SAFETY HINTS

1. BEFORE OPERATING THE MACHINE

Think-safety first.
In special situation, wear protective clothing
including a safety helmet, safety shoes, gloves,
safety glasses and ear protection as required by
the job condition.
Almost every accident is caused by
disregarding the simple and fundamental safety
hints.
13031SH01

Be sure to understand thoroughly all about the

operator's manual before operating the
machine.
Proper care is your responsibility.

13031SH02

Fully understand the details and process of the

construction before starting the work.
If you find anything dangerous on the job,
consult with the job supervisor for the
preventive measures before operating the
machine.

13031SH03

Do not operate when tired, or after drinking

alcoholic beverages or any type of drugs.

13031SH05

1-1
Check daily according to the operation
manual.
Repair the damaged parts and tighten the
loosened bolts.

13031SH05

Check for leakage of engine oil, hydraulic oil,

fuel and coolant.
Keep machine clean, clean machine regularly.

13031SH06

Do not operate the machine if it requires repairs.

Operate after complete repair.

13031SH07

Be prepared if a fire starts.

Keep a fire extinguisher handy and emergency
numbers for a fire department near your
telephone.

13031SH08

1-2
PROTECTION AGAINST FALLING OR
FLYING OBJECTS
If there is any danger of falling or flying objects
hitting the operator, install protective guards in
place to protect the operator as required for
each particular situation.
Be sure to close the front window before
commencing work.
Make sure to keep all persons other than
operator outside the range of falling or flying
objects.
In case you need top guard, front guard and
FOPS(Falling object protective structure),
please contact Hyundai distributor in Europe. 14071SH01

UNAUTHORIZED MODIFICATION
Any modification made without authorization
from Hyundai can create hazards.
Before making a modification, consult your
Hyundai distributor. Hyundai will not be
responsible for any injury or damage caused by
any unauthorized modification.

PREPARE FOR EMERGENCY

Only in case of emergency, use the installed Extinguisher

hammer for breaking the windshield of the cab,

and then exit carefully.
Have a fire extinguisher and first aid kit ready for
emergencies such as fires or accidents.
Learn how to use the fire extinguisher.
Be sure you know the phone numbers of
persons you should contact in case of an
emergency.

Hammer

29071SH02

1-3
ROTATING BEACON
Beacon
When you operate a machine on a road or
beside a road, a rotating beacon is required to
avoid any traffic accident.
Please contact your Hyundai distributor to install
it.

21071SH03

PRECAUTIONS FOR ATTACHMENTS

When installing and using an optional
attachment, read the instruction manual for the
attachment and the information related to
attachments in this manual.
Do not use attachments that are not authorized
by Hyundai or your Hyundai distributor. Use of
unauthorized attachments could create a safety
problem and adversely affect the proper
operation and useful life of the machine.
Any injuries, accidents, product failures resulting
from the use of unauthorized attachments are
not the responsibility of Hyundai.

SAFETY RULES
Only trained and authorized personnel can
operate and maintain the machine.
Follow all safety rules, precautions and
instructions when operating or performing
maintenance on the machine.
When working with another operator or a person
on worksite traffic duty, be sure all personnel
understand all hand signals that are to be used.

1-4
SAFETY FEATURES
Be sure all guards and covers are in their proper
position. Have guards and covers repaired if
damaged.
Use safety features such as safety lock and seat
belts properly.
Never remove any safety features. Always
keep them in good operating condition.
Improper use of safety features could result in
serious bodily injury or death.

MACHINE CONTROL PATTERN

Check machine control pattern for conformance
to pattern on label in cab.
If not, change label to match pattern before
operating machine.
Failure to do so could result in injury.

CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm.
This product contains or emits chemicals known
to the State of California to cause cancer or birth
defects or other reproductive harm.
WASH HANDS
Battery posts, terminals and related accessories AFTER HANDLING !
contain lead and lead compounds. : Battery posts, terminals and related accessories
contain lead and lead compounds,chemicals known to the
WASH HANDS AFTER HANDLING State of California to cause cancer and reproductive harm.

13031SH55

Do not load the machine with the lifting eyes on

the counterweight.
The wrong loading method can result in
serious bodily injury or death.

1-5
 2. DURING OPERATING THE MACHINE

Use the handle and footstep when getting on or

off the machine.
Do not jump on or off the machine.

13031SH09

Sound the horn to warn nearby personnel

before operating the machine.
Remove all the obstacles like frost on the
window before operating the machine for the
good visibility.

13031SH10

Operate carefully to make sure all personnel or

obstacles are clear within the working range of
the machine.
Place safety guards if necessary.

13031SH11

When using the work equipment, pay attention

to job site.

13031SH12

1-6
Provide proper ventilation when operating
engine in a closed area to avoid the danger of
exhaust gases.

13031SH13

Check the locations of underground gas

pipes or water line and secure the safety before
operation.

13031SH14

The operating near the electrical lines is very

dangerous.
Operate within safe working range permitted as
below.
Supply voltage Min safe separation

6.6kV 3m(10ft)
33.0kV 4m(13ft)
66.0kV 5m(16ft)
13031SH15
154.0kV 8m(26ft)
275.0kV 10m(33ft)

If the machine touches the electric power lines,

keep sitting on the operator's seat and make
sure the personnel on the ground not to touch
the machine until turning off the electric
current. Jump off the machine without cont-
acting the machine when you need to get off.

13031SH16

1-7
Watch out for obstacles.
Be particularly careful to check the machine
clearance during the swing.

13031SH17

When using the machine as breaker or

working in a place where stones may fall down,
cab roof guard and head guard should be
provided for proper protection.

13031SH18

Avoid operating on a cliff or soft ground as there

is danger of rolling over.
Make sure to get off easily as keeping the track
at a right angle and putting the travel motor into
the backward position when working on a cliff or
soft ground inevitably.

13031SH19

Operate for the lifting work considering the

capacity of machine, weight and width of the
load.
Be careful not to lift exceeding the machine
capacity as it can be the cause of machine
damage and safety accident.

13031SH20

1-8
The operation on a slope is dangerous.
Avoid operating the machine on a slope of over
10 degree.

13031SH21

Operate the machine after making ground flat

when operation is required on a slope.

13031SH22

The swing on the slope can be danger of

rolling over.
Do not operate to swing the machine with the
bucket loaded on a slope since the machine

;;;;;
may lose its balance under such an instance.

13031SH23

Avoid parking and stopping on a slope.

Lower the bucket to the ground and block the
track when parking.

13031SH24

1-9
Avoid traveling in a cross direction on a slope as
it can cause the danger of rolling over and
sliding.

13031SH25

Traveling on a slope is dangerous.

Be sure to operate slowly when traveling down
a slope and maintain the bucket at a height of
20~30cm(1ft) above the ground so that it can
be used as brake in an emergency.

20~30cm
20~30cm 13031SH26

Steering of the machine while traveling on a

slope is dangerous.
When an inevitable turning of direction is
required, turn on the flat and solid ground.

13031SH27

The engine angularity limits are 35 degree.

Do not operate by more than the engine limits
in any case.

°
35°
35

13031SH28

1-10
Before traveling the machine, sound the horn
to warn nearby personnel.
Operate forward and backward correctly with
confirming the location of the travel motor.

13031SH29

Slow down when traveling through obstacles or

uneven ground.

13031SH30

When working on soft ground, place mats or

wood boards on the ground to prevent the
machine sinking.

13031SH31

When operating in water or when crossing

shallow, check the bed soil condition and depth
and flow speed of water, then proceed taking
care that water is not above carrier roller.

13031SH32

1-11
MOUNTING AND DISMOUNTING
Never jump on or off the machine. Never get on or off
a moving machine.
When mounting or dismounting, always face the
machine and use the handrails, machine or track
frame steps, and track shoes. Additional track frame
step can be fitted for wider optional shoe. In this case
please contact your Hyundai distributor.
Do not hold any control levers when getting on or off
the machine.
Ensure safety by always maintaining at least three-
point contact of hands and feet with the handrails,
steps or track shoes.
Always remove any oil or mud from the handrails,
steps and track shoes. If they are damaged, repair
them and tighten any loose bolts.
If grasping the door handrail when mounting or
dismounting or moving on the track, open and lock the
door securely in the open position. Otherwise, the
door may move suddenly, causing you to lose balance
and fall.

29071FW06

1-12
 3. DURING MAINTENANCE

Stop the engine immediately when the trouble of

the machine is found.
Inspect immediately the cause of trouble such
as vibration, overheating and trouble in the
cluster then repair.

13031SH33

Park on a flat place and stop the engine for

inspecting and repairing. Properly TAG
machine is not operational. (Remove start key)
Extreme care shall be taken during
maintenance work. Parts may require additional
safe guard.
ON THE
INSPECTION

13031SH34

Do not remove the radiator cap from hot engine.

Open the cap after the engine cools, below 50°
C(112°
F) to prevent personal injury from heated
coolant spray or steam.

13031SH35

Do not work below the machine.

Be sure to work with proper safety supports.
Do not depend on the hydraulic cylinders to hold
up the equipment and attachment.

13031SH36

1-13
There is the danger of fire in fuel and oil.
Store in cool and dry area, away from any open
flames.

OIL

13031SH37

Do not touch exhaust pipe, or may cause

severe burn.

13031SH38

Do not open the engine hood and covers while

the engine is running.

13031SH39

Be careful of not hitting the edges when you

service engine.

13031SH40

1-14
Be careful that the front window may be
promptly closed.
Be sure to support stay, when the side door
needs to be opened.
Be careful that the open side door may closed
by the external or natural force like strong wind.

13031SH41

The antislip protection should be replaced if they

have become worn or have been printed over.

13031SH42

Be careful of not touching slip, fall down etc.,

when you work at the upper frame to service
engine and/or other component.

13031SH43

HIGH PRESSURE GAS

Contain high pressure gas.
To avoid explosion and personal injury, do not
expose to fire, do not weld, do not drill.
Relieve pressure before discharging.
29071SH03

LIFT EYES CAN FAIL

Lift eyes or tank can fail when lifting tank
containing fluids resulting in possible personal injury.
Drain tank of all fluids before lifting.

1-15
 4. PARKING

When leaving the machine after parking,

lower the bucket to the ground completely and
put the safety lever at parking position then
remove the key.
Lock the cab door.

13031SH44

Park the machine in the flat and safe place.

13031SH45

Hope you can work easily and safely obser-

ving safety rules.
For safe operation, observe all safety rules.

13031SH46

1-16
 4. PARKING

When leaving the machine after parking,

lower the bucket to the ground completely and
put the safety lever at parking position then
remove the key.
Lock the cab door.

13031SH44

Park the machine in the flat and safe place.

13031SH45

Hope you can work easily and safely obser-

ving safety rules.
For safe operation, observe all safety rules.

13031SH46

1-16
 SPECIFICATIONS
1. MAJOR COMPONENT

Tool box Fuel tank Hydraulic oil tank Main pump

Engine

Radiator

Tooth Bucket Turning joint Swing motor Main control valve Battery Oil cooler

Arm Arm cylinder Boom Boom cylinder Cab Precleaner Muffler

Bucket cylinder Connecting link Idler Carrier roller Sprocket Counterweight

Side cutter Connecting rod Track roller Track Travel motor

29072SP00

2-1
2. SPECIFICATIONS

I(I') D
C

E
G
F

H
J M
K N
A B(L)

29072SP01

Description Unit Specification

Operating weight kg(lb) 32200(70990)

Bucket capacity(PCSA heaped), standard m (yd )
3 3
1.44(1.88)
Overall length A 10980(36' 0")
Overall width, with 600mm shoe B 3280(10' 9")
Overall height C 3380(11' 1")
Superstructure width D 2980( 9' 9")
Overall height of cab E 3110(10' 2")
Ground clearance of counterweight F 1200( 3' 11")
Engine cover height G 2580( 8' 6")
Minimum ground clearance H mm(ft-in) 500( 1' 8")
Rear-end distance I 3265(10' 9")
Rear-end swing radius I' 3330(10' 11")
Distance between tumblers J 4030(13' 3")
Undercarriage length K 4940(16' 2")
Undercarriage width L 3280(10' 9")
Track gauge M 2680( 8' 10")
Track shoe width, standard N 600(23.6")
Travel speed(Low/high) km/hr(mph) 3.2/5.4(2.0/3.4)
Swing speed rpm 9.1
Gradeability Degree(%) 35(70)
Ground pressure(600mm shoe) kgf/cm2(psi) 0.62(8.82)

2-2
3. WORKING RANGE

A
A'
F

D
B' E
C
B

8ft
36072SP04

6.45m(21' 2") Arm 6.15m(20' 2")Boom

Description
2.2m(7' 3")Arm 2.5m(8' 2")Arm 3.2m(10' 6")Arm 4.05m(13' 3")Arm 2.2m(7' 3")Arm
Max digging reach A 10330mm (33'11") 10550mm (34' 7") 11140mm (36' 7") 11950mm (39' 2") 10020mm (32'10")
Max digging reach on ground A' 10110mm (33' 2") 10330mm (33'11") 10940mm (35'11") 11760mm (38' 7") 9800mm (32' 2")
Max digging depth B 6370mm (20'11") 6670mm (21'11") 7370mm (24' 2") 8220mm (26'12") 6160mm (20' 3")
Max digging depth (8ft level) B' 6160mm (20' 3") 6470mm (21' 3") 7210mm (23' 8") 8080mm (26' 6") 5950mm (19' 6")
Max vertical wall digging depth C 5980mm (19' 7") 5920mm (19' 5") 6360mm (20'10") 7260mm (23'10") 5710mm (18' 9")
Max digging height D 10220mm (33' 6") 10170mm (33' 4") 10310mm (33'10") 10710mm (35' 2") 9940mm (32' 7")
Max dumping height E 7050mm (23' 2") 7050mm (23' 2") 7240mm (23' 9") 7630mm (25' 0") 6780mm (22' 3")
Min swing radius F 4700mm (15' 5") 4500mm (14' 9") 4470mm (14' 8") 4470mm (14' 8") 4520mm (14'10")
177.5[193.6] kN 177.5[193.6] kN 177.5[193.6] kN 177.5[193.6] kN 177.5[193.6] kN
SAE 18100[19750] kgf 18100[19750] kgf 18100[19750] kgf 18100[19750] kgf 18100[19750] kgf
39900[43530] lbf 39900[43530] lbf 39900[43530] lbf 39900[43530] lbf 39900[43530] lbf
Bucket digging force
198.1[216.1] kN 198.1[216.1] kN 198.1[216.1] kN 198.1[216.1] kN 198.1[216.1] kN
ISO 20200[22040] kgf 20200[22040] kgf 20200[22040] kgf 20200[22040] kgf 20200[22040] kgf
44530[48580] lbf 44530[48580] lbf 44530[48580] lbf 44530[48580] lbf 44530[48580] lbf
185.3[202.2] kN 168.7[184.0] kN 132.4[144.4] kN 112.8[123.0] kN 185.3[202.2] kN
SAE 18900[20620] kgf 17200[18760] kgf 13500[14730] kgf 11500[12550] kgf 18900[20620] kgf
41670[45460] lbf 37920[41370] lbf 29760[32470] lbf 25350[27650] lbf 41670[45460] lbf
Arm crowd force
191.2[208.6] kN 174.6[190.4] kN 136.3[148.7] kN 115.7[126.2] kN 191.2[208.6] kN
ISO 19500[21270] kgf 17800[19420] kgf 13900[15160] kgf 11800[12870] kgf 19500[21270] kgf
42990[46900] lbf 39240[42810] lbf 30640[33430] lbf 26010[28370] lbf 42990[46900] lbf
[ ] : Power boost

2-3
4. WEIGHT

R320LC-7
Item
kg lb
Upperstructure assembly 14520 31590
Main frame weld assembly 2680 5900
Engine assembly 590 1300
Main pump assembly 180 380
Main control valve assembly 200 440
Swing motor assembly 310 680
Hydraulic oil tank assembly 230 490
Fuel tank assembly 210 450
Counterweight 6200 13670
Cab assembly 310 680
Radiator total assy 280 620
Lower chassis assembly 11500 25770
Track frame weld assembly 3970 8750
Swing bearing 410 900
Travel motor assembly 390 860
Turning joint 50 110
Tension cylinder 210 450
Idler 250 540
Sprocket 80 170
Carrier roller 40 80
Track roller 60 120
Track-chain assembly(600mm standard triple grouser shoe) 1860 4100
Front attachment assembly(6.45m boom, 3.2m arm,
6110 13470
1.44m3 PCSA heaped bucket)
6.45m boom assembly 2590 5710
3.2m arm assembly 1140 2510
1.44m PCSA heaped bucket
3
1110 2450
Boom cylinder assembly 280 620
Arm cylinder assembly 380 840
Bucket cylinder assembly 270 570
Bucket control linkage assembly 370 820

2-4
 5. LIFTING CAPACITIES

1) 6.15m(20' 2") boom, 2.2m(7' 3") arm equipped with 1.44m3(PCSA heaped) bucket and 600mm(24")
triple grouser shoe.

・ : Rating over-front ・ : Rating over-side or 360 degree

Load radius At max. reach

Load point 3.0m(10.0ft) 4.5m(15.0ft) 6.0m(20.0ft) 7.5m(25.0ft) Capacity Reach
height
m(ft)

7.5m kg *6910 5680 7.69

(25.0ft) lb *15230 12520 (25.2)
6.0m kg *7760 *7760 *7460 5770 *6960 4510 8.61
(20.0ft) lb *17110 *17110 *16450 12720 *15340 9940 (28.2)
4.5m kg *11210 *11210 *8910 8260 *7850 5630 6180 3920 9.16
(15.0ft) lb *24710 *24710 *19640 18210 *17310 12410 13620 8640 (30.1)
3.0m kg *14450 12090 *10390 7760 8500 5400 5810 3650 9.39
(10.0ft) lb *31860 26650 *22910 17110 18740 11900 12810 8050 (30.8)
1.5m kg *16730 11300 *11700 7330 8250 5180 5780 3610 9.35
(5.0ft) lb *36880 24910 *25790 16160 18190 11420 12740 7960 (30.7)
Ground kg *17390 11020 11570 7070 8080 5030 6090 3800 9.02
Line lb *38340 24290 25510 15590 17810 11090 13430 8380 (29.6)
-1.5m kg *16010 *16010 *16940 11010 11480 7000 8040 5000 6900 4330 8.37
(-5.0ft) lb *35300 *35300 *37350 24270 25310 15430 17730 11020 15210 9550 (27.5)
-3.0m kg *21280 *21280 *15440 11200 *11470 7100 *7700 5530 7.29
(-10.0ft) lb *46910 *46910 *34040 24690 *25290 15650 *16980 12190 (23.9)
-4.5m kg *16550 *16550 *12170 11630
(-15.0ft) lb *36490 *36490 *26830 25640
Note 1. Lifting capacity are based on SAE J1097 and ISO 10567.
2. Lifting capacity of the ROBEX series does not exceed 75% of tipping load with the machine
on firm, level ground or 87% of full hydraulic capacity.
3. The load point is a hook located on the back of the bucket.
4. *indicates load limited by hydraulic capacity.

2-5
 2) 6.45m(21' 2") boom, 2.2m(7' 3") arm equipped with 1.44m3(PCSA heaped) bucket and 600mm
(24") triple grouser shoe.
Load radius At max. reach
Load point 3.0m(10.0ft) 4.5m(15.0ft) 6.0m(20.0ft) 7.5m(25.0ft) Capacity Reach
height
m(ft)

7.5m kg *6570 5120 8.07

(25.0ft) lb *14480 11290 (26.5)
6.0m kg *7600 *7600 *7100 5710 6450 4110 8.95
(20.0ft) lb *16760 *16760 *15650 12590 14220 9060 (29.4)
4.5m kg *11460 *11460 *8830 8070 *7610 5520 5730 3590 9.47
(15.0ft) lb *25260 *25260 *19470 17790 *16780 12170 12630 7910 (31.1)
3.0m kg *10320 7530 8350 5260 5400 3350 9.70
(10.0ft) lb *22750 16600 18410 11600 11900 7390 (31.8)
1.5m kg *11580 7090 8080 5030 5370 3310 9.66
(5.0ft) lb *25530 15630 17810 11090 11840 7300 (31.7)
Ground kg *17110 10680 11310 6840 7910 4870 5650 3480 9.34
Line lb *37720 23550 24930 15080 17440 10740 12460 7670 (30.6)
-1.5m kg *13660 *13660 *16560 10730 11240 6780 7870 4830 6350 3940 8.72
(-5.0ft) lb *30120 *30120 *36510 23660 24780 14950 17350 10650 14000 8690 (28.6)
-3.0m kg *20480 *20480 *15160 10930 11360 6890 *7290 4950 7.70
(-10.0ft) lb *45150 *45150 *33420 24100 25040 15190 *16070 10910 (25.3)
-4.5m kg *16460 *16460 *12360 11350
(-15.0ft) lb *36290 *36290 *27250 25020

3) 6.45m(21' 2") boom, 2.5m(8' 2") arm equipped with 1.44m3(PCSA heaped) bucket and 600mm
(24") triple grouser shoe.
Load radius At max. reach
Load point 3.0m(10.0ft) 4.5m(15.0ft) 6.0m(20.0ft) 7.5m(25.0ft) 9.0m(30.0ft) Capacity Reach
height
m(ft)
7.5m kg *6180 4840 8.34
(25.0ft) lb *13620 10670 (27.4)
6.0m kg *6750 5750 6170 3920 9.19
(20.0ft) lb *14880 12680 13600 8640 (30.2)
4.5m kg *10750 *10750 *8420 8120 *7310 5540 5500 3430 9.70
(15.0ft) lb *23700 *23700 *18560 17900 *16120 12210 12130 7560 (31.8)
3.0m kg *14010 11740 *9940 7550 *8080 5260 5190 3190 9.92
(10.0ft) lb *30890 25880 *21910 16640 *17810 11600 11440 7030 (32.5)
1.5m kg *16290 10880 *11280 7070 8060 5000 5970 3680 5150 3150 9.88
(5.0ft) lb *35910 23990 *24870 15590 17770 11020 13160 8110 11350 6940 (32.4)
Ground kg *16990 10590 11260 6790 7860 4820 5390 3300 9.57
Line lb *37460 23350 24820 14970 17330 10630 11880 7280 (31.4)
-1.5m kg *14220 *14220 *16670 10590 11150 6700 7790 4760 6010 3700 8.97
(-5.0ft) lb *31350 *31350 *36750 23350 24580 14770 17170 10490 13250 8160 (29.4)
-3.0m kg *21440 *21440 *15460 10760 11240 6770 *7290 4590 7.98
(-10.0ft) lb *47270 *47270 *34080 23720 24780 14930 *16070 10120 (26.2)
-4.5m kg *17640 *17640 *12990 11140 *9520 7060 *6680 *6680 6.42
(-15.0ft) lb *38890 *38890 *28640 24560 *20990 15560 *14730 *14730 (21.1)

2-6
 4) 6.45m(21' 2") boom, 3.2m(10' 6") arm equipped with 1.44m3(PCSA heaped) bucket and 600mm
(24") triple grouser shoe.
Load radius At max. reach
Load point 1.5m(5.0ft) 3.0m(10.0ft) 4.5m(15.0ft) 6.0m(20.0ft) 7.5m(25.0ft) 9.0m(30.0ft) Capacity Reach
height
m(ft)
7.5m kg *4880 *4880 *5500 4200 9.06
(25.0ft) lb *10760 *10760 *12130 9260 (29.7)
6.0m kg *6000 5890 5510 3470 9.84
(20.0ft) lb *13230 12990 12150 7650 (32.3)
4.5m kg *7490 *7490 *6640 5640 *5070 3980 4960 3060 10.31
(15.0ft) lb *16510 *16510 *14640 12430 *11180 8770 10930 6750 (33.8)
3.0m kg *12430 12180 *9090 7700 *7490 5320 6140 3830 4690 2850 10.52
(10.0ft) lb *27400 26850 *20040 16980 *16510 11730 13540 8440 10340 6280 (34.5)
1.5m kg *15210 11110 *10610 7150 8090 5020 5970 3670 4640 2800 10.48
(5.0ft) lb *33530 24490 *23390 15760 17840 11070 13160 8090 10230 6170 (34.4)
Ground kg *9720 *9720 *16620 10580 11260 6780 7830 4790 5830 3540 4810 2900 10.19
Line lb *21430 *21430 *36640 23320 24820 14950 17260 10560 12850 7800 10600 6390 (33.4)
-1.5m kg *10800 *10800 *13710 *13710 *16830 10440 11060 6600 7700 4660 5280 3200 9.63
(-5.0ft) lb *23810 *23810 *30230 *30230 *37100 23020 24380 14550 16980 10270 11640 7050 (31.6)
-3.0m kg *14530 *14530 *18410 *18410 *16100 10510 11050 6600 7700 4670 6240 3840 8.74
(-10.0ft) lb *32030 *32030 *40590 *40590 *35490 23170 24360 14550 16980 10300 13760 8470 (28.7)
-4.5m kg *20220 *20220 *14270 10790 *10560 6780 *6880 5250 7.37
(-15.0ft) lb *44580 *44580 *31460 23790 *23280 14950 *15170 11570 (24.2)
-6.0m kg *10450 *10450
(-20.0ft) lb *23040 *23040

5) 6.45m(21' 2") boom, 4.05m(13' 3") arm equipped with 1.44m3(PCSA heaped) bucket and 600mm
(24") triple grouser shoe.

Load radius At max. reach

Load point 1.5m(5.0ft) 3.0m(10.0ft) 4.5m(15.0ft) 6.0m(20.0ft) 7.5m(25.0ft) 9.0m(30.0ft) Capacity Reach
height
m(ft)
7.5m kg *4760 3440 10.00
(25.0ft) lb *10490 7580 (32.8)
6.0m kg *4160 *4160 4700 2890 10.71
(20.0ft) lb *9170 *9170 10360 6370 (35.1)
4.5m kg *5710 *5710 *5320 4030 4270 2570 11.13
(15.0ft) lb *12590 *12590 *11730 8880 9410 5670 (36.5)
3.0m kg *16820 *16820 *10330 *10330 *7880 *7880 *6640 5380 *5940 3830 4050 2390 11.32
(10.0ft) lb *37080 *37080 *22770 *22770 *17370 *17370 *14640 11860 *13100 8440 8930 5270 (37.1)
1.5m kg *9930 *9930 *13560 11450 *9590 7260 *7630 5030 5940 3630 4000 2340 11.29
(5.0ft) lb *21890 *21890 *29890 25240 *21140 16010 *16820 11090 13100 8000 8820 5160 (37.0)
Ground kg *10280 *10280 *15690 10640 *10950 6770 7790 4730 5750 3460 4120 2410 11.03
Line lb *22660 *22660 *34590 23460 *24140 14930 17170 10430 12680 7630 9080 5310 (36.2)
-1.5m kg *9390 *9390 *12710 *12710 *16580 10290 10950 6490 7580 4540 5630 3350 4450 2620 10.52
(-5.0ft) lb *20700 *20700 *28020 *28020 *36550 22690 24140 14310 16710 10010 12410 7390 9810 5780 (34.5)
-3.0m kg *12370 *12370 *16100 *16100 *16450 10230 10840 6400 7500 4480 5620 3340 5110 3060 9.72
(-10.0ft) lb *27270 *27270 *35490 *35490 *36270 22550 23900 14110 16530 9880 12390 7360 11270 6750 (31.9)
-4.5m kg *15810 *15810 *20640 *20640 *15320 10390 10930 6470 7590 4550 *6410 3940 8.53
(-15.0ft) lb *34860 *34860 *45500 *45500 *33770 22910 24100 14260 16730 10030 *14130 8690 (28.0)
-6.0m kg *18370 *18370 *12770 10780 *9220 6760 *6150 6120 6.71
(-20.0ft) lb *40500 *40500 *28150 23770 *20330 14900 *13560 13490 (22.0)

2-7
 6. BUCKET SELECTION GUIDE

1) GENERAL BUCKET

0.9m3 PCSA 1.14m3 PCSA ö1.44m3 PCSA 1.74m3PCSA 2.10m3 PCSA

heaped bucket heaped bucket heaped bucket heaped bucket heaped bucket

Recommendation 6.15m (20'

Capacity Width 6.45m (21' 2") boom 2") boom
Weight
PCSA CECE Without With 2.2m arm 2.5m arm 3.2m arm 4.05m arm 2.2m arm
heaped heaped side cutter side cutter (7' 3") (8' 2") (10' 6") (13' 3") (7' 3")

0.9m3 0.8m3 950mm 1070mm 870kg

(1.18yd3) (1.05yd3) (37.4") (42.1") (1920lb)

1.14m3 1.0m3 1140mm 1260mm 980kg

(1.49yd3) (1.31yd3) (44.9") (49.6") (2160lb)

ö1.44m3 1.25m3 1380mm 1500mm 1110kg

(1.88yd3) (1.63yd3) (54.3") (59.1") (2450lb)

1.74m3 1.5m3 1620mm 1742mm 1230kg

(2.28yd3) (1.96yd3) (63.8") (68.5") (2710lb)

2.10m3 1.8m3 1910mm 2030mm 1370kg

(2.75yd3) (2.35yd3) (75.2") (79.9") (3020lb)

ö : Standard bucket
Applicable for materials with density of 2000kgf/m3 (3370lbf/yd3) or less
Applicable for materials with density of 1600kgf/m3 (2700lbf/yd3) or less
Applicable for materials with density of 1100kgf/m3 (1850lbf/yd3) or less

2-8
 2) ROCK AND HEAVY DUTY BUCKET

Ľ1.44m3 SAE
ľ1.44m3 SAE Ľ1.73m3 SAE
heaped bucket heaped bucket

6.15m(20' 2")
Capacity Width 6.45m (21' 2") boom boom
Weight
SAE CECE Without With 2.2m arm 2.5m arm 3.2m arm 4.05m arm 2.2m arm
heaped heaped side cutter side cutter (7' 3") (8' 2") (10' 6") (13' 3") (7' 3")

ľ1.44m3 1.25m3 1470mm 1380kg

-
(1.88yd3) (1.63yd3) (57.9") (3040lb)

Ľ1.44m3 1.25m3 1470mm 1470kg

-
(1.88yd3) (1.63yd3) (57.9") (3240lb)

Ľ1.73m3 1.5m3 1710mm - 1610kg

(2.26yd3) (1.96yd3) (67.3") (3550lb)

ľ : Heavy duty bucket

Ľ : Rock bucket
Applicable for materials with density of 2000kgf/m3 (3370lbf/yd3) or less
Applicable for materials with density of 1600kgf/m3 (2700lbf/yd3) or less

2-9
7. UNDERCARRIAGE

1) TRACKS
X-leg type center frame is integrally welded with reinforced box-section track frames. The design
includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock
absorbing springs and assembled track-type tractor shoes with triple grousers.
2) TYPES OF SHOES
Triple grouser

Model Shapes

Shoe width mm(in) 600(24) 700(28) 800(32) 900(36)

Operating weight kg(lb) 32200(71000) 32800(72300) 33200(73200) 33600(74100)
R320LC-7
Ground pressure kgf/cm2(psi) 0.62(8.82) 0.54(7.68) 0.48(6.83) 0.43(6.11)
Overall width mm(ft-in) 3280(10' 9") 3380(11' 1") 3480(11' 5") 3580(11' 9")

3) NUMBER OF ROLLERS AND SHOES ON EACH SIDE

Item Quantity
Carrier rollers 2EA
Track rollers 9EA
Track shoes 48EA

4) SELECTION OF TRACK SHOE

Suitable track shoes should be selected according to operating conditions.
Method of selecting shoes
Confirm the category from the list of applications in table 2, then use table 1 to select the shoe.
Wide shoes(Categories B and C) have limitations on applications. Before using wide shoes, check
the precautions, then investigate and study the operating conditions to confirm if these shoes are
suitable.
Select the narrowest shoe possible to meet the required flotation and ground pressure. Application
of wider shoes than recommendations will cause unexpected problem such as bending of shoes,
crack of link, breakage of pin, loosening of shoe bolts and the other various problems.
※ Table 1

Track shoe Specification Category

600mm triple grouser Standard A

700mm triple grouser Option B
800mm triple grouser Option C
900mm triple grouser Option C

2-10
※ Table 2
Category Applications Precautions

Rocky ground, ・ Travel at low speed on rough ground with large obstacles such as
A river beds, boulders or fallen trees
normal soil

Normal soil, ・ These shoes cannot be used on rough ground with large obstacles such
soft ground as boulders or fallen trees
B ・ Travel at high speed only on flat ground
・ Travel slowly at low speed if it is impossible to avoid going over
obstacles

Extremely soft gound ・ Use the shoes only in the conditions that the machine sinks and it is
(Swampy ground) impossible to use the shoes of category A or B
・ These shoes cannot be used on rough ground with large obstacles such
C as boulders or fallen trees
・ Travel at high speed only on flat ground
・ Travel slowly at low speed if it is impossible to avoid going over
obstacles

2-11
 8. SPECIFICATIONS FOR MAJOR COMPONENTS

1) ENGINE

Item Specification

Model Cummins C8.3-C

Type 4-cycle turbocharged charger air cooled diesel engine
Cooling method Water cooling
Number of cylinders and arrangement 6 cylinders, in-line
Firing order 1-5-3-6-2-4
Combustion chamber type Direct injection type
Cylinder bore×stroke 114×135mm(4.49"×5.32")
Piston displacement 8300cc(505cu in)
Compression ratio 18 : 1
Rated gross horse power(SAE J1995) 259Hp at 1750rpm(193kW at 1750rpm)
Maximum torque 124.3kgf・m(899lbf・ft) at 1300rpm
Engine oil quantity 25.5ℓ(6.7U.S. gal)
Dry weight 588kg(1296lb)
High idling speed 1900+50rpm
Low idling speed 850±50rpm
Rated fuel consumption 158.8g/Hp・hr at 1750rpm
Starting motor Delco Remy 39MT(24V-7.2kW)
Alternator Delco Remy 24V-50A
Battery 2×12V×160Ah

2) MAIN PUMP

Item Specification

Type Variable displacement tandem axis piston pumps

Capacity 2×148.6cc/rev
Maximum pressure 330kgf/cm2 (4690psi)[360kgf/cm2 (5120psi)]
Rated oil flow 2×260ℓ/min (68.7U.S. gpm/ 57.2U.K. gpm)
Rated speed 1750rpm
[ ]: Power boost

2-12
 3) GEAR PUMP

Item Specification

Type Fixed displacement gear pump single stage

Capacity 15cc/rev
Maximum pressure 35kgf/cm2(500psi)
Rated oil flow 26.3˶/min(6.9U.S. gpm/6.0U.K. gpm)

4) MAIN CONTROL VALVE

Item Specification

Type 9 spools
Operating method Hydraulic pilot system
Main relief valve pressure 330kgf/cm2(4690psi)[360kgf/cm2(5120psi)]
Overload relief valve pressure 390kgf/cm2(5550psi)
[ ]: Power boost

5) SWING MOTOR

Item Specification

Type Axial piston motor

Capacity 169.4cc/rev
Relief pressure 265kgf/cm2(3770psi)
Braking system Automatic, spring applied hydraulic released
Braking torque 70kgfÂm(505lbfÂft)
Brake release pressure 26kgf/cm2(370psi)
Reduction gear type 2 - stage planetary
Swing speed 9.1rpm

6) TRAVEL MOTOR

Item Specification

Type Variable displacement axial piston motor

Relief pressure 330kgf/cm2(4700psi)
Capacity(max / min) 279.1/160cc/rev
Reduction gear type 3-stage planetary
Braking system Automatic, spring applied hydraulic released
Brake release pressure 15.7kgf/cm2(225psi)
Braking torque 78.8kgfÂm(570lbfÂft)

2-13
 7) REMOTE CONTROL VALVE

Item Specification

Type Pressure reducing type

Minimum 6.5kgf/cm2(92psi)
Operating pressure
Maximum 26kgf/cm2(370psi)
Lever 61mm(2.4in)
Single operation stroke
Pedal 123mm(4.84in)

8) CYLINDER

Item Specification

Bore dia×Rod dia×Stroke Ø150×Ø105×1480mm

Boom cylinder
Cushion Extend only
Bore dia×Rod dia×Stroke Ø160×Ø110×1685mm
Arm cylinder
Cushion Extend and retract
Bore dia×Rod dia×Stroke Ø140×Ø100×1285mm
Bucket cylinder
Cushion Extend only
※ Discoloration of cylinder rod can occur when the friction reduction additive of lubrication oil spreads
on the rod surface.
※ Discoloration does not cause any harmful effect on the cylinder performance.

9) SHOE

Item Width Ground pressure Link quantity Overall width

Standard 600mm(24") 0.62kgf/cm2(8.82psi) 48 3280mm(10' 9")

700mm(28") 0.54kgf/cm2(7.68psi) 48 3380mm(11' 1")
R320LC-7
Option 800mm(32") 0.48kgf/cm2(6.83psi) 48 3480mm(11' 5")
900mm(36") 0.43kgf/cm2(6.11psi) 48 3580mm(11' 9")

2-14
 10) BUCKET
Capacity Tooth Width
Item quantity Without side cutter With side cutter
PCSA heaped CECE heaped
Standard 1.44m3(1.88yd3) 1.25m3(1.63yd3) 5 1380mm(54.3") 1500mm(59.1")
0.9m3(1.18yd3) 0.8m3(1.05yd3) 3 950mm(37.4") 1070mm(42.2")
1.14m3(1.49yd3) 1.0m3(1.31yd3) 4 1140mm(44.9") 1260mm(49.6")
1.74m3(2.28yd3) 1.5m3(1.96yd3) 5 1610mm(63.4") 1730mm(68.1")
R320LC-7 Option
2.10m3(2.75yd3) 1.8m3(2.35yd3) 5 1900mm(74.8") 2020mm(79.5")
◈1.44m3(1.88yd3) 1.25m3(1.63yd3) 5 1380mm(54.3") -
1.44m3(1.88yd3) 1.25m3(1.63yd3) 5 1380mm(54.3") -

◈ : Heavy duty bucket

: Rock bucket(Esco type)

2-15
9. RECOMMENDED OILS

Use only oils listed below or equivalent.

Do not mix different brand oil.

Ambient temperature °
C (°
F)
Capacity
Service point Kind of fluid ℓ(U.S. gal) -20 -10 0 10 20 30 40
(-4) (14) (32) (50) (68) (86) (104)

SAE 30

Engine SAE 10W

Engine oil 25(6.6)
oil pan
SAE 10W-30

SAE 15W-40

Swing drive 7.0(1.9)

Gear oil SAE 85W-140
11.0×2
Final drive (2.9×2)

Tank; ISO VG 32
210(55.5)
Hydraulic tank Hydraulic oil ISO VG 46
System;
320(84.5) ISO VG 68

ASTM D975 NO.1

Fuel tank Diesel fuel 480(127)
ASTM D975 NO.2

NLGI NO.1
Fitting Grease As required
(Grease nipple)
NLGI NO.2

Mixture of
Radiator antifreeze
(Reservoir tank) 45(12) Ethylene glycol base permanent type
and water
50 : 50
SAE : Society of Automotive Engineers
API : American Petroleum Institute
ISO : International Organization for Standardization
NLGI : National Lubricating Grease Institute
ASTM : American Society of Testing and Material

2-16
 CONTROL DEVICES
1. CAB DEVICES

1) The ergonomically designed console box and suspension type seat provide the operator with
comfort.
2) ELECTRONIC MONITOR SYSTEM
(1) The centralized electronic monitor system allows the status and conditions of the machine to be
monitored at a glance.
(2) It is equipped with a safety warning system for early detection of machine malfunction.

32073CD01

3-1
2. CLUSTER

1) MONITOR PANEL
The monitor panel consists of gauges and lamps as shown below, to warn the operator in case of
abnormal machine operation or conditions for the appropriate operation and inspection.
· Gauges : Indicate operating status of the machine.
· Warning lamp : Indicate abnormality of the machine(Red).
· Pilot lamp : Indicate operating status of the machine(Amber).
※ The monitor installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, Maintenance.
※ When the monitor provides a warning immediately check the problem, and perform the
required action.

32073CD08

※ The warning lamp lights ON and the buzzer sounds when the machine has a problem.
In this case, press the buzzer stop switch and buzzer stop, but the warning lamp lights until
the problem is cleared.

3-2
(1) Monitoring display
① This displays the current time and machine information such as
engine rpm, coolant/hydraulic oil temperature, hydraulic oil
pressure and also error codes.
※ Refer to the page 4-10 for details.

14073CD03

(2) Fuel gauge

① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the white range or warning lamp blinks.
※ If the gauge illuminates the white range or warning lamp
blinks even though the machine is on the normal condition,
White range check the electric device as that can be caused by the
21073CD04 poor connection of electricity or sensor.

(3) Hydraulic oil temperature gauge

① This indicates the temperature of coolant.
・White range : Below 30°C (86°F )
・Green range : 30-105 °C (86-221°F )
・Red range : Above 105°C (221°F )
Red range
② The green range illuminates when operating.
21073CD05 ③ Keep idling engine at low speed until the green range
illuminates before operation of machine.
④ When the red range illuminates, reduce the load on the system.
If the gauge stays in the red range, stop the machine and
check the cause of the problem.

(4) Engine coolant temperature gauge

① This indicates the temperature of coolant.
・White range : Below 30°C (86°F )
・Green range : 30-105 °C (86-221°F )
・Red range : Above 105°C (221°F )
Red range
② The green range illuminates when operating.
21073CD05 ③ Keep idling engine at low speed until the green range
illuminates before operation of machine.
④ When the red range illuminates, turn OFF the engine, check
the radiator and engine.

(5) Fuel low level warning lamp

① This lamp blinks and the buzzer sounds when the level of fuel
is below 45ℓ(11.9U.S. gal).
② Fill the fuel immediately when the lamp blinks.

21073CD04A

3-3
(6) Hydraulic oil temperature warning lamp
① This warning lamp operates and the buzzer sounds when the
temperature of hydraulic oil is over 105 °
C( 221 ° F) .
② Check the hydraulic oil level when the lamp blinks.
③ Check for debris between oil cooler and radiator.

21073CD05A

(7) Overheat warning lamp

① This lamp blinks and the buzzer sounds when the temperature
of coolant is over the normal temperature 110°
C( 230°
F) .
② Check the cooling system when the lamp blinks.

21073CD06A

(8) Engine oil pressure warning lamp

① This lamp blinks and the buzzer sounds after starting the
engine because of the low oil pressure.
② If the lamp blinks during engine operation, shut OFF engine
immediately. Check oil level.

21073CD07

(9) Air cleaner warning lamp

① This lamp blinks and the buzzer sounds when the filter of air
cleaner is clogged.
② Check the filter and clean or replace it.

21073CD08

(10) CPU controller check warning lamp

① Communication problem between CPU controller and cluster
makes the lamp blink and the buzzer sounds.
② Check the communication line between CPU controller and
cluster.

21073CD10

3-4
(11) Battery charging warning lamp
① This lamp blinks and the buzzer sounds when the starting
switch is ON, it is turned OFF after starting the engine.
② Check the battery charging circuit when this lamp blinks during
engine operation.

21073CD13

(12) Overload warning lamp(Option)

① When the machine is overload, the overload warning lamp
blinks during the overload switch ON.

21073CD15

(13) Power max pilot lamp

① The lamp will be ON when pushing power max switch on the
LH RCV lever.

21073CD11

(14) Decel pilot lamp

① Operating auto decel or one touch decel makes the lamp ON.
② The lamp will be ON when pushing one touch decel switch on
the LH RCV lever.

21073CD17

(15) Warming up pilot lamp

① This lamp is turned ON when the coolant temperature is below
30°C (86 °F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30 °
C, or when 10 minutes have
passed since starting.
21073CD18

3-5
(16) Preheat pilot lamp
① This lamp is turned ON when the preheating function is
actuated in cold weather.
② Start the engine as this lamp is OFF.

21073CD12

3-6
2) SWITCH PANEL

32073CD19

(1) Work mode switch

① This switch is to select the machine operation mode, which
shifts from general operation mode to heavy operation mode
and breaker mode in a raw by pressing the switch.
· : Heavy duty work mode
· : General work mode
21073CD20
· : Breaker operation mode
※ Refer to the page 4-6 for details.

(2) User mode switch

① This switch is to select the maximum power or user mode.
·M : Maximum power
·U : Memorizing operators preferable power setting
※ Refer to the page 4-6 for details.

140W73CD21

3-7
(3) Auto deceleration switch
① This switch is used to actuate or cancel the auto deceleration
function.
When the switch actuated and all control levers and pedals are
at neutral position, engine speed will be lowered automatically
to save fuel consumption.
21073CD22 ・Light ON : Auto deceleration function is selected.
・Light OFF : Auto deceleration function is cancelled so that the
engine speed increased to previous setting value.
② Operating the auto deceleration function makes the decel
indicating lamp on the LCD panel ON.

(4) Power mode switch

① The lamp of selected mode is turned ON by pressing the
switch( ).
・H : High power work.
・S : Standard power work.

21073CD23

(5) Travel speed control switch

① This switch is to control the travel speed which is changed to
high speed(Rabbit mark) by pressing the switch and low
speed(Turtle mark) by pressing it again.

21073CD24

(6) Buzzer stop switch

① When the starting switch is turned ON first, normally the alarm
buzzer sounds for 2 seconds during lamp check operation.
② The red lamp lights ON and the buzzer sounds when the
machine has a problem.
In this case, press this switch and buzzer stops, but the red
21073CD25 lamp lights until the problem is cleared.

(7) Select switch

① This switch is used to select the monitor display function.
※ Refer to the page 4-10 for details.
② If the switch is pressed for 3 seconds in time display mode, it
moves to time adjusting function, and you can adjust the time
as below.
21073CD25A ・Hour by auto decel( )switch
・Minute by buzzer stop( ) switch.
③ After time set, the switch is pressed, it returns to clock display.

3-8
3. SWITCHES

32073CD26

1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
・ (OFF) : None of electrical circuits activate.
・ (ON) : All the systems of machine operate.
・ (START) : Use when starting the engine. Release key
immediately after starting.
※ Key must be in the ON position with engine running to maintain
21073CD27 electrical and hydraulic function and prevent serious machine
damage.

3-9
3. SWITCHES

32073CD26

1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
・ (OFF) : None of electrical circuits activate.
・ (ON) : All the systems of machine operate.
・ (START) : Use when starting the engine. Release key
immediately after starting.
※ Key must be in the ON position with engine running to maintain
21073CD27 electrical and hydraulic function and prevent serious machine
damage.

3-9
2) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O(OFF) with the engine running.
It could result in engine and electrical system damage.
OF 13033CD81

3) ACCEL DIAL SWITCH

(1) There are 10 dial setting.
(2) Setting 1 is low idle and setting 10 is high idle.
·By rotating the accel dial to right : Engine speed increases
·By rotating the accel dial to left : Engine speed decreases

21073CD34

4) MAIN LIGHT SWITCH

(1) This switch used to operate the head light and work light.
Pilot lamp(2nd) ·Press the switch once to head light comes ON.
·Press the switch once more to work light comes ON.
·Press the switch again, return to a first step position.
F
F
O

·Press the switch more than one second to turn off lights.
Pilot lamp(1st)
50073CD28

5) WIPER SWITCH
(1) This switch used to operate wiper.
Pilot lamp(2nd) ·Press the switch once to intermittently operate wiper.
·Press the switch once more to operate wiper low speed.
·Press the switch again return to a first step position.
F
F
O

·Press the switch more than one second to turn off wiper.
Pilot lamp(1st)
50073CD29

6) WASHER SWITCH
(1) The washer liquid is sprayed and the wiper is operated only while
pressing this switch.
(2) The indicator lamp is turned ON when operating this switch.

21073CD30

3-10
7) PREHEAT SWITCH
(1) This switch is used for starting the engine in cold weather. If pressed,
grid heater is activated to get easier engine starting.
※ Never hold the push button switch for more than 30 seconds, as
this can damage the grid heater.
(2) The indicator lamp is turned ON when operating this switch.
21073CD31

8) TRAVEL ALARM SWITCH

(1) This switch is to activate travel alarm function when the machine
travels forward and backward.
(2) On pressing this switch, the alarm buzzer sounds only when the
machine is traveling.

21073CD32

9) CAB LIGHT SWITCH(Option)

(1) This switch is used to turns ON the cab light on the cab.
B
A
C

21073CD33

10) OVERLOAD SWITCH(Option)

(1) When this switch turned ON, buzzer makes sound and overload
warning lamp comes ON in case that the machine is overloaded.
(2) When turned OFF, buzzer stops and warning lamp goes out.

21073CD35

11) BREAKER SELECTION SWITCH(Option)

(1) This switch is used to select breaker.
※ The breaker operates only when this switch is selected.

21073CD37

3-11
12) BEACON SWITCH(Option)
(1) This switch turns ON the rotary light on the cab.
(2) The below indicator lamp is turned ON when operating this switch.

21073CD38

13) HORN SWITCH

(1) This switch is at the top of right side control lever.
Horn switch
On pressing, the horn sounds.

RH RCV lever
21073CD39

14) BREAKER OPERATION SWITCH

Breaker
(1) On pressing this switch, the breaker operates only when the breaker
operation
switch selection switch on the switch panel is selected.

RH RCV lever
21073CD39A

15) ONE TOUCH DECEL SWITCH

One touch (1) This switch is used to actuate the deceleration function quickly.
decel switch
(2) The engine speed is increased to previous setting value by pressing
the switch again.

LH RCV lever
21073CD40

3-12
16) POWER MAX SWITCH
(1) This switch activate power max function.
Power max
When this switch is kept pressed, hydraulic power of work equipment
switch
will be increased upto 110 percent during 8 seconds.
(2) After 8 seconds, function is cancelled automatically even switch is
keep pressed.
LH RCV lever
21073CD40A
※ Do not use for craning purposes.

3-13
4. LEVERS AND PEDALS

32073CD41

1) LH CONTROL LEVER
(1) This joystick is used to control the swing and the arm.
(2) Refer to operation of working device in chapter 4 for details.

21073CD42

2) RH CONTROL LEVER
(1) This joystick is used to control the boom and the bucket.
(2) Refer to operation of working device in chapter 4 for details.

21073CD43

3-14
3) ENGINE ACCELERATION LEVER FOR EMERGENCY(Option)
(1) This lever is used to increase or reduce the rotation speed of engine
when the abnormality is occurred in the CPU controller connect the
resistor with connector CN-47 of frame harness. Refer to 3-26 page.
(2) Move the lever up to increase engine RPM.
Move the lever down to decrease engine RPM.
When stopping the engine, turn the key to OFF and move the
32073CD44
acceleration lever completely down.

※ METHOD OF CONNECTING EMERGENCY ENGINE ACCELERATION LEVER(Option)

(1) Open engine hood and disconnect rod from throttle lever at a A point.
(2) Connect emergency engine acceleration cable to throttle lever at
same point.

32073CD66

4) SAFETY LEVER
(1) All control levers and pedals are disabled from operation by pulling
the lever to lock position as shown.
※ Be sure to keep the lever to LOCK position when leaving from
operator's seat.

Unlock (2) By pushing lever to UNLOCK position, machine is operational.

Lock ※ Do not use the safety lever for handle when getting on or off the
29073CD45
machine.

5) TRAVEL LEVER
(1) This lever is mounted on travel pedal and used for traveling by hand.
The operation principle is same as the travel pedal.
(2) Refer to traveling of the machine in chapter 4 for details.

21073CD46

6) TRAVEL PEDAL
(1) This pedal is used to move the machine forward or backward.
(2) If left side pedal is pressed, left track will move.
If right side pedal is pressed, right track will move.
(3) Refer to traveling of machine in chapter 4 for details.

21073CD46A

3-15
7) SEAT AND CONSOLE BOX ADJUST LEVER
(1) This lever is used to move the seat and console box to fit the contours
of the operator's body.
(2) Pull the lever to adjust forward or backward over 170mm(6.7").

Adjust lever

21073CD47

3-16
 5. AIR CONDITIONER AND HEATER

Air conditioner and heater are equipped for pleasant operation against outside temperature and
defrost on window glass.

・ Location of air flow ducts

TONE

BAL

VOL
ON
BAND

SEEK

TUNE
1

4 PROG
3

PLL
SYNTHES

IZER
TUNNING

20A

SPARE
SPARE
B

RE
CA

HOLDER
LAMP

FUSE
CABIN

LAMP
LAMP SPARE
BEACON
WORK
F/PUMP
LAMP & HEATER FUEL
KEY AC
HEAD

20A
3
START
MOTOR SOLENOID
LAMP HONE
WIPER 2

5A
BOOM
SOL. LIGHT
SOLENOID
CIGAR
& HEATER SAFETY 1

5A
AC
PANEL - HEAT SOLENOID
MOTOR PRE
SWITCH

5A
WIPER
R RY
CUT-OFF TRAVEL
HONE

10A 20A
CONVERTO
FUEL
PANEL

SWITCH RY -2
CLUSTER CR
COMP
AC RY

5A
C/RADIO
-7 ETHER
RY CR
POWER - 36
CR
- 35
CR

Y RY
SAFET
-5
CR

Switch panel

Inlet change over switch

Outlet change over switch

Temperature control switch
Fan speed switch
Power switch
Air conditioner switch
36073CD48

3-17
1) POWER SWITCH
(1) This switch makes the system and the LED simultaneously ON or OFF.
(2) Default setting values

Function Air conditioner Fan speed Temperature Outlet Inlet

Value OFF 1 Max cool Face Recirculation

21073CD53

2) AIR CONDITIONER SWITCH(Compressor switch)

(1) Operating this switch turns the compressor and the LED
simultaneously ON or OFF.
(2) In accordance with the evaporator temperature, compressor turns on
or off automatically without changing LED state.
※ Air conditioner operates to remove vapor and drains water
21073CD53
through a drain hose. Water can be sprayed into the cab in
case that the vacuum valve of drain hose has a problem.
In this case, exchange the vacuum valve.

3) FAN SPEED SWITCH

(1) It is possible to control the fan to four steps.
(2) The first step or the fourth step gives 5 times beeps.

21073CD52

4) TEMPERATURE CONTROL SWITCH

(1) There are 9 steps to control temperature from max cool to max warm
controlled up and down by 1 step.
(2) Max cool and max warm arouse 5 times beeps.
Cool
(3) For the max warm or the max cool it's better to be configured as
Warm following table.
21073CD50
Temperature Air conditioner Fan speed Outlet Inlet
Max cool ON 4 Face Recirculation
Max warm OFF 3 Foot Fresh

3-18
5) OUTLET CHANGE OVER SWITCH
(1) There are four steps of air flow.
Mode
Switch position

A
21073CD51 Outlet B

(2) When defroster switch operating, INLET switch turns to FRESH

mode and air conditioner switch turns ON.
(3) In case of heating range(5~Max warm), air conditioner won't turns ON.

6) INLET CHANGE OVER SWITCH

(1) It is possible to change the air-inlet method.
① Fresh
Fresh
Inhaling air from the outside to pressurize cab inside.
※ Check out the fresh air filter periodically to keep a good efficiency.
Recirculation
② Recirculation
It recycles the heated or cooled air to increase the energy efficiency.
21073CD49
※ Change air occasionally when using recirculation for a long
time.
※ Check out the recirculation filter periodically to keep a good
efficiency.

(2) Recirculation function operates when the system is OFF but it can be
changed whenever needed.

3-19
ÿ AUTO AIR CONDITIONER AND HEATER(OPTION)
Auto air conditioner and heater system automatically keeps the optimum condition in accordance with
operator's temperature configuration sensing ambient and cabin inside temperature.

ÂLocation of air flow ducts

TONE

BAL

VOL
ON
BAND

SEEK

TUNE
1

4 PROG
3

PLL
SYNTHES

IZER
TUNNING

20A

SPARE
SPARE
RE
B
CA

HOLDER
LAMP

FUSE
CABIN

LAMP
LAMP SPARE
BEACON
WORK
F/PUMP
LAMP & HEATER FUEL
KEY AC
HEAD 3

20A
START
MOTOR SOLENOID
LAMP HONE
WIPER 2
BOOM

5A
SOL. LIGHT
SOLENOID
CIGAR
& HEATER SAFETY 1
AC

5A
PANEL - HEAT SOLENOID
MOTOR PRE
SWITCH

5A
WIPER
R RY
CUT-OFF TRAVEL
CONVERTO HONE

10A 20A
FUEL
PANEL

SWITCH RY -2
CLUSTER CR
COMP
AC RY
C/RADIO

5A
-7 ETHER
RY CR
POWER - 36
CR
- 35
CR

Y RY
SAFET
-5
CR

Switch panel

Fresh air switch LCD Mode switch

Auto switch

Power OFF switch

Fan speed switch Air conditioner switch

Air recirculation switch Temperature control switch

3607A3CD48

3-19-1
1) POWER OFF SWITCH
(1) This switch makes the system and the LED OFF.
Just before the power OFF, setted values are stored.
(2) Default setting values
Function Air conditioner In/outlet LCD Temperature Mode

Value OFF Inlet OFF Previous sw OFF Previous sw OFF

370073CD54

2) AUTO SWITCH
(1) Turn the starting switch to ON position, LCD lights ON.
Auto air conditioner and heater system automatically keeps the
optimum condition in accordance with operator's temperature
configuration sensing ambient and cabin inside temperature.
(2) This switch can restart system after system OFF.
370073CD52

3) AIR CONDITIONER SWITCH(Compressor switch)

(1) This switch turns the compressor and the LCD ON.
(2) In accordance with the temperature sensed by duct(evaporator)
sensor, compressor turns ON or OFF automatically.
ö Air conditioner operates to remove vapor and drains water
through a drain hose. Water can be sprayed into the cab in case
that the drain cock at the ending point of drain hose has a
370073CD53
problem.
In this case, exchange the drain cock.

4) FAN SPEED SWITCH

(1) Fan speed is controlled automatically by setted temperature.
(2) This switch controlls fan speed manually.
 There are 8 up/down steps to control fan speed.
 The maximum step or the minimum step beeps 5 times.
(3) This switch makes the system ON.
370074CD56 ā : First step(AUTO)
ă :First step(Manually)

3-19-2
5) TEMPERATURE CONTROL SWITCH
(1) Setting temperature indication(17~32Á
C, Scale : 1Á
C)
(2) Max cool and max warm beeps 5 times.
(3) The max cool or the max warm position operates as following table.

Temperature Compressor Fan speed In/Outlet Mode

370074CD57 Max cool ON Max(Hi) Recirculation Vent

Max warm OFF Max(Hi) Fresh Foot

6) MODE SWITCH
(1) Operating this switch, it beeps and displays symbol of each mode in
order.(Vent Ą B/L Ą Foot Ą Def Ą Vent)
Vent B/L Foot Defroster
Mode switch

370074CD50
A ú ú
Outlet B ú ú ú

C ú
(2) When defroster switch operating, FRESH AIR/AIR RECIRCULATION
switch turns to FRESH AIR mode and air conditioner switch turns
ON.
(3) When this switch ON, the system operates with previous
configuration.

7) FRESH AIR/AIR RECIRCULATION SWITCH

(1) It is possible to change the air-inlet method.
Η Fresh air( )
Inhaling air from the outside.
ö Check out the fresh air filter periodically to keep a good
efficiency.
Θ Air recirculation( )
36073CD58
It recycles the heated or cooled air to increase the energy efficiency.
ö Change air occasionally when using recirculation for a long time.
ö Check out the recirculation filter periodically to keep a good
efficiency.

3-19-3
8) SELF DIAGNOSIS FUNCTION
(1) Procedure

Starting switch ON

Press the air recirculation button over 5 times within

2 secondsduring pressing the AUTO switch

All symbol of LCD blink 5 times

Switch OFF
Error check System OFF

Press AUTO switch

Cancelled diagnosis function(normal function)

3607A3CD69

(2) Error check

 The corresponding error code flickers on the setup temperature display panel, the other symbol
will turn OFF.
 Error code flickers every 0.5 second.
 If error code is more than two, each code flickers 2 times in sequence.
 Error code

Error code Description Error code Description

11 Ambient sensor 14 Duct(evaporator) sensor

12 Cabin inside sensor 15 Temp actuator
13 Coolant temp sensor 16 Mode actuator

(3) Fail safe function

Error description Fail safe function

Ambient sensor(11) Á

C alternate value control
Cabin inside sensor(12) Á
C alternate value control
Coolant temp snesor(13) More than 10 minutes after engine start up, the alternate vaule is ON
Duct(evaporator) snesor(14) Á
C alternate value control
If opening amount is 0%, the alternate value is 0%
Temp actuator(15)
If not, the alternate value is 100%
Mode actuator(16) The alternate value is Vent

3-19-4
 6. OTHERS

Cassette & radio Cassette & radio

remote controller VOL
TONE 2

5
VOL
ON
BAL

ON push

FAD

FAD
1
TUNE
2
4
3
PROG 5

Seat
PLL
SYNTHESIZ

ER
TUNNING

12V socket

EMERGENCY

SPARE

LAMP
SPARE
CABIN

LAMP
LAMP SPARE
BEACON
WORK

MOTOR SOLENOID
LAMP HONE
WIPER
BOOM
SOL.

& HEATER SAFETY 1

AC
PANEL - HEAT SOLENOID
MOTOR PRE
SWITCH
WIPER
RY
CUT-OFF TRAVEL
FUEL
CONVERTOR HONE

RY
COMP
AC RY
-7 ETHER
RY CR
POWER - 36
CR
- 35
CR
RY

SAFETY
-5
CR

CN-47

CN-19&19B
CN-19A

CN-92A
CN-92B

CN-16&16B
CN-16A

Prolix resistor
CN-47
Machine control unit
CN-19&19A
Cigar lighter CN-19B
Emergency engine
CN-92A
starting connector
Service meter CN-92B
Emergency engine
CN-16&16A
CN-16B speed connector
Fuse box
J1939 serial connector
RS232 serial connector

36073CD54

1) CASSETTE AND RADIO(~#0552)

High performance audio system is equipped for pleasant operation.

Left/Right speaker Tape

Volume controller Eject button Winding/Rewinding button
Tone controller Band button Cassette tape inserter

PROG
BAL BAS TRE

BAND HYUNDAI AUTO REVERSE

ON
VOL

SEEK 1 2 3
Power switch
Volume switch
TUNE 4
MTL
5 6

Seek Tune Pre-set buttons Displayer

button button
20W03CD08

3-20
(1) Power and volume switch
ON
① This switch is turned to right, power will be turned ON and the sound
VOL
is increased.
② If it is turned to left, volume will be decreased and power will be
turned OFF.
20W03CD09
※ The volume controller of the cassette radio does not operate
when turning ON the remote controller power.

(2) Seek button

① If this seek button is pressed, the radio automatically stops at the
SEEK next frequency of broadcasting for your listening.

TUNE
20W03CD10

(3) Tune button

① Whenever you press " + " button, higher channels are selected.
SEEK ② Whenever you press " - " button, lower channels are selected.
③ General
TUNE AM band : Frequency changes in 9kHz between 531 to 1602kHz.
20W03CD11
FM band : Frequency changes in 0.1MHz between 87.5 to 108.0MHz.
④ America
AM band : Frequency changes in 10kHz between 530 to 1710kHz.
FM band : Frequency changes in 0.2MHz between 87.9 to 107.9MHz.
⑤ Europe
LW band : Frequency changes in 9kHz between 153 to 279kHz.
MW band : Frequency changes in 9kHz between 522 to 1620kHz.
FM band : Frequency changes in 0.05MHz between 87.5 to 108.0MHz.

(4) Pre - set button

① You can immediately listen to the station by pressing pre-set button
for which broadcasting station is pre-set.
1 2 3
② How to set broadcasting in memory.
4
MTL
5 6 ・You can pre-set 6 stations each AM/FM band.
20W03CD12
・When you want the station to be set in memory, press selected
pre-set button for more than 2 seconds.

3-21
(5) Displayer
① General and America
General & America
・When radio is turned ON, stereo, AM, FM, FM2, MTL and
reception frequency are displayed.
② Europe
・When radio is turned ON, stereo, LW, MW, FM, FM2, MTL and
Europe
reception frequency are displayed.
③ When cassette tape is played, indicator arrow( , ) are displayed.

20W03CD13

(6) Left/Right speaker volume button

① If balance button is pressed, it will spring out.
BAL
Volume of right and left speakers will be adjusted by turning the
button to right or left.
② It will be fixed by pressing again after adjustment.
20W03CD15

(7) Tone button

① BASS tone
BAS TRE
If tone button is pressed, it will spring out.
If it is turned to right, BASS tone is increased, and if it is turned to
left, BASS tone is decreased.
20W03CD14
② TREBLE tone
You can adjust the TREBLE tone by pull out the button.
If it is turned to right, TREBLE tone is increased, and if it is turned to
left, TREBLE tone is decreased.
③ It will be fixed by pressing again after adjustment.

(8) Band button

① You can listen to broadcasting on AM or FM band by pressing this
band selection button.
BAND

20W03CD16

(9) Tape winding/Rewinding button

① If you press this button once while the tape is playing the direction
PROG will be reversed.
② If you press one of these buttons the tape will be winding fast or
rewinding, and if you press another button on a certain point, the
20W03CD17
tape will be played.

3-22
2) REMOTE CONTROLLER (Cassette and radio)

ND
BA

EK
SE

Band button

ON OL
V
Seek button

Power and volume switch

29073CD62

(1) Power and volume switch

① This switch is turned to right, power will be turned ON and the sound
is increased.
② If it is turned to left, volume will be decreased and power will be
turned OFF.
ON
VOL 29073CD67
※ This switch does not operate when turning ON the cassette
radio power.

(2) Seek button

① If this seek button is pressed, the radio automatically stops at the next
frequency of broadcasting for your listening.
SEEK

29073CD68

(3) Band button

① You can listen to broadcasting on AM or FM band by pressing this
band selection button.
BAND

29073CD69

3-23
3) SEAT
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due
to long work hours and enhance work efficiency.

(1) Forward/Backward adjustment(A)

① Pull lever A to adjust seat forward or backward.
② The seat can be moved forward and backward
over 170mm(6.7") in 9 steps.
(2) Upward/Downward adjustment(B)
① Pull lever B to adjust seat upward or downward.
② Forward or backward side adjustment only can be
made, tilting to one side, by moving lever B
respectively.
B
(3) Reclining adjustment(C)
Pull lever C to adjust seat back rest.
(4) Arm rest adjustment(E)
D This can be adjusted by pushing the button E to
right and left.
(5) Head rest adjustment (D)
This is adjustable vertically to fit operator's
requirements.
E
(6) Cushion adjustment (F)
Adjust the handle to the operator's weight.
C
F Always check the condition of the seat belt and
A mounting hardware before operating the machine.
95W33CD16
Replace the seat belt at least once every three
years, regardless of appearance.

4) CIGAR LIGHTER
(1) This can be used when the engine starting switch is ON.
(2) The lighter can be used when it springs out in a short while after
being pressed down.
24V
※ Service socket
13033CD69 Use cigar lighter socket when you need emergency power.
Do not use the lighter exceeding 24V, 100W.

5) 12V SOCKET(Option)
(1) Utilize the power of 12V as your need and do not exceed power of
12V, 30W.
V
12

29073CD60

3-24
6) FUSE BOX
(1) The fuses protect the electrical parts and wiring
20A 10A 5A from burning out.

HOLDER
FUSE
SPARE

SPARE

SPARE
예비용

예비용

예비용
(2) The fuse box cover indicates the capacity of each
START KEY HEAD LAMP WORK LAMP SPARE fuse and circuit it protects.
20A

10A

10A

20A
시동키 전조등 작업등 예비용
※ Replace a fuse with another of the same
20A

10A
ROOM LAMP WIPER MOTOR CABIN LAMP SPARE

10A
5A

실내등 와이퍼 모터 운전실 예비용 capacity.

AC&HEATER FUEL CUT-OFF BEACON LAMP FUEL F/PUMP
Before replacing a fuse, be sure to turn OFF
20A

10A
5A
5A

에어콘, 히터 연료차단장치 경광등 연료펌프

WIPER MOTOR SWITCH PANEL AC & HEATER SOLENOID 3

the starting switch.
10A

20A

10A
5A

와이퍼 모터 스위치 판넬 에어콘, 히터 솔레노이드3

CPU CONVERTOR HORN SAFETY SOL

10A
5A

5A

5A

중앙처리장치 변압기 경적 안전솔레노이드

AC BLOWER CPU CIGAR LIGHT SOLENOID 1

10A

10A
10A
20A

에어콘 중앙처리장치 담배 라이트 솔레노이드1

CLUSTER C/RADIO PRE-HEAT TRAVEL

10A

10A
5A

5A

클러스터 카세트라디오 예열 주행

POWER RY AC COMP RY HONE RY

전원 릴레이 에어콘 콤프 릴레이 경적 릴레이

CR - 35 CR - 7 CR - 2

SAFETY RY PRE-
HEATER
안전 릴레이 RY
예열 릴레이
CR - 5 CR - 49

29073CD55

7) CPU CONTROLLER
(1) To match the engine torque with the pump absorption torque, CPU
LED controller varies EPPR valve output pressure, which control pump
discharge amount whenever feed backed engine speed drops under
the reference rpm of each mode set.
YR
G
(2) Three LED lamps on the CPU controller display as below.
MO
PA DEL
RT :R
NO OB
:21 EX
NA 360
-32 LC
10 -7
0
LED lamp Trouble Service

G is turned ON Normal -
36073CD72 G and R are Trouble on CPU ・ Change the controller
turned ON
G and Y are Trouble on serial ・ Check if serial communication
turned ON communication line lines between controller and
cluster are disconnected
Three LED are Trouble on CPU ・ Check if the input power wire
turned OFF controller power (24V, GND) of controller is
disconnected
・ Check the fuse
G : green, R : red, Y : yellow

3-25
8) EMERGENCY ENGINE STARTING CONNECTOR
(1) If the CPU controller is removed, the engine does not start.
(2) Before starting the engine, connect the connector CN-92 A with B.
※ Do not connect these connectors when the CPU is not removed.

A
B
CN-92

11073CD46

9) PROLIX RESISTOR(Option)
(1) This resistor is used to continuous working in case of malfunction of
the CPU controller.
·Normal : CN-19 connect with connector CN-19A
Prolix
resistor ·Emergency : CN-19 connect with connector CN-19B
CN-19 ※ Never connect connector CN-19 with connector CN-19B when
CN-19B
CN-19A CPU controller is in normal operation.
50073CD45

10) EMERGENCY ENGINE SPEED CONTROL

NORMAL (1) When the CAN commucation between the ECM and the CPU
CN-16A
controller is abnormal due to malfunction of the CPU controller,
change CN-16 connection from CN-16A to CN-16B and then control
the engine speed by rotating accel dial switch.
CN-16
CN-16B

EMERGENCY
45073CD44

11) SERVICE METER

(1) This meter shows the total operation hours of the machine.
(2) Always ensure the operating condition of the meter during the
machine operation. Inspect and service the machine based on hours
as indicated in chapter 6, maintenance.
13033CD72

12) RS232 SERIAL CONNECTOR

(1) CPU controller communicates the machine data with Lap top
computer through RS232 connector.

45073CD59

3-26
13) UPPER WINDSHIELD
(1) Perform the following procedure in order to open the upper windshield.
① Release both latches(1) in order to release the upper windshield.
② Hold both grips that are located at the bottom of the windshield frame
and at the top of the windshield frame push the windshield upward.
③ Hold both grips that are provided on the windshield frame and back into
the storage position until auto lock latch(2) is engaged, move the levers
of both latches(1) into the locked position. Push the levers toward the
rear of the cab in order to hold the windshield in storage position.
14073CD70

Latch 2 (2) Perform the following procedure in order to close the upper windshield.
① Move the lever of the auto lock latch(2) in the direction of the arrow in
order to release the auto lock latch.
② Reverse step ① through step ③ in order to close the upper
windshield.
29073CD71

3-27
 14) RADIO AND CASSETTE(Standard, #0553~)
8 8 7 15 16 14 13

SOUND

MUTE

+ 1 JAZZ VOCAL POP CLASSIC DISC

4 BAND
VOLUME ROCK FLAT LOUD TA AF AST PRESET
2 5
VOLUME
- 3 TAAF AST
RDS

10 10 321 9 45 6 12 11 12 11 7807A3CD81

RADIO AND CD PLAYER(Option)

8 8 7 16 15

4x35W

SOUND

MUTE

+ RND 1 JAZZ VOCAL POP CLASSIC DISC

4 BAND
AST
VOLUME ROCK FLAT LOUD TA AF AST PRESET
RPT 2 5
VOLUME
- SCN 3 TAAF SOURCE
RDS

10 10 321 9 4 5 6 12 11 12 11
7807A3CD82

■FRONT PANEL PRESENTATION

1 1 - - - - - - - - Preset button 1 11 SOURCE - - Short press : Change source(Radio/CD)
RND - - - - - - - - - - - - CD random playback on/off RDS - - - - - - - - - - Long press : RDS on/off
2 2 - - - - - - - - Preset button 2 BAND - - - - - - - Short press : To select band
RPT - - - - - - - - - - - - CD repeat track on/off AST - - - - - - - - - - - Long press : Autostore(CD)
3 - - - -3- - - - - - - - - - - - - Preset button 3 Short press : Autostore(Cassette)
SCN - - - - - - - - - - - - CD's track scan
12 - - - - - - - - - - Tuner mode
4 4 - - - - - - - - Preset button 4
Short press : Auto search up/down
5 - - - -5- - - - - - - - - - - - - Preset button 5
Long press : Manual search up/down
6 TA AF - - - - - - - - Short press : TA on/off
Cassette mode : No function
Long press : AF on/off
7 SOUND - - - - - - Select sound/audio styles CD mode
8 - - - - - - - - - - - - Short press : power on Short press : Next/previous track
Long press : power off Long press : Fast forward or fast rewind
MUTE - - - - - - - - Short press : To mute or cancel mute. 13 - - - - - - - - - - - Fast forward(cassette deck)
9 - - - - - - - - - - - - - - - - - - - - - Display 14 - - - - - - - - - - - Fast rewind(cassette deck)
10 - - - - - - - - - - - - - - - - - - - - - Volume knob : Press up/down to 15 - - - - - - - - - - - Disc eject(CD)
adjust the volume ; adjust selected Eject cassette
audio mode 16 - - - - - - - - - - - - - - - - - - - CD opening / Cassette opening

3-28
■AUDIO
(1) Power and mute button
① POWER ON/OFF
Press to switch on the set. Press for more than 2 seconds to
switch off the set.
② MUTE(Silence)
MUTE
Short press key to mute or cancel the mute(silence).
7807A3CD09
※ The silence period may be interrupted by ALARM announcement or
traffic announcement messages(If TA is switched on).

(2) Volume button

① Press the volume button up/down to adjust the volume.
+
VOLUME
Please make sure you can still hear the traffic(horns, sirens..).
VOLUME
-
7807A3CD11

(3) Sound button

① SOUND
Whether you listen to Jazz, Vocal, Pop, Classic or Rock music, the
SOUND SOUND button is the perfect setting for your choice.
· Press SOUND then the sound button to select BASS-Treb for
your own sound style, or adjust the settings with the volume
7807A3CD10
up/down buttons to select one of the pre define sound styles:
- BASE -TRE : Your own settings of bass and treble.
- FLAT : Original
- JAZZ : Jazz music
- VOCAL : Speech
- POP : Pop music
- CLASSIC : Classical music
- ROCK : Rock music
② AUDIO SETTING
· Press SOUND to select desired audio mode.
· Adjust the settings with the volume up/down buttons :
- Sound style : BASS-TRE, FLAT, JAZZ, VOCAL, POP,
CLASSIC, ROCK
- BASS : Low notes
- TREBLE : High notes
- BALANCE : Left-right
- FADER : Rear-front
- LOUD : OFF, LOW, MID, HIGH
· Press the volume button to adjust the selected audio mode.
After 5 seconds the display goes back to the last mode of
operation.
Adjustment of Bass and Treble settings is only possible when
BASS-TRE is selected as the sound style.

3-29
 (4) Source button
① Press SOURCE to select the desired source :
BAND
AST
- TUNER
- CD
SOURCE
RDS
※ Products with cassette mechanism will change source to cassette
7807A3CD13
only when a tape is inserted.

■RADIO
(1) Wave band / Automatic search button
① WAVEBAND
BAND
AST
· Press BAND to select the desired band:
FM I FM II FM AST
SOURCE
RDS
LW MWAST(AMAST) MW I
7807A3CD13
② AUTOMATIC SEARCH
Use search tuning to automatically search for a station.
· Press to tune a station of a lower frequency or to a higher
frequency.
· To search for another station, press the key again.
③ MANUAL TUNING(If you know the frequency of the required
station)
· To switch to manual tuning :
Long press the search button or for more than 2 seconds
will switch the tuning to manual tuning.
· Then press to tune to a station of a lower frequency or to a
higher frequency.
· When keys are released, a time-out start to count. After 5
seconds time-out, display 'Auto' for one second and return to
automatic search.

3-30
(2) Preselected button
Preselected stations
1 4 ① Manually storing stations in a preset
2 5 Five stations per band can be stored and recalled using the preset
3 TAAF keys(1 to 5).
7807A3CD14 Tune in to the desired station.
· Press the desired preset key(1 to 5) for more than 2 seconds to
· store the current tuned station.
When storing an FM station, the current program station
name and the AF mode are stored on the preset(Some
stations use alternating program service name).
② Recalling a preset
Press the desired preset key(1 to 5) to recall the stored station.
③ Automatically storing stations(AUTO-STORE)
You can automatically store 5 strongest FM stations on the FM AST
band or 5 strongest MW(AM) stations on the MW(AM) AST band.
When you use Auto store, the new stations replace any stations
previously stored in the FM AST band or the MW(AM) AST band.
· Press AST to activate autostore.
· The set gives a beep and then mutes.
· When it has finished, you hear a beep followed by the station
stored on preset 1.
· Sometimes it may not be possible to find 5 stations.

3-31
■R
RADIO DATA SYSTEM(RDS) ON FM
More and more stations broadcasts RDS informations in order to
offer you many advantages including:
TA AF (1) Program service name(PS)
Allows the radio to display the name of the station instead of its
7807A3CD15 frequency.
(2) Automatic returning(AF)
The set remains tuned to the current station by continually searching
the best alternative frequency for best reception.
You can switch AF off.
- Activate/Deactivate AF
This set continuously search for other alternative frequencies for the
tuned radio station and automatically selects the best frequency for
reception. Long press TA for more than 2 second to activate/
AF

deactivate AF.
(3) Alarm messages(PTY ALARM)
This set automatically receives emergency messages made by the
broadcaster.
· During the messages the display shows 'ALARM' and the station-
name alternately.
(4) Traffic announcements(TA)
You can activate the TA modes to give priority so as to hear traffic
announcements related to these subjects(even if you play a
cassettes/CD or mute the set).
- Activate/Deactivate TA
· Short press BAND to select an FM band.
· Press TA AF to activate/deactivate TA.
- If you activate TA mode
· You will hear the traffic announcements when broadcast by
station(even if you play a cassette/CD or mute the set).
· If the tuned station does not enable the reception of traffic
announcements, the display shows 'NO TA'. The radio
automatically searches and appropriate station.
- Interrupting traffic announcement mode
If you do not wish to continue listening to a particular traffic
announcement
· Short press TA AF key to interrupt traffic announcement without
switching off the mode
· The set will return to the previous operating mode.
※ You can switch off RDS features if not required.
BAND
AST · Long press RDS key to switch off RDS.
· All RDS related features e.g., TA, etc...will be deactivated when
SOURCE
RDS
RDS is switch off.
7807A3CD13

3-32
■CASSETTE PLAYER
(1) Winding/Rewinding button
※ Only use good quality cassettes.
※ To avoid possible tape damage always take out the cassette after
use. Protect your cassettes. Put them back in their boxes
immediately after use.
7807A3CD12
※ Never expose cassettes to heat or direct sunlight.
① Play back
Slide the cassette, with the open side to the right into the cassette
opening. Playback starts.
The direction of playback is shown by indicator .
② Stopping playback( )
· To stop playback, Press the button fully home.
· The unit will switch over to radio reception.
· The cassette is partially ejected.
③ Reverse(before the end of the tape)
Press the and buttons at the same time halfway in.
④ Fast rewind / Fast forward( or )
The direction of fast winding depends on the direction of play
indicated on the display.

Display during playback Action Key to press

Fast forward
Fast rewind
Fast forward
Fast rewind

During fast forward or rewind the radio resumes. If you continue fast
winding until the end of the tape, play back restarts automatically.
⑤ To stop fast winding
To stop fast winding before the end of the tape, press the key which
is not pressed( or ). Playback is then resumed.
⑥ End of the tape
At the end of the tape, playback continues in the revers direction.
⑦ Maintenance
After extended use of the cassette player, dust, contamination or
grime can accumulate on the playback head.
This results in diminishing high-note reproduction. This can be
remedied using a cleaning cassette(one or twice a month) and
playing it through like an ordinary cassette.

3-33
■CD PLAYER
(1) Winding / Rewinding button
① CD playback
BAND
AST
This CD player is suitable only for 12cm disc, do not use irregular
shaped CD.
SOURCE
RDS
· Slide the disc into the slot with label facing upwards. Playback
7807A3CD13
starts.
· If a disc is already inserted :
Press SOURCE to select CD as the source.
Playback starts.
② Previous / Next track( or )
· Short press the or button to select the desired track.
· Playback resume with the chosen track.
③ Fast rewind / Fast forward( or )
· Long press the or button for more than 2 seconds to quickly
move rewind or forward through the disc.
· Normal play back resumes when you release the button.
④ Random track playback
RND 1 · Press RND to activate / deactivate random track playback.
⑤ Repeat track
RPT 2 · Press RPT to activate / deactivate repeat current track.
⑥ Scan track
SCN 3 The scan function enables you to listen to the first few seconds of
each track.
· Press SCN to activate / deactivate scan track.
⑦ Disc eject
· Press to eject the disc.

3-34
■RADIO SETTING
(1) AMERICA
Press , No. 1 and No. 4 buttons at the same time. Set up
JAZZ VOCAL POP CLASSIC
ROCK FLAT LOUD TA AF AST PRESET
completes displaying " AMERICA".
(2) SOUTH AMERICA
7807A3CD16
Press , No. 2 and No. 5 buttons at the same time. Set up
completes displaying " SOUTH".
(3) ASIA
Press , No. 1 and No. 5 buttons at the same time. Set up
completes displaying " ASIA".
(4) EUROPE
Press power, No. 2 and No. 4 buttons at the same time. Set up
completes displaying " EUROP".

14) REMOTE CONTROLLER

2 4 6

1 3 5 7
4507A3CD90

(1) Power ON/OFF button

① Press to switch ON the set. Press for more than 2seconds to
switch OFF the set.

4507A3CD81

(2) Volume button(up)

·Short press : Volume up one step
·Long press : Volume up continuous

4507A3CD82

3-35
(3) Volume button(down)
·Short press : Volume down one step
·Long press : Volume down continuous.

4507A3CD83

(4) Source & mute button

·Short press : Change source(Radio/CD)
·Long press : To mute or cancel mute.

4507A3CD84

(5) Next button

① Tuner mode
·Short press : Preset up
·Long press : Band up
② Cassette mode
·Short press : Reverse(before the end of the tape)
4507A3CD85
·Long press : No function
③ CD mode
·Short press : Track 1
·Long press : Scan track

(6) Search button(up)

① Tuner mode
·Short press : Search up one step
·Long press : Search up continuous
② Cassette & CD mode
·Short press : Next track
4507A3CD86
·Long press : Fast forward

(7) Search button(down)

① Tuner mode
·Short press : Search down one step
·Long press : Search down continuous
② Cassette & CD mode
·Short press : Previous track
4507A3CD87
·Long press : Fast rewind

3-36
 OPERATION
1. SUGGESTION FOR NEW MACHINE

1) It takes about 100 operation hours to enhance its

designed performance.
2) Operate according to below three steps and avoid
excessive operation for the initial 100 hours.
Avoid excessive
Service meter Load operation for
initial 100 hours
Until 10 hours About 60%
Until 100 hours About 80%
After 100 hours 100%
※ Excessive operation may deteriorate the
potential performance of machine and
shorten lifetime of the machine.

3) Be careful during the initial 100 hours operation

(1) Check daily for the level and leakage of coolant,
engine oil, hydraulic oil and fuel.
(2) Check regularly the lubrication and fill grease 29074OP01
daily all lubrication points.
(3) Tighten bolts.
(4) Warm up the machine fully before operation.
(5) Check the gauges occasionally during the
operation.
(6) Check if the machine is operating normally
during operation.
4) Replace followings after initial 50 hours of
operation
Checking items Service

Engine oil
Engine oil filter element
Hydraulic oil return filter element
Replace
Hydraulic oil tank drain filter cartridge
Line filter element
Fuel filter

4-1
2. CHECK BEFORE STARTING THE ENGINE

1) Look around the machine and under the machine

to check for loosen nut or bolts, collection of dirt,
or leakage of oil, fuel or coolant and check the Check before
condition of the work equipment and hydraulic starting
system. Check also loosen wiring, and collection
of dust at places which reach high temperature.
※ Refer to the daily check on the chapter 6,
maintenance.
2) Adjust seat to fit the contours of the operator's
body for the pleasant operation.
3) Adjust the rear view mirror. 21074OP02

4-2
3. STARTING AND STOP THE ENGINE

1) CHECK INDICATOR LIGHTS

(1) Check if all the operating lever is on the neutral
position.
(2) Turn the starting switch to the ON position, and
check following.
① If all the lamps light ON and buzzer sounding
for 2 seconds.
② After lamp check CL : 1.4 , the version of
cluster program, is displayed on Monitoring
display(3) for 5 seconds and the cluster
returns to default.
③ Only below lamps will light ON and all the other
lights will turn OFF after 2 seconds.
・Battery charging warning lamp(2)
・Engine oil pressure warning lamp(1)

32074OP03

2) STARTING ENGINE IN NORMAL TEMPERATURE

※ Sound the horn to warn the surroundings
after checking if personnel or obstacles are
in the area.
(1) Turn the starting switch to START position to
start the engine.
※ If the engine does not start, allow the starter
to cool for about 2 minutes before attempt-
ing to start the engine again.
(2) Release the starting switch instantly after the
engine starts to avoid possible damage to the
starting motor.

14074OP99

4-3
3) STARTING ENGINE IN COLD WEATHER
※ Sound horn to warn surroundings after
checking if there are obstacles in the area.
※ Replace the engine oil and fuel referring to
recommended oils at page 2-16.
※ Fill the anti-freeze solution to the coolant as
required.
(1) Check if all the levers are in the neutral position. OFF

(2) Turn the starting switch to ON position, and wait

the preheat pilot lamp OFF.
(3) Start the engine by turning the starting switch to
the START position after the preheat pilot lamp
OFF.
※ If necessary use the preheat switch.
START
※ If the engine does not start, allow the starter
to cool for about 2 minutes before attempting ON
OFF
to start the engine again.
(4) Release the starting switch immediately after 21074OP03A

starting engine.
(5) The operation for the warming up machine is
automatic.

4) INSPECTION AFTER ENGINE START

Inspect and confirm the following after engine
starts.
(1) Is the level gauge of hydraulic oil tank in the
normal level?
(2) Are there leakages of oil or water?
(3) Are all the warning lamps OFF(1-6)?
(4) Is the indicator of engine coolant temperature
gauge(7) and hydraulic oil temperature gauge(8)
in the green zone?
(5) Is the engine sound and the color of exhaust gas
normal?
(6) Are the sound and vibration normal?
※ Do not increase engine speed quickly after
starting, it can damage engine or
turbocharger.
※ If there are problems in the control panel,
stop the engine immediately and correct
problem as required. 32074OP03B

4-4
5) WARMING-UP OPERATION
※ The most suitable temperature for the
hydraulic oil is about 50°°
C(122°°
F).
It can cause serious trouble in the hydraulic
system by sudden operation when the
°
hydraulic oil temperature is below 25° °
C(77°F). 50 C
Then temperature must be raised to at least
25°° °
C(77°F) before starting work.
(1) Run the engine at low idling for 5 minutes.
(2) Speed up the idling and run the engine at mid-
range speed.
(3) Operate bucket lever for 5 minutes.
※ Do not operate anything except bucket lever.
(4) Run the engine at the high speed and operate
the bucket lever and arm lever for 5-10 minutes.
※ Operate only the bucket lever and arm lever.
(5) This warming-up operation will be completed by
operation of all cylinders several times, and
operation of swing and traveling.
※ Increase the warming-up operation during
winter. 21074OP05

6) TO STOP THE ENGINE

※ If the engine is abruptly stopped before it
has cooled down, engine life may be greatly
shortened. Consequently, do not abruptly Low idling for
5 minutes
stop the engine apart from an emergency.
※ In particular if the engine has overheated, do
not abruptly stop it but run it at medium
speed to allow it to cool gradually, then stop
it.
(1) Down the bucket on the ground then put all
the levers in the neutral position.
(2) Run the engine at low idling speed for about
5 minutes.
(3) Return the key of starting switch to the OFF
position.
(4) Remove the key to prevent other people START
using the machine and LOCK safety lever. ON
OFF
(5) Lock the cab door.
21074OP04

4-5
4. MODE SELECTION SYSTEM

1) STRUCTURE OF CAPO SYSTEM

CAPO, Computer Aided Power Optimization
system, is the name of mode selection system
developed by Hyundai.
(1) Work mode
3 work modes can be selected for the optimal
work speed of the machine operation.
Heavy duty work mode
The boom priority solenoid is activated to make
the boom operation speed faster.
General work mode
When key switch is turned ON, this mode is
selected automatically and swing operation
speed is faster than heavy duty work mode.
Breaker operation mode
It sets the pump flow to the optimal operation of
breaker by activating the max flow cut-off
solenoid.
32074OP03C
(2) Power mode
Power mode designed for various work loads
maintains high performance and reduces fuel 1 Work mode
consumption. 2 Power mode
H mode : High power 3 User mode
S mode : Standard power 4 Auto decel mode
5 Travel mode
(3) User mode
6 Monitoring display
M : Maximum power
U : You can change the engine and pump
power and memorize it for your prefer-
ence.

How to modulate the memory set

Each memory mode has a initial set which are
mid-range of max engine speed, auto decel
rpm, and EPPR valve input current.
When you select U, cluster LCD displays.

140W74OP03G

4-6
 To change the engine high idle speed, press
the USER mode switch and SELECT switch at
the same time and then ACCEL blinks at 0.5
seconds interval.
- By pressing or switch, will increase
or decrease.
To change DECEL rpm, press the USER mode
switch and SELECT switch once more and then
DECEL blinks at 0.5 seconds interval.
- By pressing or switch, will increase
or decrease.
To change EPPR current, press the USER
mode switch and SELECT switch once more
and then EPPR blinks at 0.5 seconds interval.
- By pressing or switch, will increase
or decrease.
LCD segment vs parameter setting

Segment ACCEL DECEL EPPR

( ) (rpm) (rpm) (mA) 36074OP03H

1 High idle-900 Low idle(850) 150

2 High idle-800 950 200
3 High idle-700 1000 250
4 High idle-600 1050 300
5 High idle-500 Declel rpm(1100) 350
6 High idle-400 1150 400
7 High idle-300 1200 450
8 High idle-200 1250 500
9 High idle-100 1300 550
10 High idle 1350 600

To memorize the final setting, press the USER

mode switch and SELECT switch one more
time.
(4) Auto decel mode
Engine quick deceleration.
(5) Travel mode
: Low speed traveling.
: High speed traveling.

4-7
(6) Monitoring system
Information of machine performance as
monitored by the CPU controller can be
displayed on the monitoring display.
Refer to 4-11 page for details.
(7) Self diagnostic system
The CPU controller diagnoses problems in the
CAPO system caused by electric parts'
malfunction and by open or short circuit, which
are displayed on the monitoring display as error
codes(2digit).
Consult hyundai or hyundai dealer for delails.

(8) Anti-restart system

The system protects the starter from inadvertent
restarting after the engine is already operational.

2) HOW TO OPERATE MODE SELECTION SYSTEM

(1) When start key is turned ON
When start key is turned ON, all illumination
lamps are ON and all lamps are OFF
automatically after 5 seconds. But the battery
charging warning lamp and the engine oil
pressure warning lamp keep turned ON until
engine starting.
After lamp check CL : 1.4, the version of cluster
program, is displayed on Monitoring display for
2 seconds.
After the version of program is displayed, the
cluster returns to default. Exactly engine rpm,
battery charging warning lamp and engine oil
pressure warning lamp are turned ON and S
mode, auto decel, low travel speed(Turtle mark)
are displayed.
In default condition self-diagnostic function
including trouble detecting of electric system
can be carried out.
32074OP03D
Refer to 4-11 page for details.

4-8
(2) After engine start
When the engine is started, three lamps are
ON as below.

Mode Status

Work mode ON
Power mode S ON
Travel mode Low( ) ON
Auto decel mode ON

In this condition, tachometer indicates low

idle, 850 100rpm.
If coolant temperature is below 30 C, after 10
seconds the engine speed increases to 1100
100rpm automatically to warm up the
machine.
After 2-3 minutes, you can select any mode
depending on job requirement.
Self-diagnostic function can be carried out the
same as start key is ON.
Refer to 4-10 page for details. 32074OP03K

3) SELECTION OF POWER MODE

(1) S mode
When the accel dial is at setting 10 and auto
decel mode is cancelled and S mode is selected.

Engine rpm Effect

Same power as non mode

1750 50 type machine.

When the accel dial is located below 9 the 21073CD23A

engine speed decreases about 50~100rpm
per dial set.

(2) H mode
When the accel dial is at setting 10 and auto
decel mode is cancelled and H mode is selected.

Engine rpm Effect

Approximately 110% of
power and speed available
1850 50 than non mode type
machine or S mode.
When the accel dial is located below 9 the 21073CD23B
engine speed decreases about 50~100rpm
per dial set.

4-9
(3) M mode
When the accel dial is at setting 10 and auto
decel mode is cancelled and H mode is selected.
Engine rpm Effect

Approximately 130% of
power and speed available
1960 50
than non mode type
machine or S mode.
When the accel dial is located below 9 the
17W73CD21
engine speed decreases about 50~100rpm per
dial set.

4-10
 4) MONITORING DISPLAY
Information of machine performance as monitored by the CPU controller can be displayed on the
cluster when the operator selects a display mode by touching SELECT switch alone or with
BUZZER STOP switch on the cluster as below.

How to select display mode

Display group Name Display on the cluster
Group selection Display mode selection

Initial Engine rpm

Touch SELECT 1 time Time

Way 1
Power shift pressure
Key switch Touch SELECT 2 times (EPPR valve)
ON or START
Touch SELECT 3 times CPU model & version
Group 0
Way 2
(Default) Touch SELECT
Touch AUTO DECEL Option Front pump pressure
4 times
switch while pressing (Only when
BUZZER STOP at Touch SELECT
5 times a pressure Rear pump pressure
group 1~4. sensor is
Touch SELECT
installed) Pilot pressure
6 times
Default Battery voltage(V)

Touch SELECT 1 time Potentiometer voltage(V)

Touch SELECT switch
Group 1
once while pressing Touch SELECT 2 times Accel dial voltage(V)
(Volt, temp,
BUZZER STOP.
EPPR press, Hydraulic oil
In this group SELECT Touch SELECT 3 times
version) temperature( C)
LED ON
Touch SELECT 4 times Coolant temperature( C)

Touch SELECT 5 times Ambient pressure(KPA)

Touch SELECT switch Default Current error

twice while pressing
Group 2 Recorded error
BUZZER STOP. Touch SELECT 1 time
(Error code) (Only key switch ON)
In this group BUZZER
Press down( ) & Recorded error deletion
STOP LED blinks
SELECT at the same time (Only key switch ON)

Default Pump prolix switch

Touch SELECT 1 time Auto decel pressure switch

Touch SELECT switch Power boost switch

Touch SELECT 2 times
3 times while pressing
Group 3 BUZZER STOP.
Touch SELECT 3 times Travel oil pressure switch
(Switch input) In this group SELECT
LED blinks at 0.5sec
Touch SELECT 4 times One touch decel switch
interval

Touch SELECT 5 times Travel alarm switch

Touch SELECT 6 times Preheat switch

4-11
 How to select display mode
Display group Name Display on the cluster
Group selection Display mode selection

Default Hourmeter
Neutral relay
Touch SELECT 1 time (Anti-restart relay)

Touch SELECT 2 times Travel speed solenoid

Touch SELECT switch
4 times while pressing Power boost solenoid
BUZZER STOP.
Touch SELECT 3 times (2-stage relief solenoid)
Group 4
(Output) In this group SELECT
LED blinks at 1sec Touch SELECT 4 times Boom priority solenoid
interval
Touch SELECT 5 times Travel alarm

Touch SELECT 6 times Max flow cut off solenoid

Touch SELECT 7 times Preheat relay

By touching SELECT switch once while pressing BUZZER STOP, display group shifts.
Example : Group 0 1 2 3 4 0

4-12
5. OPERATION OF WORKING DEVICE

Confirm the operation of control lever and

working device.
1) Left control lever controls arm and swing.
2) Right control lever controls boom and bucket.
7 6
3) When you release the control lever, control 5 8

lever returns to neutral position automatically. 3 2

1 4
When operating swing, consider the swing
distance by inertia.

36074OP06

Left control lever

1 Arm roll-out
3
2 Arm roll-in 1
3 Swing right 4
4 Swing left
2

21074OP07

Right control lever

5 Boom lower 6
6 Boom raise
7 Bucket roll-out
7
8 Bucket roll-in
5

21074OP08

4-13
6. TRAVELING OF THE MACHINE

1) BASIC OPERATION
(1) Traveling position Traveling position
It is the position which the traveling motor is in
the rear and the working device is forward.
Be careful as the traveling direction will be
reversed when the whole machine is swinged
180 degree
(2) Traveling operation
It is possible to travel by either travel lever or
pedal. Travel motor
Do not travel continuously for a long time.
Reduce the engine speed and travel at a low
speed when traveling on uneven ground. 21074OP09

(3) Forward and backward traveling

When the left and right travel lever or pedal are
pushed at the same time, the machine will travel
forward or backward.
The speed can be controlled by the operation
stroke of lever or pedal and change of
direction will be controlled by difference of the
left and right stroke.
21074OP10

(4) Pivot turning

Operating only one side of lever or pedal make
the change of direction possible by moving
only one track.

21074OP11

(5) Counter rotation

It is to change the direction at the original place
by moving the right and left track. Both side of
lever or pedal are operated to the other way at
the same time.

21074OP12

4-14
2) TRAVELING ON A SLOPE
(1) Make sure that the travel lever is properly
maneuvered by confirming the travel motor is in
the right location.
(2) Lower the bucket 20 to 30cm(1ft) to the ground
so that it can be used as a brake in an
emergency. 20~
30c
m(1
(3) If the machine starts to slide or loses stability, ft)
lower the bucket immediately and brake the
machine.
Travel motor
(4) When parking on a slope, use the bucket as a
brake and place blocks behind the tracks to
prevent sliding.
Machine cannot travel effectively on a slope
when the oil temperature is low. Do the
warming-up operation when it is going to
travel on a slope.
Be careful when working on slopes. It may Travel motor
cause the machine to lose its balance and
turn over. 20~30cm(1ft)
Be sure to keep the travel speed switch on
the LOW(Turtle mark) while traveling on a
slope. 21074OP13

3) TRAVELING ON SOFT GROUND

If possible, avoid to operate on soft ground.
(1) Move forward as far as machine can move.
(2) Take care not to go beyond the depth where 90 ~ 110
towing is impossible on soft ground.
(3) When driving becomes impossible, lower bucket
and use boom and arm to pull the machine.
Operate boom, arm, and travel lever at the same
time to avoid the machine sinking. 21074OP14

4-15
4) TOWING THE MACHINE
Correct
Tow the machine as follows when it can not move
on it's own.
(1) Tow the machine by other machine after hook
the wire rope to the frame as shown in figure at
right.
(2) Hook the wire rope to the frame and put a
support under each part of wire rope to prevent
damage.
Wire rope
Never tow the machine using only the tie
hole, because this may break.
Incorrect
Make sure no personnel are standing close to
the tow rope.

Tie hole Wire rope

21074OP14A

4-16
7. EFFICIENT WORKING METHOD

1) Do the digging work by arm.

Use the pulling force of arm for digging and use
together with the digging force of the bucket if
necessary.

21074OP15

2) When lowering and raising the boom operate Operate softy for the begining and the end
softly for the beginning and the end.
In particularly, sudden stops while lowering the
boom may cause damage to the machine.

21074OP16

3) The digging resistance and wearing of tooth can

be reduced by putting the end of bucket tooth to
the digging direction.

13034OP39

4) Set the tracks parallel to the line of the ditch to be

excavated when digging ditch. Do not swing while
digging.

Parallel

21074OP17

4-17
5) Dig slowly with keeping the angle of boom and
arm, 90-110 degree when maximum digging force
is required.

90~110

21074OP18

6) Operate leaving a small safety margin of cylinder Margin

stroke to prevent damage of cylinder when
working with the machine.

21074OP19

7) Keep the bucket to the dumping position and the

arm horizontal when dumping the soil from the
bucket.
Operate bucket lever 2 or 3 times when hard to
dump.
Do not use the impact of bucket tooth when
dumping.

21074OP20

8) Operate stop of swing considering the swing slip

distance is created by inertia after neutralizing the
swing lever.
Inertia

Swing stop

21074OP21

4-18
9) Do not use the dropping force of the work
Incorrect
equipment for digging.
The machine can be damaged by the impact.

21074OP22

10) Do not use the bucket to crack hard objects like

Incorrect
concrete or rocks.
This may break a tooth or pin, or bend boom.

21074OP23

11) NEVER CARRY OUT EXCESSIVE OPERATIONS

Incorrect
Operation exceeding machine performance may
result in accident or failure.
Carry out lifting operation within specified load
limit.
Never carry out operations which may damage the
machine such as overload or over-impact-load.
Never travel while carrying a load.
In case you need installing over load warning
device for object handling procedure, please
contact Hyundai distributor.

Incorrect

29074OP35

4-19
12) BUCKET WITH HOOK
When carrying out lifting work, the special lifting
hook is necessary.
Hook
The following operations are prohibited.
Lifting loads with a wire rope fitted around the
bucket teeth.
Lifting loads with the wire rope wrapped directly
around the boom or arm.
When performing lifting operation, securely hook
the wire rope onto the special lifting hook.
When performing lifting operation, never raise or
lower a person.
Due to the possible danger of the load falling or of
collision with the load, no persons shall be allowed
in the working area.
Before performing lifting operation, designate an
operation supervisor.
Always execute operation according to his
instructions.
Execute operating methods and procedures
under his direction.
Select a person responsible for signaling.
Operate only on signals given by such person.

Never leave the operator's seat while lifting a load. 21074OP24

4-20
8. OPERATION IN THE SPECIAL WORK SITES

1) OPERATION THE MACHINE IN A COLD WEATHER

(1) Use proper engine oil and fuel for the weather.
(2) Fill the required amount of antifreeze in the
coolant.
(3) Refer to the starting engine in cold weather. 5
Start the engine and extend the warming up
operation.
(4) Be sure to open the heater cock when using the
heater.
(5) Always keep the battery completely charged.
Discharged batterys will freeze more easily
than fully charged.
(6) Clean the machine and park on the wood plates. 21074OP29

2) OPERATION IN SANDY OR DUSTY WORK SITES

(1) Inspect air cleaner element frequently. Clean or
replace element more frequently, if warning lamp
comes ON and buzzer sounds simultaneously,
regardless of inspection period.
Replace the inner and outer element after 6
times of cleaning.
(2) Inspect radiator frequently, and keep cooling fins
clean.
(3) Prevent sand or dust from getting into fuel tank
and hydraulic tank during refilling.
(4) Prevent sand or dust from penetrating into
hydraulic circuit by tightly closing breather cap of
hydraulic oil tank. Replace hydraulic oil filter
frequently.
(5) Keep all lubricated part, such as pins and
bushings, clean at all times.
(6) If the air conditioner and heater filters clogged,
the heating or cooling capacity will drop. Clean
or replace the filter element more frequently.

4-21
3) SEA SHORE OPERATION
(1) Prevent ingress of salt by securely tightening
plugs, cocks and bolts of each part.
(2) Wash machine after operation to remove salt
residue.
Pay special attention to electrical parts and
hydraulic cylinders to prevent corrosion.
(3) Inspection and lubrication must be carried out
more frequently.
Supply sufficient grease to replace all old grease
in bearings which have been submerged in
water for a long time.

4-22
9. NORMAL OPERATION OF EXCAVATOR

Followings may occur during operation due to the

nature of a hydraulic excavator.

1) When rolling in the arm, the roll-in movement stop

momentary at point X in the picture shown, then
recovers speed again after passing point X.
The reason for this phenomenon is that
movement by the arm weight is faster than the
speed of oil flow into the cylinder.
2) When lowering the boom, one may hear
continuous sound.
X
This is caused by oil flow in the valve.
3) Overloaded movement will produce sound caused
by the relief valves, which are for the protection of
the hydraulic systems.
4) When the machine is started swing or stopped, a
noise near the swing motor may be heard. The
21074OP25
noise is generated when the brake valve relieves.

4-23
10. ATTACHMENT LOWERING(When engine is stopped)

1) On machines equipped with an accumulator, for a

short time(within 2 minutes) after the engine is
stopped, the attachment will lower under its own
weight when the attachment control lever is shifted
to LOWER. That is happen only starting switch
ON position and safety lever UNLOCK position.
After the engine is stopped, set the safety lever to
the LOCK position.
Be sure no one is under or near the attachment
before lowering the boom.
2) The accumulator is filled with high-pressure
nitrogen gas, and it is extremely dangerous if it is
handled in the wrong way. Always observe the
following precautions.
Never make any hole in the accumulator
expose it to flame or fire. Accumulator
Do not weld anything to the accumulator.
When carrying out disassembly or maintenance
of the accumulator, or when disposing of the
accumulator, it is necessary to release the gas
from the accumulator. A special air bleed valve
is necessary for this operation, so please
contact your Hyundai distributor.
29074OP25

4-24
11. STORAGE

Maintain the machine taking care of following to

prevent the deterioration of machine when storing
the machine for a long time, over 1 month.
1) CLEANING THE MACHINE
4 3 1
Clean the machine. Check and adjust tracks.
Grease each lubrication part.
2) LUBRICATION POSITION OF EACH PART
Change all oil.
Be particularly careful when you reuse the
machine.
As oil can be diluted during storage. 5 2
Apply an anticorrosive lubricant on the
exposed part of piston rod of cylinder and in 1 Lubricating manifold(5EA)
places where the machine rusts easily. 2 Boom cylinder pin(2EA)
3 Boom and arm connection pin(1EA)
4 Arm cylinder pin(rod side, 1EA)
5 Arm and bucket(7EA)
21074OP26

3) MASTER SWITCH
Turn OFF the master switch mounted electric box
and store the machine. Electric box
4) Be sure to mix anticorrosive antifreezing solution
in the radiator.
Master switch
OFF

29074OP30

5) PREVENTION OF DUST AND MOISTURE

Keep machine dry. Store the machine setting
wood on the ground.
Cover exposed part of piston rod of cylinder.
Lower the bucket to the ground and set a
support under track.

21074OP27

4-25
6) DURING STORAGE
Start engine and move the machine and work
equipment once a month and apply lubrication to
each part. Lubricating operation
once a month
Check the level of engine oil and coolant and
fill if required when starting engine.
Clean the anticorrosive on the piston rod of
cylinder.
Operate the machine such as traveling, swing
and work equipment operation to make sure
enough lubrication of all functional compo-
nents.

21074OP30

4-26
12. RCV LEVER OPERATING PATTERN

Whenever a change is made

to the machine control
pattern also exchange the
pattern label in the cab to
match the new pattern.

36074OP28

Operation Hose connection(Port)

Pattern Control function RCV Change of MCV port
Left Right
lever From To
ISO Type Arm out D -
Arm in E -
Left
Swing right A -
Swing left B -
Boom lower J -
Boom raise H -
Right
Bucket out F -
Hyundai Bucket in G -
A Type Boom lower D J
Boom raise E H
Left
Swing right A -
Swing left B -
Arm out J D
Arm in H E
Right
Bucket out F -
Bucket in G -
B Type Boom lower D J
Boom raise E H
Left
Bucket in A G
Bucket out B F
Arm out J D
Arm in H E
Right
Swing right F A
Swing left G B
C Type Loosen the RCV lever mounting bolt(21) and rotates
lever assy 90 counterclockwise; then install.
Left
To put lever in correct position, disassemble
nut(20) and rotates only lever 90 clockwise.

Right Same as ISO type

4-27
13. SWITCHING HYDRAULIC ATTACHMENT CIRCUIT

1) The combined hydraulic attachment circuit is

capable of providing single action or double action.
2) The position of 3 way valve selects the single
action hydraulic attachment circuit or the double
action hydraulic attachment circuit.

3) Before you change the flow mode of hydraulic

attachment circuit, place the machine in the
servicing position as shown. Stop the engine.

29074OP04

4) Use the manual lever to turn the 3 way valve.

Make sure that you fully turn the valve until the
B
valve stops.
(1) One way flow(Hydraulic breaker)
Position the manual lever parallel to the piping
( ). FRONT C

(2) Two way flow(Clamshell or shear)

Position the manual lever perpendicular to the
piping( ). 29074OP36

4-28
 TRANSPORTATION
1. PREPARATION FOR TRANSPORTATION

1) When transporting the machine, observe the

various road rules, road transportation vehicle
laws and vehicle limit ordinances, etc. Overall
width
2) Select proper trailer after confirming the weight
and dimension from the chapter 2, specification.
3) Check the whole route such as the road width, the
height of bridge and limit of weight and etc., which
will be passed. Overall
height
4) Get the permission from the related authority if
necessary.
Overall length
5) Prepare suitable capacity of trailer to support the
machine. 21075TA01

6) Prepare gangplank for safe loading referring to

the below table and illustration.

A B Loading plate
of trailer B
1.0 3.65 ~ 3.85 Gan
gpla
1.1 4.00 ~ 4.25 A nk

1.2 4.35 ~ 4.60

Block 15 ~ 16°
1.3 4.75 ~ 5.00
1.4 5.10 ~ 5.40
1.5 5.50 ~ 5.75 13035TA02

5-1
2. DIMENSION AND WEIGHT

1) BASE MACHINE

Mark Description Unit Specification

L Length mm(ft-in) 5730(18'10")

H
H Height mm(ft-in) 3110(10' 2")
W Width mm(ft-in) 3280(10' 9")
26200(57760) L W
Wt Weight kg(lb)
※ With 600mm(24") triple grouser shoes and 6200kg
(13670lb) counterweight.
21075TA02

2) BOOM ASSEMBLY

Mark Description Unit Specification

L Length mm(ft-in) 6670(21'11")

H
H Height mm(ft-in) 1680( 5' 6")
W Width mm(ft-in) 710( 2' 4") L
Wt Weight kg(lb) 3210(7080)
※ 6.45m(21' 2") boom with arm cylinder(Included piping
and pins).
13035TA03

3) ARM ASSEMBLY

Mark Description Unit Specification

L Length mm(ft-in) 4340(14' 3")

H

H Height mm(ft-in) 980( 3' 3")

W Width mm(ft-in) 590( 1'11") L

Wt Weight kg(lb) 1790(3950)

※ 3.2m(10' 6") arm with bucket cylinder(Included linkage
and pins).
13035TA04

4) BUCKET ASSEMBLY

Mark Description Unit Specification

L Length mm(ft-in) 1840( 6' 0")

H

H Height mm(ft-in) 1130( 3' 8")

W Width mm(ft-in) 1500( 4'11") L
Wt Weight kg(lb) 1110(2450)
※ 1.44m (1.88yd ) PCSA heaped bucket(Included tooth
3 3

and side cutters). 13035TA05

5-2
5) BOOM CYLINDER

Mark Description Unit Specification

L Length mm(ft-in) 2305( 7' 7")

H
H Height mm(ft-in) 276( 0'11")
W Width mm(ft-in) 420( 1' 5") L
Wt Weight(2EA) kg(lb) 560(1235)
※ Included piping.
13035TA06

6) CAB ASSEMBLY

Mark Description Unit Specification

L Length mm(ft-in) 1962( 6' 4")

H
H Height mm(ft-in) 1676( 5' 5")
W Width mm(ft-in) 1288( 4' 2")
Wt Weight kg(lb) 310(680)
L W

21075TA03

7) COUNTERWEIGHT

Mark Description Unit Specification

L Length mm(ft-in) 2980( 9' 9")

H

H Height mm(ft-in) 1145( 3' 9")

W Width mm(ft-in) 590( 1'11")
Wt Weight kg(lb) 6200(13670) L W

21075TA04

5-3
3. LOADING THE MACHINE

1) Load and unload the machine on a flat ground.

2) Use the gangplank with sufficient length, width,
thickness and gradient.
3) Place the swing lock lever to the LOCK position
before fixing the machine at the bed of trailer and
confirm if the machine parallels the bed of trailer.
Keep the travel motor in the rear when loading
and in the front when unloading.
21075TA05

4) Do the following after loading the machine to the

trailer.
(1) Stop loading when the machine is located
horizontally with the rear wheel of trailer.

21075TA06

(2) Place the swing lock lever to the LOCK position

after the swing the machine 180 degree.

21075TA07

5-4
(3) Lower the working equipment gently after the
location is determined.
※ Place rectangular timber under the bucket
cylinder to prevent the damage of it during
transportation.
Be sure to keep the travel speed switch on
the LOW(Turtle mark) while loading and
unloading the machine.
Avoid using the working equipment for
loading and unloading since it will be very
dangerous.
Do not operate any other device when
loading.
Be careful on the boundary place of loading
plate or trailer as the balance of machine
will abruptly be changed on the point.
21075TA08

5-5
4. FIXING THE MACHINE

1) Lower down the working device on the loading

plate of trailer. Starting switch

2) Keep the safety lever on the LOCK position.

3) Turn OFF all the switches and remove the key.

Safety lever
36075TA09

4) Secure all locks.

Tool box & fuel tank

Engine hood

Cab Side cover

21075TA10

5) Place timber underneath of the track and fix firmly

with wire rope to prevent the machine from
moving forward, backward, right or left.

Chain

21075TA11

5-6
5. LOADING AND UNLOADING BY CRANE

1) Check the weight, length, width and height of the

machine referring to the chapter 2, specification Wire rope
when you are going to hoist the machine. Stay

2) Use long wire rope and stay to keep the distance

with the machine as it should avoid touching with
the machine.
0.5~1.0m
3) Put a rubber plate contact with wire rope and
machine to prevent damage. Between track roller Between track
No.1 and No.2 roller and sprocket
4) Place crane on the proper place.
5) Install the wire rope and stay like the illustration.
Wire rope
Make sure wire rope is proper size. Stay
Place the swing lock lever and safety lever to
LOCK position to prevent the machine moving
when hoisting the machine.
The wrong hoisting method or installation of
wire rope can cause damage to the machine.
Do not load abruptly. REAR VIEW

Keep area clear of personnel. 21075TA12

5-7
 MAINTENANCE
1. INSTRUCTION

1) INTERVAL OF MAINTENANCE
(1) You may inspect and service the machine by the
period as described at page 6-11 based on
service meter at cluster support.
(2) Shorten the interval of inspect and service
depending on site condition.(Such as dusty
area, quarry, sea shore and etc.)
(3) Practice the entire related details at the same
time when the service interval is doubled. 22
22
2

For example, in case of 100hours, carry out all Service meter

the maintenance「Each 100hours, each 50
hours and daily service」at the same time.

21076MA01

2) PRECAUTION
(1) Start to maintenance after you have the full
knowledge of machine.
(2) The monitor installed on this machine does not
entirely guarantee the condition of the machine.
Daily inspection should be performed according
to clause 4, maintenance check list.
(3) Engine and hydraulic components have been
preset in the factory.
Do not allow unauthorized personnel to reset
them.
(4) Ask to your local dealer or Hyundai for the
maintenance advice if unknown.
(5) Drain the used oil and coolant in a container and
handle according to the method of handling for
industrial waste to meet with regulations of each
province or country.

6-1
3) PROPER MAINTENANCE
(1) Replace and repair of parts
It is required to replace the wearable and
consumable parts such as bucket tooth, side
cutter, filter and etc., regularly.
Replace damaged or worn parts at proper time
to keep the performance of machine.
(2) Use genuine parts.
(3) Use the recommended oil.
(4) Remove the dust or water around the inlet of oil
tank before supplying oil.
(5) Drain oil when the temperature of oil is warm.
(6) Do not repair anything while operating the
engine.
Stop the engine when you fill the oil.
(7) Relieve hydraulic system of the pressure before
repairing the hydraulic system.
(8) Confirm if the cluster is in the normal condition
after completion of service.
(9) For more detail information of maintenance,
please contact local Hyundai dealer.
※ Be sure to start the maintenance after fully
understand the chapter 1, safety hints.

6-2
4) RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM
※ Spouting of oil can cause the accident when
loosening the cap or hose right after the
operating of machine as the machine or oil is
on the high pressure on the condition.
Be sure to relieve the pressure in the system
before repairing hydraulic system.
(1) Place machine in parking position, and stop the
engine.

21076MA02

(2) Set the safety lever completely in the release

Lever Pedal
position, operate the control levers and pedals
fully to the front, rear, left and right, to release the
pressure in the hydraulic circuit.
※ This does not completely release the
pressure, so when serving hydraulic
component, loosen the connections slowly
and do not stand in the direction where the
oil spurt out.

21076MA03

(3) Relieve the pressure in the tank by loosening the

Air breather
air breather.

36076MA04

6-3
5) PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES
(1) Be particularly careful that the joint of hose, pipe
and functioning item are not damaged.
Avoid contamination.
(2) Assemble after cleaning the hose, pipe and joint
of functioning item.
(3) Use genuine parts.
(4) Do not assemble the hose in the condition of
twisted or sharp radius.
(5) Keep the specified tighten torque.

6-4
6) PERIODICAL REPLACEMENT OF SAFETY PARTS
(1) It is desirable to do periodic maintenance the
machine for using the machine safely for a long
time.
However, recommend to replace regularly the
parts related safety not only safety but maintain
satisfied performance.
(2) These parts can cause the disaster of life and
material as the quality changes by passing time
and it is worn, diluted, and gets fatigued by using
repeatedly.
These are the parts which the operator can not
judge the remained lifetime of them by visual
inspection.
(3) Repair or replace if an abnormality of these parts
is found even before the recommended
replacement interval.

Periodical replacement of safety parts Interval

Fuel hose(tank-engine) Every

Engine Heater hose 2 years
(heater-engine)

Pump suction hose

Main Every
Pump delivery hose
circuit 2 years
Hydraulic Swing hose
system Boom cylinder line hose
Working Every
Arm cylinder line hose
device 2 years
Bucket cylinder line hose
※ 1. Replace O-ring and gasket at the same
time when replacing the hose.
2. Replace clamp at the same time if the
hose clamp is cracked when checking
and replacing the hose.

6-5
2. TIGHTENING TORQUE

Use following table for unspecified torque.

1) BOLT AND NUT

(1) Coarse thread
8T 10T
Bolt size
kgf・m lbf・ft kgf・m lbf・ft
M 6×1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8×1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.7 ~ 4.1 19.5 ~ 29.7
M10×1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60.0
M12×1.75 7.4 ~ 11.2 53.5 ~ 81.0 9.8 ~ 15.8 70.9 ~ 114
M14×2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 163
M16×2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18×2.0 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 344
M20×2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22×2.5 48.3 ~ 63.3 349 ~ 458 65.8 ~ 98.0 476 ~ 709
M24×3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30×3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1656
M36×4.0 174 ~ 236 1261 ~ 1704 250 ~ 310 1808 ~ 2242

(2) Fine thread

8T 10T
Bolt size
kgf・m lbf・ft kgf・m lbf・ft
M 8×1.0 2.2 ~ 3.4 15.9 ~ 24.6 3.0 ~ 4.4 21.7 ~ 31.8
M10×1.2 4.5 ~ 6.7 32.5 ~ 48.5 5.9 ~ 8.9 42.7 ~ 64.4
M12×1.25 7.8 ~ 11.6 56.4 ~ 83.9 10.6 ~ 16.0 76.7 ~ 116
M14×1.5 13.3 ~ 18.1 96.2 ~ 131 17.9 ~ 24.1 130 ~ 174
M16×1.5 19.9 ~ 26.9 144 ~ 195 26.6 ~ 36.0 192 ~ 260
M18×1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20×1.5 40.0 ~ 54.0 289 ~ 391 53.4 ~ 72.2 386 ~ 522
M22×1.5 52.7 ~ 71.3 381 ~ 516 70.7 ~ 95.7 511 ~ 692
M24×2.0 67.9 ~ 91.9 491 ~ 665 90.9 ~ 123 658 ~ 890
M30×2.0 137 ~ 185 990 ~ 1339 182 ~ 248 1314 ~ 1796
M36×3.0 192 ~ 260 1390 ~ 1880 262 ~ 354 1894 ~ 2562

6-6
2) PIPE AND HOSE

Thread size Width across flat(mm) kgf・m lbf・ft

1/4" 19 3 21.7
3/8" 22 4 28.9
1/2" 27 5 36.2
3/4" 36 12 86.8
1" 41 14 101

3) FITTING

Thread size Width across flat(mm) kgf・m lbf・ft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 6 43.4
3/4" 36 13 94.0
1" 41 15 109

6-7
 4) TIGHTENING TORQUE OF MAJOR COMPONENT
Torque
No. Descriptions Bolt size
kgfÂm lbfÂft
1 Engine mounting bolt, nut M24 Ý 3.0 90 Ü 7.0 651 Ü 51
2 Radiator mounting bolt M16 Ý 2.0 22 Ü 1.0 159 Ü 7.2
Engine
3 Coupling mounting socket bolt M20 Ý 2.5 46.5 Ü 2.5 336 Ü 18.1
4 Main pump housing mounting bolt M10 Ý 1.5 2.8 Ü 0.3 20.3 Ü 2.2
5 Main pump mounting socket bolt M20 Ý 2.5 42 Ü 4.5 304 Ü 32.5
6 Main control valve mounting bolt M12 Ý 1.75 12.3 Ü 1.3 88.9 Ü 9.4
Hydraulic
7 system Fuel tank mounting bolt M20 Ý 2.5 46 Ü 5.0 333 Ü 36
8 Hydraulic oil tank mounting bolt M20 Ý 2.5 46 Ü 5.0 333 Ü 36
9 Turning joint mounting bolt, nut M12 Ý 1.75 12.3 Ü 1.3 88.9 Ü 9.4
10 Swing motor mounting bolt M20 Ý 2.5 58.4 Ü 6.4 422 Ü 46.3
11 Swing bearing upper part mounting bolt M24 Ý 3.0 97.8 Ü 10 707 Ü 72.3
Power
12 train Swing bearing lower part mounting bolt M24 Ý 3.0 97.8 Ü 10 707 Ü 72.3
system
13 Travel motor mounting bolt M24 Ý 3.0 84 Ü 8 607 Ü 58
14 Sprocket mounting bolt(~#0779) M20 Ý 2.5 51 Ü 4.0 369 Ü 28.9
14 Sprocket mounting bolt(#0780~) M20 Ý 2.5 57 Ü6.0 412 Ü 43.3
15 Carrier roller mounting bolt, nut M16 Ý 2.0 29.7 Ü 4.0 215 Ü 28.9
16 Track roller mounting bolt M20 Ý 2.5 57.9 Ü 8.6 419 Ü 62.2
Under
17 Track tension cylinder mounting bolt M12 Ý 1.25 15 Ü 5.0 108 Ü 3.6
carriage
18 Track shoe mounting bolt, nut M22 Ý 1.5 115 Ü 5.0 831 Ü 36
19 Track guard mounting bolt M20 Ý 2.5 46 Ü 5.0 333 Ü 36
20 Counter weight mounting bolt M36 Ý 3.0 308 Ü 46 2228 Ü 333
21 Others Cab mounting bolt M12 Ý 1.75 12.8 Ü 3.0 92.6 Ü 21.7
22 Operator's seat mounting bolt M 8 Ý 1.25 4.05 Ü 0.8 29.3 Ü 5.8
ö For tightening torque of engine and hydraulic components, see engine maintenance guide and
service manual.

6-8
3. FUEL, COOLANT AND LUBRICANTS

1) NEW MACHINE
New machine used and filled with following lubricants.
Description Specification

Engine oil SAE 15W-40(API CF-4)

Hydraulic oil ISO VG 46(SAE 10W)
Swing and travel reduction gear SAE 85W-140(API GL-5)
Grease Lithium base grease NLGI No. 2
Fuel ASTM D975-No. 2
Coolant Mixture of 50% ethylene glycol base antifreeze and 50% water.

SAE : Society of Automotive Engineers

API : American Petroleum Institute
ISO : International Organization for Standardization
NLGI : National Lubricating Grease Institute
ASTM : American Society of Testing and Material

6-9
 2) RECOMMENDED OILS
Use only oils listed below or equivalent.
Do not mix different brand oil.
Ambient temperature °
C (°
F)
Capacity
Service point Kind of fluid ℓ(U.S. gal) -20 -10 0 10 20 30 40
(-4) (14) (32) (50) (68) (86) (104)

SAE 30

Engine SAE 10W

Engine oil 25(6.6)
oil pan
SAE 10W-30

SAE 15W-40

Swing drive 7.0(1.9)

Gear oil SAE 85W-140
11.0×2
Final drive (2.9×2)

Tank; ISO VG 32
210(55.5)
Hydraulic tank Hydraulic oil ISO VG 46
System;
320(84.5) ISO VG 68

ASTM D975 NO.1

Fuel tank Diesel fuel 480(127)
ASTM D975 NO.2

NLGI NO.1
Fitting Grease As required
(Grease nipple)
NLGI NO.2

Mixture of
Radiator antifreeze
(Reservoir tank) 45(12) Ethylene glycol base permanent type
and water
50 : 50

SAE : Society of Automotive Engineers

API : American Petroleum Institute
ISO : International Organization for Standardization
NLGI : National Lubricating Grease Institute
ASTM : American Society of Testing and Material

6-10
4. MAINTENANCE CHECK LIST

1) DAILY SERVICE BEFORE STARTING

Check items Service Page

Visual check
Fuel tank Check, Refill 6-29
Hydraulic oil level Check, Add 6-33
Engine oil level Check, Add 6-18
Coolant level Check, Add 6-21
Control panel & pilot lamp Check, Clean 6-43
Water separator Check, Drain 6-30
Fan belt tension Check, Adjust 6-27

2) EVERY 50 HOURS SERVICE

Check items Service Page

Fuel tank Drain 6-29

Track tension Check, Adjust 6-38
Swing bearing Lubricate 6-36
Swing reduction gear oil Check, Add 6-36
Lubricate pin and bushing Lubricate 6-42
・Boom cylinder tube end
・Boom foot
・Boom cylinder rod end
・Arm cylinder tube end
・Arm cylinder rod end
・Boom + Arm connecting
・Bucket cylinder tube end
・Bucket cylinder rod end
・Arm + Bucket connecting
・Arm + Link, Bucket control
・Bucket control rod

6-11
 3) INITIAL 50 HOURS SERVICE

Check items Service Page

Engine oil Change 6-18, 19

Engine oil filter Replace 6-18, 19
Pilot line filter Replace 6-35
Hydraulic return filter Replace 6-34
Drain filter cartridge Replace 6-35
Fuel filter Replace 6-30
Bolts & Nuts Check, Tight 6-8
・Sprocket mounting bolts
・Travel motor mounting bolts
・Swing motor mounting bolts
・Swing bearing mounting bolts
・Engine mounting bolts
・Counterweight mounting bolts
・Turning joint locating bolts
・Track shoe mounting bolts and nuts
・Hydraulic pump mounting bolts

Service the above items only for the new machine, and thereafter keep the normal service
interval.

4) EVERY 100 HOURS SERVICE

Check items Service Page

★ Return filter Replace 6-34

★ Pilot line filter Replace 6-35
★ Element in hydraulic tank breather Replace 6-35
★ Drain filter cartridge Replace 6-35

★ Replace 4 filters for continuous hydraulic breaker operation only.

6-12
 5) EVERY 250 HOURS SERVICE

Check items Service Page

Battery electrolyte Check, Add 6-43
Hydraulic oil return filter Replace 6-34
Drain filter cartridge Replace 6-35
★ Swing reduction gear oil Change 6-36
★ Swing reduction grease(#1275-) Check, Add 6-36
Pilot line filter Replace 6-35
Charge air cooler Check, Replace 6-25
Element in hydraulic tank breather Replace 6-35
Bolts & Nuts Check, Tight 6-8
·Sprocket mounting bolts
·Travel motor mounting bolts
·Swing motor mounting bolts
·Swing bearing mounting bolts
·Engine mounting bolts
·Counterweight mounting bolts
·Turning joint locating bolts
·Track shoe mounting bolts and nuts
·Hydraulic pump mounting bolts
★ Change oil and add grease after initial 250 hours of operation.

6) EVERY 500 HOURS SERVICE

Check items Service Page

★Engine oil Change 6-18, 19

★Engine oil filter Replace 6-18, 19
Radiator and cooler fin Inspect, Clean 6-25
☆Air cleaner element Check, Clean 6-29
Fuel filter Replace 6-30
Corrosion resistor Replace 6-20
Travel reduction gear oil Check, Add 6-37
◈Travel reduction gear oil Change 6-37
★ If you use high sulfur containing fuel above than 0.5% or use low grade of engine oil reduce change
interval.
☆ Clean the primary element only after 500 hours operation or when the air cleaner warning lamp blinks.
Replace primary element and safety element after 4 times cleanings of primary element.
◈ Change oil after initial 500 hours of operation.

6-13
 7) EVERY 1000 HOURS SERVICE

Check items Service Page

Forn belt tensioner Check, Replace 6-27

Travel motor reduction gear oil Change 6-37
Swing reduction gear oil Change 6-36
Swing reduction gear grease(#1275-) Change 6-36
Grease in swing gear and pinion Change 6-37

8) EVERY 2000 HOURS SERVICE

Check items Service Page

Hydraulic tank
★·Oil Change 6-23
·Suction strainer Check, Clean 6-34

Coolant Change 6-22, 23, 24, 25

★Change oil every 600 hours of continuous hydraulic breaker operation.

6-14
9) WHEN REQUIRED
Whenever you have trouble in the machine, you must perform the service of related items, system
by system.

Check items Service Page

Fuel system
・Fuel tank Drain or Clean 6-29
・Water separator Drain or Replace 6-30
・Fuel filter Replace 6-30
Engine lubrication system
・Engine oil Change 6-18, 19
・Engine oil filter Replace 6-18, 19
Engine cooling system
・Coolant Add or Change 6-22, 23, 24, 25
・Radiator Clean or Flush 6-22, 23, 24, 25
Engine air system
・Air cleaner element Replace 6-29
Hydraulic system
・Hydraulic oil Add or Change 6-33
・Return filter Replace 6-34
・Drain line filter Replace 6-35
・Pilot line filter Replace 6-35
・Element of breather Replace 6-35
・Suction strainer Clean 6-34
Undercarriage
・Track tension Check, Adjust 6-38
Bucket
・Tooth Replace 6-40
・Side cutter Replace 6-40
・Linkage Adjust 6-41
・Bucket assy Replace 6-39
Air conditioner and heater
・Fresh filter Clean, Replace 6-46
・Recirculation filter Clean 6-47

6-15
 5. MAINTENANCE CHART

36076MI05A

Caution
1. Service intervals are based on the hour meter reading.
2. The number of each item shows the lubrication point on the machine.
3. Stop engine while filling oil, and use no open flames.
4. For other details, refer to the service manual.

6-16
 Service Service Oil Capacity Service
interval No. Description action symbol ℓ(U.S.gal) points No.
1 Fuel tank Check, Refill DF 480(127) 1
2 Hydraulic oil level Check, Add HO 210(55.5) 1
10 Hours 4 Engine oil level Check, Add EO 25(6.6) 1
or daily
5 Radiator coolant Check, Add C 45(12) 1
6 Control panel & pilot lamp Check, Clean - - 1
7 Water separator Check, Drain - - 1
3 Attachment pins Check, Add PGL - 17
50 Hours 9 Fuel tank strainer and drain Check, Clean - - 1
or weekly
10 Track tension Check, Adjust PGL - 2
12 Swing bearing grease Check, Add PGL - 3
8 Battery(Electrolyte) Check, Add - - 2
13 Hydraulic oil return filter Replace - - 1
250 21 Line filter element Replace - - 1
Hours
22 Drain filter cartridge Replace - - 2
23 Air breather element Replace - - 1
26 Charge air cooler Check, Replace - - 1
4 Engine oil level Change EO 25(6.6) 1
11 Engine oil filter Replace - - 1
14 Air cleaner element Clean - - 2
500 15 Radiator and cooler fin Check, Clean - - 1
Hours
16 Fuel filter element Replace - - 2
18 Final drive gear case Check, Add GO 11.0(2.9) 2
27 Corrosion resistor Replace - - 1
17 Swing drive gear case Change GO 7.0(1.9) 1
18 Final drive gear case Change GO 11.0(2.9) 2
1000
Hours 20 Fan belt tensioner, auto adjustable Check, Replace - - 1
24 Swing gear and pinion Change PGL 11.2(3.0) 1
28 Swing reduction gear grease(#1275-) Change PGL 1.8(0.5) 1
2 Hydraulic oil level Change HO 210(55.5) 1
2000
Hours 5 Radiator coolant Change C 45(12) 1
19 Hydraulic oil suction strainer Check, Clean - - 1
As
required 25 Air conditioner filters Check, Clean - - 2

※ Oil symbol
Please refer to the recommended lubricants for specification.
DF : Diesel fuel GO : Gear oil
HO : Hydraulic oil C : Coolant
PGL : Grease EO : Engine oil

6-17
6. SERVICE INSTRUCTION

1) CHECK ENGINE OIL LEVEL

Check the oil level with the machine on a flat
Engine oil fill
ground before starting engine.
(1) Pull out the dipstick and wipe with a clean cloth.
(2) Check the oil level by inserting the dipstick
completely into the hole and pulling out again.
(3) If oil level is LOW, add oil and then check again.
※ If the oil is contaminated or diluted, change
the oil regardless of the regular change
interval.
※ Check oil level after engine has been stopped
for 15 minutes.
Do not operate unless the oil level is in the
Normal
normal range.
Dipstick

36076MI06

2) REPLACEMENT OF ENGINE OIL AND OIL FILTER

(1) Warm up the engine.
(2) Remove the plug and allow the oil to drain.
· Wrench size : 17mm
※ A drain pan with a capacity of 28 liters
(7.4U.S. gallons) will be adequate.

36076MA06A

(3) Clean around the filter head, remove the filter

and clean the gasket surface.
·Wrench size : 75 ~ 85mm(3.0~3.3in)
※ The o-ring can stick on the filter head.
Make sure it is removed before installing the
new filter.

36076MA06B

6-18
(4) Apply a light film of lubricating oil to the gasket
sealing surface before installing the filters.
Oil
※ Fill the filters with clean lubricating oil.

Oil

18036MI09

(5) Install the filter to the filter head.

※ Mechanical over-tightening may distort the
threads or damage the filter element seal.
・Install the filter as specified by the filter
manufacturer.

18036MI10

(6) Fill the engine with clean oil to the proper level.
・Quantity : 25ℓ(6.6U.S.gallons)
Oil

36076MI06C

(7) Operate the engine at low idle and inspect for

leaks at the filters and the drain plug.
Shut the engine off and check the oil level with
the dipstick. Allow 15minutes for oil to drain
down before checking.

36076MI06D

6-19
3) REPLACEMENT OF WATER FILTER (CORROSION
RESISTOR)
(1) Turn the shut off valve to the OFF position by
rotating the knob from vertical to horizontal as
figure.
Wait until the temperature is below 50° °C
°F) before removing the radiator cap.
(122°
Remove the coolant system radiator cap and
close the shutoff valve before removing the 36076MI10

water filter. Failure to do so can result in

personal injury from heated coolant spray.
(2) Remove and discard the water filter.
Clean the gasket surface.

36076MI11

(3) Apply a thin film of lubricating oil to the gasket

sealing surface before installing the new water
filter.
Do not allow oil to get into the filter.
Oil will damage the DCA.

18036MI12

(4) Install the water filter on the filter head. Tighten

the filter until the gasket contacts the filter head
surface.
Tighten the water filter an additional 1/2 to 3/4 of
a turn or as specified by the filter manufacturer.
Mechanical overtightening can distort the
threads or damage the filter head.

18036MI13

6-20
(5) Install the radiator cap.
(6) Operate the engine until it reaches a temperat-
ure 80°C (176°F) and check for coolant leaks.

21076MA10A

4) CHECK COOLANT
(1) Check if the level of coolant in reservoir tank is
between FULL and LOW.
(2) Add the mixture of antifreeze and water after HY
UN
DA
I

removing the cap of the reservoir tank if coolant FU

LL

is not sufficient. LO
W

(3) Be sure to use the reservoir empty, add the

coolant by opening the cap of radiator.
21076MA07

(4) Replace gasket of radiator cap when it is

damaged.
Hot coolant can spray out if radiator cap is
removed while engine is hot. Remove the
cap after the engine has cooled down. OK NOT OK

21076MA08

6-21
5) FLUSHING AND REFILLING OF RADIATOR
(1) Change coolant
Avoid prolonged and repeated skin contact
with used antifreeze. Such prolonged
repeated contact can cause skin disorders
or other bodily injury.
Avoid excessive contact-wash thoroughly
after contact.
Keep out of reach of children. 21076MA09

※ Protect the environment : Handling and

disposal of used antifreeze can be subject to
federal, state, and local law regulation.
Use authorized waste disposal facilities,
including civic amenity sites and garages
providing authorized facilities for the receipt
of used antifreeze.
If in doubt, contact your local authorities for
guidance as to proper handling of used
antifreeze.

Wait until the temperature is below 50° °

C
(122°°
F) before removing the coolant system
pressure cap.
Failure to do so can cause personal injury
from heated coolant spray.
Drain the cooling system by opening the drain
valve on the radiator and removing the plug in
the bottom of the water inlet. A drain pan with a
capacity of 45 liters(12U.S.gallons) will be
18036MI16
adequate in most applications.

(2) Flushing of cooling system

OK
① Fill the system with a mixture of sodium
carbonate and water(or a commercially
available equivalent).
※ Use 0.5kg(1.0pound) of sodium carbonate
for every 23 liters(6.0U.S. gallons) of water.
※ Do not install the radiator cap. The engine
is to be operated without the cap for this
process.
18036MI17

6-22
※ During filling, air must be vented from the
engine coolant passages. Open the engine
venting petcock.
The system must be filled slowly to prevent
air locks. Wait 2 to 3 minutes to allow air to
be vented, then add mixture to bring the
level to the top.

18036MI18

② Operate the engine for 5 minutes with the

coolant temperature above 80°
C(176°F) .
Shut the engine off, and drain the cooling
system.

START

ON
OFF
21076MA10

③ Fill the cooling system with clean water.

※ Be sure to vent the engine and aftercooler
for complete filling.
※ Do not install the radiator cap or the new
coolant filter.

18036MI20

④ Operate the engine for 5 minutes with the

coolant temperature above 80°
C(176° F) .
Shut the engine off, and drain the cooling
system.
※ If the water being drained is still dirty, the
system must be flushed again until the
water is clean. START

ON
OFF
21076MA10

6-23
(3) Cooling system filling
① Use a mixture of 50 percent water and 50
percent ethylene glycol antifreeze to fill the
cooling system.
Coolant capacity(engine only) : 10.4ℓ(2.7U.S.
gallons)
DCA
※ Use the correct amount of DCA4 corrosion
inhibitor to protect the cooling system.

18036MI22

② The system has a maximum fill rate of 19

liters(5.0U.S. gallons)
※ Do not exceed this fill rate.
The system must be filled slowly to prevent
air locks.
During filling, air must be vented from the
engine coolant passage.
Be sure to open the petcock.
Then add mixture to bring the level to the
18036MI23
top.

③ Install the pressure cap. Operate the engine

NOT OK
until it reaches a temperature 80°
C(176°F), and
check for coolant leaks.
Check the coolant level again to make sure the
system is full of coolant.

21076MA10A

6-24
6) CLEAN RADIATOR AND OIL COOLER
NOT OK
Check, and if necessary, clean and dry outside of
radiator and oil cooler. After working in a dusty
place, clean radiator more frequently.
(1) Visually inspect the radiator for clogged radiator
fins.
(2) Use 550kPa(80psi) air pressure to blow the dirt
and debris from the fins. 550kPa
(80psi)
Blow the air in the opposite direction of the fan 13036MI01
air flow.
(3) Visually inspect the radiator for bent or broken
fins.
※ If the radiator must be replaced due to bent
or broken fins which can cause the engine to
overheat, refer to the manufacturer's
replacement procedures.
(4) Visually inspect the radiator for core and gasket
leaks.

13036MI02

7) CHECK CHARGE AIR COOLER

Inspect the charge air cooler for dirt and debris
blocking the fins. Check for cracks, holes, or other
damage. If damage is found, please contact
Hyundail distributor.

36076MI02

6-25
8) FAN BELT TENSION
(1) Inspect the drive for damage. OK

NOT OK
13036MI03

(2) Inspect the drive belt and fan hub.

18036MI27

9) INSPECTION OF COOLING FAN

Personal injury can result from a fan blade
failure. Never pull or pry on the fan. This can
damage the fan blade and cause fan failure.
※ Rotate the crankshaft by using the engine
barring gear.
※ A visual inspection of the cooling fan is NOT OK
required daily.
Check for cracks, loose rivets, and bent or
loose blades. 21076MA10B
Check the fan to make sure it is securely
mounted. Tighten the capscrews if necessary.
Replace any fan that is damaged.

6-26
10) BELT TENSIONER, AUTOMATIC Adjustment
(1) Every 1000hours, or 1 year, whichever occurs first,
inspect the automatic belt tensioner.
With the engine turned off, check that neither the
top nor bottom tensioner arm stop is touching the
cast boss on the tensioner body. If either of the
stops is touching a boss, the alternator belt must
be replaced. Check to make sure the correct belt
part number is being used it either condition exists.
36076MI15A

(2) Check the tensioner pulley and body for cracks.

If any cracks are noticed, the tensioner must be
replaced. Refer to a Cummins Authorized
Repair facility. Check the tensioner for dirt
buildup. If this condition exists, the tensioner
must be removed and steam-cleaned.

36076MI15B

(3) Check that the bottom tensioner arm stop is in

contact with the bottom tensioner arm stop boss
on the tensioner body. If these two are not
touching, the tensioner must be replaced.

36076MI15C

(4) Inspect the tensioner for evidence of the pivoting

tensioner arm contacting the stationary circular
base. If there is evidence of thess two areas
touching, the pivot tube bushing has failed and
the tensioner must be replaced.

36076MI15D

6-27
(5) A worn tensioner that has play in it or a belt that
“walks” off its pulley possibly indicates pulley
misalignment.
※ Maximum pulley mislignment is three
degrees. This measurement can be taken
with a straightedge and an inclinometer.
(6) Install the belt.

36076MI15E

6-28
11) CLEANING OF AIR CLEANER
(1) Primary element
① Loosen the wing nut and remove the element.
② Clean the inside of the body.
③ Clean the element with pressurized air.
・Remove the dust inside of the element by the
pressurized air(Below 3kgf/cm2, 40psi) forward
and backward equally. Pressurized air
④ Inspect for cracks or damage of element by 3kgf/cm2 below
putting a light bulb inside of the element.
⑤ Insert element and tighten wing nut.
Wing nut
※ Replace the primary element after 4 times
cleanings.
(2) Safety element
※ Replace the safety element only when the
primary element is cleaned for the 4 times. 21076MA11
※ Always replace the safety element. Never
attempt to reuse the safety element by
cleaning the element.

21076MA11A

12) FUEL TANK

(1) Fill fuel fully when system the operation to
minimize water condensation, and check it with
fuel gauge before starting the machine.
(2) Drain the water and sediment in the fuel tank by
opening the drain cock.
※ Be sure to LOCK the cap of fuel tank.
※ Remove the strainer of the fuel tank and Fuel gauge
clean it if contaminated.
Stop the engine when refueling.
All lights and flames shall be kept at a safe
distance while refueling.
Drain cock
21076MA12

6-29
 13) REPLACEMENT OF FUEL FILTER
(1) Clean around the filter head, remove the filter
and clean the gasket surface.
·Wrench size : 90~95mm(3.5~3.8in)
(2) Replace the O-ring.
(3) Fully fill fuel in the new filter.
(4) Apply engine oil on the gasket of filter when Cartridge
mounting, and tighten 3/4 to 1 turn more after 21076MA13A

the gasket touches the filter head.

(5) Relieve the air after mounting.
※ Check for fuel leakage after the engine starts.
※ If air is in the fuel system, the engine will not
start. Start engine after bleeding the air
according to the method of bleeding air.
FUEL WATER SEPARATOR
- Drain the water and sediment from the separator
daily.
- Shut off the engine. Open Close
- Use your hand to open the drain valve.
- Turn the valve counterclockwise 4 complete turns
until the valve drops down 1".
- Drain the filter sump of water until clear fuel is
visible.
※Do not overtighten the valve.
Overtightening can damage the threads.
- Push the valve up and turn the valve clockwise to
close the drain valve.
※IIf more then 2 ozs is drained, refilling of the
filter is required to prevent hard starting. Open Close
Refer to low pressure lines and fuel filter
venting clause 12)-(2).
21076MA13B

6-30
14) BLEEDING THE FUEL SYSTEM
(1) Air in fuel
① The air bleed fitting on the fuel system creates
a self bleeding system during replacement of
the supply side components. High pressure
fuel line removal and replacement will not
require external bleeding to start the engine.
The fuel pump will create high fuel pressure
during cranking and purge the air in the high
pressure side through the injectors.

36076MA33

※ If an excessive amount of air has entered the

system, the system will need to be bled.
② Loosen the fuel supply line at the pump.
Run the electric fuel lift pump until the air has
been bled. When all the air has been bled,
tighten the fitting.

36076MA34

③ Supply line leaks from the lift pump to the fuel

pump can be located by operating the lift pump
or keyswitch cycling, to build pressure in the
fuel lines. Inspect all lines and connections, as
well as the fuel filter assembly, for an external
fuel leak.

36076MA35

6-31
 ④ A stuck open injector can also blow combustion
gas back into the pump and cause air to be
present in the overflow.
If the engine seems to be misfiring or running
rough, break all the injector supply lines loose at
the pump end. Crank the engine and observe
the lines. If combustion gas seems to be
blowing back through the line, the injector is
stuck open.
※ Use two wrenches when loosening the lines at
the fuel pump, one to hold the delivery valve
and one to loosen the line.
・Wrench size : 19mm
・Tightening torque : 2.45kgf・m(18lbf・ft)
36076MA36

(2) Venting the high pressure lines

The pressure of the fuel in the line is NOT OK
sufficient to penetrate the skin and cause
serious bodily harm.
① Loosen the fittings at the cylinder head and
crank the engine to allow entrapped air to bleed
from the line. Tighten the fittings.
・Wrench size :19mm START

・Torque : 3.9kgf・m(28lbf・ft) ON
OFF

② Start the engine and vent one line at a time until

the engine runs smoothly. 30 Seconds

Do not bleed a hot engine as this can cause

fuel to spill onto a hot exhaust manifold,
creating a danger of fire. 21076MA37

15) LEAKAGE OF FUEL

Be careful and clean the fuel hose, injection FIRE
pump, fuel filter and other connections as the
leakage from these part can cause fire.

29076MI35

6-32
16) HYDRAULIC OIL CHECK
(1) Stop the engine after retract the arm and bucket Red line
cylinders, then lower the boom and set the
bucket on the ground at a flat location as in the
illustration. Level gauge

(2) Check the oil level at the level gauge of hydraulic

oil tank.
(3) The oil level is normal if between the red lines.
21076MA14

17) FILLING HYDRAULIC OIL

Air breather
(1) Stop the engine to the position of level check.
(2) Relieve the pressure in the tank by loosening the
air breather.
(3) Remove the breather on the top of oil tank and
fill the oil to the specified level.
(4) Start engine after filling and operate the work
equipment several times.
(5) Check the oil level at the level check position
after engine stops.
36076MA04

18) CHANGE HYDRAULIC OIL

Air breather
(1) Lower the bucket on the ground pulling the arm
and bucket cylinder to the maximum. Cover
(2) Relieve the pressure in the tank by loosening the O-ring
air breather.
(3) Remove the cover.
・ Tightening torque : 6.9±1.4kgf・m
(50±10lbf・ft)
(4) Prepare a suitable container.
(5) To drain the oil loosen the drain plug at the
bottom of the oil tank.
(6) Fill proper amount of recommended oil.
(7) Put the breather in the right position.
(8) Bleed air hydraulic pump loosen the air
breather at top of hydraulic pump assembly.
Drain plug
(9) Start engine and run continually. Release the
air by full stroke of each control lever. 36076MA15

6-33
19) CLEAN SUCTION STRAINER
Clean suction strainer as follows paying attention
Air breather Cover
to the cause to be kept during oil filling.
O-ring
(1) Remove the cover.
・ Tightening torque : 6.9±1.4kgf・m
(50±10lbf・ft)
(2) Pull out the strainer in the tank. Strainer

(3) Wash the foreign material on the suction strainer

with gasoline or cleaning oil.
(4) Replace the suction strainer if it is damaged.
(5) Assemble with reverse order of disassembly.
Be sure to install a new O-ring and reinsert in the
oil tank.
※ Loosen the bolt slowly at the cover can be
spring out by the spring when removing it.

36076MI16

20) REPLACEMENT OF RETURN FILTER

Replace as follows paying attention to the cause
Cover
to be kept during the replacement.
(1) Remove the cover. O-ring
・ Tightening torque : 6.9±1.4kgf・m Spring
(50±10lbf・ft) Bypass valve
Element
(2) Remove the spring, by-pass valve, and return
filter in the tank.
(3) Replace the element with new one.

36076MI17

6-34
21) REPLACEMENT OF ELEMENT IN HYDRAULIC
TANK BREATHER Element Air breather

(1) Relieve the pressure in the tank by loosening the

air breather.
(2) Loosen the breather lock key.
(3) Pull out the filter element.
(4) Replace the filter element and O-ring with new
one.
(5) Reassemble by reverse order of disassembly.
・ Tightening torque : 0.7~0.9kgf・m
(5.0~6.5lbf・ft)
36076MI18

22) REPLACE OF DRAIN FILTER CARTRIDGE

Clean the dust around filter and replace with new
one after removing the cartridge.
※ Tighten about 2/3 turn more after the gasket of
cartridge contacts seal side of filter body for
mounting.
※ Change cartridge after initial 50 hours of
operation. Thereafter, change cartridge every
Hydraulic oil tank
250 hours.

36076MA19

23) REPLACE OF PILOT LINE FILTER

(1) Loosen the nut positioned on the filter body.
(2) Pull out the filter element and clean filter
housing.
(3) Install the new element and tighten using
specified torque.
※ Change cartridge after initial 50 hours of
operation. Thereafter, change cartridge
every 250 hours. 36076MA20

6-35
24) CHECK THE SWING REDUCTION GEAR OIL
(1) Pull out the dipstick and clean it.
(2) Insert it again.
(3) Pull out one more time to check the oil level and
fill the oil if the level is not sufficient.

21076MA21

25) CHANGE SWING REDUCTION GEAR OIL

(1) Raise the temperature of oil by swinging the Filling
machine before replace the oil and park the port plug
machine on the flat ground.
(2) Loosen the plug of the drain port.
(3) Drain into a proper container.
(4) Wash the drain plug and reinstall it with sealing
tape.
Drain
Fill proper amount of recommended oil. port plug
29076MI22
·Amount of oil : 7.0ℓ(1.8U.S.gal)

26) LUBRICATE BEARING OF OUTPUT SHAFT

Air vent
IN REDUCTION GEAR(#1275-) port plug

(1) Remove air vent plug.

(2) Lubricate NLGI No.2 with grease gun unit
comes out new grease from air vent port. Grease filling nipple
※ Lubricate every 50 hours.

2907A6MI24

27) LUBRICATE SWING BEARING

(1) Grease at 3 fitting.
※ Lubricate every 50 hours.

13036MI07

6-36
28) SWING GEAR AND PINION
(1) Drain old grease
① Remove under cover of lower frame.
② Remove drain cover of lower frame.
③ Remove filler cover of upper frame.
Filler cover
④ Operate full turn(360。) of swing several times.
FRONT
Filler hole
2507A6MA28

(2) Refill new grease

① Install drain cover. FRONT
② Fill with new grease.
③ Install filler cover.
·Capacity : 10.1kg(22lb)
Top of
lower frame
Drain cover
REAR
2507A6MA29

29) CHECK THE TRAVEL REDUCTION GEAR OIL

(1) Operate the machine to the position of drain plug
down to the flat ground.
(2) Loosen the level plug and check the oil level.
If the level is at the hole of the plug, it is normal.
Fil
Fill the oil if it is not sufficient. l
Oil
lev
el
Dr
ain

29076MI23A

30) CHANGE OF THE TRAVEL REDUCTION GEAR OIL

(1) Raise the temperature of the oil by traveling
machine first.
(2) Stop when the position of the drain plug is down.
(3) Loosen the level plug and then the drain plug.
(4) Drain the oil to adequate container.
Fil
l
(5) Tighten the drain plug and fill specified amount Oil
lev
of oil at filling port. el
Dr
ain
(6) Tighten the level plug and travel slowly to check
if there is any leakage of oil. 29076MI24

6-37
30) LUBRICATE RCV LEVER
A B
Remove the bellows and with a grease gun
grease the joint part(A) and sliding parts(B).

36076MA25

31) ADJUSTMENT OF TRACK TENSION

※ It is important to adjust the tension of track
properly to extend the lifetime of track and
90 ~ 110
traveling device.
※ The wear of pins and bushings on the
undercarriage will vary with the working
conditions and soil properties.
It is thus necessary to continually inspect the Bottom of track frame Track frame
track tension so as to maintain the standard
tension on it.
(1) Raise the chassis with the boom and arm. L
(2) Measure the distance between bottom of track
frame on track center and track of shoe.
※ Remove mud with rotating the track before Back of shoe Track shoe
measuring. 21076MA27

(3) If the tension is tight, drain the grease in the

Working condition Length(L)
grease nipple and if the tension is loose, charge
the grease. General 360~390mm 14.2~15.4"
Personal injury or death can result from Swamp 390~430mm 15.4~16.9"
grease under pressure. Sand, Mud, pebbes About430mm About16.9"
When loosening the grease nipple, do not
loosen more than one turn as there is a
danger of a spring coming out of the nipple
because of the high pressure inside.
※ When the grease is drained, move the track
to the forward and backward slightly.
If the track tension is loose even after the
grease is charged to the maximum, change
the pins and bushings as there are worn
seriously.

6-38
32) REPLACEMENT OF BUCKET
When knocking the pin in with a hammer,
metal particles may fly and cause serious
injury, particularly if they get into your eyes.
When carrying out this operation, always
wear goggles, helmet, gloves, and other
protective equipment.
※ When the bucket is removed, place it in a
stable condition.
21076MA27
※ When performing joint work, make sure
signals to each other and work carefully for
safety's sake.
(1) Lower the bucket on the ground as the picture
shown in the right.
(2) Lock the safety lever to the LOCK position and
stop the engine.
(3) Remove the stopper bolts(1) and nuts(2), then
remove pins(3, 4) and remove the bucket.
※ When removing the pins, place the bucket so
that it is in light contact with the ground.
※ If the bucket is lowered strongly to the 36076MA26

ground, the resistance will be increased and it

will be difficult to remove the pins.
※ After remove the pins, make sure that they do
not become contaminated with sand or mud
and that the seals of bushing on both sides
do not become damaged. B
(4) Align the arm with holes(A) and the link with A
holes(B), then coat with grease and install
pins(3, 4)
※ When installing the bucket, the O-rings are 13036MI15
easily damaged, so fit the O-rings on the
boss of the bucket as shown in the picture.
After knocking the pin, move the O-ring down
to the regular groove.
(5) Install the stopper bolt(1) and nuts(2) for each
pin, then grease the pin.

36076MA36

6-39
33) REPLACEMENT OF BUCKET TOOTH
(1) Timing of replacement
① Check wearing condition as shown in the
illustration and replace tooth tip before adapter
Tooth adapter
starts to wear. Tooth tip
② If excessive use, tooth adapter has worn out,
replacement may become impossible.

13036MI20

(2) Instructions for replacement

① Pull out pin by striking pin with punch or
hammer, avoiding damage to locking washer.
② Remove dust and mud from surface of tooth
adapter by using knife.
③ Place locking washer in its proper place, and fit
Tooth pin Tooth adapter
tooth tip to adapter.
④ Insert pin until locking washer is positioned at
Tooth tip Locking washer
tooth pin groove.
Personal injury can result from bucket falling.
Block the bucket before changing tooth tips
or side cutters. 13036MI21

6-40
34) ADJUSTMENT OF BUCKET CLEARANCE
(1) Lower the bucket on the ground as the picture
shown in the right.
(2) Swing to the right and keep the arm boss to be
contact to the bucket right.
(3) Lock the safety lever to the LOCK position and
stop the engine.
(4) Measure the clearance(A) between bucket and
arm boss. This is the total clearance.
(5) Adjusting
① Loosen bolt(2), and remove washer(3), plate(1)
and shim(4). A
② Remove the shim equivalent value with
measuring value.
1
③ Assemble the parts in the reverse order of
removal. 2
·Tightening torque : 29.6±3.2kgf·m 3
(214.0±23.1lbf·ft) 4
·Normal clearance : 0.5 ~ 1.0mm Bucket Arm boss Bushing
(0.02 ~ 0.04in)
※ If the bucket is not adjusted correctly, noise
and vibration created during operation, and
damaged O-ring, pin and bushing quickly. 29076MI38/29076MI37

6-41
35) LUBRICATE PIN AND BUSHING
(1) Lubricate to each pin of working device
Lubricate the grease to the grease nipple
according to the lubricating interval.
4 3 1
No. Description Qty

1 Lubrication manifold at boom 5

2 Boom cylinder pin 2
3 Boom and arm connection pin 1
4 Arm cylinder pin(Rod side) 1
Bucket cylinder pin(Head, rod) 2
5 2
Bucket link(Control rod) 3
5
Arm and bucket connection pin 1
Arm and control link connection pin 1
※ Shorten lubricating interval when working
in the water or dusty place. 21074OP26

(2) Dust seals are mounted on the rotating part of

working device to extend the lubricating interval.
※ Mount the lip to be faced outside when
replace the dust seal.

21076MA28

※ If it is assembled in wrong direction, it will

cause fast wear of pin and bushing, and
create noise and vibration during operation.
※ Assemble the seal same direction with picture
and use with plastic hammer when replace.
Outside

13036MI28

6-42
7. ELECTRICAL SYSTEM

1) WIRING, GAUGES
Check regularly and repair loose or malfunctioning
gauges when found.

13036MI29

2) BATTERY
(1) Check and repair
① Check the electrolyte level and fill with distilled
water to the prescribed level as necessary. Plug
② Wash the terminal with hot water if it is
contaminated, and apply grease to the
terminals after washing. Upper level
Do not stain clothes or skin with electrolyte Lower level
as it is acid. 10 ~15mm
Be careful not to get the electrolyte in eyes.
Wash with clean water and go to the doctor
if it enters the eyes.
※ Remove the fire and spark around battery. 13036MI30

(2) Specific gravity of battery

Judge the charging rate of battery by the specific
gravity. The specific gravity changes by the
ambient temperature. Specific
Check the charging rate by referring to the chart gravity meter
below. Height of sight

Temperature 20°C 10°C -10°C

Battery
Charging rate (68°F) (50°F) (14°F)

100% 1.26 1.27 1.28

90% 1.24 1.25 1.26
80% 1.22 1.23 1.24
75% 1.21 1.22 1.23 13036MI31

(3) Method of removing the battery cable

Remove the cable from the ground connection
first( terminal side) and reconnect it last when
reassembling. Battery relay
Ground

13036MI32

6-43
3) STARTING THE ENGINE WITH A BOOSTER CABLE
Keep following order when you are going to start
engine using booster cable.
(1) Connection of booster cable
※ Use the same capacity of battery for starting. Connection of booster cable
① Make sure that the starting switches of the
Red
normal machine and trouble machine are both
at the OFF position. ③ ② ①
② Connect the red terminal of booster cable to the
battery (+) terminal between exhausted and
new battery. Normal(New) Trouble(Exhausted)
③ Connect the black terminal of the booster cable machine machine
between new battery (-) terminal and chassis of Black
To chassis of trouble machine ④
trouble machine.
※ Keep firmly all connection, the spark will be
caused when connecting finally. Connection order : ①→②→③→④
13036MI33

(2) Starting the engine

① Starting the engine of the normal machine and
keep it to run at high idle.
② Start engine of the trouble machine with starting
switch. START

③ If you can not start it by one time, restart the ON

OFF
engine after 2 minutes. 21076MA29

(3) Taking off the booster cable

① Take off the booster cable(black). Disconnection of booster cable
② Take off the booster cable(red) connected to
the (+) terminal.
Red
③ Run engine with high idle until charging the
exhausted battery by alternator, fully. ③ ② ①
Explosive gas is generated while using the
battery or charging it. Keep away flame
and be careful not to cause the spark. Normal(New) Trouble(Exhausted)
※ Charge the battery in the well ventilated machine machine
Black
place. ④
To chassis of trouble machine
※ Place the machine on the earth or concrete.
Avoid charging the machine on the steel
plate.
Disconnection order : ④→③→②→①
※ Do not connect (+) terminal and (-) terminal
13036MI33
when connecting booster cable because it
will be shorted.

6-44
(4) Welding repair
Before start to welding, follow the below
procedure.
① Shut off the engine and remove the starting
switch.
② Disconnect ground cable from battery by
master switch. R
G
Y

③ Before carrying out any electric welding on the 0L

C-
7
45 10
EX 21
OB -3

machine, the battery cables should be

L:R NB
DE :21
MORT NO
PA

-51
CN
disconnected and the connectors pulled out of -50
CPU
CN

the electronic control units(CPU, cluster etc). Controller

④ Connect the earth(ground) lead of the welding OFF
equipment as close to the welding point as Master switch
possible.
※ Do not weld or flame cut on pipes or tubes HY
UN
DA
I

de
Cluster
r Mo
we
Po d

that contain flammable fluids. Clean them

ee
Sp t
vel lec
de Tra Se
Mo
rk
Wo
de
Mo
er
Us cel
De
to
Au

thoroughly with nonflammable solvent before

welding or flame cutting on them.
Do not attempt to welding work before carry CN-56
Battery
out the above.
If not, it will caused serious damage at
electric CAPO system.
21076MI35

6-45
8. AIR CONDITIONER AND HEATER

1) CLEAN AND REPLACE OF FRESH AIR FILTER

※ Always stop the engine before servicing.
(1) Move seat and console box to arrow direction Fresh air filter
using the adjust lever.

Adjust
lever 36076MA30

(2) Remove the outer filter.

※ When installing a filter, be careful not to
change the filter direction.

Outside

AIR FLOW
Inside
21076MA31

(3) Clean the filter using a pressurized air(Below

2kgf/cm2, 28psi).
When using pressurized air, be sure to wear Inside
safety glasses.
Outside
(4) Inspect the filter after cleaning. If it is damaged
or badly contaminated, use a new filter. Pressurized air
2kgf/cm2 below

13036MI34

2) CLEAN AND REPLACE OF RECIRCULATION

FILTER
※ Always stop the engine before servicing.
(1) Move seat and console box to arrow direction
using the adjust lever.

Recirculation
Adjust filter
lever 36076MA32

6-46
 (2) Remove recirculation filter.

21076MA33

(3) Clean the recirculation filter using a pressurized

air (Below 2kgf/cm2, 28psi) or washing with water.
When using pressurized air, be sure to wear
safety glasses.
※ Dry off after washing with water.
(4) Inspect the filter after cleaning. If it is damaged Pressurized air
or badly contaminated, use a new filter. 2kgf/cm2 below

13036MI35

3) PRECAUTIONS FOR USING AIR CONDITIONER

(1) When using the air conditioner for a long time,
open the window once every one hour.
(2) Be careful not to overcool the cab.
(3) The cab is properly cooled if the operator feels
cool when entering there from outside(About
5°C lower than the outside temperature).

(4) When cooling, change air occasionally.

4) CHECK DURING SEASON
Ask the service center for replenishment of
refrigerant or other maintenance service so that
the cooling performance is not damaged.
5) CHECK DURING OFF-SEASON
Operate the air conditioner 2 or 3 times a
month(Each for a few minutes) to avoid loss of oil
film in the compressor.

6-47
 TROUBLESHOOTING GUIDE
1. ENGINE

※ This guide is not intended to cover every conditions, however many of the more common
possibilities are listed.

Trouble Service Remark

The engine oil pressure lamp ・ Add the oil to the specified level.
lights ON when engine speed is ・
Replace the oil filter cartridge.
raised after completion of warm
up. ・ Check oil leakage from the pipe or the joint.
・ Replace the monitor.

Steam is emitted from the top ・ Supply the coolant and check leakage.
part of the radiator(The pressure ・ Adjust fan belt tension.
valve).
Coolant level warning lamp lights ・ Wash out inside of cooling system.
ON. ・ Clean or repair the radiator fin.
・ Check the thermostat.
・ Tighten the radiator cap firmly or replace the
packing of it.
・ Replace the monitor.

The engine does not start when ・ Add fuel.

the starting motor is turned over. ・ Repair where air is leaking into fuel system.
・ Check the injection pump or the nozzle.
・ Check the valve clearance.
・ Check engine compression pressure.

Exhaust gas is white or blue. ・ Adjust to specified oil quantity.

・ Replace with specified fuel.

Exhaust gas occasionally turns ・ Clean or replace the air cleaner element.
black. ・ Check the nozzle.
・ Check engine compression pressure.
・ Clean or replace the turbocharger.

Combustion noise occasionally ・ Check the nozzle.

changes to breathing sound.

Unusual combustion noise or ・ Check with specified fuel.

mechanical noise. ・ Check over-heating
・ Replace the muffler.
・ Adjust valve clearance.

7-1
2. ELECTRICAL SYSTEM

Trouble Service Remark

Lamp does not glow brightly even ・ Check for loose terminals and open-circuit wiring.
when engine runs at high speed.
Lamp flickers while engine runs.
・ Adjust belt tension.

Battery charging lamp does not ・ Check the alternator.

go out even when engine runs at
high speed.
・ Check and repair wiring.

Unusual noise is emitted from the ・ Check the alternator.

alternator.

Starting motor does not turn when ・ Check and repair the wiring.
starting switch is turned ON.
・ Charge the battery.
・ Check the starting motor.
・ Check the safety relay.

The pinion of the starting motor ・ Charge the battery.

keeps going in and out.
・ Check the safety relay.

Starting motor turns the engine ・ Charge the battery.

sluggishly.
・ Check the starting motor.

The starting motor disengages ・ Check and repair the wiring.

before the engine starts up.
・ Charge the battery.

The engine warming up lamp ・ Check and repair wiring.

does not go ON.
・ Check the monitor.

The engine oil pressure lamp ・ Check the monitor.

does not light up when engine is
stationary(When the starting
・ Check the caution lamp switch.
switch is in ON position.)

Battery charging lamp does not ・ Check the monitor.

light up when the engine is
stationary.
・ Check and repair the wiring.
(When the starting switch is in ON
position.)

7-2
3. OTHERS

Trouble Service Remark

Track slip out of place. ・ Adjust tension of track.
Excessive wear of the sprocket.

Bucket either rises slowly or not at ・ Add oil to specified level.

all.

Slow speed of travel, swing, ・ Add oil to specified level.

boom, arm and bucket.

Unusual noise emitted from pump. ・ Clean the hydraulic tank strainer.

Excessive oil temperature rise of ・ Clean the oil cooler.

hydraulic oil.
・ Adjust fan belt tension.
・ Add oil to specified level.

7-3
 HYDRAULIC BREAKER
1. SELECTING HYDRAULIC BREAKER

1) Become familiar with the manual and select

breakers suitable to machine specifications.
2) Make careful selection in consideration of oil
quantity, pressure and striking force, to enable
satisfied performance.
3) When apply a breaker to the machine, consult
your local dealer of Hyundai for further
explanation.

8-1
2. CIRCUIT CONFIGURATION

1) As for breaker oil pressure line, use extra spool of

main control valve.
2) Set proper breaker pressure on load relief valve.
3) The pressure of the ROBEX320LC-7 system is
330kgf/cm2(4700psi).

4) Adjusting oil quantity Oil quantity according to engine rpm

(1) Use the breaker mode from work mode. Engine Oil flow Oil flow
Default oil flow quantity is 221lpm at 1750rpm. rpm ℓ/min U.S.gpm
Use accel dial switch to control the oil flow 1750 221 65.2
quantity. 1650 208 61.8

(2) If the quantity of hydraulic oil is not controlled 1550 196 58.4
properly, it causes short lifecycle of the breaker 1450 183 55.0
and the machine by increased breaking force ※Relief pressure : 200kgf/cm2
and count.
5) The accumulator should be used to the breaker charging and return line.
If the accumulator is not used, it will be damage as the input wave is delivered.
6) Do not connect the breaker return line to the main control, but connect to the return line front of the
cooler.
7) Do not connect the breaker return line to drain lines, such as of swing motor, travel motor or pump,
otherwise they should be damaged.
8) One of spool of the main control valve should be connected to the tank.
9) Select the size of pipe laying considering the back pressure.
10) Shimless tube should be used for the piping. The hose and seal should be used Hyundai genuine
parts.
11) Weld the bracket for pipe clamp to prevent damage caused by vibration.

8-2
3. MAINTENANCE

1) MAINTENANCE OF HYDRAULIC OIL AND

FILTER Service interval
unit : hours
(1) As machine with an hydraulic breaker provides
Operating Hydraulic Filter
the hydraulic oil becomes severely Attachment
rate oil element
contaminated.
Bucket 100% 2,000 250
(2) So, unless frequently maintained, the machine Breaker 100% 600 100
may easily go out of order.
● Replace following filter same time
(3) Inspect and maintain hydraulic oil and 4 kinds of ・Hydraulic return filter : 1EA
filter elements in particular, in order to prolong ・Pilot line filter : 1EA
machine life. ・Element in hydraulic tank breather : 1EA
(4) Replace when the breaker work is used for short ・Drain filter cartridge : 1EA
time according to the standard of right graph.

2) RELEASE THE PRESSURE IN BREAKER

CIRCUIT Filter replace guide for hydraulic breaker
When breaker operating is finished, stop engine
and push pedal or switch for breaker to release 100
pressure in breaker circuit. Average 80
Time to replace
If pressure still remains, the lifetime of the filter elements
operating
60
diaphragm in the accumulator will be shortened. rate of
machine 40
3) Be careful to prevent contamination by dust, sand (%) 20
and etc.
0
If such pollution become mixed into the oil, the 50 100 150 200 250
pump moving parts will wear abnormally, shorten Operating hours of machine(Hr)
lifetime and become damaged.
4) When operating breaker, bolts and nuts of main
equipment may be loosened by vibration. So, it
must be inspected periodically. Oil change guide for hydraulic breaker

100
Average 80
operating
60 Time to change oil
rate of
machine 40
(%) 20
0
500 1000 1500 2000
Operating hours of machine(Hr)

8-3
4. PRECAUTIONS WHILE OPERATING THE BREAKER

1) DO NOT BREAK ROCK WHILE LOWERING Incorrect

As the breaker is heavy in comparison with
bucket, it must be operated slowly.
If breaker is rapidly pushed down, working device
may be damaged.

13038OA03

2) DO NOT USE BREAKER TO CARRY BROKEN Incorrect

STONE OR ROCK BY SWING OPERATING
This may damage the operation device and swing
system.

13038OA04

3) OPERATE BREAKER WITH A GAP IN EXCESS Incorrect

OF 100mm(4 inches) FROM THE END OF THE
STROKE TIP
If breaker is operated with the end tip, the cylinder
may be damaged.

13038OA05

4) IF THE HYDRAULIC HOSES VIBRATE EXCESSIVELY

Incorrect
If the machine used in this condition continuously
this will effect badly on the machine such as
loosening bolt, oil leakage, damage of pump pipe
and etc.

13038OA06

8-4
5) DO NOT CONTINUE TO WORKING OVER ONE
Incorrect
MINUTE AT SAME POSITION OF BOOM AND ARM
This will increase the temperature of the oil, and For one
minute
cause problem in the accumulator and seals.

13038OA07

6) DO NOT MOVE MACHINE OR BREAKER WHILE

Incorrect
STRIKING
Do not move hammer while striking.
This will cause damage to the working device and
the swing system.

13038OA08

7) DO NOT WORK WHILE SWING STATE

Prohibitation
Do not work while swing position of superstructure.
It cause the band of track shoe, oil leakage of
roller.
Work Work

Prohibitation
13038OA09

8) TAKE CARE OF CHISEL AND BOOM INTERFACE Incorrect

Make sure of the arm and bucket control lever
operation.

13038OA10

8-5