VOLUME III C PART 1- Functional Guarantees STP Based On Open technology

Volume- IIIC
Part-1: Functional Guarantees

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VOLUME III C PART 1- Functional Guarantees STP Based On Open technology

FUNCTIONAL GUARANTEES OF THE PLANT

(To be completed by the Bidder)
1 General

This document sets out the functional guarantees required to be provided by the Bidder for assessing the performance of the W orks.
These guarantees shall be used by the Employer to evaluate Bidder’s satisfactory performance during the Tests after Completion, and
also throughout the Operation and Maintenance Period.

The Bidder shall complete the following sections and provide values for the electrical energy usage and chemical usage for
the Works covered under the contract, based on the raw sewage flows and characteristics and specified treated sewage and
sludge quality requirements as given in Part - 2 of Volume III A of tender document.

1.1 Functional Guarantees

1.1.1 Plant Effluent and Sludge Quality

The Bidder guarantees that the plant effluent and sludge quality requirements specified in Part 2 of Volume IIIA will be full y and
completely met, under either actual or simulated design raw sewage flows, loadings, and characteristics, as demonstrated by the Tests
after Completion. The bidder further guarantees that the specified requirements will continue to be fully and completely met throughout
the Operation and Maintenance Period.

1.1.2 Electrical Energy Usage per Unit Volume of Raw Sewage

The Bidder guarantees that electrical energy usage of various components of the Works will not exceed the values listed in the table
below, as demonstrated by the Tests after Completion and throughout the Operation and Maintenance Period.

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VOLUME III C PART 1- Functional Guarantees STP Based On Open technology

Guaranteed Power Guaranteed Power

As mentioned in Tender Consumption for each Consumption for each
P Name
Notice STPs in the Contract STPs in the Contract (kWh/
(kWh / day) month)
As mentioned in Tender
STP Capacity (cum/day) PG PG x 365/12
Notice
The consumption of Energy during Not more than:
the Tests after Completion is ………kWh / per cubic meter
guaranteed to be: (Cum) of plant effluent

The electricity rate shall be used as Rs.7/- per kwh for tender bidding/ evaluation, which shall be revised (Increase or decrease w.r.t Rs. 7/- Per
kwh) during O & M period, the difference of the amount against power cost shall be adjusted by Employer.

The power guarantee (PG) submitted here shall be directly converted to Quoted Power Cost (C P) component in total O&M cost, during financial
bid evaluation.

The power guarantee will be used to arrive at C P to compare the actual power consumption with, during actual operation in lieu with penalty
clause as per Vol. IV, Clause 6.1.

The Guaranteed power consumption for all the units in the STPs shall be justified as per Electrical load list cum power consumption statement
provided below:

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VOLUME III C PART 1- Functional Guarantees STP Based On Extended Aeration with BNR
of the plant

(BOD removal of minimum 250mg/l or higher as accessed by the bidder to be considered while calculating aeration power
requirement)
Efficiency
Working Motor Motor Operating Total Power
Item of B kW for
Equipment Name units Efficiency Rating hours Consumption
No Equipment operation
(Nos.) (%) (kW) (h/day) (kWh/day)
(%)
1. Mechanical Fine Screen
2. Belt Conveyor
3. Grit Mechanism
4. Grit Classifier Mechanism
5. Organic Return Pump
6. Anoxic / Anaerobic Tank Mixer
7. Process Air Blower
8. Secondary Clarifier mechanism
Pump : Thickener Feed / RAS /
9.
WAS / Internal recirculation
10. Clarifier Mechanism
11. Filter Feed Pumps
12. Backwash Pumps
13. Air Scour Blowers
14. Gravity Sludge Thickener
15. Thickener Dilution water Pumps
16. Digester Feed Pumps
17. Sludge Digester mixers
18. Flaring System
Thickened Sludge Sump Mixers /
19.
Blowers
20. Centrifuge Feed Pumps
21. Centrifuge with VFD
22. Supernatant / Centrate

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VOLUME III C PART 1- Functional Guarantees STP Based On Extended Aeration with BNR
of the plant

Recirculation pump(s)
Polyelectrolyte (PE) Tank Agitator
23.
(s)
Polyelectrolyte (PE) dosing pump
24.
(s)
25. Coagulant Tank Agitator(s)
26. Coagulant dosing pump(s)
27. Chlorine Booster pump(s)
28. NaOH recirculating Pump(s)
29. Service Water pumps
30. Drain Pumps
Lighting & Ventilation/ Air
31.
conditioner Loads
32. Motorised Gates/ Valves
EOT crane for
33.
blowers/pumps/equipments
Total

Note: Format given above is indicative only. Bidder shall incorporate all the equipment (required for successful operation of plant) as per
selected process in Power consumption Statement and accordingly arrive on guaranteed power consumption.

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VOLUME III C PART 1- Functional Guarantees STP Based On Extended Aeration with BNR
of the plant

1.2 Chemical Usage per Unit Volume of Plant Effluent

1.2.1 Chlorine Usage per Unit Volume of Plant Effluent

Plant Name As mentioned in Tender Notice Total Guaranteed Chlorine Consumption

for each STPs in the Contract
Plant Capacity (cum/day) As mentioned in Tender Notice (Kg/day)
Not more than:
The consumption of Chlorine during the Tests ……………kg per cubic meter
after Completion is guaranteed to be: (cum) of plant effluent

1.2.2 Dewatering Polymer Usage per Unit Volume of Plant Effluent for Biological Sludge

Plant Name As mentioned in Tender Notice Total Guaranteed Polymer Consumption

for each STPs in the Contract
Plant Capacity (cum/day) As mentioned in Tender Notice (Kg/day)

Not more than:

The consumption of dewatering Polymer ……………kg per cubic meter
(polyelectrolyte) during the Tests after (cum) of plant effluent
Completion is guaranteed to be:

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VOLUME III C PART 1- Functional Guarantees STP Based On Extended Aeration with BNR
of the plant

1.2.3 Coagulant/ Other Chemical Usage per Unit Volume of Plant Effluent (if required)

As mentioned in Tender Notice Total Guaranteed Coagulant

Plant Name
Consumption for each STPs in the
As mentioned in Tender Notice Contract (Kg/day)
Plant Capacity (cum/day)
Not more than:
The consumption of Coagulant during the ……………kg per cubic meter
Tests after Completion is guaranteed to be: (cum) of plant effluent

1.2.4 Land Requirement: Land requirement has to accommodate all the following:

A1 Treatment plant with all the process units and associated buildings and structures of proposed capacity, to achieve specified treated
sewage quality with internal roads of minimum 4.5 meters width

A2 Green zone of min. 33% along the compound wall (A2= 33% A1)

A3 Sludge drying bed (SDB) for 25% of sludge generated (only area to be en-marked)

A4 Additional land for future expansion (for ultimate flow)

A5 Compound wall all along the plot boundary as specified in Clause No.23 of volume III B, Part-1.

As mentioned in Tender Notice

Plant Name Proposed Land Requirement
As mentioned in Tender Notice for each STPs in the Contract
Plant Capacity (cum/day) (m2)

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VOLUME III C PART 1- Functional Guarantees STP Based On Extended Aeration with BNR
of the plant

The requirement of land is guaranteed Not more than:

to be: ………m2/ per cubic meter (cum)
of plant effluent

B1 The Bidder shall have to submit the extent of land requirement in Technical Bid duly justified in the Layout Plan. In case of any
contradiction, area guaranteed in Vol. III D shall be considered final. However, the land requirement shall not be taken into account for
evaluating the price bid of the Bidder.

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 Volume – IIIC, Part-2: Technical Datasheet for STP Based On Open Technology
Process & Civil Works

Volume-IIIC, Part-2
Technical Datasheet for Process & Civil Woks
(To be submitted by the contractor after award of the works)

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 Volume – IIIC, Part-2: Technical Datasheet for STP Based On Open Technology
Process & Civil Works

Sr Units
No Bidder’s Design Values

A General and Process for STP

Total head loss (m) in STP (from water level in inlet
chamber of STP to water level in effluent channel of
1 chlorine contact tank) at peak flow with one unit of each
process out of service

B Sewage Treatment Plant

2 Fine Screen Channels
(i) Number of units

(ii) Size of channel (W X SWD + FB in m)

(iii) Velocity through openings at peak flow

(iv) Approach velocity in channel at peak flow
(v) Approach velocity in channel at avg flow
(vi) Length of upstream channel
(vii) Length of downstream channel
(viii) Number and size of gated openings at
screen inlet channel
(ix) Number and size of gated openings at
screen outlet channel
3 Grit Basins
(i) Number of units
Size of grit each Grist Basin (L X W X SWD +
(ii)
FB in m)
(iii) Particle Size to be removed (mm)

(iv) Specific Gravity of Particles

(v Gates in influent channel to Grit Basin

- Number
- Size
(vi) Surface overflow rate (m3/m2/day)
(vii) Size of gated openings for bypass line to
plant outlet chamber (m x m)

4 Parshall Flume
(i) Throat Width (m)
Primary Clarifier Distribution Structure
(i) Size of inlet channel

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Process & Civil Works

(ii) No. of branches

(iii) Size of each branch ( m)
(iv) Size of weir gates (m)

5 Primary Clarifiers
No. of clarifiers
Capacity, of each ( in MLD)
Diameter of each (m)
Surface area each (m2)

HRT (Hrs)
Side water depth (m)
Surface overflow rate (m3/m2/day)

Bottom floor slope

Center column diameter (mm)
Inlet Pipe Diameter (mm)
6 Primary Sludge Pumping Station
Pump station building size (m)
Dia. (mm) and length (m) of rising main

7 Aeration Basin Influent Channel

Size of channel
No. of distribution branches
Size of each branch (m)
No. and size of gated openings and weir gates (m)
Size of Bypass channel/pipe (m)

8 Aeration Basins
(i) No. of basins

(ii) Length-to-width ratio for each basin

(iii) Total volume (m3)
(iv) Total HRT (Hrs)
(v) Total SRT (days)

(vi) Anaerobic SRT (days)

(vii) Anoxic SRT (days)

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Process & Civil Works

(viii) Aerobic SRT (days)

(ix) Overall F/M ratio (Kg BOD removed/ Kg
MLVSS/ day)
(x) Mixed Liquor Recycle (MLR) ratio
(xi) MLR “From” and “To” locations
(xii) Return Activated Sludge (RAS) ratio
(xiii) RAS “From” and “To” locations

9 Anaerobic Zones
(i) No. of zones per basin
(ii) Volume per basin (m3)
(iii) Total anaerobic volume (m3)

(iv) Anaerobic volume as fraction of total volume

(v) Side-Water Depth (SWD) (m)

(vi) Anaerobic MLSS (mg/l)
(vii) Anaerobic MLVSS (mg/l)
10 Aerobic Zones
(i) No. of zones per basin
(ii) Volume per basin (m3)
(iii) Total Aerobic volume (m3)
(iv) Aerobic length-to-width ratio for each basin
(v) Aerobic volume as fraction of total volume
(vi) Side-Water Depth (SWD) (m)
(vii) Aerobic MLSS (mg/l)
(viii) Aerobic MLVSS (mg/l)
11 Aeration Basins (Applies to STPs based on SBR process only)

i. No. of basins
ii. Dimension of Each Basin
iii. Volume per basin at (m3)
iv. Max, Average, and Min water levels (m)
v. HRT (hr)
vi. SRT (Days)
Overall F/M ratio (Kg BOD removed / Kg
vii. MLVSS per Day)
viii. MLSS (mg/l)
ix. MLVSS (mg/l)
x. Total Cycle Time ( Hr)

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 Volume – IIIC, Part-2: Technical Datasheet for STP Based On Open Technology
Process & Civil Works

Detailed Breakdown of Cycle time (hr)

(1) Fill time
(2) Aeration Time
xi.
(3) Settle Time
(4) Decant Time
(5) Idle Time
xii. RAS ratio
12 MBBR Basins
i. No. of basins
ii. Max, Average, and Min water levels (m)
iii. Volume per basin (m3)
iv. Total volume (m3)
Length, width, and side-water depth of each
v.
basin
vi. (m) Length and Width for all basins (m)
Overall
vii. HRT (hrs)
viii. Volume of Media (m3 & in %)
ix. Density of Media
x. MOC of media
xi. Surface area of Media
xii. BOD Loading (Kg of BOD5/m3-day)
xiii. F/M ratio (Kg BOD removed / Kg MLVSS per
Day)
xiv. MLSS (mg/l)
xv. MLVSS (mg/l)
xvi. SRT (Days)
10 MBR Basins
i. No. of basins
ii. Max, Average, and Min water levels (m)
iii. Anoxic Tank volume (m3)
iv. Aerobic Tank volume (m3)
v. Total volume (m3)
vi. Length, width, and side-water depth of each
basin (m)
vii. Overall Length and Width for all basins (m)
viii. Mixing arrangement in Anoxic Tank
ix. MOC of Membrane
x. Type of Membrane
xi. Pore size / dia of Membrane
xii. No of Membrane Cassette per basin
xiii. MLSS (mg/l)
xiv. MLVSS (mg/l)

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Process & Civil Works

F/M ratio
xv.
(Kg BOD removed / Kg MLVSS per Day)
xvi. Vacuum applied
xvii. Flux ( lit/m2/day)
xviii. SRT (Days)
xix. MLR (% of Influent & m3/day)
11 Secondary clarifier(s) Distribution Structure (not applicable to SBRs or MBRs)
i. No. of branches
ii. Size of each branch box (m)
iii.Type of arrangement for equal dist. of flow
No. and size of gated openings and weir gates
iv.
(m)
12 Secondary clarifiers
(i) No. of clarifiers
(ii) Capacity, each (MLD)
(iii) Diameter, each (m)
(iv) Surface area each (m2)
(v) Total HRT (Hrs)
(vi) Side water depth (m)
(vii) Surface overflow rate at average flow
(m3/m2/day)
(viii) Surface overflow rate at peak flow (m3/m2/day)
(ix) Solids loading rate at average flow (Kg/m2/day)
(x) Bottom floor slope
(xi) Diameter of Inlet Pipe (mm)
(xii) Diameter of centre column (mm)
13 Return Activated Sludge Pumping Station
i. Dia. (mm) and length (m) of rising main for RAS
ii. Dia. (mm) and length (m) of rising main for
WAS
iii. Size of RAS Pumps Station Building (m)
iv. All building slab elevations (m)
14 Filtration (Tertiary Treatment)

(i) Number of filters

Dimension of each filter
(ii)
(L X W X SWD + FB in m)
15 Chlorine Contact Tank(s)
(i) Number of tanks
(ii) Dimension of each Tank
(L X W X SWD + FB in m)
(iii) No. of passes per tank

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Process & Civil Works

(iv) Pass width (m)

(v) Total hydraulic retention time per module
(vi) Total length of travel of liquid per tank (m)
(vIi) Effective length-to-width ratio
16 Chlorine Contact Tank Effluent Channel
(i) Size of channel (m)
No. and size of gated openings and weirs or
(ii)
gates
(m)
Diameter (mm) and length (m) of effluent outfall
(iii)
pipe to receiving water body
17 Gravity sludge thickeners
(i) No. of thickeners
(ii) Diameter each (m)
(iii) Solids loading rate (Kg/m2/day)
(iv) Surface overflow rate (m3/m2/day)
(v) Side water depth (m)
(vi) Bottom floor slope
18 Thickened Sludge Sump & Pumping Station
(i) Full dimensions of structure (m)
(ii) Dia. (mm) and length (m) of rising main
19 Anaerobic Sludge Digester(s)
i. Type/Shape
ii. No. of units
iii. Full inside dimensions, each (m)
iv. SRT (days)
v. Side water depth (m)
vi. Bottom floor shape and description
Diameter (mm) and length (m) of inlet and
vii.
outlet pipes
viii. Mixing arrangement
20 Digested Sludge/Bioas Storage Tank(s)
i. Type/Shape
ii. No. of units
iii. Full inside dimensions, each (m)
iv. Sludge HRT (days)
v. Gas HRT (hours)
vi. Side water depth (m)
vii. Bottom floor slope

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Process & Civil Works

Diameter (mm) and length (m) of inlet and

viii.
outlet pipes

21 Sludge Dewatering Building

i. Building inside dimensions (m)
ii. Height of Building (m)
iii. All building slab elevations (m)
Dimensions of all internal areas and
iv.
spaces within building (m)
22 Plant Drain Pumping Station
i. Full dimensions of structure (m)
ii. All structural slab elevations (m)
iii. Dia. (mm) and length (m) of rising main
23 Blower Room
i. Inside Dimensions of building (m x m)
ii. Height of Building (m)
24 Administration cum Laboratory Building
i. Inside Dimensions of building (m x m)
ii. Inside Dimensions of office room (m x m)
iii. Inside Dimensions of SCADA room (m x m
iv. Inside Dimensions of laboratory room (m x m)
Inside Dimensions of conference hall
v.
(m x m)
Inside Dimensions of administrative room
vi.
(m x m)
vii. Inside Dimensions of store room (m x m)
viii. Inside Dimensions of Pantry/Kitchen (m x m)
ix. Inside Dimensions of Toilet (m x m)
x. Inside Dimensions of other room if any (m x m)
xi. Height of Building (m)
25 Maintenance Workshop / Store room
Inside Dimensions of Maintenance
i.
Workshop/Store room (m x m)
ii. Height of Building (m)
26 Area allocated for transformer yard (m2)
27 Size of DG set room for STP (m x m x m)
28 Size of Switch Gear room (m x m x m)
29 No. and Size of MCC rooms (m x m x m)
30 Size of security room (m x m x m)
31 Area allocated for green belt (m2)

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Process & Civil Works

32 Reclamation/ Site Development, if applicable

Miscellaneous
32 The Bidder shall list here details of any other / additional
items required for a complete installation.

Note:

1) Sizes of units shall mean Length x Width x Depth/Height as applicable and shall be expressed in
“metres” unless otherwise stated.

2) Bidder shall furnish details in above table and write “NIL” wherever not applicable to the
respective plant depending upon the process.

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 Volume – IIIC, Part-3: Technical Datasheet for STP Based On Open Technology
Mechanical Works

Volume-IIIC
Part-3: Technical Datasheet for Mechanical Works
(To be submitted by the contractor after award of the works)

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 Volume – IIIC, Part-3: Technical Datasheet for STP Based On Open Technology
Mechanical Works

Technical Datasheet for Mechanical

(To be furnished by Contractor for each STP covered in this tender)

1.1 Mechanical Fine Screen – Bar Screen

To be filled by
Sr. No. Description Units Contractor
(a) General
(i) Make
(ii) Model
(iii) Quantity (W+S) Nos.
(iv) Type
(b) Screen
(i) Clear Spacing mm
(ii) Width mm
(iii) Height mm
(iv) Raking speed m/min
(v) Motor rating kW
(vi) Water Level m
(c) Materials of Construction
(i) Frame
(ii) Rake carriage
(iii) Screen bars
(iv) Fasteners
(v) Canopy
(d) Belt Conveyor System
(i) Material of belt
(ii) Width of conveyor mm
(iii) Speed of conveyor m/sec
(iv) Thickness of belt and ply rating
(v) Make of the belt
(vi) Motor rating kW
(vi) Safety device
(e) Screw Conveyor System
(i) Make
(ii) Material
(iii) Speed rpm
(iv) Motor rating kW
(v) Size of screw mm

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 Volume – IIIC, Part-3: Technical Datasheet for STP Based On Open Technology
Mechanical Works

S. No. Description
To be filled by
Units
Contractor

(vi) Angle of screw deg

(f) Unit Control Panel
(i) Make
(ii) Over all dimensions mm x mm x mm
(iii) Degree of protection
(iv) Timer
 Make
 Type
(g) Wash System (water)
(i) Operating Pressure bar
(ii) Flow Rate ltrs./sec
(iii) Source for Back Wash

1.2 Mechanical Fine Screen – Rotary Drum Screen

S. To be filled by
Description Units
No. Contractor
(a) General
(i) Make
(ii) Model
(iii) Quantity (W+S) Nos.
(iv) Type
(b) Screen
(i) Width mm
(ii) Height mm
(iii) Spacing/opening mm
(iv) Water Level m
(v) Drum size
(vi) Raking speed m/min
(vii) Motor rating kw
(c) Materials of Construction
(i) Screen
(ii) Drum
(iii) Rake

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Mechanical Works

S. To be filled by
Description Units
No. Contractor
(iv) Fasteners
(v) Screw conveyor
(vi) Chute
(vii) Canopy
(d) Screw Conveyor System
(i) Type
(ii) Width/diameter of mm
conveyor
(iii) Speed of conveyor m/sec
(iv) Motor rating kW
(e) Unit Control Panel
(i) Make
(ii) Over all dimensions mm x
mm x
mm
(iii) Degree of protection
(iv) Screen operations control
 Make
 Type

(f) Wash System

(i) Operating Pressure bar
(ii) Flow Rate LPS
(iii) Source for Wash water

2.1 Grit Removing Equipment

S. No. Description Units To be filled by

Contractor
(a) General
Make
Model
Quantity (W+S)
Type
(b) Reduction Gear
(i) Make

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Mechanical Works

S. No. Description Units To be filled by

Contractor

(ii) Type

(c) Drive Motor

(i) Make
(ii) Speed Rpm
(iii) Rating kw
(d) Materials of Construction
(i) Scraper
(ii) Frame
(iii) Walkway
(e) Classifier Mechanism
(i) Make
(ii) Type
(iii) Peripheral velocity m/sec
(iii) Size of the
Equipment mm
 Diameter mm
mm
 Height
(iv) Drive System
 Make of reduction
gear
 Make of motor

(v) Material of rake

(vi) Safety device
(f) Screw Conveyor System
(i) Type
(ii) Width/diameter of mm
conveyor
(iii) Speed of conveyor m/sec
(iv) Motor rating kW
(g) Organic Return Pump set
(i) Make &Type of

 Pump
 Motor
(ii) Motor rating kW

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Mechanical Works

S. No. Description Units

To be filled by
Contractor

(iii) Materials of Construction

 Casing
 Impeller
 Shaft
 Seal

(h) Belt Conveyor System

(i) Material of belt
(ii) Width of conveyor mm
(iii) Speed of conveyor m/sec
(iv) Thickness of belt and ply rating
(v) Make of the belt
(vi) Motor rating kW
(vi) Safety device

2.2 Grit Mechanism

Grit removal system To be filled by Contractor

No of units
Type
Design criteria

Degree of separation b/w inlet and

outlet
Head loss
Grit removal efficiency
Grit chamber upper section
diameter
Inlet/effluent width
Max flow level upper chamber
Min. Total vormax depth
Lower chamber depth
Inlet height
Lower chamber diameter
Feed with grit/water mix
Maximum possible solid amount
(dependent on raw material)
No of unit

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Mechanical Works

Reductions of organics to

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Mechanical Works

To be filled by Contractor
No of unit

Guaranteed separation efficiency of

For grit or grain size
Surface overflow rate
Overflow weir load
Maximum handleable mineral grain size
Connection dimensions:
Inflow
Process flow
Organic discharge outlet
Connection for service water
Wash water demand
Drain outlet for complete for complete
plant evacuation
Overall dimensions (mm) l x w x h
Through screw drive motor:
Performance p
Voltage u
Frequency
Nominal current in
Rotational speed n
Make
Protection grade
Stirrer drive motor:
Performance p
Voltage u
Frequency
Nominal current in
Rotational speed n
Make
Protection grade
Drive motor for organic discharge (electric
valve):
Performance p
Voltage u
Frequency
Make
Protection grade
Pressure probe:
Supply voltage

Output signal

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Mechanical Works

Grit removal system To be filled by Contractor

Performance p
Voltage
Frequency
Nominal current
Rotational speed
Make
No of units
Type
Design criteria
Degree of separation b/w inlet and
outlet
Head loss
Grit removal efficiency
Grit chamber upper section
diameter
Inlet/effluent width
Max flow level upper chamber
Min. Total vormax depth
Lower chamber depth
Inlet height
Lower chamber diameter
Performance p
Voltage
Frequency
Nominal current
Rotational speed
Make

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Mechanical Works

2..3 Grit Classifier Cum Washer

No of unit To be filled by Contractor

Measuring range
Make
Process connection
Solenoid valve:
Supply voltage
Performance
Make
Process connection

4.0 Fine Bubble Air Diffusers

S.
Description Units To be filled by Contractor
No.

(a) General
(i) Make
(ii) Model
(iii) Type
(iv) Diffuser OD x Length mm x
(v) Aeration/SBR Basin mm
Dimensions (L x W xSWD) mm x mm

(vi) Design Air-Flow per

Aeration/SBR Basin Nm3/hr
(Maximum/Average)
(vii) Quantity per No.
Aeration/SBR Basin
(viii) Quantity in Aeration No.
Basin Zone 1/Zone 2/...
(ix) Weight per Diffuser Kg
(x) Design air flow per
diffuser m3/hr
(xi) Efficiency per diffuser %
(b) Diffuser Membrane
(i) Type-self cleaning

(ii) No. of Membranes Nos.

Total

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(iii) Membrane Material

(iv) Means of attachment
(v) Membrane OD X Length mm x mm
(vi) Pore size (Average) mm
(vii) No. of Pores per length of No./m
Diffuser
(viii) Bubble size (Avg) mm
(c) Diffuser Assembly
(i) Make
(ii) Type
(iii) Length x Width
mm x
mm
(iv) Material of Construction
(v) Coupling Type
 Make
 Model/Size
(vi) Diffuser Assembly Kg
Weight
(d) Materials of Construction
(i) Diffuser Tube
(ii) Membrane
(iii) Pipe clamps & Hardware
(iv) Pipe Grid
(e) Performance
(i) SOTE Oxygen transfer %
rate
 Clear water
 Field
(ii) Zone of influence m
(iii) Zone of oxygenation m
(iv) Depth of mixing m
(v) Velocity thro’ the Diffuser m/sec
- Diffuser Head loss &
Efficiency V/s
- Submergence Curve
attached
Diffuser Grid Drawing with
retrievable arrangement
details attached

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5.0 Process Air Blowers

S. Description Units To be filled by Contractor

No.

(a) General
(i) Make
(ii) Type
(iii) Quantity (W+S) Nos.
(iv) Capacity at NTP m3/min
(v) Design maximum discharge mlc
pressure
(vi) Efficiency %
(vii) Speed, blower rp
(viii) Absorbed power mk
(ix) Motor rating Wk
(x) Speed, motor W
rp
(xi) Noise level at Duty Point m
dB(A)
in dB(A) at 1.86 m from
the unit
(xii) Vibration mm/sec
(xiii) With Acoustic Hood dB(A)
(xiv) Without Acoustic Hood dB(A)
(xv) Weight – Blower kg
(xvi) Maximum lifting weight kg
(xvii) Dimensions ( L x W x H) m x sm xm
(xviii) Coupling Type
(xix) Coupling Make
(xx) Cooling System
(b) Material of construction:
(i) Casing
(ii) Impeller/Lobes
(iii) Shaft
(iv) Common Base frame
(v) Orientation
(c) Acoustic Hood:
(i) Type
(ii) Material of Construction
(d) Inlet/Outlet silencer
(i) Type
(ii) Make
(iii) Filter media
(ii) Mean air velocity m/s

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Noise reduction (mean) Air

(e)
release valves
(i) Number Nos.
(ii) Diameter m
(iii) Type m
(iv) Set pressure b
(v) Make ar
(f) Delivery non-return valves
(i) Number Nos.
(ii) Diameter m
(iii) Type m
(iv) Make
(g) Delivery isolation valves
(i) Number Nos.
(ii) Diameter m
(iii) Type m
(iv) Make

6.0 RAS Pump set

S. No. Description Units

To be filled by Contractor
(a) General
(i) Make
(ii) Model
(iii) Type
(iv) Quantity (W+S) No.s
(b) Performance
(i) Capacity cu.m/hr
(ii) Total head mlc
(iii) Speed rpm
(iv) Overall efficiency %
(Pump + Motor)
(v) Motor Rating kW
(c) Materials of Construction
(i) Impeller
(ii) Casing
(iii) Shaft
(iv) Delivery pipe and diameter
(v) Mechanical Seal
(d) Weight Kg

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(e) Accessories and piping

as
specified (Provided / Not
provided)
(f) Testing & Inspection:
(i) Pump performance
testing standard
(ii) Maximum Noise level dB(A)
(iii) Maximum velocity mm/sec
of vibration
(g) Motor :
(i) Make
(ii) Type
(iii) Model
(iv) Quantity (W+S)
(v) Rating kW
(vi) Weight kg

7.0 Manually Operated Travelling Crane/Monorail Travelling Trolley –RASPS

S.
No. Description Units To be filled by Contractor
(a) Make
(i) Crane
(ii) Chain pulley block
(iii) Trolley

(b) Crane
(i) Capacity Tonne
(ii) Type
(iii) Lift m
(iv) Span m
(v) Hook approach m
(vi) Rail size kg/m
(vii) Crane girder size mm
(viii) Type of brake

Note : RASPS - Return Activated Sludge Pumping Station

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8.0 Chlorination System

Sub
S. S. Description Units To be filled by Contractor
No No
. .
(a) Automatic Changeover
Device
(i) Make
(ii) Type
(iii) Quantity (W+S)
(iv) Model
(b) Chlorinator
(i) Make
(ii) Type
(iii) Quantity (W+S)
(iv) Model
(v) Max capacity kg/hr
(vi) Min Capacity kg/hr
(vii) Accuracy as a percent of ±
actual rate in the operating %
range
(viii) Details of Instruments
mounted
(ix) Cabinet Material

Chlorine load Cell

(c) (weighing scale)
(i) Make
(ii) Type
(iii) Range
(iv) Quantity (W+S)
(d) Chlorine leak detector
(i) Make
(ii) Type
(iii) Range
(iv) Quantity (W+S)
(v) Location
(vi) Adjustable range of Alarm
(vii) State whether separate
alarms for leak detection
and leak detector equipment
failure are provided

(e) Chlorine Tonners and

Roller supports
(i) Make
(ii) Type

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Sub
S. S. Description Units To be filled by
No. No Contractor
.
(iii) Quantity (W+S) Nos.
- Chlorine tonners
- Roller supports
(iv) Tonner capacity Kg
(v) Material of construction:
Body
Rollers
Bush
(f) Liquid Chlorine
Pipe
work, valves
(i) and fittings:
Make
(ii) Type
(iii) Quantity (W+S) Nos
(iv) Rating .
(g) Material of
(i) construction:
Pipe
(ii) Fittings
(iii) Valves
(iv) Type
(v) Body
(vi) Shaft
(vii) Plug/Disc/Diaphragm
(h) Valve Actuator:
(i) Make
(ii) Type
(iii) Model
(i) Pressure Gauges:
(i) Make
(ii) Type
(iii) Range
(j) Gas Chlorine Pipe
work,
(i) valves
Make and fittings:
(ii) Type
(iii) Quantity (W+S)
(iv) Rating
(k) Material of
construction:
(i) Pipe
(ii) Fittings

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Sub To be filled by
S. S. Description Units Contractor
No. No
(iii)
. Valves
(iv) Type
(v) Quantity
(vi) Body
(vii) Shaft
(viii) Plug/Disc/Diaphragm
(l) Valve Actuator:
(i) Make
(ii) Type
(iii) Quantity (W+S) no’s
(iv) Model
(m) Pressure Gauges:
(i) Make
(ii) Type
(iii) Range
(n) Chlorine Ejectors:
(i) Make
(ii) Type
(iii) Quantity (W+S) no’s
(iv) Model Nos.
(v) Rating
(vi) Material of construction :
(vii) End connections
(o) Tonner lifting Beam with
Hooks
(i) Make
(ii) Quantity (W+S)
(iii) Material of construction
(p) Chlorine Tonner
weighing equipment
(i) Make
(ii) Type
(iii) Quantity (W+S)
(iv) Range
(v) Accuracy
(q) Safety Equipment:
(i) Make:
(ii) Quantity:
(iii) Type:
(iv) Self contained breathing

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Sub
S. S. Description Units To be filled by Contractor
No No
. . apparatus quantity
(v) Positive air-line breathing
apparatus quantity
(vi) Instant action
resuscitators quantity
(vii) Safety clothing complete set
quantity
(viii) Emergency showers
quantity
(ix) Eye Baths quantity
(x) Portable compressor, recharging
cylinder, quick
release coupling complete
set quantity
(r) Chlorine Gas scrubber :
(i) Make
(ii) Type
(iii) Model
(iv) Quantity (W+S)
(v) Rating Kg
(vi) Weight Kg
(vii) Capacity Kg
(viii) Caustic pump Cum/hr
capacity/head
(ix) Blower capacity/pressure Cum/hr

10.0 Chlorine Building Ventilation

S. Sub S.
Description Units To be filled by Contractor
No. No.
Chlorine cylinder
room
Exhaust fans:
(a)
(i) Make
(ii) Model
(iii) Quantity(W+S)
(iv) Capacity m3/s
(v) Speed rpm
(vi) Motor rating kW

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(b) Ducting :

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S. Sub S.
Description Units To be filled by Contractor
No. No.

(i) Standard
(ii) Type
(iii) Dimension
(iv) Material
(c) Chlorinator Room:
(i) Exhaust fans
(ii) Make
(iii) Model
(iv) Quantity (W+S)
(v) Capacity m3/s

(vi) Speed rpm

(vii) Motor rating kW
(d) Ducting :
(i) Standard
(ii) Type
(iii) Dimension
(iv) Material

11.0 Cranes/ Hoists

S. Sub
No S. Description Units To be filled by Contractor
. No.
(a) Chemical Handling Crane
( Make
(ii Type and class
)i)
(ii Safe working Load tonne
i)
(i Hoist speed high/low m/min
v) ( Long Travel speed m/min
v
(v Cross travel speed m/min
i))
(vii) Span m
(b) Hoisting Rope:
( Diameter
i(i Construction
i))
(ii Quality of steel
i)
(i Minimum Breaking Load K
v)
( Factor of safety g
v s
)

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S. Sub S.
No No. Description Units To be filled by Contractor
.
(c) Motors for Hoist/Long
travel/cross travel :
(i) Make
(ii) Type
(iii) Rating
(d) Details of Brakes for Hoist/cross kW
travel/Long travel:
(i) Make
(ii) Design Holding Torque
(iii) Net weight
(e) Electric Hoist – MLR Pump Area
(i) Make
(ii) Type and class
(iii) Safe working Load tonne
(iv) Hoist speed high/low m/min
(v) Long Travel speed m/min
(vi) Cross travel speed m/min
(vii) Span m
(f) Hoisting Rope:
(i) Diameter mm
(ii) Construction
(iii) Quality of steel
(iv) Minimum Breaking Load kgs
(v) Factor of safety
(g) Motors for Hoist/Long
travel/cross travel :
(i) Make
(ii) Type
(iii) Rating kW
(h) Details of Brakes for Hoist/cross
travel/Long travel:
(i) Make
(ii) Design Holding Torque N-mm
(iii) Net weight kgs
(i) Dewatering Building-Crane
(i) Make
(ii) Type and class
(iii) Safe working Load tonne
(iv) Hoist speed high/low m/min

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S. Sub
No S. Description Units To be filled by Contractor
. No.
( Long Travel speed m/min
v
(v Cross travel speed m/min
i))
(vii) Span m
(j) Hoisting Rope:
( Diameter
i(i Construction
)
i)
(ii Quality of steel
i)
(i Minimum Breaking Load kg
v)( Factor of safety
(k) v
Motors for
)
Hoist/Long
( Make
travel/cross travel:
(ii Type
i))
(ii Rating kW
(l) i)
Details of Brakes for
Hoist/cross travel/Long travel:
( Make
i(i Design Holding Torque N.m
i))
(ii Net weight kg
(m) i)
EOT Crane– Process Air
Blower Room
( Make
(ii Type and class
i))
(ii Safe working Load tonne
i)
(i Hoist speed high/low m/min
v)( Long Travel speed m/min
v
(v Cross travel speed m/min
i))
(vii) Span m
(n) Hoisting Rope:
( Diameter mm
(ii Construction
)i)
(ii Quality of steel
i)
(i Minimum Breaking Load kgs
v)( Factor of safety
(o) v
Motors for
)
Hoist/Long travel/cross travel :

( Make
i(i Type
)
i)
(ii Rating kW
(p) i)
Details of Brakes for
Hoist/cross travel/Long travel:

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S Sub S.
. No. Description Units
N
o (i) Make
. (ii) Design Holding Torque N-mm
(iii) Net weight kg

12.0 Plant Water Pumps

S. Sub S.
No No. Description Units To be filled by Contractor
.
(a) (i) Tank capacity cum
(ii) Tank Dimensions mm
(b) Pump
(i) Pump Make
(ii) Type
(iii) Model
(iv) Quantity (W+S) Nos.
(v) Capacity m3/s
(vi) Head mlc
(vii) Shut off Head metres
(viii) NPSH required metres
(ix) Submergence required metres
(x) Efficiency %
(xi) Absorbed power at duty kW
point
(xii) Motor rating kW
(xiii) Speed rpm
Material of construction:
(c) (i) Casing
(ii) Impeller
(iii) Shaft
(iv) Sleeves
(v) Sealing
(vi) Discharge size mm
(vii) Suction size mm
(viii) Flange Drilling standard:
(ix) Weight (Pump + Motor) kgs
(d) Testing & Inspection:
(i) Pump performance
testing standard
(ii) Maximum Noise level dB(A)

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S. Sub S.
No Description Units To be filled by Contractor
No.
.

(iii) Maximum velocity of mm/sec

vibration
(e) Motor :
(i) Make
(ii) Type
(iii) Model
(iv) Quantity (W+S)
(v) Rating kW
(vi) Weight kg

13.0 Gates

S. Sub S.
No No. Description Units To be filled by Contractor
.
(a) (i) Make
(ii) Model
(iii) Quantity (W+S)
(iv) Service
(v) Type
(vi) Spindle Type
(vii) Size mm x mm
(viii) Weight kg
(ix) Seating Head m
(x) Unseating Head m
Material of
(b) construction:
(i) Wall Thimble
(ii) Gate
(iii) Frame
(iv) Spindle
(v) Stem coupling
(vi) Seating face
(vii) Wedge
(viii) Headstock
(ix) Gear House cover & stem
guide
(x) Lift Nut
(xi) Fasteners & Anchors
(xii) Lifting mechanism, Gear
House & stem guide

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S. Sub S.
No No. Description Units To be filled by Contractor
.
(c) Gate Actuators +
(i) Make
(ii) Type
(iii) Model
(iv) Service
(v) Number Nos
(vi) Motor Rating kw
(vii) Motor speed rpm
(viii) Protection
(ix) Gear Reducer Make
(x) Type

+Bidder to provide above details for each size of Gate and Service

14.0 Valves

S. Sub S. No.
No Description Units To be filled by Contractor
.
(a) Butterfly valves : #
(i) Make
(ii) Type
(iii) Model
(iv) Service
(v) Quantity (W+S) Nos.
(vi) Size m
(vii) Rating m
P
(viii) Test pressure N
b
Material of construction a
r
(ix) Body
(x) Disc
(xi) Sealing face
(xii) Shaft
Gear Reducers
(i) Make
(ii) Material
(iii) Flange Drilling standard
(b) Butterfly Valve Actuators #
(i) Make

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S. Sub S.
No No. Description Units To be filled by Contractor
.
(ii) Type
(iii) Model
(iv) Service
(v) Quantity (W+S) Nos.
(vi) Motor rating kW
(vii) Design Torque N-m
(viii) Time for full open to full seconds
close
(c) Plug valve
(i) Make
(ii) Type
(iii) Model
(iv) Service
(v) Quantity (W+S) Nos.
(vi) Size mm
(vii) Rating PN
(viii) Test pressure bar
(ix) Body material
(d) Non-return valves #
(i) Make
(ii) Type
(iii) Model
(iv) Service
(v) Quantity (W+S) Nos.
(vi) Size mm
(vii) Rating PN
(viii) Test Pressure bar
(ix) Design standard
(v) Flange drilling standard
(e) Material of construction:
(i) Body
(ii) Disc/plates
(iii) Spring
(iv) Shaft
(f) Sluice valves :#
(i) Make
(ii) Type
(iii) Model
(iv) Service
(v) Number Nos
(vi) Size mm

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(vii) Rating PN
(viii) Test pressure bar
Material of construction
(ix) Body
(x) Gate
(xi) Sealing face
(xii) Shaft
Gear Reducers
(i) Make
(ii) Material
(iii) Flange Drilling standard
Sluice Valve Actuators #
(i) Make
(ii) Type
(iii) Number
(iv) Motor rating kW
(v) Design Torque N-m
(vi) Time for full open to full seconds
close
Knife Gate valves : #
(i) Make
(ii) Type
(iii) Model
(iv) Service
(v) Number
(vi) Size mm
(vii) Rating PN
(viii) Test pressure bar
(ix) Body material
(x) gate material
(xi) Sealing face material
(xii) Shaft material
(xiv) Gear Reducers :
(xv) Make
(xvi) Material
(xvii) Flange Drilling standard
Knife Gate Valve Actuators
#
(i) Make
(ii) Type
(iii) Number
(iv) Motor rating kW
(v) Design Torque kg-m
(vi) Time for full open to full seconds
close
Telescopic valve

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(i) Make
(ii) Quantity (W+S) Nos.
(iii) Type
(iv) Pressure rating PN
(v) Diameter /size m
(vi) End connection
(vii) Material of construction:
(viii) Valve Body
(ix) Spindle
(x) Disc/gate
(xi) Lining
(xii) Fasteners

# Bidder to provide above details for each size, type of Valve and Service

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15.0 Gravity Thickeners

S. Sub S.
No No. Description Units To be filled by Contractor
.
(a) (i) Make
(ii) Type
(iii) Quantity (W+S) Nos.
(iv) Size (Diameter x SWD x FB) m
(v) Scraper speed rpm
(vi) Peripheral Velocity m/s
(vii) Design Torque N-m
(viii) Feed rate per thickener cum/hr
(ix) Feed well size mm
(x) Walkway (width x Height) mm
(xi) Weir plate size (Thick x mm
width)
(b) Surface preparation &
protection:
(i) Wetted parts
(ii) Exposed parts
(c) Material of construction:
(i) Bridge and Superstructure
(ii) Feed well
(iii) Shaft
(iv) Walkway Gratings
(v) Squeegees
(vi) Weir plate
(vii) Clamps & Hardware
(d) Motor :
(i) Motor rating kW
(ii) Motor speed rpm
(iii) Make
(iv) Protection

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16.0 Thickened Sludge Pumps

Sub S.
Description Units To be filled by Contractor
No.
(i) Make
(ii) Type
(iii) Model
(iv) Quantity (W+S)
(v) Capacity cum/hr
(vi) Head mlc
(vii) Efficiency %
(viii) Max.solid size mm
(ix) Speed rpm
(x) Motor rating kW
Material of
construction
(i) :Casing
(ii) Rotor
(iii) Stator
(iv) Line shaft
(v) Sealing
(vi) Base Plate

(i) Protection
(ii) Flange drilling
(iii) standarddiameter
Suction mm
(iv) Discharge mm
(xi) diameter
Coupling
type/make

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17 Sludge Storage Tank Stirrer

Sub
S. S. No. To be filled by Contractor
Description Units
No.

(a) (i) Make

(ii) Type
(iii) Model
(iv) Quantity (W+S)
(b) Material of
construction
(i) Casing
(ii) Impeller
(iii) Shaft
(iv) Mechanical seal
(v) Guide mechanism
with
winch
Design/Construction
(c) features
(i) Impeller Diameter mm
(ii) Rotation speed rpm
(iii) Immersion depth mm
(iv) Absorbed power kW
(v) Maximum Lifting weight kgs
(d) Motor
(i) Make
(ii) Rating kW
(iii) Protection
(iv) Voltage V
(v) Frequency Hz
(vi) Insulation
(vii) Rated speed rpm

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18.0 Polyelectrolyte Dosing Pumps

S. Sub S.
Description Units To be filled by Contractor
No. No.

(a) Pumps
(i) Make
(ii) Type
(iii) Quantity (W+S) no’s
(iv) Model
(v) Capacity max/min l/s
(vi) Head mlc
(vii) Stroke adjustment mm
(viii) Stroking speed rpm
max/min
(ix) Casing material
(x) Diaphragm material
(xi) Shaft material
(xiii) Motor rating kW
(xiv) Motor Make
(b) Polyelectrolyte
preparation Tank:
(i) Make
(ii) Model
(iii) Quantity (W+S)
(iv) Size (Diameter x mxm
Height)
(v) Material of
construction
Poly solution
(c) Agitator
(i) Make
(ii) Model
(iii) Type
(iv) Quantity (W+S)
(v) Motor rating kW
(vi) Motor speed rpm
(vii) Mixer speed rpm
(viii) Impeller material
(ix) Shaft material
(x) Solids recovery

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19.0 Centrifuge Feed Pumps

S. Sub S.
Description Units To be filled by Contractor
No. No.

(a) (i) Make

(ii) Type
(iii) Model
(iv) Quantity (W+S)
(v) Capacity l/s
(vi) Head mlc
(vii) Efficiency %
(viii) Max. Solid size mm
(ix) Power absorbed kW
(x) Speed rpm
(xi) Motor rating kW
(xii) Motor Make
Material of
(b) construction
(i) Casing
(ii) Rotor
(iii) Stator
(iv) Line shaft
(v) Sealing
(vi) Base Plate
Construction
(c) Features
(i) Flange drilling
standard
(ii) Suction diameter mm
(iii) Discharge diameter mm
(iv) Coupling type/make

3.1.18 Centrifuges / Filter Press

S. Sub S.
No No. Description Units To be filled by Contractor
.

(a) (i) Make

(ii) Type
(iii) Model
(iv) Quantity (W+S) No.s

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S. Sub S.
No No. Description Units To be filled by Contractor
.
(v) Feed rate per cum/hr
(vi) centrifuge
Mass feed rate
(vii) % dried solids
(viii) Noise level (dBA) at dB(A)
1m distance
from the
machine
(ix) Vibration level
(xi) Bowl Diameter mm
(xiii) Bowl length mm
(xiv) Taper Angle degrees
(xv) Bowl speed rpm
(xvi) Centrifugal force Kgf
(xvii) Gear Box ratio
(xviii) Overall Dimension mm
(xix) Weight Kg
(Centrifuge +
(xx) Motor)
Protection of
centrifuge
Material
(b) of Construction:
(i) Bowl
(ii) Scroll
(iii) Blade
(iv) Scroll lead face
(v) protection
Casing-Upper &
(vi) Lower
Wear protection
(c) I Motor :
(i) Make
(ii) Motor rating(Main kW
(iii) Drive)
Motor speed rpm
(iv) Make of Motor
(v) Insulation class
(vi) Enclosure
(vii) Voltage & Frequency
II Motor -Main drive
Make
(i)
(ii) Motor rating kW
(iii) Motor speed rpm
(iv) Make of Motor
(v) Insulation class

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Mechanical Works

(vi) Enclosure

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 Volume – IIIC, Part-3: Technical Datasheet for STP Based On Open Technology
Mechanical Works

20.0 Cake Hopper

S. Sub S.
No No. Description Units To be filled by Contractor
.
(a) (i) Make
(ii) Model
(iii) Type
(iv) Capacity Kgs/min.
(v) Dimensions mxm
(vi) Material of Construction
(b) Motor
(i) Make
(ii) Rating kW
(iii) Speed rpm
(iv) Insulation class
(v) Enclosure
(vi) Voltage & Frequency

21.0 Belt Conveyor system

S. Sub S.
No No. Description Units To be filled by Contractor
.
(a) (i) Make
(ii) Model
(iii) Type
(iv) Quantity (W+S) no’s
(v) Capacity Kgs/mi
(vi) Length of conveyor n.
m
(vii) Angle of Inclination
(viii) Belt width mm
(ix) Jointing detail/type
(x) Belt rating
(xi) Belt speed
(xiii) Belt scraper-Type / No.
Motor
(i) Make `
(ii) Rating kW
(iii) Speed rpm
(iv) Insulation class
(v) Enclosure
(vi) Voltage & Frequency

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Mechanical Works

22.0 Air-conditioning Equipment

S. Sub S.
No No. Description Units To be filled by Contractor
.

(a) (i) Make

(ii) Model
(iii) Type
(iv) Capacity TR
(v) Quantity Nos.
(vi) Motor Rating kW
(vii) Air-Ducting :
(viii) Material
(ix) Size
(x) Quantity
(xi) Whether all the required
accessories are provided

23.0 Plant water Pumps

Sub
S.
S. No. To be filled by Contractor
No Description Units
. (i) Make
(a)
(ii) Type
(iii) Service/Location
(iv) Quantity (W+S) Nos.
(v) Capacity cum/hr
(vi) Head mlc
(vii) Efficiency %
(viii) Power absorbed kW
(ix) Speed rpm
(x) Motor rating kW

Note: Bidder shall furnish details in above table and write “NIL” wherever not applicable.

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