Thesis Nidhi
Thesis Nidhi
BY
NIDHI KUMARI
(IFT/10007/2014)
FOOD TECHNOLOGY
DECLARATION CERTIFICATE
2
This is to certify that the work presented in the thesis entitled “Strategies
for feeding of dairy animals for efficient milk production and study
of adulteration in market milk” in partial fulfilment of the requirement for the award
of Degree of Integrated Master of Science in Food Technology of Birla Institute of
Technology Mesra, Ranchi is an authentic work carried out under my supervision
and guidance.
To the best of my knowledge, the content of this thesis
does not form a basis for the award of any previous, Degree to anyone else.
Date: 14/05/2019
Mesra, Ranchi
Mesra, Ranchi
CERTIFICATE OF APPROVAL
3
The foregoing thesis entitled “Strategies for feeding of Dairy animals for efficient
Milk production and Study of Adulteration in market Milk”, is hereby approved
as a creditable study of research topic and has been presented in satisfactory
manner to warrant its acceptance as prerequisite to the degree for which it has been
submitted.
It is understood that by this approval, the undersigned do not necessarily endorse
any conclusion drawn or opinion expressed therein, but approve the thesis for the
purpose for which it is submitted.
(Chairman)
Head of Department
4
ACKNOWLEDGEMENTS
I am very much fortunate and privileged to receive guidance and help from Dr. Gautam Sharkhel, HOD of
Chemical Engineering, BIT Mesra, Ranchi, and our Project Coordinator Dr. Mandira Mukherjee in
completing my internship in Medha Dairy, Ranchi.
In performing my training, I had to take help and guidelines of some respected persons, who deserve my
greatest gratitude. This report would not have been possible without the essential and gracious support and
supervision from following:
I, wish to express my deepest gratitude to the ( P&I ) head Shri Alan Savio Ekka and (Quality Control
head ) Shri Pramod Kumar for their valuable guidance and timely suggestions throughout the tenure of my
internship and also for their continuous supervision and valuable guidance for improvement and completion
of my report successfully.
I, am genuinely appreciative to of all the concerned Head of various Departments of Medha Dairy, Hotwar,
Ranchi, for their supervision and for the valuable guidance. The long time support and tremendous effort to
offer every possible help to finish my internship and for completing the report. It was great honour to finish
this work under their supervision.
I, acknowledge with thanks, the constant support, inspiration, and motivation throughout the internship from
my Guides and Faculty Advisor of the Department Dr. Amit Tiwari and Dr. Amar Nath Mishra.
I, also give thankfulness & appreciation to all the staff of JMF for their great support & kind care. Besides, I
would like to thank the authority of JMF for providing me good environment & facilities throughout my
internship.
Most of all I am very thankful to the Almighty, God for giving good University, teaching staff, good
strength, knowledge, suitable environment and good health to complete my research work successfully and
present this valuable thesis uninterruptedly.
5
ABSTRACT
Milk has been called as an almost complete food for everyone either for man, women, children. Milk is a
complex biological liquid which consists of seven main components: water, fat, protein, sugar, minerals,
vitamins and enzymes. It is an ideal food universally accepted for its nutritive value. Milk is one of the most
widely consumed foods throughout the world. Many Industries in Jharkhand are involved in production of
pasteurized milk. The study was carried out to find ways of feeding of dairy animals to increase the rate of
milk production and to check the adulteration available in market milk. During study different type
productivity enhancements works are done such as feeding animals with Mineral mixture, Medhadan
protein bypass products to increase the Fat and SNF value in milk and enhance the health of Dairy animals.
Qualitative analysis were carried out on 15 samples from different bulk milk collectors for performing
platform tests and for standard adulterant tests. Following are the observations of the study reveals that total
17 districts and 22000 villagers are associated with Medha Dairy and subsidiary rate of all cattle feed are
provided to farmers to increase the milk production. And rate of adulteration is as follows, 20 % bulk milk
coolers are found adulterated with water, 5% with starch, 5% with sugar, 3% with detergents and 0% with
urea and ammonium compounds. These findings will help Medha Dairy to formulate and improve the
quality of milk and enhance the health of dairy animals for efficient milk production.
6
NOMENCLATURE
CONTENTS
1. INTRODUCTION 8-11
5. CONCLUSION 40
7. REFERENCES 42-44
8
Chapter-1
INTRODUCTION
Milk is distinct as the complete, new, clean, lacteal discharge got by whole draining of one or more well
animals without that obtained inside fifteen days previously or five days afterwards calving or such stages as
may be essential to purify the milk almost colostrum free and comprising the minimum given percentage of
the milk fat and solids not fat so as to approve the legal standards or other prerequisites (FSSAI, 2006).
COMPOSITION OF MILK:
Milk has been the quality of the unique food for nourishment of human being long before recorded history,
complete and ideal food having high quality protein, fat, sugar, vitamins and minerals in fixed amount than
any other type of food. (Neumann et. al., 2002). Milk is nutritious not only for human beings but also serves
as a good medium for the growth of both spoilage and pathogenic microorganisms. India ranks first in the
world, in milk production producing 146.3 million tons accounting 18.5% of the total World milk
production, but our milk production and distribution system not improved and only 10% of the milk is
handled by organising sector. Nearly 46% of milk produced in India is consumed as liquid milk and so there
is every chance for adulteration.
This chapter deals with the details of Jharkhand Rajya Sarkari Dugdh Utpadak Mahasangh, (Medha
Dairy),unit of the Jharkhand State Cooperative Milk Producers’ Federation Limited ( JMF). ). Before
dealing-with the topic profile, I would like to state here a background of co-operative societies: a principal
on which “MEDHA” works. India primarily is a country of farmers. It is largely dependent on the
agricultural products and animal husbandry under the cover of agriculture. Due to massive Dairy
9
Development Milk production suddenly showed an upward trend. Government provides heavy subsidies to
maintain and operate the Govt. liquid milk Plant as Public utility activity. Most of the big Dairy processing
milk and manufacturing milk products in the country are in the Co-operative sectors. Under the five year
plan, Milk marketing flourished a lot. Medha Dairy works on the principle of Co-operative society.
History of JMF
Medha Dairy is an significant part of the Jharkhand Milk Federation. JMF joint with National Dairy
Development Board (NDDB) at the time of March 2014 to outspread the changing life of the dairy
development programme in the state of Jharkhand. Since then, we have successfully impacted the lives of
thousands of people of the state. They taught the farmers a dairy-boosted way of life that aids all to the
investors including themselves in one way or the other.
Jharkhand State Milk Federation (JMF) applied many dairy expansion programme in the State for a dated of
five years. Afterward, NDDB took over the present Government Dairy at Ormanjhi in August 2014 and two
further dairies at Deoghar and Koderma in September 2014. In April 2014, NDDB additional took over the
organization of JMF which included milk procurement, dispensation and marketing activities. NDDB also
agreed to give its brand “Mother Dairy” – which is well-known for its high-quality milk and milk products
in the country – to care local brand “Medha”. It not only helped the brand to get recognized but also enable it
detention a practical segment of the Jharkhand Milk market.
It is due to the steady support that Medha accepts, it is able to deliver 1 lac litres of milk every day. They are
appreciative to and proud of the people we are related with in this journey. It is enormously enjoying to be
able to touch and enrich so many lives at the same time.
The core philosophy at Medha is to stay true to our roots, i.e., Jharkhand. Our brand tagline also aims at
capturing the same essence – ”Har boond mein Sehat, Har boond mein Jharkhand’. Medha is committed to
serve the people of the state with the best quality, hygienic, unadulterated milk which contributes to the
development of a healthy and strong people.
Details
Jharkhand State Co-operative Milk Producer's Federation Ltd, FTC Campus, Sector-2, HEC,
Dhurwa, Ranchi-834004. (Jharkhand)
(+91) 07544003456
[email protected]
10
For dairy farmers to get maximum benefit from dairying, the dairy animals give milk to its full potential with
desired milk constituents. All groups of Dairy animals in Jharkhand yield milk is create to be far below its
inherited possible. This can be attributed to weak management practices, inadequate feeding and bad health
status. This behavior of genetic potential and milk production performance of dairy animals depends mostly
on factors like animal health management practices such as balanced diet, breeding, good housing, proper
health care & management etc. In calculation to delivery of consistent and remunerative marketplace for
milk to the farmers, the Dairy supportive development programme contains input facilities for indorsing
animal health and production enhancement of milking animals. The productivity of an individual cow is the
sum of the value of the milk she produces, the value of her offspring, and her individual market value
when she leaves the herd. Numerous features effect individual cow efficiency, which is also based on
durability and the quantity of the cow’s period spent creating milk. In most dairy crowds, nutritional
management is the most important cause of herd productivity. The association amongst nourishment and
efficiency begins at birth. The nourishing system must bring the essential nutrients to each cow at the
precise stage of lactation to maintain ideal production. (R.Page Dinsmore ,2012 Animal and Herd
Productivity in Dairy Cattle ).
1) Animal Nutrition
2) Animal Health
3) Fodder Development
4) Ration Balancing Programme
5) Training and Extension
1.3Adulterants in Milk
Milk is a significant foundation of nutrient mandatory for progress in infants and children and for
preservation of health in adults. Milk is a perfect food, easily digested and absorbed. It is a single accepted
nutrition for infants and children. But these times it is being contaminated with injurious matters which boost
its quantity and features but diminishes its value. Adulterants are mostly added to rise the shelf lifecycle of
milk. Next to egg, milk has high biological value. Adulteration in milk is careful to reduce the superiority
and to growth the measure of milk. Adulterants are primarily additional to rise the projection lifespan of
milk. When buyers buy milk they have the accurate to accept that it will be pure and neat. But,
11
inopportunely, this is not always the case.( Int.J.Curr.Microbiol.App.Sci (2017) 6(12): 3303-3310) , N.
Brindha et.al.(2017).
A nationwide study in India has exposed that almost 70% of the milk retailed and consumed in India is
impure with water, skim milk powder, and cleanser. According to National Study on Milk Adulteration
showed by FSSAI (India) in 2011, water is the most common additive surveyed by detergent in milk. Of
these 16.7 % were container or exclusive milk and rest were moveable milk samples from dairies. In the
municipal areas, 68.9 % milk was originate to be contaminated with water, shampoo, urea and skim milk
powder. In India, 88% milk was originate to be tainted. (J. K. Swathi and Naazia Kauser, 2015, A study on
adulteration of milk and milk products from local vendors. Global Journal of Biomedical and Development
Research ISSN: 2229-3809 (Online); 2455-0558.)
To determine the Strategies for feeding of Dairy animals for efficient Milk production .
Productivity enhancement of dairy animals to increase FAT and SNF level of milk.
To study about animal health facility provided by Medha Dairy Ranchi.
To determine the chemical composition of the milk available.
To detect various adulterants in market milk.
The trend of adulteration followed in the milk.
Feeding of animals play an important role in dairying industry. Good quality of feed lead to efficient milk
production and also helps in maintaining the health of cattle. The study is based on strategies to feed dairy
animals to increase production and quality of milk and this study will help in increasing more and more
cattle that will join to the Dairy Cooperative and this will lead to increase the number of cattle in plant and
helps in producing more milk.
Quality of milk is very important for dairy industry and quality of raw milk from milk coolers will define the
quality of milk in package. This study will help in knowing the quality and adulterants of the milk which is
given by farmers. The quality is the key factor for the Dairy plant to expand the Dairy up to great level and
this study is based on quality of milk which will help in the growth of dairy Cooperative in India.
12
Chapter-2
REVIEW OF LITERATURE
Milk is distinct as the complete, new, clean, lacteal discharge got by whole draining of one or more well
animals without that obtained inside fifteen days previously or five days afterwards calving or such stages as
may be essential to purify the milk almost colostrum free and comprising the minimum given percentage of
the milk fat and solids not fat so as to approve the legal standards or other prerequisites (FSSAI, 2006).
.Milk, if present in its natural form has high food value, supplies quality proteins, fat, carbohydrates,
vitamins and minerals especially calcium in significant amount than any other single food (Neumann et.al.,
2002). Due to its nutritive value, milk is significant to all age groups including patients and adolescents
(Singuluri and Sukumaran, 2014). The composition of milk varies considerably with the breed of cow, stage
of lactation, feed, season of the year etc. and perishable commodity which is likely to be spoiled during
summer season (Tipu et.al., 2007).
For dairy farmers to get maximum benefit from dairying, the dairy animals give milk to its full potential with
desired milk constituents. All groups of Dairy animals in Jharkhand yield milk is found to be far below its
genetic potential. This can be attributed to weak management practices, inadequate feeding and bad health
status. This behavior of genetic potential and milk production performance of dairy animals depends mostly
on factors like animal health management practices such as balanced diet, breeding, good housing, proper
health care & management etc. In adding to establishment of consistent and remunerative market for milk to
the farmers, the Dairy cooperative growth programme embraces input facility for promoting animal health
and production enrichment milking animals.
For dairy farming as much as good breed is important likewise it is also important that the cattle’s gets the
proper feed. Cattles in lack of proper diet give milk yield below their potential, which affects the farmer’s
income. Farmers feed their locally available makka – darra, chokar and a very little amount of Khalli to their
13
cattle and this has an adverse effect on their health and milk producing capacity. In order to provide cattle a
good proper nutritious element, different type of cattle feed such as Medhadan Hypro, mineral mixture and
mixed bypass protein are prepared by mixing different edible items scientifically to the need and local areas
climate condition. (http://jmf.coop/productivity-enhancement/)
Following are the cattle feed that are provided to the dairy animals for efficient milk production:
Bypass Protein Plant- It is the source of protein and essential amino acids which is used to improve milk
quality for reproductive efficiency of milking animals. Farmers get bypass protein in subsidized rate by
Medha Dairy Ranchi for providing their cattle a better and healthy life spam. Mineral Mixture ( Area
specific mineral mixture)- It is a source of mineral which is used to increase the milk yield and improvement
of quality of milk. It also helps in improvement of growth of growing calves and help in development of
immunity. Poor performance and reproductive problems in livestock are mainly associated with mineral
mixture deficiency as livestock in India do receive a regular supplement of mineral mixture in ration. Dairy
animals in India are deficient in mineral, either in single element or more than one element. Therefore, along
with the feeding concentrates feed & fodder, mineral mixture is necessary to feed the animals.
Separately on a regular basis. So JMF has established a advanced 50 MTPD mineral mixture Plant. The plant
is producing chelated area specific mineral mixture mapping conducted by NDDB in entire Jharkhand.
Medhadan Hypro- It is a special type of cattle feed which is produced by mixing good quality grain, khali,
Chokar, chunni, jaggery, and vitamins in proper proportion and in balanced measures. It is used to increase
Fat & Snf value in dairy animals and also increases the milk production. Dry feeding of Medhadan Hypro is
beneficial but if cattle has a habit of eating moist food then the cattle should be habituated gradually of
eating the dried feed. If it is used for the first time then little by little it should be fed in a week replacing the
previous feed so that cattle get to use to its taste.
Fodder Development- It is a special type of grass, fodder which are provided to the cattle for their better and
healthy life to produce efficient milk and increases the productivity of animals. It comprises of Oats,
Berseem, Hybrid Napier, Thornless Cactus, Marvel Grass e.t.c.
Ration Balancing Programme- It is a procedure to equilibrium the level of several nutrients of an animals,
from the existing feed sources, to meet its nutrient requirements for maintenance and production. All the
species necessitate well-adjusted ration for optimal evolution. The main objective of this programme is to
produce an optimum quantity of milk at the least cost from milking animal by readjusting, wherever
required, the proportion of locally available dietary feed ingredients, so as to provide them adequate amounts
of protiens, minerals and vitamins. There are many types of dietary ingredients such as compound cattle
14
feed, crops residue & grasses, green fodder and mineral mixture. And all these are very helpful for the
enhancement of cattle and to increase the efficiency of milk in cattle.
Generally areas in Jharkhand are not getting maximum benefit from dairying, the dairy animals milk should
commensurate to its potential with desired milk contents. All categories of dairy animals in Jharkhand
produce milk is found to be bar below to its genetic potential. In calculation to delivery of consistent and
remunerative market for milk to the agriculturalists, the Dairy Cooperative Expansion Programme has
involved contribution deals for endorsing animal health and making enhancement of milking creatures. In
this sight, Jharkhand Milk Federation is approved out planned operation of efficiency enhancement & input
events for milk producers of Jharkhand. It is conducted in a phased manner and as per as the current needs.
JMF has included 17 districts and 22000 farmers in the year 2018, and it has vaccinated 20000 dairy animals
and 581 emergency treatments.
15
The adulteration of food products is a significant problem in the food production. This is how duplicitous
manufacturers try to fraud consumers and authorities. The adulteration affects all the commodities in the
food processing. Most frequently, such products are adulterated that are produced in big quantities and
further, the
expensive products whose adulteration brings a profit. Milk adulteration is an act of purposely degrading the
excellence of food existing for sale whichever by combination or substitution of lower matters or by the
removal of some appreciated constituents (FDA, 1995). Adulteration is practiced either to substitute cheaper
ingredients or to impress the buyer to think the product is more valuable or of better quality, (Kandpal et.al.,
2012). Though the milk is produced throughout the year, production will be reduced during summer months
due to heat stress and scarcity of fodder. Approximation of superiority of raw milk (open & branded) by
milk adulteration testing kit. Indian Journal of Community Health., 24(3) :188-192.
Providers of milk look to have found three ways to rise their margin from the sale of milk: (i) watering (ii)
withdrawal of valuable mechanisms i.e., milk fat detached as cream and (iii) a mixture of (i) and (ii) with the
accumulation of cheap (and sometimes theoretically harmful) bulking seasonings, such as low value flour, to
bring the total solids to a level which is acceptable to consumers. Some of the adulterants and malpractices
results in public health concern and malnutrition (Faraz et.al., 2013),.Detection of adulteration, chemical
composition and hygienic status of milk supplied to various canteens of educational institutes and public
places in Faisalabad. J Animal Plant Sci., 23(1): 119-24.
Milk adulteration is done either by dilution of milk by water or by addition of synthetic milk. Artificial milk
is formed by blending urea, cooking oil, detergent, acidic soda, sugar, salt and skimmed milk powder in
order to make more income (Bansal and Bansal, 1997). It does not comprise usual milk and hence it is
lacking of vital nutrients. More natural milk is adulterated by thinning with water and totaling of ingredients
such as urea, fat, Sugar, Neutralizers, Salt, Hydrogen Peroxide etc. to continue desired stickiness and
detailed gravity of milk (Varley, 1969). To mask the addition of water to milk, which was added to increase
volume, thickening agents like starch, flour, skim milk powder, whey powder or other ingredients to counter
the dilution and extend the solids content of the milk (Fakhar and walker, 2006); vegetable oil, cane sugar
and urea to compensate the fat, carbohydrate and protein contents respectively of diluted milk. Some
chemicals such as hydrogen peroxide, carbonates, bicarbonates, antibiotics, caustic soda and even the most
lethal chemical formalin are added to increase the storage period of milk (Tariq, 2001), ice to improve the
ledge life of milk; detergents to improve the enhancing nature of milk which moderates lathered presence
16
Shojaei and Yadollahi (2008) tested different type of milk such as Raw, Pasteurized, and UHT milk samples
from milk shops, and reported that the fat content was 2.6, 2, and 2.8 for respective samples and the SNF
was 7.71, 7.5, and 8.3 for respective samples.
Khalid et.al. (2015) reported that the fat percentage in milk samples from rural, urban, and semi urban areas
and found around 3.53, 3.88, and 4.83 of fat percentage and also their SNF content was 7.79, 8.62, and 9.78
respectively.
Milk is received at platform either in bulk milk coolers or processing plant and it is accepted / rejected after
completion of platform tests such as organoleptic tests, Clot on boiling test, Alcohol Test, MBRT test,
acidity test and pH test. These tests are very necessary for any plant to accept and know the quality of milk
which are further used for processing of different type of products.
Many authors have checked different type of samples from different places and recorded various results
about quality of milk and its result of various tests. Nirwal et.al. (2013), Analysis of milk excellence,
adulteration and mastitis in milk samples collected from different areas of Dehradun. International Journal of
Pharm Tech Research., 5(2), 359-364, tested 100 raw samples collected from Dairy owners from different
regions of Dehradun and reported that 28% of the samples were positive for Clot on Boiling tests. And 69
% of the milk samples were positive for Alcohol test indicating developed acidity and salt unbalance.
Bendale et.al. (2015).. Analysis of milk quality and Adulteration in milk samples collected from Thane.
International Journal of Pharma and Bio Sciences., 6(4): 729-733, tested the quality of eleven fresh sample
of branded pouch milk from Thane city and reported that only one sample was COB positive.
Adulteration is very common now a days. The most common and easily available milk adulteration is
addition of water which may be polluted with microorganisms, harmful chemicals and poisonous materials.
Water is added to decrease the total solids present to increase the quantity of milk but not alter the Fat
content present in milk. Water adulteration increases the volume of milk which in turn decreases the
nutritive value of milk (CSE, 2006). Adulteration of milk with water may introduce chemical or microbial
17
health hazards and reduce the nutritional and processing quality and marketing value of milk. (Arimi
et.al.,2005) Quantitative techniques in the measurement of milk adulteration.
National survey on milk adulteration, 2011 was conducted by Food safety and standard Authority of India in
which 1791 milk samples were examined from 28 states and five union territories, wherein 46% of the
samples were adulterated with water and water adulteration was more in urban areas compared to rural areas,
(CSE,2006). Debnath et.al. (2015) tested milk samples from Kolkata and its sub urban areas and reported
that 64.52% and 47.06% of fresh milk and pasteurized milk respectively were adulterated with varied
percent of water.
Thickening agents like starch, sugar, skim milk powder etc. are added to the milk to mask water adulteration
in milk and increase solids content and viscosity. Sugar is added to increase specific gravity, viscosity and
also increases the sweetness of milk, which was decreased due to water adulteration (Faraz et.al.,
2013).FSSAI (2012) report revealed that 44.7% milk samples collected from various parts of the country
were positive for skimmed milk powder, whereas 38.9% samples were positive for Glucose.
Nirwal et.al. (2013) examined milk samples from Dehradun for the presence of adulterants and reported that
80% and 58% of the samples were positive for Glucose and Skim Milk Powder and none of the samples
were positive for starch. Bendale et.al. (2015) tested branded pouch cow milk samples sold in Thane city and
reported that all the samples were negative for starch, Glucose and sugar . As per FSSAI milk should not
contain any added preservative and such milk cannot be sold in the market (FSSAI, 2006).Kandpal et.al.
(2012) examined 60 milk samples from Deharadun and reported that all (100%) the milk samples including
double toned milk showed presence of Detergents and Urea irrespective of the source of milk. FSSAI (2012)
report revealed that 60 % and 44% milk samples were positive for urea and Detergents respectively. Debnath
et.al. (2015) reported that vanaspathi was found in 83.87% of fresh milk samples, whereas none of the
pasteurized milk samples were positive for vanaspathi. Nirwal et.al.(2013) and Singuluri and Sukumaran
(2014) reported that 35% and 60% of milk samples respectively were positive for Urea.
18
Chapter-3
For dairy farmers to get maximum benefit from dairying, the dairy animal milk should commensurate to its
potential with desired milk constituents. All groups of Dairy animals in Jharkhand yield milk is found to be
far below its inherited possible. This can be attributed to feeble management practices, inadequate feeding
and frail health status. This behaviour of genetic potential and milk production performance of dairy animals
depends mostly on factors like animal health management practices viz, balanced diet, breeding, good
housing, proper health care & management etc. In build up to formation of consistent and remunerative
market for milk to the farmers, the dairy cooperative improvement programme includes input services for
inspiring animal health and production enrichment of milch animals. In this view, Jharkhand Milk
Federation is resounding out strategic procedure of productivity development & input events for milk
producers of Jharkhand. It is conducted in a phased manner and as per the current needs.
For dairy farming as much as good breed is important likewise it is also important that the cattle’s gets the
proper feed. Cattles in lack of proper diet give milk yield below their potential, which affects the farmer’s
income. Farmers feed their locally available makka-darra, choker and a very little amount of khalli to their
cattle, but in lack of the complete information, they aren’t able to provide proper diet to their cattle and this
has an adverse effect on their health and milk producing capacity. In order to provide cattle with proper
nutritious element, mixed bypass cattle feed is prepared by mixing different edible items scientifically
according to the need and local areas climate condition.
Fig 3.1 Cattle feed plant Equiment. Fig 3.2. Protein bypass Plant Equiment.
Bypass Protein Plant:-
Provide cheaper source of proteins essential amino acids to improve milk quality for reproductive efficiency
of milch animals. Before it use to produce bypass oil cake in brand name of “Medha Bypass Khali”. Farmers
use to get bypass supplement in subsidized rate. But now the final product of By-pass Protein Plant is used
as raw material in producing mixed Bypass cattle feed.
Medhadan Hypro has been produced by mixing good quality grain, khali, choker, chunni, jaggery, minerals
and vitamins in proper proportion and in balanced measures.
The material used in preparing medhadan hypro is used only after checking its quality.
Urea free feed.
Full of nutrition element delicious and digestible.
Chelated Medha mineral mixer rich that increase the reproductive efficiency.
Medha bypass khali rich, increases protein availability in diet.
Increase in milk production, fats & SNF.
Devoid of fungus and easy to store.
20
Medhadan Hypro:-
Dry feeding of Medhadan Hypro is beneficial. But if cattle has the habit of eating moist feed then the cattle
should be habituated gradually of eating the dried feed (Medhadan Hypro).
Component Required
Moisture Max 11%
Crude protein Min 22%
Crude fat Min 3%
Coarse fibre Max 10%
Mineral Min 1.0%
mixture
Salt Max 1.0%
Vitamin A 7000 lu/kg
Vitamin D3 1200 lu/kg
Mineral Mixture ( Area specific mineral mixture)- It is a source of mineral which is used to increase the milk
yield and improvement of quality of milk. It also helps in improvement of growth of growing calves and
help in development of immunity. Poor performance and reproductive problems in livestock are mainly
associated with mineral mixture deficiency as livestock in India do receive a regular supplement of mineral
mixture in ration.
FODDER DEVELOPMENT:
22
ANIMAL NUTRITION:
Compound Cattle Feed – Balanced source of nutrients for growth & milk production.
Area Specific Mineral Mixture (ASMM) – This is a source of macro & micro minerals, lacking in
animal’s ration.
Bypass Protein Supplement –“ Medha Hypro” , now used as a raw material in cattle feed.
Fodder seeds & Herbs.
ANIMAL HEALTH:
Conduction of regular village level P.E camp, where different aspects of animal rearing, feeding,
prevention of diseases are discussed.
On call common veterinary health care & advise.
On call emergency veterinary services at field.
Deworming & vaccination of animals.
All species require balanced ration for their optimum growth. Ration balancing is the process to balance the
level of various nutrients of an animal, from the available feed resources, to meet its nutrient requirement for
maintenance and production.
Organoleptic Test: The analysis of the properties of milk means of the sense organ. Organoleptic testing is
usually done by tasters.
Sediment test: Sediment test of milk will reveal the extent to which visible insoluble matter has gained
entrance in milk. It is a rapid test indication quantitative measure of carelessness in handling the milk and
lack of sanitation it is done with sediment tester.
23
Platform test: The Organoleptic tests of milk judging the quality of milk by its taste & smell by laboratory
person.
Determine the stability of milk for heat processing. If acidity increases 0.2% then the milk will coagulate due
to heat treatment which results in dissociation of calcium caseinate salt.
Observation: If flakes are present in the test tube then COB Test is positive.
Result:
Fat Test:
Fat is the most important constituent of milk as it is used to detect adulteration like watering and skimming
of milk Gerber’s method commonly used in Europe and in INDIA. This test H2SO4 , is used to increase specific
gravity of milk serum which makes greater difference between milk serum and serum and fat globules. It
also destroys stickiness of milk by destroying all the SNF. The free fat bubbles rise to the outward by
succeeding application of centrifugal force to this combination and heat produced due to mixing of acid and
milk, producing melting of fat.
Procedure:
Observation: After centrifugation of milk, the fat is extracted from the milk and the reading is taken.
Normal value:
MBR Test:
The methylene blue concentration used is 1 part of dye in 3, 00,000 parts of milk presently tablet forms are
available. One tablet dissolved in 200 ml of hot, distilled water produces the stock dye solution for addition
to the milk. Although this solution is stable when it is refrigerated and protected from light, it is safer to
prepare the solution weekly. Methylene blue test has found many uses in grading of raw milk for
pasteurization and of milk to be used as evaporated milk. The milk is graded as given below using methylene
blue reduction test (MBRT).
Procedure:
The sample nozzle of storage tank/silo is sterilized with alcohol dipped cotton and inflames the
nozzle with spirit lamp.
5l of milk is discarded and the milk sample is collected in a sterile bottle.
10ml sample is transferred with sterile pipette.
1ml methylene blue solution is added with sterile pipette.
Test tube is corked & placed in water bath at 37°C.
For positive control, 10ml of raw milk is taken in a test tube and for negative control; 10ml. Boiled
milk is taken in a test tube.
The time for decolonization is noted.
STANDARDS:
Acidity Test: Acidity is expressed as percent lactic acid. Since 1 ml of 0.1 n lactic acid contains 0.009
grams of lactic acid, the number of ml. Of 0.1 n NaOH required neutralizing. The lactic acid in the sample,
multiplied by 0.009 will give the amount of lactic acid.
Procedure:
Calculation-
Lactometer Test:
Lactometer test is done for the lactose available in present milk. Milk is taken in a cylindrical steel vessel
and filled up to the top so that meniscus touches the upper surface. Calibrated lactometer is dipped into the
vessel. In the value of CLR 1 is added because water is taken as reference and its value is 1.The value should
be 25. So CLR is 26.
PROCEDURE:
It is shaken well.
Observation -If flake is formed, alcohol test is positive. If flake is absent, test is negative.
Test for detection of water-Lactometer is used to check the water dilution. Measured value is compared
with the standard value.
Test for detection of urea-Take 5 ml milk in a test tube + 5 ml dimethyl amino benzaldehyde solution,
shaken well Yellow colour develops, then It shows the presence of added urea.
Test for detection of formalin - Take 10 ml of milk in a test tube. Add 5 ml conc. sulphuric acid through
the sides of the test tube without shaking. If a violet or blue ring appears at the intersection of the two layers,
it shows the presence of formalin.
Test for detection of detergent-Take 5 ml milk + few drops of bromocresol purple solution appearance of
faint violet colour indicates the presence of detergent in milk.
Test for detection of skimmed milk- If the addition of nitric acid drop by drop in to the test milk sample
results in the development of orange colour, it indicates the milk is adulterated with skim milk powder.
Samples without skim milk powder shows yellow colour.
Test for detection of starch-Take 5ml milk in test tube, boil than cool and added 1 to 2 drops of iodine
solution appearance of blue colour which indicates the presence of starch.
Test for detection of salt- 5 ml of silver nitrate reagent is taken in a test tube. Add 2-3 drops of potassium
dichromate reagent. Add 1 ml of milk in the above test tube and mix thoroughly. If the contents of the test
tube turn yellow in colour, then milk contains salt. If it turns to chocolate or reddish brown in colour, the
milk sample is free from salt.
27
Chapter-4
Results
To Know the quality of milk and incidence of adulterants and preservatives in milk samples were collected
from different sources BMC (bulk milk coolers).
• Different type of milk is tested from different silos and results are noted down.
Fat, SNF of 15 Samples taken from different BMC are presented in table 1.
The Fat and SNF content of 15 samples were taken from each Bmc and tested and the mean of all are noted
down in the table 1. Harhi and Sitamtoli are two Bmc that contain fat percentage of the range of 4.3- 4.5.
Karge, Choreya and Oppa contain fat percentage of the range of 3.9 - 4.2. And Gargaon, Karge, Pali,
Baraudi and Makunda contain fat percentage of the range of 4.0 - 4.5.
Similarly, The SNF percentage of Harhi and Sitamtoli are of the range of 8.2 – 8.4, Karge, Choreya,
Dharatand and Oppa contain SNF percentage of 8.0 -8.3 and Gargaon, Karge, Baraudi and Makunda contain
SNF percentage of the range of 8.2- 8.5 respectively.
Fig. 4.1: Fat% and SNF % in milk samples from different sources.
Chart Title
9
8
7
6
5
4
3
2
1
0
HI LI GE PA YA ON DI DA ND LI
R TO R OP E U PA
HA KA OR RG
A
RA UN AT
A
AM H BA AK
SI
T C GA M AR
DH
Fat% SNF%
The quality of milk from different sources based on various platform tests are presented in Table 2.
Milk Samples were taken from different BMC and their Platform tests are tested from taking 15 samples
from each particular BMC and the mean of their tests were presented in table
4.2.1 pH
29
The mean pH of the milk samples was 6.63, 6.53, 6.65, 6.62, 6.59, 6.61, 6.62 and 6.58, 6.54 and 6.63
collected from 10 BMC of 15 samples of each BMC.
S.no Sources Ph
1 Harhi 6.63
2 Sitamtoli 6.53
3 Karge 6.65
4 Choreya 6.62
5 Oppa 6.59
6 Gargaon 6.61
7 Pali 6.62
8 Baraudi 6.58
9 Makunda 6.54
10 Dharatand 6.63
Table 4.2. Mean pH in milk samples from different Sources.
The mean titratable Acidity (%LA) of the milk samples was shown in table 3.
1 Harhi 0.135
2 Sitamtoli 0.139
3 Karge 0.140
4 Choreya 0.132
5 Oppa 0.129
6 Gargaon 0.132
7 Pali 0.136
8 Baraudi 0.137
9 Makunda 0.14
10 Dharatand 0.139
Table 4 .3 Mean Acidity (LA%) values in milk samples from different sources
Fig. 4.3- Mean Acidity (LA%) values in milk samples from different sources
0.15
0.15
0.14
0.14
0.13
0.13
0.12
0.12
Out of 15 samples each collected from 10 different BMC, no one showed Clot on Boiling test positive. All
sample were tested and they are negative. The Clot on boiling test of milk samples are shown in table 4.
31
5 Oppa Negative
6 Gargaon Negative
4.2.4 MBRT ( Reduction
7 Pali Negative
time)
8 Baraudi Negative
Out of 15 samples each
9 Makunda Negative
collected from 10
different 10 Dharatand Negative BMC, the
reduction time of the
milk samples was 4-5 hours respectively. All sample were tested and they are good in quality. The MBR test
of milk samples are shown in table 5.
Table 4.5 MBR Tests values in milk samples from different sources
Out of 15 samples each collected from 10 different BMC, no one showed Alcohol test positive. All sample
were tested and they are negative. The Alcohol test of milk samples are shown in table 6.
2 Sitamtoli Negative
3 Karge Negative
4 Choreya Negative
The incidence of
various adulterants present in milk from various sources are presented in Table 7.
1 HARHI 2 0 0 2 0 0 0
2 DHARATAN 1 0 0 0 0 0 0
D
3 SITAMTOLI 0 1 0 1 1 0 0
4 GARGAON 1 0 0 0 0 0 0
5 MAKUNDA 0 2 0 1 0 0 0
6 KARGE 0 0 0 0 2 0 0
7 BARAUDI 2 1 0 1 0 0 0
8 CHOREYA 1 0 0 0 0 0 0
33
9 OPPA 0 0 0 0 0 0 0
10 PALI 1 0 0 0 0 0 0
Total 15 samples from each source were tested. The numbers in table denotes positive result of respective
test.
Fig.4.4-
Chart Title
Adulterants in milk
2.5
sample from
2
different Sources.
1.5
0.5
0
i li i i
rh to nd da on rg
e ya pa Pa
l
od
Ha m a ta un ga Ka ore Op ra
ita rh uk
G ar Ch B a
S a M
Dh
Chart Title
2.5
1.5
0.5
0
Harhi Sitamtoli Dharatand Gargaon Makunda Karge Baraudi Choreya Oppa Pali
Total 15 samples from each source were tested in every month. The numbers in table in the respective month
denotes positive result of respective test.
1. January 8 4 0 5 3 0 0
2. Februar 5 2 0 3 1 0 0
y
3. March 4 0 0 0 1 0 0
4. April 2 0 0 0 0 0 0
Fig.4.6- Month
MONTH WISE VARIATION IN ADULTERANTS
wise variation in adulterants in
milk samples from different
sources.
5% JANUARY
15%
FEBUARAY
MARCH
53% APRIL
27%
35
4.4 Quality and Adulteration test of various type of Milk and milk of different Silos.
The quality and adulteration test of different type of milk that are found in Market and different milk in silos
were tested accordingly and noted in table 9.
Table 4.9. Quality and Adulteration test of various type of Milk and milk of different Silos.
36
The Milk production in Medha has been increased from 33.8 k litre in the year 2014-15 to 128.02 k litre in
the year of 2017- 2018 due to efficient feeding of cattle and dairy animals. And this lead to increase in the
production of dairy animals of good breed and good health.
The graph of increased milk production year wise is shown in the fig 7 below.
140
120
100
80
128.02
60
40 85.41
57.36
20 33.8
0
Year 2014-15 Year 2015-16 Year 2016-17 Year 2017-18
The health of the dairy animals is the most important factor for increase in production of milk. The value of
increase in health of dairy animals is shown in table 10.
DISCUSSION
JMF is focused on serving dairy farmers, rural societies and consumer fairly. As a responsible cooperative,
JMF has been working towards improving the livelihood standard of the small subsistence farmers by
providing market platform for the dairy farms and encouraging the employment opportunities. It is engaged
in improving socio-economic condition of the dairy farmers. Environmental sustainability has also been the
core of JMF's approach. JMF is committed to holistic development of the dairy farming in Jharkhand.
JMF have a well-equipped quality control system, to ensure that only good quality milk is sold. This booklet
has described a simple quality control system:
• How to take samples.
• How to check proper adulteration in milk samples.
• How to preserve samples for laboratory tests
• How to conduct your own simple tests, on the farm and at the collection centre.
In India, the main adulteration in the milk is either removal of costly item i.e., fat or addition of water to
increase the quantity and the reduced viscosity is covered by addition of thickening agents. Neutralizers and
preservatives are the agents that enhances the keeping quality by inhibiting the microbial population and/or
neutralize the acid already produced, so that milk will maintain stability, when it is heated during processing.
As per FSSAI no preservatives or Neutralizers should be added to the milk.
38
The fat percentage in branded sachets was 4.5 to 4.65 in the present study, which was higher than the value
(2% and 2.8%) in Pasteurized and UHT milks respectively, reported by Shojaei and Yadollahi (2008) from
Shahrekord, Iran and within the range (3.4 to 3.9%) reported by Bendale et.al (2015).
The SNF percentage in the mixed milk samples from chilling centres both cooperative and private was 8.5to
8.75%, was lower to the value (8.81) reported by Javaid et.al. (2009).
The SNF contents in the milk samples from Traditional vendors was 8.12 to 8.52 in the present study, was
higher than the values of 8.06, 7.79, 7.31, 7.65 and 7.71% reported by Javaid et.al. (2009), Khalid et.al.
pH
The pH of milk from Traditional vendors was lowest (6.53) in the present study, which was almost similar to
the pH (6.59) reported by Indumathi and Obula Reddy (2015).
Awan et.al. (2014) reported that the pH of tetra pack milk from local markets in Multan city was 6.0, which
was far below than the pH of branded sachets (6.62) in the present study. No significant difference in pH
among all the sources except Traditional vendors , whereas significant difference between branded sources
observed in this study.
Acidity
No significant difference in acidity among Dairy farms, parlour selling unpacked milk, branded sachets,
cooperative and private chilling centres and among Traditional vendors, unbranded sachets and Restaurants
observed in this study.
Alcohol test
No incidence of alcohol positive from cooperative chilling centres and branded milk in the present study
indicating Good Quality.
Adulterants in milk
Water
All the samples collected from Traditional vendors were adulterated with water in this study and similar
incidence was reported by Chanda et.al. (2012) in Bangladesh, Shaik et.al. (2013a) in Pakistan from Market
samples, Swathi et.al. (2015) from milk samples collected from local vendors in Telangana state and
39
Soomro et.al. (2014) from Dairy Shops in Pakistan. High water adulteration (97%) in samples from
Educational Institutes in Pakistan by Faraz et.al. (2013).
The incidence of water adulteration in branded sachets in the present study (10%) was lower than the
incidence (75%) reported by Soomro (2014) in Pakistan.
Starch
The incidence of starch in the milk samples from Dairy farms in the present study was 2%, which was very
less compared to other sources. Indumathi and Obula Reddy (2015) reported that all the samples collected
from the milk producers were negative for starch, whereas Barham et.al (2014 a) reported 27% of the
samples from dairy farms were adulterated with starch.
Salt
The incidence of salts in the Branded sachets was 2 in the present study, which was less compared to the
incidence of 28.26% reported by Swetha et.al. (2014) in the Branded sachets in and around Tirupati,
whereas Bendale et.al. (2015) reported no incidence of salt in Branded pouch cow milk samples.
Hydrogen Peroxide
The incidence of Hydrogen peroxide in the milk samples in the present study was 0 in cooperative chilling
centres, branded sachets and in market respectively.
Urea
The incidence of urea in the milk samples was 0 in the present study from the Traditional vendors, branded
sachets. Kandpal et.al. (2012) from Dehradun and Makadiya and Pandey (2015) from Gujarat reported 100%
incidence of urea in the milk samples, where as 60% incidence in and around Hyderabad city was reported
by Singuluri and Sukumaran (2014) from Hyderabad and by FSSAI (2012) from different parts of India.
Ammonium Sulphate
No incidence of Ammonium Sulphate in the milk samples from cooperative and private chilling centres in
the present study and similar incidence was reported by Mabrook and Petty (2003) and Lateef et.al. (2009)
from Pakistan.
In general the quality of milk was better and less incidence of adulteration and preservatives from
Dairy farms followed by, branded sachets, Chilling centres from both private and co-operative.
40
Chapter -5
CONCLUSION
I have studied and analysed Medha dairy Plant on different aspects such as procurement, production of
milk , its quality control and its adulteration tests and other aspects of the efficient production of dairy
animals.
The 4 months of final year internship with Medha dairy actually helped me to learn various thing that would
really be helpful in my life for future growth.
This project shows me the way to work in the processing plant of milk. How to control quality of milk and
milk products. How to communicate with different type of people. Learnt how to sell ,how things work in
Fast moving Consumer goods .Having perishable nature of these product one need a excellent distribution
network and carefully select market because these product if transferred to far area then cost attached to the
product will make it un competitive .According to me the growth of any product whether it could be milk
based product or anything depends upon how we do proper branding of that product and also the promotion
which plays a very vital role in attracting customers.
This project helped me in knowing about cattle feed and how to feed cattle for efficient milk production. It
also helped me to know about health and nutrition of dairy animals, how to enhance the health of cattle for
better production and for better breed development.
The main goal should be to attract customer and to retain them so that the loyalty maintains in future as well.
41
Ultimately, I must say that I am privileged to work in the company like Medha Dairy and get such a real
time exposure of Processing plant.
Chapter -5
The work embodied in this thesis is a hand written work which is carried out in a dairy called Medha Dairy
situated in Hotwar, Ranchi. The work is based on the strategies which is used on animals and cattle’s for
efficient milk production and to increase the level of Fat and SNF of the milk produced by dairy animals. In
this study there are many ways to increase the level of milk which is beneficial for the Dairy Plant and dairy
farmers. The cattle feed which is provided in subsidiary rate to the farmers for their cattle is very beneficiary
for the growth of the Company and growth of milk production. This will also help in connecting more and
more villagers to the dairy Cooperatives and will lead to increase the production of milk yearly.
The quality of milk is very important for any dairy industry. And in this study the
motive of the study was to check the quality of milk and its adulterants which play a lead role in establishing
a plant. The data given in this study will help to enhance the quality of milk from different levels and this
will lead to gain more and more profit to the Plant.
42
Chapter-6
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44
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• Fodder Development- Kajal mam, Sudhir sir, Rahul sir.
• On plant support –Shri Uma Shankar Sir and Amritesh sir.
• Procurement – Shri.Neeraj Mishra sir and Shri Alan Savio Ekka Sir.
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