Product Catalogue PDF
Product Catalogue PDF
Product Catalogue PDF
Product Catalogue
www.perrygrating.co.nz
A Unique Product
Product range Long-term cost Better still,
designed for savings Perry Grating
the Australasian Multi-purpose and diversity is unique!
are some of the best attributes
market a product can offer, and the Similar to a steel ‘I Beam’
Perry Grating products certainly where the strength is in the
Our manufacturing factory flanges, the bar profile gives
boasts an extensive product offer these. Grating has many
uses – not only in industry a 25% weight reduction while
range with a simplified key retaining strength.
range of options packaged as walkway flooring but also
specifically for the New as screens, drain covers and This design saves not only
Zealand and Australian stairways. weight, but also material cost
market. and galvanizing cost. Savings
are also made in the design of
Perry Grating product groups: the supporting structure for
• Load bar centres: 30mm the grate, as the product is
load bar centres for high so much lighter and stress is
foot traffic. 40mm load bar reduced.
centres for low foot traffic.
Important please note: we
can supply 60mm centres
but this size does not meet
AS/NZ standards for elevated
platforms.
ting (W)
Width of Gra
Len
gth Cross Bar (SQ. twisted)
of G
ratin
Height of g (L
)
End Plate (h)
End plate
Height of
Bearing Bar (H)
Pitch of
Cross Bar (CP)
2
How to order Perry Grating
Stock panels ready to use off the shelf
We carry a full range of off the shelf stock panel sizes. All panels are
Series One 995 x 5800mm and Series Two 1005 x 5800mm, and sizes
range from 20mm load bar to 75mm load bar. Please contact us for
sizes and availability of the quantity you require. Phone 0800 425 848
Panels are fabricated normally to the nearest load bar spacing e.g
600mm - 605mm.
We recommend 4 fixing clips per square metre.
Made to order
What we require from the client:
• Type of load bar required
• Load bar centres (ie. 30mm, 40mm)
• Load bar directions
• Cutouts fully dimensioned
• Kick plate detail if any
International Standards
Guaranteed
When quality is the cornerstone of
As drawn
all operations, standards must follow
international benchmarks.
Supplied throughout Australasia PERRY
GRATING is made to international standards
and the factory is accredited to ISO
9001:2000.
The ISO 9001:2000 is an international quality
management system involving external audits
and stringent quality management criteria.
Incorporating fourteen grate forging As detailed
machines, the factory has high manufacturing
tolerances.
This is shown in the unique vertical
alignment of the load bars resulting in a
stronger, better-looking product for our
customers.
The standard applicable for galvanizing is
AS/NZS 4680 – Hot Dip Galvanized (zinc)
coatings on fabricated ferrous articles.
www.perrymetalprotection.co.nz
www.perrygrating.co.nz
Standard Stanchions
P C W S S IG
Platform Cored Welded Side Side In Ground
457 457
1017
TOP OF STEEL
STANDARD (BEFORE GRID) 75
BASE PLATE 152
600
Please note:
• ALL DIMENSIONS AROUND CENTRE LINES
• ALL DIMENSIONS IN mm
• all dimensions shown can be altered to suit any requirements
• ALL STANCHIONS AVAILABLE DRILLED ONE SIDE ONLY (D.O.S.O.)
AM SC SC SO P UNI
Side Conveyor Side Conveyor Side Offset Corner Post
457
1017
Sydney Tower
505 560
55 55
75
* BEFORE ORDERING:
Check suitability of this dimension
^ 110,115,135,145mm options to match adjoining horizontal rail
MANUFACTURED TO AS1657-1992 and adjust if necessary.
4
A Walkway System
TYPE ‘AM’
FLANGES
90° BENDS
HANDRAIL BENDS
TYPE ‘W’
ANGLE
TYPE ‘P’ CLOSURE BEND
D.O.S.O
TYPE ‘SAR’
TYPE ‘SO’
TYPE ‘S’
www.perrymetalprotection.co.nz
www.perrygrating.co.nz
Hand Rail and Grating Accessories
Closure and Rail Bends
Kickplate Bracket
Important note:
A minimum of four clips per panel must be used to restrain floor
panels. Where larger panels are to be fixed, it is advisable to use
extra clips on any available intermediate supports.
1. Field welding
Recommended for all permanently This can be secured quickly
installed gratings, and for gratings and safely by one person,
that are to be removed only at working from the floor surface.
infrequent intervals.
Field Welding
6
Stair Treads
Made to order
PT1 PT2
Welded Bolted
Banded only end plates
PT3 PT4
Welded Bolted
Banded only plates with
with strip with strip
nosing nosing
PT5 PT6
Welded Bolted
Banded only end plates
abrasive abrasive
nosing nosing
14Ø
25 Pitch (A)
www.perrymetalprotection.co.nz
www.perrygrating.co.nz
LOAD AND DEFLECTION TABLE - SERIES I (LOAD BAR PITCH 30MM)
This table is theoretical and is based on a uniformly distributed load of 300 kg/m2 (3kPa)
8
Size (mm) sq/m (kg)
S D 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850 3000
PG253/FB 25x3 0.88 1.21 24 S 2.16 2.70 3.23 3.96 5.18 6.55 8.09
PG255/IB 25x3 0.82 1.30 32 S 1.39 1.74 2.09 2.56 3.35 4.24 4.71 6.33
PG303/FB 32x3 0.91 1.16 30 S 1.32 1.65 1.98 2.42 3.16 4.00 4.94 5.98 7.12
PG305/IB 32x5 0.84 1.25 38 S 0.86 1.08 1.29 1.59 2.07 2.62 3.24 3.92 4.66 5.47 6.34
D 0.10 0.19 0.33 0.54 0.93 1.48 2.26 3.31 4.68 6.45 8.68
PG405/IB 44x5 0.89 1.16 50 S 0.46 0.58 0.69 0.85 1.11 1.40 1.73 2.09 2.49 2.92 3.39 3.89 4.43 5.00 5.60 6.24
D 0.04 0.07 0.13 0.21 0.36 0.58 0.88 1.28 1.82 2.51 3.37 4.44 5.75 7.32 9.20 11.43
PG505/IB 50x5 0.92 1.12 55 S 0.37 0.46 0.55 0.67 0.88 1.11 1.37 1.66 1.98 2.32 2.69 3.09 3.51 3.97 4.45 4.96 5.49
D 0.03 0.05 0.09 0.15 0.25 0.40 0.61 0.90 1.27 1.75 2.00 3.10 4.02 5.12 6.43 7.99 9.81
PG657/IB 65x7 85 S 0.18 0.23 0.28 0.34 0.44 0.56 0.69 0.84 1.00 1.17 1.36 1.56 1.78 2.00 2.25 2.50 2.77
35.5 Pitch D 0.01 0.02 0.034 0.057 0.098 0.156 0.24 0.35 0.49 0.68 0.91 1.21 1.56 1.99 2.50 3.10 3.81
Load Charts Series I
PG757/IB 75x7 96 S 0.14 0.17 0.21 0.26 0.33 0.42 0.52 0.63 0.75 0.88 1.03 1.17 1.37 1.51 1.69 1.88 2.09
35.5 Pitch D 0.007 0.013 0.022 0.037 0.064 0.102 0.155 0.228 0.322 0.444 0.597 0.787 1.019 1.30 1.63 2.03 2.49
• The shaded area of the table indicates grating with deflection less than span/300mm
• If serrated bar grating is selected, use the factors S and D to calculate stress and deflection
• For uniformly distributed loads other than 300kg/m2 (3kPa) grating stress and deflection can be calculated using the factor shown in the following table
PG253-FB 25x3 0.88 1.21 20 S 2.88 3.59 4.31 5.28 6.90 8.73 10.78
PG255-IB 25x5 0.82 1.30 26 S 1.86 2.32 2.79 3.42 4.46 5.65 6.97 8.44
PG303-FB 32x3 0.91 1.30 24 S 1.76 2.20 2.64 3.23 4.22 5.34 6.59 7.98
PG305-IB 32x5 0.84 1.16 30 S 1.15 1.44 1.73 2.11 2.76 3.50 4.32 5.22 6.21 7.29 8.46
D 0.128 0.25 0.43 0.72 1.23 1.98 3.01 4.41 6.24 8.6 11.57
PG405-IB 44x5 0.89 1.25 40 S 0.61 0.77 0.92 1.13 1.48 1.87 2.31 2.79 3.32 3.90 4.52 5.19 5.90 6.66 7.47
D 0.05 0.09 0.16 0.28 0.48 0.77 1.17 1.71 2.42 3.34 4.49 5.92 7.66 9.77 12.28
PG505-IB 50x5 0.92 1.16 45 S 0.49 0.61 0.73 0.9o 1.17 1.48 1.83 2.21 2.64 3.09 3.59 4.12 4.69 5.29 5.93 6.61
D 0.035 0.068 0.118 0.196 0.335 0.536 0.82 1.2o 1.7o 2.33 3.14 4.14 5.36 6.83 8.58 10.65
PG657-IB 65x5 1.12 78 S 0.21 0.26 0.31 0.39 0.50 0.64 0.79 0.95 1.13 1.33 1.54 1.77 2.01 2.27 2.55 2.84 3.14
D 0.012 0.023 0.039 0.065 0.111 0.117 0.27 0.395 0.56 0.77 1.04 1.37 1.77 2.25 2.83 3.52 4.32
Load Charts Series II
PG757-IB 75x7 87 S 0.16 0.20 0.24 0.29 0.38 0.48 0.59 0.72 0.85 1.00 1.16 1.33 1.51 1.71 1.92 2.14 2.37
D 0.008 0.015 0.025 0.042 0.072 0.116 0.176 0.258 0.365 0.503 0.68 0.89 1.15 1.47 1.85 2.30 2.82
• The shaded area of the table indicates grating with deflection less than span/300mm.
• If serrated bar grating is selected, use the factors S and D to calculate stress and deflection.
• For uniformly distributed loads other than 300kg/m2 (3kPa) grating stress and deflection can be calculated using the factor shown in the following table
www.perrygrating.co.nz
Allowable Deflection: L(Span)/300mm Stress (S) = 4.32X1.67=7.21kg/mm2
www.perrymetalprotection.co.nz
Factor (i) 0.67 0.83 1 1.33 1.67 2.5
Deflection (D) = 3.01X1.67=5.03mm
Loading Tables
Light and medium duty (maximum recommended spans)
Load bar Maintenance floors Pedestrian traffic Pedestrian traffic
size No public use Public, residential and light use Public, commercial and crowd use
2.5Kpa 3.0Kpa 4.0Kpa
Deflection = 5mm Deflection = 5mm Deflection = 5mm
Series 1 Series 2 Series 1 Series 2 Series 1 Series 2
PG 253 1410 1310 1350 1250 1250 1170
PG 303 1700 1580 1620 1510 1510 1400
PG 255 1590 1480 1520 1420 1420 1320
PG 305 1910 1780 1820 1700 1700 1580
PG 405 2420 2250 2310 2150 2150 2000
PG 505 Not applicable Not applicable Not applicable
PG 657 Not applicable Not applicable Not applicable
PG 757 Not applicable Not applicable Not applicable
10
FRP
Moulded FRP Grating
Fibre Reinforced Plastic (FRP) gratings are widely used as
trench covers, grills, floorings, platforms, ramps, pet covers,
tower packing supports, walkways, stairs, battery racks,
screens, bridges, railings, machinery guards, wash racks, etc.
in the industries such as chemical, petroleum, electronics,
paper, printing and dyeing, water treatment, pollution control,
offshore, power, brewing.
• Sheet sizes are 1220 x 3660
• Cut to order or standard stock panels
• 25mm depth
• 38mm depth
• 50mm depth
• Available in both isophalic or vinylester resin
• Anti slip grit top standard
12
Chemical Resistance Guide for FRP Grating
CHEMICAL VINYL ESTER RESIN ISOHPTHALIC POYESTER RESIN
ENVIRONMENT
Concentration (%) Max. Oper. Temp. (C) Concentration (%) Max. Oper. Temp. (C)
Hydrochloric Acid 37 65 37 24
Sulfuric Acid 50 80 25 24
Nitric Acid 20 54 20 21
Phosphoric Acid 100 99 100 49
Hydrobromic Acid 50 65 50 49
Tartaric Acid ALL 99 ALL 77
Lactic Acid ALL 99 ALL 77
Oxalic Acid ALL 99 ALL 24
Borax SAT 99 SAT 77
Citrix Acid ALL 99 ALL 77
Acetic Acid 50 82 50 52
Benzoic Acid SAT 99 SAT 66
Methacrylic Acid 99 35 - -
Hydrofluoric Acid 10 65 - -
Ferric Chloride ALL 99 ALL 77
Sodium Sulfate ALL 99 ALL 77
Ammonium Chloride ALL 99 ALL 77
Magnesium Sulfate ALL 99 ALL 77
Potassium Nitrate ALL 99 ALL 77
Sodium Cyanide ALL 99 ALL 77
Sodium Hydroxide 10 68 N/R -
Calcium Carbonate ALL 82 ALL 77
Carbon Tetrachloride THICK 40 N/R -
Formaldehyde 37 60 50 24
Methanol 10 84 N/R -
Ethanol 10 82 50 24
Gasoline 100 82 100 24
Benzene THICK 40 N/R -
Glycerine 100 99 100 66
Water Distilled 100 82 100 77
Sea Water ALL 99 ALL 70
Glucose 100 99 100 77
Vinegar 100 99 100 77
Chlorine Water SAT 93 SAT 27
www.perrymetalprotection.co.nz
www.perrygrating.co.nz
Manufacturing Tolerances
+
Length 6mm W and W1 are overall lengths
LOAD BAR CHART
–
D
of cross bars at opposite
ends of panel.
Number of
Width(W) +– 6mm
W1=W +– 6mm
Series 1 & 2 FRP
Bars
D and D are overall
1
33 965 1225
Bearing Bars
Bearing Bars 32 935 1187
1/200 of Length
31 905 1149
30 875 1111
29 845 1073
9mm Maximum
28 815 1035
27 785 997
Cross Bar Location and Bearing Bar 26 755 958
3mm Projection 25 725 920
24 695 882
23 665 844
1.5mm
22 635 806
21 605 768
20 575 730
10mm 19 545 692
1mm 18 515 654
17 485 616
16 455 577
15 425 539
14 395 501
13 365 463
12 335 425
11 305 387
10 275 349
9 245 311
8 215 273
7 185 235
6 155 196
5 125 158
4 95 120
3 65 82
2 35 44
Note:
• Sizes are overall outside to outside of bars.
• Calculations based on 5mm bars for
• Series 1 & 2.6mm for FRP
• FRP bar centres are at 38.1mm
14
Grating Types
I Bar Type Grating
The bearing bar comes in the form of an
I-Section. This type of grating is used where
high strength is required and light weight is
critical. Commonly used for platforms and
walkways.
44 50
25 3 32 3 3
3
www.perrymetalprotection.co.nz
www.perrygrating.co.nz
Terminology for Grating
16
Aluminium Grating
Our Aluminium Grating is used in both industrial and
Architectural Applications.
As well as platform walkways highly corrosive environments,
its aesthetic appeal makes it ideal for, Security screens, side
barriers,entranceways,parking deck facades.
Industrial Applications
• Sewerage Treatment Plants
• Waste water treatment
• Chemical Process Plants
• Milk Processing plants
• Variety of Marine Applications
PGA705/1/100 100 36.69 S 533.50 299.20 191.40 133.10 97.80 62.59 32.66 16.59 10.24 6.45 4.24 3.05
70x5
PGA705/1/50 50 38.09 D 0.86 1.53 2.39 3.44 4.68 5.13 6.52 7.00 8.00 8.57 9.10 10.00
PGA655/1/100 100 34.17 S 485.00 272.00 174.00 121.00 88.90 68.00 28.12 15.38 9.30 5.84 3.73
65x5
PGA655/1/50 50 35.57 D 0.97 1.73 2.71 3.90 5.31 6.94 7.00 8.00 9.00 9.70 10.00
PGA605/1/100 100 31.65 S 380.00 210.00 130.00 90.00 60.00 53.00 22.11 12.09 7.31 4.59 2.93
60x5
PGA605/1/50 50 33.05 D 0.96 1.70 2.58 3.69 4.56 6.88 7.00 8.00 9.00 9.70 10.00
PGA555/1/100 100 29.13 S 331.00 186.00 119.00 82.60 60.60 40.37 16.92 9.28 5.66 3.62
55x5
PGA555/1/50 50 30.53 D 1.09 1.95 3.05 4.39 5.98 6.82 7.00 8.00 9.09 10.00
PGA505/1/100 100 26.61 S 281.00 158.00 101.00 70.10 43.80 30.40 12.73 6.95 4.20 2.73
50x5
PGA505/1/50 50 28.01 D 1.24 2.21 3.45 4.97 5.77 6.84 7.00 8.00 9.00 10.00
PGA455/1/100 100 24.09 S 237.00 133.00 85.20 59.10 37.85 22.71 10.61 5.71 3.38
45x5
PGA455/1/50 50 25.49 D 1.43 2.55 3.99 5.75 6.83 7.00 8.00 9.00 10.00
PGA405/1/100 100 21.57 S 198.00 111.00 71.20 42.17 24.53 16.60 7.07 4.15 2.39
40x5
PGA405/1/50 50 22.97 D 1.71 3.04 4.75 5.84 6.31 7.00 8.00 9.30 10.00
PGA305/1/100 100 16.53 S 91.46 51.74 33.04 19.86 11.53 7.77 3.84 1.86
30x5
PGA305/1/50 50 17.93 D 1.88 3.35 5.24 6.55 7.00 8.00 9.80 10.00
PGA255/1/100 100 14.01 S 58.70 31.02 18.42 10.53 6.62 4.91 2.25
25x5
PGA255/1/50 50 15.41 D 2.08 3.47 5.05 6.00 7.00 8.90 10.00
18
Aluminium Grating Load Table (load bars at 40mm pitch)
PGA705/2/100 100 28.85 S 400.00 224.00 143.55 99.80 73.00 46.90 24.50 12.44 7.68 4.80 3.18 2.28
70x5
PGA705/2/50 50 30.25 D 0.86 1.50 2.39 3.43 4.66 5.12 6.54 7.00 8.00 8.57 9.10 10.00
PGA655/2/100 100 26.89 S 364.00 204.00 130.00 91.00 66.67 51.00 21.10 11.50 6.97 4.38 2.80
65x5
PGA655/2/50 50 28.29 D 0.97 1.73 2.71 3.90 5.31 6.94 7.00 8.00 9.00 9.70 10.00
PGA605/2/100 100 24.93 S 285.00 157.50 97.50 67.50 45.00 39.75 16.58 9.06 5.48 3.44 2.20
60x5
PGA605/2/50 50 26.33 D 0.96 1.70 2.58 3.69 4.56 6.88 7.00 8.00 9.00 9.70 10.00
PGA555/2/100 100 22.97 S 248.00 139.00 89.00 62.00 45.45 30.00 12.69 6.96 4.24 2.70
55x5
PGA555/2/50 50 24.37 D 1.09 1.95 3.05 4.39 5.98 6.82 7.00 8.00 9.09 10.00
PGA505/2/100 100 21.01 S 210.00 118.50 75.75 52.57 32.80 22.80 9.50 5.20 3.15 2.00
50x5
PGA505/2/50 50 22.41 D 1.24 2.21 3.45 4.97 5.77 6.84 7.00 8.00 9.00 10.00
PGA455/2/100 100 19.05 S 177.00 100.00 64.00 44.30 28.38 17.00 7.95 4.28 2.50
45x5
PGA455/2/50 50 20.45 D 1.43 2.55 3.99 5.75 6.83 7.00 8.00 9.00 10.00
PGA405/2/100 100 17.09 S 148.00 83.00 53.40 31.60 18.40 12.45 5.30 3.10 1.79
40x5
PGA405/2/50 50 18.49 D 1.71 3.04 4.75 5.84 6.31 7.00 8.00 9.30 10.00
PGA305/2/100 100 13.17 S 68.60 38.60 24.78 14.90 8.65 5.80 2.88 1.40
30x5
PGA305/2/50 50 14.57 D 1.88 3.35 5.24 6.55 7.00 8.00 9.80 10.00
PGA255/2/100 100 11.21 S 44.02 23.26 13.81 7.90 4.96 3.68 1.68
25x5
PGA255/2/50 50 12.61 D 3.47 5.05 6.00 7.00 8.00 9.00 10.00
www.perrymetalprotection.co.nz
www.perrygrating.co.nz
GRATING
Email [email protected]
Freephone 0800 425 848
www.perrygrating.co.nz