sensor and
the selected units.
Measurement max. upper corner frequency

With VS sensors 5 kHz
Velocity with AS sensors 10 kHz
Displacement with AS sensors 10 kHz
Acceleration with AS sensors 20 kHz
Displacement with IN sensors 20 kHz

4.3.2 BCU / Bandpass

4.3.2.1 Sensors
BCU:
Variable Only acceleration sensors not requiring
power from the VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
Variable CCS* Only acceleration sensors requiring
+ 24 V, 2 ...4 mA
0.01 ... 1000.00
mV / unit
V / unit
Bandpass:
VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
VIBROTEST 60
+ 24 V, 2 ...4 mA
0.01 ... 1000.00
mV / unit
V / unit
_________________________________________________________________________________
BCU
BCU none
Bandpass
AS - Sensors:
g rms
m/s²
Variable sensors:
Sensor-definition unit rms
4.3.2.3 Filter
If Bandpass is selected the desired high-pass and low-pass

must be set up.
High-pass :
630 Hz 6.3 kHz

800 Hz 8 kHz
1000 Hz 10 kHz
1250 Hz 12.5 kHz
1600 Hz 16 kHz
2000 Hz
2.5 kHz
3.15 kHz
4 kHz
5 kHz

Low-pass :
800 Hz 8 kHz
1000 Hz 10 kHz
1250 Hz 12.5 kHz
1600 Hz 16 kHz
2000 Hz 20 kHz
3,15 kHz
2.5 kHz
4 kHz
5 kHz
6,3 kHz
Advice:
The corner frequency series of the high-pass and low-pass are
planned in the same steps; the relative distance between two
filters is approx. 23 %. The frequency selection ensures that the
high-pass and low-pass are always at least one frequency step
from each other.
_________________________________________________________________________________
4.3.3 RECORD Mode
RECORD Mode means that vibration / BCU measurements can

be recorded vs. speed or time.
Advice:
A maximum of 6,400 measured values can be recorded. The
system limits this number of measured values automatically.
4.3.3.1 RECORD Mode f(n)
If the RECORD Mode f(n) is selected the following parameters

must be set up.
4.3.3.1.1 Minimum speed

1 - 9997 Hz*
4.3.3.1.2 Maximum speed

4 - 10000 Hz*
Smallest difference between minimum speed and maximum
speed = 3 Hz (180 rpm)
All speed entries are valid with a speed/reference ratio of 1/1.
With all other speed/reference ratios the speeds must be set
correspondingly up or down.
4.3.3.1.3 Speed-change direction

Run-down*
Run-up*
∗ The setup is effective for both channels.
At the end of the setup confirm with «OK».

4.3.3.2 RECORD Mode f(t)
If the RECORD Mode f(t) is selected the following parameters

must be set up:
4.3.3.2.1 Measurement time T

T maximum 99,999 seconds
minimum 10 seconds
4.3.3.2.2 Interval ∆ t
∆t maximum 80 seconds
minimum 0.1 seconds
Advice:
Within the measuring time interval ∆ t an average of the
measurement is calculated.
At the end of the setup confirm with «OK».
_________________________________________________________________________________
4.4 Spectrum / Cepstrum

menu appears.
entry menu for editing the parameter
values.
4.4.1 Sensors
VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
VIBROTEST 60
+ 24 V, 2 ... 4 mA
0.01 ... 1000.00
mV / unit
V / unit
Note:
is active.

4.4.2 Unit / Signal detection

g rms
m/s² peak
mm/s pp peak peak
µm
BCU
eu
4.4.3 Filter
High-pass
1 Hz
2 Hz
5 Hz
10 Hz
Low-pass
20 Hz 1 kHz
50 Hz 2 kHz
100 Hz 5 kHz
200 Hz 10 kHz
500 Hz 20 kHz
4.4.4 No. of Lines

100 1600
200 3200
400 6400
800 12800
4.4.5 Window
Flat-top
Hanning
Uniform
_________________________________________________________________________________
4.4.6 Averaging mode

Off
Frequency domain
Time domain
Advice for the setup „Time domain“:

This is active only when the speed measurement is switched on
in the System setup and the speed signal is acquired.
4.4.7 No. of Averages

Frequency domain Time domain
4 4
16 16
64 64
Exponential
Peak Hold

4.5 Envelope Analysis / BCS
4.5.1 Envelope analysis - BCS mode (Bearing Condition Signature)

menu appears.
values.
4.5.1.1 Sensors

Variable Only acceleration sensors not requiring
0.01 ... 1000.00
mV / unit
V / unit
Variable CCS* Only acceleration sensors requiring
+ 24 V, 2 ...4 mA
0.01 ... 1000.00
mV / unit
V / unit

BCU rms
peak
pp peak peak
_________________________________________________________________________________
4.5.2 Envelope analysis - SED mode (Selective Envelope Detection)

menu appears.
values.
4.5.2.1 Sensors

VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
VIBROTEST 60
+ 24 V, 2 ...4 mA
0.01 ... 1000.00
mV / unit
V / unit

AS - Sensors:
g rms
m/s² peak
pp peak peak
Variable Sensors:
Sensor-definition unit rms
peak
pp peak peak

4.5.2.3 Filter
High-pass :
630 Hz 6.3 kHz

800 Hz 8 kHz
1000 Hz 10 kHz
1250 Hz 12.5 kHz
1600 Hz 16 kHz
2000 Hz
2.5 kHz
3.15 kHz
4 kHz
5 kHz
Low-pass :
800 Hz 8 kHz
1000 Hz 10 kHz
1250 Hz 12.5 kHz
1600 Hz 16 kHz
2000 Hz 20 kHz
2.5 kHz
3.15 kHz
4 kHz
5 kHz
6.3 kHz
Advice:
The corner frequency series of the high-pass and low-pass are
planned in the same steps; the relative distance between two
filters is approx. 23 %. The frequency selection ensures that the
high-pass and low-pass are always at least one frequency step
from each other.
_________________________________________________________________________________
4.5.3 Frequency analysis parameters

4.5.3.1 Filter
High-pass
1 Hz
2 Hz
5 Hz
10 Hz
Low-pass
20 Hz 200 Hz 2 kHz 20 kHz
50 Hz 500 Hz 5 kHz
100 Hz 1 kHz 10 kHz
The span between high and low-pass must be smaller than the
span selected for the SED filter setups.
e.g.
The SED filter spans 170 Hz;
the maximum filter span for the frequency
analysis is 100 Hz. This is automatically
limited by the system.
4.5.4 No. of Lines

100 1600
200 3200
400 6400
800 12800
4.5.5 Window
Flat-top
Hanning
Uniform

4.5.6 Averaging mode

Off
Frequency domain
Time domain
Advice for the setup „Time domain“:

This is active only when the speed measurement is switched on
in the System setup and the speed measurement is acquired.
4.5.7 No. of Averages

Freqency domain Time domain
4 4
16 16
64 64
Exponential
Peak Hold
_________________________________________________________________________________
4.6 CPB-spectrum
Constant Percentage Bandwidth
OK The present parameter entries or

setups are accepted. The program returns
to the previous menu.
EDIT Switch to the selection/entry menu
associated with the function for editing the
parameter values.
4.6.1 Sensors
VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
VIBROTEST 60
+ 24 V, 2 ... 4 mA
0.01 ... 1000.00
mV / unit
V / unit
Note:
is active.

4.6.2 Unit / Signal detection

g rms
m/s² peak
mm/s pp peak peak
ips
µm
mils
eu
Note:
The possible selection of the unit is dependent on the sensor
type and the predefined unit system in the menu »System
Setup« under the title Unit.
The unit »eu« is available only when the pickup type »Variable«
is selected and in the same window in the counter the unit »eu«
is also selected.
4.6.3 Bandwidth
You can select between:
70 %
23 %
6%
4.6.4 Filter
High-pass
1,1 Hz
2.2 Hz
4.5 Hz
9 Hz
18 Hz
35 Hz
Low-pass
1,1 kHz
2.2 kHz
4.5 kHz
9 kHz
18 kHz
4.6.5 Averaging time

3 to 999 seconds
_________________________________________________________________________________
4.7 Process Values

menu appears.
values.
4.7.1 Sensor sensitivity

Physical Signal Units
mV eu Upm m³/s
V °C rpm t/h
mA F MW kg/s
N kW MPa
kN A kPa
µm % bar
mm ° psi
mils Nm dB
in m³/h
4.7.2 Off-set
Offset positive / negative
mV
V
mA
Advice:
Offset and sensor sensitivity always use the same physical
signal unit.

4.8 Tracking Analysis

menu appears.
values.
Note:
The setup affects both channels, regardless of the setting
„Setup 1 = 2„ in the System Setup.
4.8.1 Sensors
(only with Adaptor AC-630)
VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
VIBROTEST 60
+ 24 V, 2 ... 4 mA
0.01 ... 1000.00
mV / unit
V / unit
Note:
is active.
∗ CCS : Constant-current supply
_________________________________________________________________________________
4.8.2 Unit
g rms
m/s² peak
mm/s pp peak peak
µm
ips
mils
eu
4.8.3 Additional Order

2. - 99. Order*
0 = additional order is not active
Note: The 1st order is always measured
4.8.4 RECORD
4.8.4.1 RECORD Mode f(n)
When the RECORD Mode f(n) is selected the following

parameters must be set up.
4.8.4.1.1 Minimum speed

1 - 9997 Hz*
4.8.4.1.2 Maximum speed

4 - 10000 Hz*
the minimum difference between minimum speed and
maximum speed = 3 Hz
All speed entries are related to a speed/ref. ratio of 1/1. With all
other speed/ref. ratios the speeds must be correspondingly set
up.

4.8.4.1.3 Direction
Coastdown*
Run-up*
∗ The setting is relevant for both channels.
At the end of the setup, confirm by pushing »OK«.
4.8.4.2 RECORD Mode f(t)
When the RECORD Mode f(t) is selected the following

parameters must be set up:
4.8.4.2.1 Measurement time T

T maximum 9999 seconds
minimum 10 seconds
4.8.4.2.2 Interval ∆ t
∆t maximum 80 seconds
minimum 0.1 seconds
Note:
Within the measurement time interval ∆ t the measured values
are averaged.
At the end of the setup confirm by pushing »OK«.
_________________________________________________________________________________
4.9 Balancing

menu appears.
values.
Note:
After the initial run only the parameters „Correction type“ and
“Adaptive Mode” may be changed. If any other parameters are
to be changed the entire balancing procedure must be aborted
with the softkey »RESET« (see chapter.7.2.3).
4.9.1 Sensors
(only with additional Adapter AC-630)
Variable Sensor not requiring power from
VIBROTEST 60
0.01 ... 1000.00
mV / unit
V / unit
VIBROTEST 60
+ 24 V, 2 ... 4 mA
0.01 ... 1000.00
mV / unit
V / unit

Note:
is active.
∗ CCS : Constant-current supply
4.9.2 Unit
g rms
m/s² peak
mm/s pp peak peak
µm
ips
mils
eu
The signal detection must be the same in both measurement
channels (channel 1 and 2).
4.9.3 No. of planes

1-plane Balancing
2-plane Balancing
1 / 2- plane Balancing with prognosis calculation
4.9.4 Correction type

• Polar correction
• Unit masses: The masses are selectable between 1 - 999 in
the mass units
• Components: 3 - 99
The correction type can be different for each correction plane.
_________________________________________________________________________________
4.9.5 Adaptive Mode

aktive
inaktive
Advice:
The parameter for the Adaptive Mode is preset to active. When
Repeat Balancing is performed the Adaptive Mode is
automatically set inactive by the System.
4.9.6 Mass Units

g
oz
in
eu
cm
The mass units are not defined in the Setup but are determined
when the first test weights are attached during the balancing
procedure.
Exception: The unit for unit mass correction – these are defined
in the Balancing Setup.

4.10 Service functions

The »Service« menu is opened using the following steps:
• Softkey »INFO« in the menu VIBROTEST 60.
• Softkey »SERVICE« in the menu VIBROTEST 60 / INFO.
The individual functions are activated by

selecting them using the cursor buttons ,
and then the softkey »SELECT«.
Leave the menu »Service« using the
function button »EXIT«.
4.10.1 Buttons test

This service function allows the functions of the control and
command buttons to be checked. Corresponding to the flashing
symbol, the respective button must be pushed. The functio-
nality of the respective button is displayed by changing from
flashing to a permanent display.
This function is automatically ended after all the buttons have
been pushed.
4.10.2 Display test

The entire display appears alternately white and then black with
a frequency of approx. 1 Hz. This makes faulty pixels easy to
identify.
This function is ended with the button »EXIT«.
4.10.3 Memory test

With this function the PC-card, the Flash ROM and the RAM
can be tested. The respective test is selected using the cursor
buttons; the start of the selected test by the corresponding
softkey. After the selected test is completed a marker is
displayed in the selection line and a corresponding status signal
in the data field.
_________________________________________________________________________________
PC-CARD
During the test data is written to the PC-card and then deleted
after the test is ended. The test of the PC-card is only executed
when the following criteria are met:
• The maximum number of stored Routes (5) and Reports
(1000) should not have been reached.
• No entries on the PC-card may have the status »Write-
protected«.
• The available storage space must be enough to
accommodate the test data.
• The card must be correctly formatted.
Caution
It is mandatory to note and to follow the instruction, that only 32
MB PC cards AC-603/32 shall be used. These PC cards shall
be ONLY formated in the VIBROTEST 60 and NOT in the PC-
card drive! To guarentee the functionality the PC card formating
has to be performed in the VIBROTEST 60 according to the
instructions described in section 4.10.
Flash ROM
The Flash ROM contains the current Setup, the calibration
values and the Upgrade code. If during the test a fault is found
a fault-free operation of the VIBROTEST 60 can no longer be
guaranteed. In this case the instru-ment should be checked out
at the Brüel & Kjær Vibro factory or an authorised Brüel & Kjær
Vibro service station.
RAM
The RAM is used as a working memory and temporary inter-
mediate memory. The result of the test is displayed by the
operational status LEDs.
LED YELLOW Test in progress
GREEN RAM is OK
RED RAM is defective
Note:
The contents of the RAM are deleted during the test. After the
test is over the VIBROTEST 60 must be switched off and then
on again. The duration of the test is approx. 2 minutes.

4.10.4 Calibration info

In the System calibration measurement results determined on
the basis of predefined calibration constants are written to the
file »Calibration check« and their contents are displayed in the
associated menu. This data and the guaranteed accuracy are
valid until the date of the next scheduled System calibration.
The date for the next scheduled System calibration can be
found in the menu VIBROTEST 60 / INFO.
4.10.5 Error reports

Errors which require the VIBROTEST 60 to be switched off are
stored with a number and the time the error occurred in an error
report as instructed by the error code.
In the case of an actual error this report should be recorded
and sent to the nearest Brüel & Kjær Vibro service station.
4.10.6 Upgrade
Upgrading of the VIBROTEST 60 is based on the releasing of
disabled functions. For a specific instrument a 6-character code
is given as the »Upgrade Code« and this is entered in the code
field.
After entering the Upgrade code and pushing the »OK« softkey
the function release is activated and the corresponding function
is available.
Note:
A reversal of the „Upgrade„ action is only possible at the Brüel
& Kjær Vibro factory or an authorised Brüel & Kjær Vibro
service station.
4.10.7 Formatting the PC Card

With this function the PC-card presently in the VIBROTEST 60
is completely formatted. This deletes all data and directories on
the PC-card.
To prevent any accidental loss of data a confirmation of the
deletion is requested and can be confirmed by pushing a
button.
_________________________________________________________________________________
Acquiring and displaying measurements VIBROTEST 60
5 Acquiring and displaying measurements

General
In this chapter all the functions are described which can be
carried out using a VIBROTEST 60 which is equipped with all
modules.
Functions which have not been released are identified by the
„* *„ and are not active.
Note:
Always check before taking any measurements whether the
free capacity on the PC-card is sufficient for all the measure-
ments you want to store. If the amount of data is larger than the
free capacity on the PC-card there will be no possibility to store
the measured data.
Advice about the memory requirement for measurements can
be found in chapter 8.3.

VIBROTEST 60 Acquiring and displaying measurements
Operation as an analyser
When operating as an analyser the task is the acquisition of
measurement in the following modes
• Overall Vibration / BCU
• Spectrum / Cepstrum
• Envelope Analysis / BCS
• CPB - spectrum
• Process-values
• Tracking Analysis
• Keyboard Input
Selection of the measurement mode is done at the
VIBROTEST 60 main menu.
Operational modes
SELECT The item on the menu highlighted by the cursor will

be selected.
INFO Switch to the information display menu.
SETUP Opens the menu „System Setup„
REPORT Opens the Reports selection list.
Measurement task configuration

The VIBROTEST 60 must be configured for the current
measurement task. The configuration menu is selected using
the »SETUP« button after the operating mode has been
selected.
Two-channel measurement acquisition

The VIBROTEST 60 can acquire measurements at two
channels simultaneously. Two-channel measurement acqui-
sition is activated in the „System Setup„ under „Channels„. The
measurement display is switched between the two channels
using the button »1/2«.
_________________________________________________________________________________
5.1 »Overall Vibration / BCU measurement«
Measured value 1: Unit

Vibration Signal detection
Measured value 2: Unit

Bearing Condition
Unit
Measured value 3: Speed
START The measurement is started. „STOP„ is displayed

and the channel number flashes to indicate that the
measurement is in progress.
STOP The measurement is ended. „START„ is displayed to
indicate that the measurement has stopped.
REC Activate the measurement recording vs. speed or
time. The measurement process is ended manually
with „STOP“ or automatically when fmax/fmin is reached
(run-up / coast-down).
AVERAGE On / Off switch for the averaging function.
The measurement process for »Overall / BCU«, or »Process-

value« remains active until the »STOP« button is pushed.
The display or updating of the measurement is done after each
acquisition step. The last measured value is retained until a
new measurement is started or selection of a new measure-
ment order is made.
The units displayed conform to the configuration »Overall
Setup« and »System Setup«.
Note:
If measured values and their units (e.g. BCU or RPM) are not
displayed, these measurement types have not been activated.
These measurement types can be activated using the »Overall
Setup« and »System Setup« functions.

Averaging the measured values

The acquired measurements can be averaged.
The averaging function is switched on using the »AVERAGE«
softkey. The active averaging function is indicated by the
inverse display of the text „AVERAGE„. The averaging function
remains active until the function is switched off by pushing the
softkey »AVERAGE« again.
5.1.1 Listing function

Displayed measurements can be temporarily stored in a Listing
memory. The maximum capacity of the Listing memory is 100
entries.
 Deletes all data sets from

memory without a confirmation request. The
data sets on the PC-Card are retained.
DEL 6 Deletes one data set from the

Listing memory (here data set No. 6)
Storing in the Listing memory

During measurement the current measurement can be tempo-
rarily stored in the Listing memory using the cursor button.
With each entry in the Listing memory the memory counter is
incremented. The measurement process is not interrupted by
the storage process.
There are two possibilities for sending measured values to the
Listing memory.
_________________________________________________________________________________
Procedure: Storing in the Listing memory during a measurement

The following example is used to illustrate the procedure.
• Start the measurement with the softkey »START«. The
measurement is numbered „1„ in the display.
• Store the measurement in the Listing memory with the
cursor button . The new measurement is numbered „2„ in
the display.
• Stop the measurement with the softkey »STOP«. The
measured value is numbered „2„ in the display and is stored
in the Listing memory together with measured value no. 1.
• Start the measurement again with the softkey »START«.
The new measurement is numbered „3„ in the display.
• Stop the measurement with the softkey »STOP«. The
measured value is numbered „3„ in the display and is stored
in the Listing memory.
• Store the measured values in the Listing memory to the PC-
card with the button »STORE«.
Expanding a Listing already stored on a PC-card

In this case new measurements are added to already stored
measurements in the Listing memory with continuation of the
measurement counter.
Example 1: Expanding the number of values in the Listing

memory
• Load a »Report« with e.g. 10 Listing measured values from
the PC-card.
• Start the measurement with the softkey »START«. The
counter is increased from „10„ to „11„.
• Store a further measurement with the cursor button . The
counter number is increased from „11„ to „12„.
• Store the expanded Listing to the PC-card with the button
»STORE«. With this storage action to the PC-card a new
Report is not created. The additional new measurements
are added to the existing Listing Report on the PC-card with
a new storage date.

Example 2: Starting a new Listing memory.

• Load a »Report« with one measurement from the PC-card.
• Push the cursor button . The loaded measure-ment is
given the number „1„ in a Listing memory. The counter
number on the display shows the number „2„. The
VIBROTEST 60 is now ready to take the new measurement
number „2„.
• Start the new measurement with softkey »START«.
• Store the new measurement with cursor button . The
counter number is increased from „2„ to „3„.
Displaying measurements in the Listing memory:

After ending the measurement task (button »STOP«) the
respective measurements in the Listing memory can be
displayed using the cursor buttons , .
Deleting measurements in the Listing memory:

After ending the measurement task (button »STOP«) you may:
• Delete single measurements in the Listing memory with the
softkey »DEL 3« (in this example measured value no. 3) or
• Delete all measurements in the Listing memory with the
softkey »«.
Note:
If you use the softkey »« or you exit the operating mode
»Overall / BCU« (button »EXIT«) all measurements in the
Listing memory will be deleted. If however you want to use
these measurements for later evaluation, they must be stored
on the PC-card using the button »STORE«.
Storing Overall values to the PC-card

See section 8 „Storing measurements (Reports) on the
PC-card“.
_________________________________________________________________________________
5.1.2 Recording measurements in a specific speed range or time

interval
5.1.2.1 Measurement vs. speed f(n)
Measurement window
Start - Stop speed
Meas. value 1: Unit:

Signal detection
Meas. value t 2: Unit:
Signal detection
Meas. value 3:
Speed

REC Activate the measurement recording vs. speed or
time. The measurement process is ended manually
with „STOP“ or automatically when fmax / fmin is
reached (run-up / coast-down).
DEL REC Deletes the entire measurement without a confir-
mation request. DEL REC deletes only measure-
ments in the memory but not data on the PC-Card.
DISPLAY Displays the measurement recording in an amplitude
diagram after completion.
STOP The measurement process is stopped. The word
„START“ is displayed to indicate that the process has
stopped.
AVERAGE On / Off switch for the averaging function

Operating sequence for Measurement vs. Speed
• Activate the measurement recording with »REC«.

Can also be activated after Start of measurement.
• Start the measurement process with »START«.
• The VIBROTEST 60 stores the measurements. The

process ends automatically when fmin / fmax is reached or
can be manually with »STOP«.
• Display the measurement result in the form of an amplitude

diagram with »DISPLAY«. With »DEL REC« the acquired
measurement result will be deleted.
Advice:
If there are any previously acquired measurements already in
the memory, they must first be deleted with »DEL REC« before
any further measurement can be performed.
_________________________________________________________________________________
Amplitude diagram without cursor
Measurement range, Unit,

Amplitude diagram Signal detection, Scaling
Vibration measured value
BCU – Measured value
Speed range
Amplitude diagram with cursor
Measurement range, Unit,

Speed at Cursor position
Speed range
X-axis zoom is active.

Using the cursor buttons , the cursor can be
moved.
Y-axis zoom is active.
moved.
Switching between X- and Y-axis is done by pushing
the softkey.
LOG The Y-axis is logarithmically scaled. The currently se-
lected display type will appear on the screen.
LIN The Y-axis is linearly scaled.
You can exit the amplitude diagram using the function button
»EXIT«.

Graphic resolution
• A maximum of 6400 single measured values per channel
can be recorded.
• the maximum resolution amounts to 1 rpm resp.
(fmax - fmin) / 6400
• The number of single measured values is:
<~ 2 ∆f • T
with ∆f = fmax - fmin [Hz]; T = total measuring time in
seconds.
Cursor displays
Two cursor display types are available – continuous-line and
dotted-line.
• With the continuous-line cursor the measured value on the
signal stored in the measurement memory is displayed.
• With the dotted-line cursor the interpolated value is dis-
played. The values are calculated only for display purposes
and are not contained in the measurement memory.
Continuous-line cursor Dotted-line cursor
Zoom functions with and without cursor

The zoom function can be used on the diagram. The individual
measured value at the position of the cursor on the signal can
be displayed.
Details on the operation of the zoom function can be found in
chapter 2.5.5 and 2.5.6
_________________________________________________________________________________
5.1.2.2 Measurement vs. Time f(t)
Measurement window
Total meas. time, time interval
Meas. Value 1: Unit

Signal detection
START The measurement process is started. „STOP„ is dis-

played and the channel number flashes to indicate
that the measurement is in progress.
REC Activate the measurement recording vs. time. The
measurement process is ended manually with
„STOP“ or automatically when the set time has
elapsed.
DEL REC Delete the entire measurement without confirmation.
DEL REC deletes only the values in the buffer me-
mory and not data on the PC-card.
DISPLAY Display the measured values during measurement
and the recorded measurement values after the
measurement process is completed in the form of an
amplitude diagram. With the function button »EXIT«
you can switch back to a numeric display.
STOP The measurement is stopped. „START“ is displayed
to indicate that the measurement has stopped.

Operating sequence for Measurement vs. Time

Can also be activated after Start of measurement.
• Start the measurement process with »START«.
• Display the current measurements in the form of an

amplitude diagram with »DISPLAY«. The actual recorded
values are displayed live.
With the function button »EXIT« you can switch back to a
numeric display.
• The VIBROTEST 60 stores the measurements. The meas-

urement ends manually with »STOP« or automatically after
the set time has elapsed.
• Display the measurement in the form of an amplitude

diagram with »DISPLAY«. With »DEL REC« the recorded
measurement is deleted.
Advice:
If there are already measurements in the memory, they must be
deleted using »DEL REC« before any further measurement can
be stored.
_________________________________________________________________________________
Amplitude Diagram
Meas. range, Unit,

Vibration measured value
Bandpass value
Time range
The graphic functions are identical to those in the display of

Measurement vs. Speed.
5.2 »Spectrum / Cepstrum«
5.2.1 Executing the measurement

Display range, Unit,
Signal detection, Scaling
Speed
logarithmic scaling
Info line *
* Info line: »#1«: Number of averages completed (e.g. 1)

»0-1000 Hz«: Frequency range
Depending on the settings in SETUP for the type and number

of averages the VIBROTEST 60 proceeds in various different
ways. Defining the averaging function is done in the window
»Setup Spectrum«.
STOP The measurement process is ended. „START“ is dis-
played to indicate that the measurement process has
stopped.
With the averaging function switched on (softkey
»AVERAGE«) and number of averages 4/16/64 the
measurement process is automatically stopped
when the set number of averages is reached.

AVERAGE On / Off switch for averaging. The type of averaging

is defined in the SETUP.
Y-axis Zoom is active.
moved.
X-axis Zoom is active.
moved.
Switching between X- and Y-axis zoom is done by
pushing the softkeys.
>>> The „More“ softkey leads to further functions
The cursor and zoom functions are also active during a

measurement process. When a new measurement is started
the current cursor and zoom setups are retained.
_________________________________________________________________________________

Signal detection, Scaling
Speed
Linear scaling
Info line*
*Info line: »0-1000 Hz«: Frequency range
CPM The X-axis can be displayed in either Hz or cpm

units. The selected unit is displayed directly on the
screen. The softkey buttons indicate which functions
can be selected.
CEP This softkey button produces a Cepstrum, calculated
from the spectrum. The measurement process must
first of all be stopped using the „STOP“ button.
SPEC This softkey button switches the display back to the
original spectrum.
The Cepstrum is not stored, but is always newly cal-
culated from the displayed spectrum.
LOG/LIN The Y-axis is displayed in either a linear or logarith-
mic format. The indication of the selected format is at
the upper right of the display. The softkey button
shows what can be selected. The X-axis is always
displayed in a logarithmic format for a CPB spectrum.
Wenn das Kepstrum angezeigt wird, entfällt diese
Funktion.
>>> The „More“ softkey leads to further functions.
Cepstrum :
Signal detection, Scaling, Speed
A Cepstrum display calculated from the above spectrum. With a

Cepstrum display both axes are linearly scaled.

5.2.2 Averaging functions

The averaging functions available in the VIBROTEST 60 are
explained in the following:
Averaging in the frequency domain

Averaging in the frequency domain is a pure arithmetic
amplitude averaging of the spectral lines over time.
This type of averaging function is used especially when short-
term variations occur in the vibration behaviour of the machine.
Activating frequency-domain averaging in the VIBROTEST 60:

This is active in the VIBROTEST 60 when:
• In the SETUP
• the averaging function „Frequency domain“ is
configured,
• the „No. of averages“ is set at 4, 16, 64.
• Averaging is activated with the »AVERAGE« Softkey.
Averaging in the time domain

Averaging in the time domain is used to suppress non-
synchronous components and emphasize rotor-synchronous
components in the spectrum. A trigger signal provided by a
reference sensor is required for this averaging function.
Activating time-domain averaging in the VIBROTEST 60:

• In the SETUP
• the speed has been activated,
• the averaging function „Time domain“ is configured,
• the „No. of averages“ is set at 4, 16, 64.
• Averaging is activated with the »AVERAGE« Softkey.
_________________________________________________________________________________
Exponential averaging
With exponential averaging the spectra are averaged in such a
way that the most recent spectrum is given a higher weighting
than the oldest spectrum. This method of applying a weighting
function to spectra depending on their order of occurrence
follows an exponential function.
Activating exponential averaging in the VIBROTEST 60:

• In the SETUP
configured,
• the „No. of averages“ is configured to „Exponential“.
• Averaging is activated with the »AVERAGE« softkey.
Peak Hold
The „Peak Hold“ method stores the maximum amplitude of
each line in the spectrum over the total signal observation time.
The start and stop for the signal observation time is manually
given by the pushing the softkeys »START« and »STOP«.
Activating the Peak Hold method in the VIBROTEST 60:

• In the SETUP
configured,
• the „No. of averages“ is configured to „Peak Hold“.
• Averaging is activated with the »AVERAGE« softkey.

5.2.3 Display of low frequencies

Fading out of frequency lines
At maximum zoom in the X-axis (Line spacing of display = Line
spacing of the measurement):
• The frequency line at 0 Hz is not displayed; the amplitude
is „0„.
• Depending on the settings in the spectrum Setup, the fol-
lowing are not displayed:
• The 1st freq. line with a Uniform window.
• The 1st and 2nd freq. lines with a Hanning window.
• The 1st, 2nd and 3rd freq. lines with a Flat-top window
Frequency range between 0 – High-pass frequency

All input signals are assessed between 0 - high-pass frequency
by an 8-pole, digital high-pass filter.
Frequency components in this frequency range are strongly
attenuated.
Displaying a Cepstrum
The first line is set at “0”.
Advice:
This applies also to the function Envelope Analysis / BCS. (see
chapter 5.3)
_________________________________________________________________________________
5.3 »Envelope Analysis / BCS«

Display range,
Signal detection,
Scaling, Speed
Info line*
* Info line: »0-1000 Hz«: Frequency range
Depending on the selections made in the SETUP for the type

and no. of averages the VIBROTEST 60 behaves in different
ways. Determination of the averaging function is done in the
window »Setup«.
START The measurement process is started. „STOP“ is dis-

STOP The measurement process is ended. „START“ is dis-
played to indicate that the measurement has
stopped.
When the averaging function is switched on (softkey
»AVERAGE«) and the number of averages 4/16/64 is
selected, the measurement process is automatically
ended when the selected number of averages is
reached.
moved.
moved.
Switching between the X- and Y-axis is done by
AVERAGE On / Off switch for the averaging function. The type
of averaging is determined in the SETUP.
>>> This „More“ button leads to further functions.
The cursor and zoom functions are also active during meas-
urement. When a new measurement is started the current
cursor and zoom settings are retained.

Display range,
Signal detection,
Scaling, Speed
Info line*
* Info line: »0-1000 Hz«: Frequency range
LOG The scaling for the Y-axis can be switched between

logarithmic „LOG“ and linear „LIN“ format. The se-
lected format is displayed at the upper right of the
screen. The softkey shows which function can be se-
lected.
CPM The X axis can be displayed in Hz or CPM units. The
selected units are instantly displayed and the softkey
shows which unit can be selected.
CEP This softkey button produces a Cepstrum, calculated
from the spectrum. The measurement process must
first of all be stopped using the „STOP“ button. The
Cepstrum is not stored.
BCS This softkey switches the Cepstrum display to a BCS-
spectrum display.
SED This softkey switches the Cepstrum-display again to
an SED-spectrum display.
>>> The „More“ softkey leads to further functions.
_________________________________________________________________________________
5.4 »CPB Spectra«
5.4.1 Executing a measurement

Display, Detection,
Y axis: 10 dB Scaling, Speed
Graduation lines
X-axis description
START The measurement process is started. „STOP“ is dis-

STOP The measurement process is ended. „START“.is dis-
played to indicate that the measurement process has
ended.
The averaging time is set in the SETUP. The averag-
ing time starts as soon as the complete graphic dis-
play appears.
LOG The Y-axis can be displayed in either a linear or loga-
rithmic format. The type of format selected can be
seen displayed in the upper right of the window. A
softkey button in the command line shows which for-
mat can be selected. The X-axis is always displayed
in logarithmic format.
CPM Switches the speed display between Hz and cpm.
The selected type is displayed at the right of the X-
axis. A softkey shows the alternative speed unit that
can be selected.
>>> The „More“ softkey leads to further softkey functions.
The graphic display of the measurement appears from right to

left because the transient time for the lower frequencies is
longer than it is for the higher frequencies. If the amplification
changes due to a change in the measured value the graphic
display is updated and newly constructed. When the averaging
function is active the graphic display is retained and updated
step by step.

Cursor
Using the cursor (cursor-buttons , ) information (amplitude
and frequency) associated with the individual spectral lines can
be displayed.
Activating the cursor display

Pushing any of the cursor-buttons or once activates the
cursor display.
Then the cursor can be moved in the spectrum display using
the cursor-buttons , further.
Display, Detection, Scaling,

Y-axis: 10 dB Speed
Graduation lines with cursor position
X-axis description
With a display of a CPB spectrum no zoom function is available

in the X-axis.
Depending on the frequency resolution it may happen that the
spectrum is in fact wider than width of the display of the
VIBROTEST 60. Using the cursor-buttons , the spectrum
display can be shifted to the left or right on the instrument’s
display.
_________________________________________________________________________________
5.5 »Process-value« measurement
Measured value: Unit

Process-value
Unit
Measured value: Speed
START The measurement is started. „STOP„ is displayed to

indicate that the measurement is in progress.
indicate that the measurement has stopped.
Delete the entire Listing memory without confir-
mation request.
DEL 3 Deletes one data set from the Listing memory (here
data set No. 3).
The measurement process remains active until »STOP« is

pushed.
The display or updating of the measurement is done after each
acquisition step. The last measured value is retained until a
new measurement is started or selection of a new measure-
ment order is made.
The units displayed conform to the configuration »Process-
value Setup« and »System Setup«.
Note:
If the speed and its unit are not displayed, they have not been
activated. The speed measurement can be activated in the
»System Setup«.
Process-values can only be acquired through channel 1 of the
instrument.

Averaging the measured values

The acquired measurements can be averaged.
The averaging function is switched on using the »AVERAGE«
softkey. The active averaging function in indicated by the
inverse display of the text „AVERAGE„. The averaging function
remains active until the function is switched off by pushing the
softkey »AVERAGE« again.
5.5.1 Listing function

Displayed measurements can be temporarily stored in a Listing
memory. The maximum capacity of the Listing memory is 100
entries.
For details of the Listing function see chapter 5.1.1.
_________________________________________________________________________________
5.6 »Tracking Analysis« measurement

In Tracking Analysis there are two operational modes:
• Free-running measurement with a manual control of
Start/Stop of the measurement, and the option of storing
the individual measurements in the Listing memory.
• Measurement vs. Speed or vs. time with automatic
storage of the measured values, automatic stop of the
measurement process and display of the results. The
method “Measurement vs. Speed “ is normally used for run-
up and run-down procedures.
Note :
• Phase measurement is only possible with an integral ratio
between speed and reference. No measurement of phase
is possible with a non-integral ratio between these.
• The maximum measurable frequency is 10 kHz, the mini-
mum frequency is 0,8 Hz. No measurement is possible out-
side of this range. As an example the 50th overtone of 3 kHz
cannot be measured as it lies outside this range.
• If no measurement is possible there will be no display.

___________________________________________________________________
5.6.1 Free-running measurement
Measurement window
Meas. value 1st order Unit

Amplitude/Phase Signal detection
Meas. value nth order Unit

Amplitude/Phase Signal detection
Speed / Unit Speed / Reference

indicate that the measurement process has stopped
 Deletes the entire Listing memory without a confir-
mation request.
DEL 3 Deletes one data set from the Listing memory (in the
above example data set no. 3).
AVERAGE Switches the averaging function On/Off.
Displayed measurements can be temporarily stored in the

Listing memory. The capacity of the Listing memory is 100
entries.
The capacity of the Listing memory is 100 entries. For details of
the Listing function see chapter 5.1.1
Note:
If there are measured values in the Listing memory, the
memory must first be deleted using before Measurement
vs. Speed can be activated.
_________________________________________________________________________________
5.6.2 Measurement vs. Speed
Measurement window
Meas. value 1st order Unit

Signal detection
Meas. value nth order Unit

Signal detection
Speed / Unit Speed / Reference ratio
START The measurement is started. “STOP” is displayed

REC Store the measurement vs. speed. The measurement
process is stopped either manually with “STOP” or
automatically when the range fmax / fmin is completed.
DEL REC Deletes the last measured values without a confir-
mation request.
DEL REC deletes only values in the intermediate
memory but not data on the PC-card.
DISPLAY Displays the measured values in the form of an am-
plitude/phase diagram after the measurement is
completed.
STOP The measurement is ended. “START” is displayed to
indicate that the measurement process has stopped.
AVERAGE Switches the averaging function On/Off

___________________________________________________________________
Sequence for Measurement vs. Speed
• Activation of the measurement recording with »REC«.

This can also be activated after the measurement is started.
• Start the measurement using »START«.
• VIBROTEST 60 stores the measurement. Measurement is

stopped manually with »STOP« or automatically when the
range fmin / fmax is completed.
• Display the measurement as an amplitude/phase diagram

using »DISPLAY«. With »DEL REC« the last measure-
ments are deleted.
Note:
If there are any measurements stored in the memory, they must
first be deleted using »DEL REC« before further measurements
can be carried out and stored.
_________________________________________________________________________________
Amplitude/Phase diagram without cursor

Signal detection
Amplitude diagram
Phase diagram
0°-Line
Speed range
Amplitude/Phase diagram with cursor
Meas. value, Unit,

Signal detection, Phase,
Amplitude diagram speed at the cursor position
Phase diagram
0°-Line
Speed range

moved.
moved.
Switching between the X- and Y-axis is done by
1st order Display of the 1st order is active.
nth order Display of the 2nd designated order is active.
You can exit the amplitude/phase diagram using the function
button »EXIT«.
The graphic resolution

• A maximum of 6,400 measured values per order and per
channel can be recorded.
• the maximum resolution is 1 rpm resp. (fmax - fmin) / 6,400
• The number of measured values is:
<~ 2 ∆f • T
with ∆f = fmax - fmin [Hz]; T = total measurement time in
seconds.

___________________________________________________________________
Cursor displays
There are two types of cursor displays - a straight-line cursor
and a dotted-line cursor.
• With a straight-line cursor, the measured values (amplitude

and phase) stored in the measurement memory are
displayed.
• With the dotted-line cursor, the interpolated values
(amplitude and phase) are displayed. These values are
calculated only for display purposes and are not available in
the measurement memory.
Straight-line cursor Dotted-line cursor
Zoom function with and without cursor

You can use a zoom function in the diagram. The individually
recorded measurements can be traversed and displayed.
For details of the operation of the zoom function see chapter
2.5.5 and 2.5.6.
_________________________________________________________________________________
5.6.3 Measurement vs. time
Measurement window
Meas. value 1st Order Unit

Signal detection
Meas. value nth Order Unit

Signal detection
Meas. value nth Order Speed/Ref. ratio
START The measurement is started. “STOP” is displayed

measurement is in progress
REC Activates the measurement recording vs. time. The
measurement process is stopped either manually with
“STOP” or automatically when the set time has elapsed.
DEL REC Deletes the last measured values without a
confir-mation request. DEL REC deletes only values in the
intermediate memory but not data on the PC-card..
DISPLAY Display the measured values during
measurement and the recorded measurement values after
the measurement process is completed in the form of an
amplitude/phase diagram. With the function button »EXIT«
you can switch back to a numeric display.
STOP The measurement is stopped. „START“ is
displayed to indicate that the measurement has stopped.
AVERAGE Switches the averaging function On / Off.

___________________________________________________________________
Operational steps for measurement vs. time

This can also be activated after the measurement has
started.
• Start the measurement with »START«.
• Display the actual measurements in the form of an

amplitude/phase diagram with »DISPLAY«. The actual
recorded values will be displayed live. With the function
button »EXIT« you can switch back to a numeric display.
• The VIBROTEST 60 saves the measurements. Tzhe

measurement process is ended either manually by pushing
»STOP« or automatically when the set time has elapsed.
• Display the measurements in the form of an
amplitude/phase diagram with »DISPLAY«. With »DEL
REC« the recorded measurement will be deleted.
Note:
If there are already measurements saved in the memory, they
must be deleted with »DEL REC« before any further
measurement recordings can be carried out.
_________________________________________________________________________________
Amplitude/Phase diagram without cursor
Display range,
Amplitude diagram Unit, Signal detection
Phase diagram
Time range
Amplitude/Phase diagram with cursor
Measured value, Unit,

Amplitude diagram Signal detection, Phase,
Time at cursor position
Phase diagram
Time range
Zoom X-axis is active.

Using the cursor buttons , the cursor can be shifted.
Zoom Y-axis is active.
Using the cursor buttons , the cursor can be shifted.
Switching between X- and Y-axis is done using the
softkeys.
1st Order Display of the 1st order is active.
2nd Order Display the other order that was selected.
Exit the amplitude/phase diagram with the function button
»EXIT«.
Resolution of the graphics

• A maximum of 6,400 values for each order and each
channel can be recorded.

___________________________________________________________________
Cursor displays
There are two types of cursor display – a continuous line and a
dotted line.
• With a continuous line cursor the measured values

(Amplitude, Phase) saved in the memory are displayed.
• With a dotted line cursor the interpolated values (amplitude,
phase) are displayed. These values are calculated only for
dsplay purposes and are not in the measured value
memory.
continuous line cursor dotted line cursor
Zoom function with and without cursor

The diagram can be zoomed. The individual measured values
are traversed and displayed with a cursor.
For details of the operation of the zoom function see chapter
2.5.5 and 2.5.6.
_________________________________________________________________________________
5.7 »Keyboard Input«

In Manual Entry measured values (numeric values) can be
entered and stored in the measurement memory of the
VIBROTEST 60.
The measured values (in numeric form) are entered using the
cursor-buttons (see also chapter 4.1).
When entering the window again the last entered value will be
displayed.
The entered value (numeric) remains until it is deleted with the
softkey button »CLEAR« or until it is overwritten by a new
value.
If the measured value is to be stored for a long period of time, it
should preferably be stored on the PC-card as a Report.
Storing of measured values (as Reports) on the PC-card is
described in chapter 8.
Optional units for Keyboard Input

Eu in m³/s
°C rpm t/h
F MW kg/s
N kW MPa
kN A kPa
µm % bar
mm Nm psi
mils m³/h dB

VIBROTEST 60 Data-collector mode
6 Data-collector mode
The task in the Data-collector mode is the acquisition of
measurements at predefined measurement intervals and
Points.
This operational mode is selected in the VIBROTEST 60 main
window.
Menu title
Data Collector
Operating mode:
SELECT The item on the menu highlighted by the cursor will

be selected.
INFO Switch to the information display menu.
SETUP Opens the menu „System Setup„
6.1 Selecting the Route

The task configuration, i.e. the sequence of measurements and
the Point-specific Setup configuration in the form of Routes are
established in the PC program XMS and stored on the PC-card.
Date Time
Menu title
Route name
Measurement Point statistics
SELECT Select the highlighted Route name for processing.
_________________________________________________________________________________
Data-collector mode VIBROTEST 60
6.2 Selecting the measurement Points

As a rule the measurement Points are processed one after the
other in the displayed sequence. To begin, the first Point in the
Route is selected.
Skipping measurement Points and machines

If any Points on the Route cannot be measured at the required
time, it is possible to skip over one or more measurement
Points.
The following softkeys are available for this:
• SKIP is used for skipping over a single Point
• SKIPM is for skipping over all Points of a Machine
All skipped Points are given the status »X« in the display of the
Points in the Route.
Plant Name
Train Name
Machinen Name Status of the Point
Point Name
»
„
„
„
Command line
SELECT Selects the highlighted Point for processing.

SKIPM All Points for the respective Machine are skipped
over. All these Points are marked with an »X«.
SKIP The selected point is skipped over. The skipped Point
is marked with an »X«.
COM Assign a Comment to the respective Point.

Information about the status of the Point processing

Each measurement Point is given a mark to identify its
processing status:
» « Measurement not yet executed
»« Measurement is complete and data is stored
»-« Measurement cannot be executed
»X« The Point has been skipped over
»C« The Point was not measured and a Comment has
been allocated to the Point.
Note:
If a measurement order is defined which cannot be executed by
the VIBROTEST 60 with its present hardware, the identification
mark » - « is allocated to the Point
(for details see chapter 4.10.6 Upgrade)
_________________________________________________________________________________
6.3 Measurement acquisition

After selecting the measurement Point the measurement menu
appears.
The following are displayed:
• The acquired measurement value and, if available,
• The ratio between: Measurement / Alarm value in % and
• The previous measurement at this Point
If the alarm value is exceeded the word „Alarm„ is inverse
displayed.
Channel No. Machinen Name

Point Name
Point description
Previous Units, Signal detection, Ratio:

measurement Measurement: Alarm value [%]

COM Assign a Comment to the respective Point.
FFT Switch to the »Spectrum« menu
BCS Switch to the display window » BCS«
CPB Switch to the display window »CPB spectrum«
SED Switch to the display window »SED«
NEXT Switch to the next Route point and store the acquired
measured value
END Store the last measurement in the Route and end the
Route. As a rule this softkey text is displayed only at
the last Point in the Route.
The measurement is done according to the SETUP data.

This SETUP data cannot be changed in the VIBROTEST 60
but can only be displayed (button »SETUP«).
Start measurement acquisition

The measurement is started with the softkey »START«.

Duration of measurement acquisition

The duration of the measurement depends on the measure-
ment task defined in the Route. In the Data-collector mode
measurement is automatically ended as soon as all the
requirements of the measurement task are fulfilled.
• Spectra and Envelope analysis measurements where a
specific number of averages must be acquired cannot be
manually ended. The required number of averages must
first be acquired. The spectrum window shows the progress
of this measurement averaging process. The display
window is activated by the softkeys »FFT«, »BCS « or
»SED«.
CPB spectra cannot be manually ended. The measurement
time must be completed.
• Overall measurements are automatically ended when the
measured value is stable to within 5 % of its value. Only in
the case of very large short-term variations in the measured
value should the measurement be manually stopped using
the softkey »STOP«.
• Measurement acquisition by Manual Entry is always
possible. If a Manual Entry is to be made the Manual Entry
window is activated and the measured value can be directly
entered.
_________________________________________________________________________________
Ending the measurement acquisition

After all the measurements at the Point are completed
• »Measuring finished!« is displayed and
• acquisition is automatically ended.
After measurement has ended a Comment can be allo-cated to
the measurement Point by pushing the softkey »COM«.
Storing the measurement and stepping to the next measurement Point

After a successful measurement there are two options with
VIBROTEST 60:
• Push the softkey »NEXT«.
This stores the measurement and steps to the next meas-
urement Point.
• Push the button »STORE« and then push the softkey
»NEXT«.
With STORE the measurement is stored but the step to the
next measurement Point is not made. At this stage the
measured values for the current Point can be displayed for
your information. Only once the softkey »NEXT« is pushed
is the step taken to the next measurement Point.

6.4 Allocation of Comments

A maximum of 100 Comments are available when they have
been created using the PC-software XMS.
With the softkey »COM« the list of Comments is displayed.
Only one Comment can be allocated to the current measure-
ment task for the Point. If a Comment is allocated to a skipped
Point, the skip marker »X« is replaced by the marker »C«
Comment list
SELECT The highlighted Comment is allocated to the current

measurement Point.
_________________________________________________________________________________
Field Balancing VIBROTEST 60
7 Field Balancing
7.1 Balancing overview
Number of balancing planes

A Balancing of rotors in 1 plane
With single-plane balancing the user must specify one
measuring plane (1) and one correction plane (1).
1 After the initial unbalance run a test run A is necessary.
Using the results of the test run the correction weight
(AMA) is calculated.
A B
Balancing of rotors in 2 planes
With two-plane balancing the user must specify two
measuring planes (1 and 2) and two correction planes
1 2 (A andB).
After the initial unbalance run two separate test runs (A
and B) are necessary. After test run B the correction
weights (AMA and AMB) for correction panes (A and B)
are calculated.
Balancing of rotors in 1 / 2 planes with prognosis

With this setup in the VIBROTEST 60 two balancing
problems are resolved.
1-plane balancing with measurement at both

A
bearings
With this procedure the correction weight for correction
plane A is calculated after the initial unbalance run and
1 2 test run A. The residual vibration at measuring plane 1
and measuring plane 2 are prognosed by the
VIBROTEST 60.

VIBROTEST 60 Field Balancing
2-plane balancing with prognosis
A B With this procedure the correction weight for correction

plane A is calculated after the initial unbalance run and
test run A. The residual vibration at measuring plane 1
and measuring plane 2 are prognosed by the
1 2 VIBROTEST 60.
If the prognosed residual vibration is acceptable test
run B can be skipped.
If the prognosed residual vibration is not acceptable the
balancing procedure can be continued with test run B.
Note
For all balancing procedures at two planes, two
vibration sensors are required. This means that
measurement must always be simultaneously done
with two sensors.
Unbalance correction types

Unbalance correction with VIBROTEST 60 can be done in one
of three ways.
• Polar correction
With polar correction the location for the correction weight is
freely selectable.
• Component correction
With component correction up to a max. of 99 fixed
locations can be selected (e.g. fan blades, equidistant holes
at the rotor circumference). The test weights are attached at
a fixed location for the test runs. VIBROTEST 60 calculates
the correction weights for two fixed locations per plane.
• Unit mass correction
With unit mass correction the weights are pre-defined. The
unit mass is attached at any arbitrary location for the test
run. The VIBROTEST 60 calculates the required locations
for the identical unit masses.
_________________________________________________________________________________
Adaptive Mode
The Adaptive Mode in the VIBROTEST 60 has the settings “Ac-
tive” or “Inactive”.
• Active
In this setting the influence co-efficients determined by the
VIBROTEST 60 during the initial run, test run and check
run are adapted to the present rotor condition from run to
run. This accelerates and optimises the balancing
procedure.
• Inactive
With this setting the influence co-efficients determined by
the VIBROTEST 60 during the initial run and test run are
not changed when executing the check run.
Advice:
In the “1 / 2-plane Balancing with Prognosis” and “Repeat Bal-
ancing” the Adaptive Mode is automatically switched off by the
VIBROTEST 60 and is not available.
When you have selected »active«” the correction weights you
select should not differ by a large amount from the correction
recommended by the VIBROTEST 60. If you cannot be sure of
this you should deactivate the Adaptive Mode and select the
setting »inactive«.

Balancing procedure
The balancing procedure follows four steps:
• Enter data in the Balancing Setup (Select the number of
balancing planes and type of unbalance correction).
• Initial unbalance run
• Test run (one or more)
• Check run
The Check run with VIBROTEST 60 has two functions:

• Measurement of the residual unbalance after attaching the
correction weights.
• Automatic calculation of additional correction weights for
„trim balancing„ of the rotor.
Repeat Balancing
VIBROTEST 60 offers the option, once the rotor is balanced, to
store the balancing procedure for the rotor on the PC-card so
that „Repeat Balancing„ can be done in the future.
A Check run at which the residual unbalance and the corres-
ponding correction weights are calculated is necessary for this.
Phase position; positions for fixed locations

The phase position is measured counter to the rotational
direction, starting from the zero mark (reference mark). The
direction for counting fixed locations (e.g. four components) is
also counter to rotational direction.
90º
1
180º 2 4 0º
270º
_________________________________________________________________________________
7.2 Balancing user-interface
7.2.1 Main Balancing menu

The entire balancing procedure with results of the measuring
runs and corrections is displayed in the main Balancing menu.
Main menu at the start of the Balancing procedure:
Channel no. / Meas. plane Displayed correction plane

Number of planes
Initial unbalance run
Test run
Display: Polar correction
A = Correction type
Check run
The respective measuring run is selected using the cursor

buttons , .
7.2.2 Main menu with all measuring runs:

Channel no. / Meas. Displayed correction plane
plane Number of planes
Initial unbalance run Display: Initial run measurement
Test run Display: Test run measurement
Correction weight / Display: Calculated correction

location Display: Check run measurement
Check run Display: RPM of the selected
measuring run
The RPM corresponding to the respective measuring run can

be displayed by selecting that measuring run using the cursor
buttons , .

7.2.3 Softkeys
According to the instrument status additional softkeys are active
during balancing:
+/- Allows you to select between „Add weights„ and
„Remove weights„ during unbalance correction.
ADD In the main menu:
All correction weights attached to the rotor during the
current balancing procedure can be combined into
one single correction weight. VIBROTEST 60 calcu-
lates the resultant weight and its correct location.
In the test weight entry menu:
The selected test weight is added to the existing test
weight.
CR=IR A new balancing procedure is started after the Check
run. The result of the Check run is used for the Initial
unbalance run in the new procedure. The data from
the previous balancing procedure is deleted.
AVERAGE Switching the averaging function On/Off.
RESET Deletes all information from the measuring runs of
the entire balancing procedure.
SELECT The marked measuring run is selected.
STOP The measurement is stopped. „START„ is displayed
to indicate that the measurement has stopped.
SUBST The entered test weight replaces the existing test
weight.
_________________________________________________________________________________
7.3 Storage of the balancing procedure

In the VIBROTEST 60 there are two memories on the PC-card;
the Flash memory and the Report memory.
Flash memory
The Flash memory is an internal memory that secures the data
against loss. All information about the current balancing proce-
dure (balancing setup, number of measured values, test
weights, measuring runs) are stored here.
Measured values for a measuring run are stored in the Flash
memory from the moment the user accepts a measurement
with the softkey »OK« (resp. »YES«/ »NO« during a test run).
The information remains in the Flash memory when the
balancing procedure is closed with »EXIT« and when the
VIBROTEST 60 is switched off (button »ON«).
Thus a balancing procedure can be interrupted at any time to
use another function of the instrument or to switch the
instrument off without losing data.
The information in the Flash memory from the balancing
procedure is deleted only in the case where one of the following
three actions are performed by the user.
• Deletion of the balancing procedure with the softkey
»RESET«. This is possible at any point in the balancing
procedure at the main balancing menu.
• Acceptance of the results of a Check run of the current
balancing procedure as the Initial run measurements for a
new balancing procedure using the softkey »CR=IR«.
• Loading of a balancing procedure stored on the PC-card
using the softkey »REPORT«. In this case the information
from the current balancing procedure in the Flash memory
is overwritten by the information from the PC-card.
Report memory PC-card

The PC-card is the storage medium for storing a balancing
procedure.
The data from the current balancing procedure is stored.

7.4 Selecting Balancing / Executing the Setup
VIBROTEST 60 dialogue VIBROTEST 60 steps Activity at Rotor

1. Start Balancing
program
Select Balancing with

»SELECT«.
2. Starting new /
Continue with current
balancing procedure
VIBROTEST 60 displays the data
from the last balancing procedure. Ensure that
Starting new balancing • the mechanical

procedure: setup between
reference pickup
To execute a new balancing and reference
procedure all data from the last mark, and
Delete all data with procedure must be deleted with
»RESET«. »RESET«. Only then can the required • the position of the
entries be made in the „Balancing vibration sensors
Setup“. corresponds to the last
Continue with last balancing balancing pro-cedure.
procedure:
The last balancing procedure can be
continued with »SELECT«.
Select „Balancing Setup„ 3. Entries in „Balancing

with the function button
»SETUP«.
Setup„
In „Balancing Setup„ you must define
the:
• Number of correction planes
• Type of correction
• Adaptive Mode
• Sensor
• Unit
• Signal detection
Open the menu for selecting After the initial unbalance run is
the correction planes with completed during the balancing
»EDIT«. procedure only the unba-lance
correction type can be changed.
_________________________________________________________________________________

4. Select the number of
correction planes
• Select the number of

correction planes.
• Confirm your selection
with »OK«.
5. „Select the correction
type“ and the
“Adaptive Mode”.
The correction type can be changed
during the balancing procedure.
The VIBROTEST 60 then re-cal-
culates the correction weights and
locations after your change.
Open the menu for selecting In the case of two-plane balancing

the correct-ion type with the selection for correction type must
»EDIT«. also be changed for plane B. The
function switch »1/2« is used to
switch to plane B.
See chapter 7.1 for the settings of the

Adaptive Mode.
• Select the correction

type.
• Confirm your selection
with »OK«.
Only in case of 2-plane
balancing:
• Switch to plane B using
the function button
After the entries in the „Balancing
»1/2«.
Setup„ are completed the initial run
• Select the correction can be started.
type for plane B.

7.5 Single-plane balancing steps with polar correction

example

A
Initial Run 1
1. Select Initial run in the

main menu
Select Initial Run with

»SELECT«.
2. Start Initial run • Attach the refe-
rence pickup.
measurement
• Attach the vibration
sensor at
measuring plane 1.
The VIBROTEST 60 starts
measurement with »START«. • Bring the rotor to
operational speed.
Start measurement with

»START«.
3. Execute initial unba-
lance measurement
The VIBROTEST 60 measures the
initial unbalance.
If the measurement is varying
strongly activate the averaging
function with »AVERAGE«.
Measurement is stopped with
»STOP«. This can be done no earlier
than 3 secs. after the first value is
Stop the measurement with displayed.
»STOP«.
_________________________________________________________________________________

4. Store the Initial unba-
lance measurement
The measurement is stored with
»OK«.
With storage the trigger level is
determined in the VIBROTEST 60.
Even the smallest variations in the
relation between reference mark and
reference pickup will cause angle
Store the measurement with errors.
»OK«. The measurement can be repeated
with »START«
Stop the rotor
5. End the Initial run
The Initial run can be repeated as

often as necessary with »SELECT«.
Test run 1
1. Select Test run in the

main menu
Select Test run with

»SELECT«.
2. Change the test
weight
The VIBROTEST 60 recommends a
test weight. The magnitude of the test
weight can be changed.
Open the test weight entry The test weight (TMA) is dis-played in
menu with »EDIT«. the measurement menu.


3. Enter test weight
details
The VIBROTEST 60 stores the test
weight details.
After confirmation of the test weight
the following is deter-mined:
• Test weight units
• Polarity of the test weight
(+ = add weight,
• Enter test weight and - = remove weight).
location. The polarity can be changed with Attach the test weight
»+/-« at the check run or when to the rotor
• Confirm the entry with
repeating the test run. (e.g. 100 g at 0°).
»OK«.
4. Start the Test meas- Bring the rotor to
operational speed.
urement
measurement with »START«.
Start the measurement with The test weight (TMA) is dis-played in

»START«. the measurement menu.
5. Execute the Test

measurement
The VIBROTEST 60 executes the
measurement.
Stop the measurement with »STOP«.
The VIBROTEST 60 checks the
measurement quality by:
• Speed difference to the initial run
Stop the measurement with • Magnitude of the test weight

»STOP«.
6. Repeat the Test run Stop the rotor.
with a different test
weight
The Test run can be repeated with
»START«.
The magnitude of the test weight can
be changed with »EDIT.
Open the test weight entry

menu with »EDIT«.
_________________________________________________________________________________

7. Change the test weight
and repeat the Test
run
The VIBROTEST 60 displays the
existing test weight (TMA) on the
rotor. With »ADD«:
• »ADD«: Attach the additional
The new test weight is added to test weight to the rotor.
the existing test weight.
• Enter the new test • »SUBST«: With »SUBST«:
weight and location. The existing test weight is Remove the existing
removed and replaced by the new test weight (100 g) and
• Confirm the entry with add the new test weight
test weight.
»SUBST«. (150 g) to the rotor.
• Repeat the test run (see Note:
points 4 and 5). The VIBROTEST 60 automatically
stores each test weight that is
removed or added and takes them
into consideration in the calculation of
the final correction weights.
8. Store the Test meas- Stop the rotor.
urement
Before calculating the correction
weight the VIBROTEST 60 must be
informed if the test weight will be
removed.
With »YES«:
• »YES« - the test weight will be
Remove the test weight
removed.
from the rotor.
• » NO« - The test weight will
Store the measurement with remain and is to be taken into
»NO«. consideration in the calculation.
9. Calculate the Attach the correction

weight to the rotor
correction (e.g. 93,04 g at 55°).
The VIBROTEST 60 calculates the
correction weight and location taking
into consideration a test weight that is In a case where the
not removed. correction weight must
be changed this should
be done at the check
The Test run can be repeated with run.
»SELECT«.


A
Check Run 1
1. Select Check run in

the main menu
Select Check Run with

»SELECT«.
2. Change the correction
weight
The correction weight can be
changed.
• »+/-«: Change the displayed
correction weight from „Add
weight„ to „Remove weight„ or
vice versa.
• »EDIT«: Change the magni-tude
and location of the correction
weight.
It is recommended to use the
calculated correction weight. Only in
a case where the calculated
correction weight is not available
should some other weight be used.
The VIBROTEST 60 must then be
informed of the change in weight with
»EDIT«.
3. Start Check run Bring the rotor to

operational speed.
The correction weight (CMA) is

Start the measurement with displayed in the measurement menu.
»START«.
_________________________________________________________________________________

4. Execute Check meas-
urement
measurement.
Stop the measurement with

»STOP«.
5. Store Check meas-
urement
»OK« and an additional correction
weight is calculated.
Store the measurement with Stop the rotor.

»OK«.
6. Calculate the residual Assess whether the
residual vibration is low
unbalance enough and the
The VIBROTEST 60 calculates the recommended
additional unbalance correction correction is required.
weight.
Perform the addi-tional

correction at the rotor if
»SELECT« the Check run will be
The Check run can be repeated with repeated with
»SELECT«. When the Check run is »SELECT«.
repeated the VIBROTEST 60
assumes that the additional
correction has been done at the rotor.
The additional
correction is not to be
carried out at the rotor.
»CR=IR«
The Check run will be regarded as
the Initial run for a new balancing
procedure when »CR=IR« is used.
Function button »STORE«

The balancing procedure can be
stored on the PC-card with the
function button »STORE«. The
VIBROTEST 60 assumes that the
additional correction will not be
carried out on the rotor.


Combine all weights with 7. Combine all correction
»ADD«.
weights (Weight
Combining)
With »ADD« all weights (correction, • Remove all test and
test and additional weights) attached correction weights
to the rotor during the balancing from the rotor.
procedure can be combined and
• Attach the new
replaced by a single correction
correction weight to
weight. The VIBROTEST 60
the rotor.
calculates the new single correction
weight (AMA).
Changing a Check run into an Initial

run in a new balancing procedure can
no longer be done with »CR=IR«
after the combining of all weights is
carried out.
_________________________________________________________________________________
7.6 Single-plane, repeat balancing steps with polar correct-

ion example

1. Load a completed
balancing procedure
from the PC-Card to
the VIBROTEST 60
See section 8.2.
A
Check Run 1
2. Select Check run in • Attach the refe-

rence pickup.
the main menu
sensor at
measuring plane 1.
Select the Check run with

»SELECT«.
3. Start the Check run Bring the rotor to
operational speed.
The VIBROTEST 60 starts the
Start the measurement with

»START«.
4. Execute the Check
measurement
measurement.

»STOP«.


5. Store the Check
measurement
»OK« and the correction weight is
calculated.
Store the measurement with Stop the rotor.

»OK«.
6. Store the measure-
ment with »OK
correction weight.
The following are displayed in the
main menu:
• Calculated correction weight
(CMA).
• Result of the Check run (CR).
• Speed of the Check run
»SELECT«
The Check run can be repeated with
»SELECT«. In the case of a repeat Carry out the correction
the VIBROTEST 60 assumes that the at the rotor.
correction has been carried out at the
rotor.
»CR=IR«
The Check run can be accepted as
the Initial run in a new balancing
procedure with »CR=IR«. The correction should
not be carried out at
the rotor.
Function button »STORE«
With the function button »STORE« a
new balancing proce-dure is stiored
on the PC-card.
_________________________________________________________________________________
7.7 Two-plane Balancing steps with component correction

example

A B
Initial Run 1 2
1. Select Initial run in the

main menu
Select Initial run with

»SELECT«.
2. Start Initial unbalance • Attach the refe-
rence pickup.
measurement
sensors in
The measurement is executed by measuring planes 1
VIBROTEST 60 in the two planes and 2.
with »START«.
• Bring the rotor to
operational speed.

»START«.
3. Execute the Initial
measurement
measurement in the two planes.
The measured values from plane 1
are displayed.
Falls die Messwerte zu stark If the

measured values are varying strongly
Switch over to the display of the averaging function can be
plane 2 using the button activated with »AVERAGE«.
»1/2«.

With the function button »1/2« the

measured values for measuring plane
2 are displayed.
The measurement at both planes is
stopped with »STOP«. This should
not be done earlier than 3 secs. after
the first values appear.

»STOP«.
4. Store Initial meas-
urement
The measurements for both planes is
stored with »OK«.
With storage the trigger level is
determined in the VIBROTEST 60.
Even the smallest variations in the
relation between reference mark and
reference pickup will cause angle
errors.
Store the measurements
with »OK«. The measurement can be repeated
with »START«.
Stop the rotor.

5. End the Initial run

measured values for measuring plane
2 are displayed.
The Initial run can be repeated as
many times as required with
»SELECT«.
A B
Test Run A 1 2
1. Select Test run A in

the main menu
Select Test run A with

»SELECT«.
_________________________________________________________________________________

2. Change Test weight A
test weight magnitude for plane A.
This test weight magnitude can be
changed.
Open the test weight A entry

menu with »EDIT«.
3. Enter test weight A Attach the test weight
to the rotor in plane A
The VIBROTEST 60 stores the (e.g. 80 g at
details of test weight A. location 1).
When the entry for the test weight is
confirmed the following are defined
for the procedure:
• The test weight units
• The test weight polarity
(+ = Add weight,
• Enter the test weight and - = Remove weight).
loca-tion. The polarity can be changed with
softkey »+/-« in the Check run.
• Confirm the entry with
»OK«.
4. Testlauf A starten Bring the rotor to
operational speed.
The measurement is executed by
VIBROTEST 60 at both planes with
»START«.
The test weight (TMA) is dis-played in

the measurement menu
»START«.
5. Execute test measure-
ment A
test measurement in both planes.
stopped with »STOP«.
• Speed difference with the Initial
Stop the measurement with run measurement and
»STOP«.
• Magnitude of the test weight.
measured values for plane 2 are
displayed.


6. Store Test run A Stop the rotor.
To calculate the correction weight the
VIBROTEST 60 must be informed
whether the test weight A will be
removed from the rotor.
• »YES« - the test weight A will be With »YES«: Remove
removed. the test weight from the
• »NO« - the test weight A will rotor.
remain and is taken into
consideration in the calcu-lation of
Store the measurement with
the correction weight.
»NO«.
A B
Test Run B 1 2
1. Select test run B in the

main menu
Select Test run B with

»SELECT«.
Open the test weight B entry 2. Change test weight B
menu with »EDIT«.
magnitude for the test weight for
plane B. The magnitude of this test
weight can be changed.
• Enter the magnitude and 3. Enter test weight B Attach the test weight
location of test weight B. at plane B on the rotor
The VIBROTEST 60 stores the (e.g. 80 g at location
• Confirm the entry with details of test weight B. 1).
»OK«.
Start the measurement with 4. Start Test run B Bring the rotor to
»START«. operational speed.
The measurement is executed by
VIBROTEST 60 with »START«.
Test weight B (TMB) is displayed in

the measurement menu.
_________________________________________________________________________________

Stop the measurement with 5. Execute Test run B
»STOP«.
measurement in both planes.
The measurement is stopped at both
planes with »STOP«.
• Speed difference from Initial
measurement,
• Magnitude of the test weight and
• If balancing in only one plane is
sufficient.
6. Store Test run B Stop the rotor.
Before calculating the correction
weights the VIBROTEST 60 must be
informed if the test weight B will be
removed from the rotor.
• »YES« - the test weight B will be With »YES«:
removed. Remove test weight B
• »NO« - the test weight B will from the rotor.
remain and must be taken into
consideration in the correction
Store the measurement with
weights calculation.
»NO«.
7. Calculate correction Attach the correction
weights to the rotor:
correction weights and their locations,
taking into conside-ration any test In plane A e.g. at
weights that remain on the rotor in locations:
both planes.
• 35,09 g
• 58,07 g
If the correction
weights are to be
With function button »1/2« the changed this must be
calculated correction weights (CMB) done at the Check run.
and their locations for plane B are
displayed.
Switch to the display of the In plane B e.g. at
corrections for plane B with locations:
»1/2«..
• 73,09 g
The Test run B can be repeated with • 48,07 g
»SELECT«.
If the correction
weights are to be
changed this must be
The Initial run and Test run A can no
done at the Check run.
longer be repeated from this point.


A B
Check Run 1 2

the main menu
Select the Check run with

»SELECT«.
2. Change the correction
weights
The correction weights for both
planes can be changed.
• »+/-«: Convert the dis-played
correction weights from „Add
weight„ to „Remove weight„ or
vice versa.
• »EDIT«: Change the magni-tudes
and locations of the correction
weights.
It is recommended that you attach the
calculated correction weights to the
rotor. Other correction weights should
only be used when the calculated
correction weights are not available.
The VIBROTEST 60 should then be
informed of the correction weight
changes with »EDIT«.
3. Start the Check run Bring the rotor to
operational speed.
The measurement is executed by the
VIBROTEST 60 with »START«.
The correction weights (CMA) for

plane A are displayed in the
measurement menu.
»START«.
_________________________________________________________________________________

4. Execute Check
measurement
measurement at both planes.
With function button »1/2« the
measurement from plane 2 is
displayed.
stopped with »STOP«.
»STOP«.
5. Store Check meas- Stop the rotor.
urement
With »OK« the measurements from
both planes are stored and the
additional correction weights are
calculated.
Store the measurements

with »OK«.
6. Calculate residual Assess whether the
recommended
unbalance additional correction is
The VIBROTEST 60 calculates the necessary.
additional correction weights for both
planes.
In the main menu the following are
displayed for plane A:
• Calculated correction weights
(CMA) and their locations.
• Measurements from the Check
run (CR).
• Speed of the Check run

respective results for plane B are
displayed.
»SELECT«,»CR=IR«, »ADD«,
see 1-plane Balancing;
Section 7.5, Check run, point 7

7.8 Single and 2-plane Balancing with prognosis and polar

correction example

Initial run/Test run A The 2-plane balancing procedures for
the Initial run and Test run A
correspond in their operational steps.
See section 7.7.
7. Calculate the correct- Assess whether the
prognosis of the resi-
ion and prognosis dual vibration is low
The VIBROTEST 60 calculates: enough. In case of a
prognosed value that is
• The correction for plane A
not low enough Test
allowing for test weights that
run B should be carried
remain on the rotor.
out.
• The prognosis of residual
unbalance forboth planes. The
prognosis value for both planes is
identical.
The following are displayed in the
main menu:
• Effect of the test weight A (TRA) Attach the correction
on plane A. weight at plane A on
• Calculated correction (CMA) for the rotor
plane A. (e.g. 97,7 g at 23°).
• Prognosis of residual unba-lance
(PV) in plane A

values for plane B are displayed.
Switch to the display of the

correction and prog-nosis
for plane B with »1/2«. The Test run A can be repeated with
»SELECT«. No correction weights
are attached in plane
B.
The user can now choose between
two options in the balancing
procedure:
• Carry out Test run B
• Do a Check run
_________________________________________________________________________________

A A B
Check Run 1 2 1 2

the main menu
Select Check run with

»SELECT«.
The remaining operational steps
correspond with the standard
2-plane balancing procedure.
See section 7.7, Check run.

VIBROTEST 60 Storing and displaying measurements (Reports) on the PC-card
8 Storing and displaying measurements (Reports)

on the PC-card
8.1 Storing Reports on the PC-card
Menu title
Storage date and time
Report name:
OK The current measured data is stored under the dis-

played Report name and the previous menu is dis-
played. If a new name is to be given to the Report it
is entered after pushing EDIT.
DELETE The displayed name is deleted for entry of a new
name.
EDIT Enter a Report name.
Using the button »STORE« the contents of the display memory

resp. Listing memory are stored on the PC-card. The Setup for
the respective measurement is stored together with the
measured data.
A name for the Report can be freely entered (max. 12
characters). In addition the current date and time are also
stored.
Note:
Storage on the PC-card is only possible when the current
measurement is stopped or ended, ie when the softkey
»START« is displayed.
_________________________________________________________________________________
Storing and displaying measurements (Reports) on the PC-card VIBROTEST 60
Entering a Report name

This menu is selected using the softkey »EDIT«. The individual
characters are selected using the cursor buttons , , , .
Menu title
Available characters
Report name:
OK The current measured data will be stored under the

displayed Report name. After storing the program re-
turns to the previous menu.
INSERT The selected character is entered in the Report name
line.
DELETE Deletes the current character from the Report name.
NEXT Step to the next character for the Report name.

8.2 Displaying Reports

All available Reports can be selected in the menu
VIBROTEST 60 by pushing the softkey »REPORT«.
The selection list displays

all the Reports stored on
the PC-card and the
remaining free capacity of
the PC-card.
Report name Type of measurement

Date of storage Time of storage
Free storage capacity
SELECT Select the highlighted Report from the list.

INFO Switch to the Report information menu.
DELETE Delete the selected Report
The desired Report is selected using the cursor buttons , .
The measurement type is displayed next to the Report name.
Abbreviations of the measurement type are as follows:

Ov/BCU Overall/BCU Measurement
FFT Spectrum/BCS Measurement
Proc.V. Process value measurement
Bala Balancing
Track Tracking analysis
CPB CPB spectrum
Env. Envelope analysis
Hand Manual entry
Reports with List entries
f(t) Measurement vs. Time
f(n) Measurement vs. Speed
_________________________________________________________________________________

Displaying the measured data in the Report („SELECT“)

The stored measurement is displayed; with measurements
stored in a Listing, the other measurements in the Listing can
be selected using the cursor but-tons , .
Renewed measurement
While in the Report display menu, the measurement can be
renewed. Execution of this measurement renewal is done the
same way as in normal Overall or Spectrum measurement.
The measurement is executed using the stored SETUP
configuration.
Meas. type: Overall Unit

Signal detection
Measurement: Bearing Unit

Condition
Measurement: Speed Unit

indicate that the measurement process has stopped.
AVERAGE Activate the averaging function.
Storing individual measurements:

Storage of the new measurement is possible with the button
»STORE«. A new Report is added. The data from the old
Report is not overwritten. If the data from the old Report is to be
deleted, this Report must be selected and deleted using the
»DELETE« softkey.
Storing Reports with Listing measurements

While in a Report with Listing data, if a further measurement is
to be carried out, this new measurement can be added to the
existing number of measurements in the Listing. When storing
the new measurement (button »STORE«) the new data is
added to the existing data with a new storage date.
_________________________________________________________________________________
Report Info (INFO softkey

Information about the selected Report is displayed in the
Report Info menu.
Report name
Type of signal source
Measurement type
Start of measurement:
Date and time
Data storage:
Command line Date and time
File size in Byte
SELECT Switch to the associated Report menu.

DELETE Delete the selected Report DELETE.
NEXT Step to the next Report

8.3 Memory requirement and management
8.3.1 In Analyser mode

The required memory space for a Report can be read in
»Report Info Dialogue«.
8.3.2 In Data-collector mode

With the loading of Routes to a PC-card the necessary memory
space for data security is automatically reserved. Exceedance
of this range is not possible.
The maximum number of measurement Points per Route may
not exceed 1000.
8.3.3 Storage capacity of each (4 MB) PC-card

Maximal possible is storage of:
• Reports 1000
• Routes 5
_________________________________________________________________________________
Commissioning VIBROTEST 60
9 Commissioning
When the VIBROTEST 60 is switched on the main
VIBROTEST 60 menu is displayed. The dialogue language can
be changed with the softkey »SETUP« in the menu „System
Setup“.
Selectable
Measurement and
Service Functions
SELECT The highlighted item on the menu will be selected as

the next function menu.
INFO Switch to the Information menu.
SETUP Opens the menu „System Setup„.
Using the cursor buttons the highlight bar can be moved to the
desired function. With the softkey »SELECT«, the desired
function is selected.
Independent of the position of the highlight bar, pushing the
softkey »INFO« will produce the following menu:
Version number SERVICE

Fabrication number
Instrument Opens the menu „Service“
manufacturer (see section Fehler!
Verweisquelle konnte
nicht gefunden werden.).
Note:
The accuracy stated by the manufacturer is binding only until
the date of the „Next calibration„.
The recommended date of the next calibration is displayed. In
some cases an earlier date for the next calibration may be
sensible.
A System calibration on the date of the next recommended
calibration can be done by any authorised Brüel & Kjær Vibro
service station. At each System calibration the recommended
date is automatically changed.

VIBROTEST 60 Commissioning
9.1 Selecting the language

If some dialogue language other than the one with which the
instrument was delivered is to be used, the following steps
should be followed:
Menu »VIBROTEST 60« is displayed
• Push the softkey »SETUP«
Menu »System Setup« is displayed
• Move the bar cursor to the line »Language«
• Push the softkey »EDIT«
Menu »Dialogue language« is displayed
• Move the bar cursor to the desired language
• Push the softkey »OK«
Menu »System Setup« is displayed
• Switchover to the selected language is not yet activated.
• Push the softkey »OK«
The main »VIBROTEST 60« menu is displayed
• The dialogue language is changed to your selection and
automatically stored.
• Each time the VIBROTEST 60 is switched on in future
the dialogue will be displayed in the language you
selected.
_________________________________________________________________________________
Commissioning VIBROTEST 60
9.2 Basic settings for the System Setup

Before the VIBROTEST 60 is finally put to use the operating
parameters must be adapted to the actual requirements by
entry or selection. All the selected or entered parameter values
are retained in the event of a power failure including the „Date„
and „Time„.
The menu »System Setup« is selected in the main menu
»VIBROTEST 60« with the softkey »SETUP«.
OK The current parameter entries or

settings are OK. The display returns to the
previous menu.
EDIT The text highlighted by the cursor
bar is the target for switchover to the next
selection or entry menu.
The meanings and functions of the parameters in the menu

»System Setup« are described in chapter 4.1.
Note:
At the initial switch-on the current date and time must be
entered.
When the battery set is changed the date and time are buffered
for at least one minute. The setup of the date and time should
be checked and, if necessary, corrected after each change of a
battery set or any long pause in operation.
If this is not done new PC-cards are locked and can no longer
be read, because the identification of PC-cards is done on a
date and time basis.
If the card should lock take the following action:
• Set up the date and time in the VIBROTEST 60
• Format the PC-card (see chapter 4.10)

VIBROTEST 60 Commissioning
9.3 System-error messages

At any operational conditions which do not allow a controlled
ending of the current VIBROTEST 60 function the instrument
reacts with a System-error message.
In such cases the following menu will be displayed:
System-error message Error code

Reboot the VIBROTEST 60
Switch the instrument off and
then on again.
The only solution is to end operation of the VIBROTEST 60 by

switching it off.
Note:
When the VIBROTEST 60 is switched off after a System-error
message all setups and measurements executed up till the time
the error occured are lost if they were not stored.
Each time the instrument is switched on again after a
system error the date and time should be checked.
_________________________________________________________________________________
PC-cards - Handling and action VIBROTEST 60
10 PC-cards - Handling and action

All information such as Routes, Reports and measurements are
stored by the VIBROTEST 60 on a PC-card.
„Only PC-cards of the type AC-603 are recommended for
use with the VIBROTEST 60.“
Changing the PC-card

• Switch the instrument off (ON button)
• Remove the battery set cover
• Push the card ejector
• Remove the PC-card.
Caution:
When inserting a card make sure that the label faces up and
the card is inserted in the direction of the arrow on the label.
Never use excessive force to insert or remove a card!
Caution
It is mandatory to note and to follow the instruction, that only 32
MB PC cards AC-603/32 shall be used. These PC cards shall
be ONLY formated in the VIBROTEST 60 and NOT in the PC-
card drive! To guarentee the functionality the PC card formating
has to be performed in the VIBROTEST 60 according to the
instructions described in section 4.10.
File structure
The PC-card is read simply as another storage medium and in
the ideal case possesses a sub-directory with the name
„VTCRD„. The archived data is laid in various files in this sub-
directory in an internal format.
Behaviour of the PC-card under an uncontrolled System condition

If the PC-card is removed from the VIBROTEST 60 while its
contents are being accessed, or an uncontrolled system
condition occurs during operation of the VIBROTEST 60 the
filing system will be regulated via a built-in mechanism. This
means the data on the card can still be read but data cannot be
written. This guarantees that all data stored on the card up to
the time of the mistake will be retained.

VIBROTEST 60 PC-cards - Handling and action
If any blocked PC-card is inserted into the VIBROTEST 60,

each time you attempt to access the card the message
„PC-Card is write-protected.
Please read all routes and reports and delete
the PC-Card.“
will be displayed. Reading data from or writing data to this PC-

card will not be possible.
Write-protected PC-cards
What possibilities are there for using blocked PC-cards or for
resetting them again?
There are four options:

1. If there is no PC or PC-card drive available
Access to the data on the blocked card is not possible.
There is only the option to reset the PC-card; using the
Service function „Formatting„, to a condition where you can
write to it. All data already stored on the card will in any
case be lost.
2. A PC with PC-card drive is available
(which can be read like a standard drive) is available but
no VIBRO-REPORT or XMS-software
To reset the blocked PC-card it is sufficient to delete the
directory „VTCRD„, all its sub-directories and the data they
contain.
Caution !
All data on the PC-card will be lost !
_________________________________________________________________________________
PC-cards - Handling and action VIBROTEST 60
3. VIBRO-REPORT is available
(this must be installed in a PC with a PC-card drive)
With the VIBRO-REPORT software there is the possibility to
read from a blocked PC-card, print out the measurements
and, via the Clipboard, use the data in another application
or export it as an ASCII file.
However it is still not possible to reset the PC-card using
this software. To do this you have to either follow the
procedure described above by switching to the DOS mode
and delete the „VTCRD„ directory from the PC-card or use
the VIBROTEST 60 internal Service-function „Formatting“.
4. XMS is available
(this must be installed in a PC with a PC-card drive)
With the XMS it is also possible to read from a blocked PC-
card and thus archive the measurement data it contains.
However it is still not possible to reset the PC-card using
this software. To do this you have to either follow the
procedure described above by switching to the DOS mode
and delete the „VTCRD„ directory from the PC-card or use
the VIBROTEST 60 internal Service-function „Formatting“.

VIBROTEST 60 Battery sets: Handling and Disposal
11 Battery sets: Handling and Disposal

11.1 General
Only re-chargeable batteries may be used in the
VIBROTEST 60 for power. A limiter circuit which is active in
case of excessive charging current or a short-circuit is built into
the encapsulation housing for the batteries. If the battery set is
fully charged, the battery set capacity guarantees a typical
operating time of at least 3 hours.
The battery set is housed in a suitable compartment within the
handle of the VIBROTEST 60. The electrical connection
between the battery set in the VIBROTEST 60 and the charger
unit is made through spring-loaded contacts under the
VIBROTEST 60.
Caution
Opening the battery set housing may lead to damage!
The use of primary cells is not permitted!
The battery set of the VIBROTEST 60 must not remain in the
instrument during transport by aircraft.
The connections of the battery set must not be short-circuited!
11.1.1 Battery set voltage monitoring

An internal circuit monitors the battery set voltage. When the
battery set voltage falls below a certain specified level the user
is warned by a „RED„ LED which lights up next to the display
screen of the instrument that the remaining operating time is at
most 2 minutes. This function is only available when the
VIBROTEST 60 has been on for more than 10 minutes (see
Chapter 2.4)
If the battery set voltage falls below a second specified level the
VIBROTEST 60 switches off automatically. At this point any
measurement currently under progress is stopped and the
measured data is discarded.
The VIBROTEST 60 can only be switched on again if it is
rested on the power / charger unit cradle or another charged
battery set is inserted.
_________________________________________________________________________________
Battery sets: Handling and Disposal VIBROTEST 60
11.1.2 Exchanging battery sets
Caution
Exchanging the battery set must only be done when the
VIBROTEST 60 is switched off !
Operation of the internal clock of the VIBROTEST 60 will be
correctly maintained by a buffer for a period of 10 minutes.
If the VIBROTEST 60 is without power of any kind for longer
than the buffer time, when it is powered up again the
parameters of the „System Setup„ must be checked and
corrected if necessary.
To remove the battery pack from the battery compartment, it is
necessary to first unlock it. To unlock the battery pack, push the
battery pack tab gently downward. You will hear a clear “click”
when it is unlocked. Then the battery pack can be pulled out.
When re-inserting the battery pack make sure that it is correctly
locked into position! You will hear a “click” when it is corrrectly
locked.
11.1.3 Charging
The battery set is charged via the AC-601 power / charger unit.
The battery set can be charged in the VIBROTEST 60 or in the
power / charger unit.
Advice:
Before starting a lengthy measurement procedure, you
should ensure that a fully discharged batttery set has been
charged for a minimum of 1 hour in the instrument that is
switched off.
Procedure
A. Charging the battery set in the VIBROTEST 60
1. Lay the VIBROTEST 60 in the charger unit cradle
2. Switch the charger unit on (connect it to main power)
3. Charging time: max. 4 hours with VIBROTEST 60
switched off
B. Charging the spare battery set in the charger unit
1. Insert the spare battery set into the charger unit
2. Switch the charger unit on
3. Charging time: max. 8 hours

VIBROTEST 60 Battery sets: Handling and Disposal
11.1.4 LED Charge monitoring

A monitoring curcuit is built into the power / charger unit which
checks the charge condition of the battery set. When the
battery set voltage approaches the fully-charged condition the
charging current is reduced. When the fully charged state is
reached the electronics switches to a maintenance charge.
These conditions are displayed by the LEDs.
Permanently lit:
GREEN Power to the charger unit is on
YELLOW 1* Battery set in the VIBROTEST 60 is
charging.
YELLOW 2* Battery set in the charger unit is charging
∗ If the battery set is fully charged the yellow LED switches
off.
Flashing:
YELLOW 1 Battery set in the VIBROTEST 60 is
defective
YELLOW 2 Battery set in the charger unit is defective
Caution:
When charging make sure that the VIBROTEST 60 is correctly
positioned on the charger unit. If the instrument is not correctly
positioned on the charger the battery in the VIBROTEST 60
will be either insufficiently or not charged at all. When the
YELLOW LED 1* lights up the VIBROTEST 60 is correctly
positioned.
_________________________________________________________________________________
Battery sets: Handling and Disposal VIBROTEST 60
11.1.5 Battery maintenance with a VIBROTEST 60 in storage

When the VIBROTEST 60 is not used for long periods (longer
than one week) the battery set in the instrument and the power
/ charger unit should be removed and stored at the appropriate
temperature.
11.1.6 Disposal
Caution:
Defective batteries or batteries which can no longer be used
are not household garbage! Please dispose of them in an
environmentally friendly manner.
11.1.7 Battery replacement

The battery set should be renewed every 2 years to maintain
the full founctionality! Typically the maximum number of
charging cycles is then realized!

VIBROTEST 60 Technical Data
12 Technical Data
12.1 Safety conformance
The VIBROTEST 60 corresponds to the following prescriptions or rules:
The CE mark confirms the conformity to the EMC guideline
2004/08/EG and the low-voltage guideline 2006/95/EG.
The C-checkmark of the Australian Authority for conformity
(ACMA) to their EMC requirements.
Safety
EN 61010-1:2002-08 „Safety requirements for electrical
instruments for measurement, control
and laboratory application.“
EMC Disturbance emission and distrubance resistance

DIN EN 61326-1: 2006 „Electrical operating devices for cable
techniques and laboratory employment -
EMC requirements”.
Use for industrial applications to EN55011 Class A
WEEE-Reg.-No. 69572330
product category / application area: 9
_________________________________________________________________________________
Technical Data VIBROTEST 60
12.2 Technical Data
12.2.1 VIBROTEST 60
Housing Single-handed construction
Material ABS
Weight (with battery set) approx. 0,9 kg
Operating time with fully-
charged battery set typically 2 x 3 hours
Display
Type Text and graphics LCD
Resolution 160 x 140 Pixel (W x H)
Ambient temperatures
Operation 0 ... 50 °C
Storage -10 ... 60 °C
Type of protection
With covered connectors IP 41
Without covered connectors IP 41

12.2.2 Power / charger unit AC-601

Main power supply 84 ... 265 V
Frequency 47 ... 400 Hz
Current consumption 15 VA
Ambient temperatures
Operation 0 ... 40 °C
Storage -10 ... 60 °C
Connections Cold instrument plug
connection
According to EN 60320,
sheet C14
Protection class IP 22
Weight 0,3 kg
Battery set charging times

in VIBROTEST 60 max. 4 hours
in AC-601 max. 8 hours with
VIBROTEST 60 switched off
Optical status signals

LED-GREEN Power / Charger: Power ON
LED YELLOW 1 Battery set in VIBROTEST 60
is charging
LED YELLOW 2 Battery set in Power /
Charger is charging
_________________________________________________________________________________
12.2.3 Measurement acquisition

Overall vibrations
Input 1 + 2
Sensor = variable
Input resistance 60 kΩ
Signal voltage < 30 V pp
Frequency band: 1 Hz ... 20 kHz
Signal-detection: peak, peak-peak, rms, pc,
ppc
Accuracy 2 % of measured value
The use of constant current supply acceleration sensor (CCS), an addition-

error of < = 3% may occur related to the measured value.

BCU
Accuracy: 4 % of measured value
Process-values (only possible through channel 1)

Frequency band: 0 Hz ... 20 kHz
Voltage input range: -30 V ... +30 V
Input resistance: 150 kΩ
Current input range: 0/4 ... 20 mA
Input resistance. RE 100 Ω
Accuracy: Voltage: ± 0,3 V
Current: ± 0,5 mA
Spectra
Freq. range: 1 Hz ... 20 Hz,
1 Hz ... 20 kHz
No. of Lines: 100, 200, 400, ... 6400, 12800
Window types: Flat-top, Hanning, Uniform
Speed
Signal voltage: 0,5 ... 30 Vpp
Input frequency range: 0,5 Hz ... 10 kHz
Input resistance 22 kΩ
Translation ratio: Impulse / Revoution
1 ... 99 / 1 ... 99
With a translation ratio of 1 : 1 this gives a Speed range:
30 ... 600,000 RPM
-3
Accuracy: 1*10 of measured value
(0,01 Hz or 1 RPM)
Tracking Analysis (Balancing)

Amplitude Reproducibility ± 4 %
Phase Accuracy ± 1 degree
Freq. range (tracking) 1,0 Hz … 10 kHz
Freq. range (balancing) 0,8 Hz ... 10 kHz
Reference frequency max. 20kHz
_________________________________________________________________________________
12.2.4 PC-Cards
Card capacity max. 128 MB
latest version on enquiry
Advice:
Only PC-cards supplied by Brüel & Kjær Vibro are recom-
mended. Other cards could lead to a malfunction.
12.2.5 Battery set AC-602

Battery set type AC-602
Extent of delivery 2 off
Battery data 6 V / 2,1 Ah
12.3 Sensor connections

The following sensors can be connected:
• AS-06x/07x
• VS-079 / VS-080
• IN-085 (only with the additional Adapter AC-630)
• AS-10x/02x/03x (only with the additional Adapter AC-630)
• Current-powered signal sources (CCS) 2 ... 4 mA, +24 V
• Optical reference pickup P-95 5 V / 30 mA
• Sensors from the Brüel & Kjær Vibro range
Plug type Round-pin connector,

6-pole (Tuchel)
Execution F (socket component)

Contact layout: Connector 1

1 Contact → Function
1→ nc
2→ Signal1)
3→ Signal 2)
4→ TE
5→ SE (Shield)
6→ +5 V/20 mA (Output)
1)
= Sensor or Process value (U)
2)
= Sensor or Process value (I)
When connecting an AS-065 (CCS) sensor the power
supply and the signal voltage are both carried through the
contact 2s.
Contact layout: Connector 2 (not for Process-values)

2 Contact Function
1→ nc
2→ Signal
3→ nc
4→ TE
5→ SE (Shield)
Contact layout: Connector REF

3 Contact Function
1→ Reference signal
2→ +24 V / 5 mA (Output)
3→ 0V / 5 V, RL > 1 kΩ (Control output)
4→ TE / Ref. for power & signal
5→ SE (Shield)
* The power for the pickup is switched on when the

associated measurement menu is selected.
_________________________________________________________________________________
12.4 Acceleration Sensor, AS-065
12.4.1 Application
The AS-065 acceleration sensor is mainly used to measure
acceleration when used in conjunction with the VIBROTEST 60
analyser and data collector.
ca.60
ACCELERATION
SENSOR
46
Type: AS-065
S/N:
15
ø21,6
M8; 6mm tief
M8; 6mm deep
SW 22 M8; 6mm de profondeur
AS065-1 (050818)
Fig. 1 Acceleration sensor
12.4.2 Measuring Principle

Acceleration sensors operate in accordance with the piezo-
electric compression principle. Inside the sensor, a spring/mass
damping system is formed by a piezo-ceramic disk and an
internal sensor mass.
When introducing vibrations to this system, the mass exerts an
alternating force on the ceramic disk and, due to the piezo-
electric effect, an electric charge is induced that is proportional
to the vibration acceleration.
An integrated charge amplifier converts this charge signal to a
usable voltage signal.

12.4.3 Technical Data

Type Piezo-electric acceleration sensor
with integrated charge amplifier
Transmission factor 100 mV/g ±5%
2
10,2 mV/m/s ±5%
Fig. 2 Typical frequency response of the transmission factor
Overload capacity Continuous 500 g

Shock 5000 g (all directions)
equiv. to a fall from 1,5 m on
concrete without damage
Operating temperature range - 50 °C ... + 120 °C
Storage temperature range - 50 °C ... + 120 °C
Measuring range ± 80 g (Umax = + 24 V ... + 30 V)
± 40 g (Umax = + 20 V)
± 20 g (Umax = + 18 V)
Linearity error ≤ 0,1 % (0,1 g ... 10 g)
Transverse sensitivity (80 Hz) ≤7%
Frequency range 3 ... 10 000 Hz (± 0,5 dB)
1 ... 15 000 Hz (± 3 dB)
Resonance frequency 35 kHz ± 3 kHz
Noise Frequency range Noise density

at 1 H z 280 µg/√Hz
> 100 Hz 6 µg/√Hz
_________________________________________________________________________________
Constant current supply IB 4 mA (2 mA ... 10 mA)

max. supply voltage Umax + 24 V (+ 18 V ... + 30 V)
Dynamic impedance at the output ≤ 300 Ω (1 Hz ... 10 kHz)
approx. 2 kΩ (38 kHz)
(Modulation 1 Veff IB = 4 mA)
Open-circuit potential
(-50 °C ... + 100 °C) + 13 V ± 1,5 V
Temperature sensitivity < 0,01 g/K
Expansion sensitivity < 0,0003 g/(µm/m)
Magnetic field sensitivity < 0,003 g/mT
Insulation resistance
(Housing-supply voltage 0V) ≥ 20 MΩ
Dielectric strength of insulation 500 VRMS (> 3 min)
Interference voltage suppression
between housing and 0 V
(frequency-dependent) < 0,5 kHz ≥ 110 dB
< 1 kHz ≥ 100 dB
10 kHz ≥ 60 dB
Protection system IP 40 when mounted
EMC
as per DIN EN 61326-1: 2006
Housing Stainless steel, industrial design
Weight 82 g (81,9 g)
Mounting Central hole mounting by means of
M8 x 14 stud;
Max. tightening torque 4,5 Nm
or M8 / 1/4“ 28 UNF;
Max. tightening torque 3,5 Nm
Connection
TNC plug connector
Accessories
AC-436 spiral cable AS-065 with VIBROTEST 60
AC-437 cable AS-065 with VIBROTEST 60

12.4.4 Mounting
Coupling
General rule:
The weight of the acceleration sensor should be at least ten
times lower than the technically-vibrating weight of the object
being meaured and to which the sensor is attached.
General rule:
The weight of the acceleration sensor should be at least ten
times lower than the technically-vibrating weight of the object
being meaured and to which the sensor is attached.
Attachment options
There are three options for attaching the pickup to the machine:
• Threaded stud
• Probe
• Magnet
Mounting of acceleration sensor

Note:
The acceleration sensor requires a friction-locked, contact-
resonance free and rigid mounting to the measuring object,
especially for measurement of high frequencies.
♦ AS-065 is to be mounted with the threaded stud supplied.
Selectable:
• Stud M8 x 14 or
• Stud M8 / 1/4“ 28 UNF
The sensor can be mounted in any position.
_________________________________________________________________________________
Fig. 3 Mounting
• The mounting surface in the area of AS-065 must be flat

and machined.
• Prepare the mounting surface with an M8 or 1/4„ threaded
hole 12 mm deep.
• Apply a thin film of silicone grease to the mounting surface
to prevent contact resonance.
• Screw the stud into the mounting surface in accordance
with fig. 3 and secure it (e.g. with LOCTITE 243 medium-
bond, LOCTITE 270 heavy-duty bond).
• Max. protrudance of the stud ≤ 5 mm for acceleration sen-
sors must be observed.
• Screw AS-065 onto the stud.
Observe max. tightening torque in accordance with the stud

12.5 Optical reference pickup P - 95
FIg. 4 Reference pickup P-95
12.5.1 Application
The reference pickup P-95 is used predominantly for speed
measurement and for establishing an angular reference with
a rotating machine component.
Using the AC-185 connecting cable; it is connected directly to
the VIBROTEST 60 vibration measuring instrument.
12.5.2 Operating Principle

The reference pickup operates according to the photoelectrical
principle. It transmits a light beam to the rotating machine part.
The light transmitted by the pickup is reflected by a reference
mark that has been applied to the rotating component. A photo-
transistor at the tip of the reference pickup is triggered by the
reflected light, causing a change in the pickup‘s output signal.
The reference pickup is functioning correctly as long as the
LED (1) is lit. This guarantees that the connected measuring
instrument acquires the correct speed signal.
_________________________________________________________________________________
12.5.3 Technical Data

Optimum operating distance 30 ... 40 mm;
with reflective tape type SCOTCHLITE
HIGH GAIN-RP 7610 up to 100 mm
Power supply see figure 5
Fig. 5 Connections of the P-95
Max. output level with vertical installation

optimum operating distance and a highly reflective
reference mark (shiny shaft, reflecting foil) approx. -16,5 V
Max. output level with vertical installation
optimum operating distance and a highly reflective
reference mark (shiny shaft, reflecting foil) approx. 0 V
Input resistance RE of connected
measuring instrument ≥ 10 kΩ
Length of connecting cable ≤ 100 m
Operating temperature 0 °C ... + 50 °C
Storage temperature -30 °C ...+ 100 °C
Protection class IP 30
Weight approx. 70 g
(excluding
connection cable)

12.5.4 Reference mark

The reference mark, also called "light/dark mark", is applied to
a suitable point on the shaft surface. Its reflecting power should
be clearly distinguishable from the surrounding surface.
It can be either light-absorbing or light-reflecting. The colour is
of no importance.
The mark may be attached to the circumference or to one end
face of the shaft.
The light-absorbent mark can be, e.g. a:

• matt black paint finish
• matt black adhesive tape
• sand-blasted surface
The light-reflective mark can be, e.g. a:

• part of the shiny shaft itself
• strip of aluminium bronze
• piece of reflective tape (see page 148)
The mark must be at least 5 mm wide !
_________________________________________________________________________________
12.5.5 Mounting / Adjustment

To fasten the reference pickup, we recommend using a
magnetic stand.
Normally the reference pickup needs to be installed perpen-
dicular to the surface to be scanned, so that a sufficient
quantity of the reflected light is received by the pickup.
This is not necessary if the recommended reflective tape is
used. This tape reflects the light in all directions and thus
enables the pickup to be installed at an angle (see next
section).
The tip of the reference pick-up should be at a distance
between 30 and 40 mm from the reference mark.
The signal from the reference pick-up depends on the width
and reflecting power of the reference mark and its distance to
the reference pickup (see figure. 6)
Fig. 6 Output signal as a function of distance
12.5.6 Problems with the reference signal ?

Even in a case where the reference pick-up is correctly
connected and the measuring instrument is correctly set up, the
output signal of the reference pickup might not clearly
distinguish between the reference mark and the surface of the
rotating component. The electronic circuit is not able to trigger
reliably.
Fig. 7a) to d) illustrate and describe the most frequent causes
of this problem.
Fig. 7e) shows an ideal output signal.

a) Strong "noise" from the shaft surface

(irregular reflections due to striations or
surface irregularities) and the relatively
low voltage rise in the area of the refe-
rence mark cause multiple triggering.
b) If the distance is too large, the amount
of light emitted is insufficient. This causes
insufficient rise of the output voltage and
thus loss of reference.
c) If the distance is too small (saturation
of the receiving diode) or when ambient
light is too strong, the voltage rise of the
output signal might be drastically reduced
and thus reference will be lost as
mentioned under b.
d) Foreign scattered light from artificial
light sources might cause multiple trig-
gerin.
e) With correct conditions the signal level
Fig. 7 Output signal of the reference pickup in the area of the reference mark can be
under different conditions clearly distinguished from that of the
surrounding area and thus supplies a
stable reference.
Recommendations and corrective action:

The problems described above can safely be avoided by using
reflecting tape SCOTCHLITE GAIN RP 7610
(Manufacturer: 3M).
This tape has the following decisive characteristics:
• Factor 1000 of Reflection compared with a white
surface.
The foil can thus be used as a white mark even on highly
shiny shaft surfaces.
• Reflection of light in all directions.
This characteristic permits an inclined setup of the refe-
rence pickup. This helps absorption of a large amount of
reflected light whereas undesired reflections from the shaft
are very weak or have no effect at all.
_________________________________________________________________________________
The typical problems described and the characteristics of the

reflecting foil result in the following recommendations:
• The optimum distance between the reference pickup and
the surface with the reference mark should be 30 ... 40 mm.
The diode might reach saturation if the distance is < 20 mm.
• The optimum angle of the reference pickup vertical to the
axis of shaft rotation should be 0 ... 15° (see Figure 8).
Right-angled installation might lead to scattering of the
reflected light; the reflected signal level will be too low at
angles above 30°.
Fig. 8 Optimum installation angle of the reference pickup
Setting up using an oscilloscope

In case of doubt or problems, use an oscilloscope to examine
the output signal of the reference pick-up.

VIBROTEST 60 Appending EG-conformance statements
13 Appending EG-conformance statements
_________________________________________________________________________________
Anhang EG-Konformitäts-Erklärungen VIBROTEST 60

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VIBROTEST 60

2.1 Tasks the VIBROTEST 60 can perform ........................................................ 12

2.1.1 The concept ............................................................................................................................12

2.1.2 Advantages of the VIBROTEST 60 .........................................................................................12

2.2 Module overview ........................................................................................... 14

2.3 Extent of delivery .......................................................................................... 15

2.4 Mechanical construction ............................................................................... 16

2.4.1 VIBROTEST 60 measuring instrument ...................................................................................17

2.4.2 AC-601 power / battery charger unit .......................................................................................18

2.5 Operation ...................................................................................................... 19

2.5.2 Cursor buttons , , , ...........................................................................................20

2.5.3 The function buttons ................................................................................................................20

2.5.4 The window display .................................................................................................................21

2.5.5 Zoom function without the cursor ............................................................................................22

2.5.6 Zoom functions with activated cursor ......................................................................................24

3 Operational modes ..................................................................... 27

3.1 Analyser mode .............................................................................................. 27

3.2 Data-collector mode ...................................................................................... 28

3.3 Field Balancing mode ................................................................................... 28

© VTEST60E July 2013 4.46ff C102 853.002 Page 1 of 168

4 SETUP - Adjustments ................................................................ 29

4.1 System setup ................................................................................................ 29

4.1.1 Channels .................................................................................................................................29

4.1.2 Setup 1=2 ................................................................................................................................29

4.1.3 Date .........................................................................................................................................30

4.1.4 Time ........................................................................................................................................30

4.1.5 Units ........................................................................................................................................30

4.1.6 Speed ......................................................................................................................................30

4.1.7 Speed / Ref. ............................................................................................................................31

4.1.8 Language ................................................................................................................................31

4.2 The Cursor control ........................................................................................ 32

4.2.1 Entry of decimal points, numbers and units ............................................................................32

4.3 Vibration measurement ................................................................................. 34

4.3.1 Overall Vibration ......................................................................................................................34

4.3.2 BCU / Bandpass ......................................................................................................................37

4.3.3 RECORD Mode .......................................................................................................................40

4.4 Spectrum / Cepstrum .................................................................................... 42

4.4.1 Sensors ...................................................................................................................................42

4.4.2 Unit / Signal detection .............................................................................................................43

4.4.3 Filter ........................................................................................................................................43

4.4.4 No. of Lines .............................................................................................................................43

4.4.5 Window ...................................................................................................................................43

4.4.6 Averaging mode ......................................................................................................................44

4.4.7 No. of Averages.......................................................................................................................44

Page 2 of 168 C102 853.002 © VTEST60E July 2013 4.46ff

4.5 Envelope Analysis / BCS .............................................................................. 45

4.5.1 Envelope analysis - BCS mode (Bearing Condition Signature) ..............................................45

4.5.2 Envelope analysis - SED mode (Selective Envelope Detection) .............................................46

4.5.3 Frequency analysis parameters ..............................................................................................48

4.5.4 No. of Lines .............................................................................................................................48

4.5.5 Window ...................................................................................................................................48

4.5.6 Averaging mode ......................................................................................................................49

4.5.7 No. of Averages.......................................................................................................................49

4.6 CPB-spectrum .............................................................................................. 50

4.6.1 Sensors ...................................................................................................................................50

4.6.2 Unit / Signal detection .............................................................................................................51

4.6.3 Bandwidth ................................................................................................................................51

4.6.4 Filter ........................................................................................................................................51

4.6.5 Averaging time ........................................................................................................................51