Good Manufacturing Practice (GMP) Audit Procedure: MARCH 2016
Good Manufacturing Practice (GMP) Audit Procedure: MARCH 2016
Good Manufacturing Practice (GMP) Audit Procedure: MARCH 2016
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CONTENTS
INTRODUCTION 1
1 GENERAL PRINCIPLES 2
3 AUDIT PROCEDURE 6
7 DISPUTE RESOLUTUION 14
8 RESPONSIBILITIES 15
8.1 The manufacturer is responsible for: 15
8.2 The APVMA-authorised GMP auditor is responsible for: 15
8.3 The APVMA GMP officer/reviewer is responsible for: 16
8.4 The APVMA Director, MQL is responsible for: 16
INTRODUCTION
The purpose of this document is to provide detailed instructions on how routine (full or partial) GMP audits of
veterinary chemical manufacturing premises are to be planned, conducted and reported to the APVMA.
This manual covers the procedure to be followed by APVMA-authorised GMP auditors when auditing an Australian
veterinary chemical manufacturing facility for compliance with the Agricultural and Veterinary Chemicals
(Manufacturing Principles) Determination 2014 (MPs) and the Australian Code of Good Manufacturing Practice for
Veterinary Chemical Products, 2007 (and relevant annexes—Code of GMP). It covers procedures to be followed
for routine (full and partial) audits, and for verification (on-site) audits and desk reviews of corrective actions arising
from routine audits. It also covers the procedures to be followed by manufacturers when selecting an auditor and
when responding to and forwarding the audit report to the APVMA.
The procedure should also be followed for audits of overseas manufacturing sites by APVMA-authorised GMP
auditors, however some differences in processes, forms, etc may apply. These differences are summarised in
Section 6. For a list of all forms and templates, refer to Appendix A (page 18).
2 GMP AUDIT PROCEDURE
1 GENERAL PRINCIPLES
Manufacturers are required under a condition of their licence to engage, at the request of the APVMA, an APVMA-
authorised GMP auditor to inspect the premises, equipment, processes and facilities that will be used in any step
in the manufacturing process in the manufacture of veterinary chemical products, and to forward a signed copy of
that authorised person’s inspection report to the APVMA.
An APVMA audit may be also required for an overseas site if other acceptable evidence is not available for the
purposes of APVMA product registration—see Section 6.
The main objectives of an audit are to determine the extent of a manufacturer’s compliance with APVMA
requirements, to ensure products are consistently manufactured to required safety and quality standards, and to
identify areas where the quality system needs to be improved.
The role of the auditor is to systematically and objectively collect and analyse sufficient relevant evidence to allow
him/her to make an assessment of the manufacturer’s compliance with the APVMA’s GMP requirements.
The auditor must clearly differentiate between identifying non-conformance with the requirements of the
Manufacturing Principles (MPs) and/or Code of GMP, and making suggestions for improvement. Although the
auditor may discuss various options for corrective action, it is the responsibility of the manufacturer to determine
the most appropriate course of action to address identified non-conformances.
For new applicants for a licence, the APVMA will advise of audit requirements upon acceptance of the licence
application.
For existing licence holders, the APVMA will notify the manufacturer of the date of the next audit, once the current
audit is closed out. Failure to meet this deadline may result in the APVMA issuing a notice of proposal to suspend
or cancel the licence. Manufacturers may bring an audit forward, if they wish, to suit operational requirements.
From time to time, manufacturers may also request or be required to have a ‘partial’ audit of specific aspects of
manufacture for reasons such as extension of scope of their APVMA licence. Such audits should be arranged
within the required timeframe by the manufacturer and should follow the same procedure as outlined below.
In accordance with the terms of their accreditation deed, auditors may not, without the prior permission of the
APVMA, audit any manufacturing facility associated with any company or other organisation with which the auditor
was employed or in which they have a financial interest, or to which the auditor provided consultancy services
within three (3) years prior to the GMP audit. A declaration to that effect must be signed by auditors upon accepting
audits, on the ‘Confirmation of audit booking form’.
It is also APVMA policy that an auditor may not conduct any more than two consecutive full audits of a particular
manufacturing facility without the prior permission of the APVMA.
Under normal circumstances, manufacturers may select their own auditor from the current list of APVMA-
authorised GMP auditors. However, the APVMA reserves the right to participate in the audit or reject the
manufacturer’s choice of auditor and nominate an auditor of its choice if considered appropriate (eg if the
conditions above have not been met).
INTRODUCTION 3
The manufacturer is responsible for meeting the costs of the audits and any follow-up work required to assess
corrective actions (eg verification audits or desk-reviews). The APVMA is not involved in or responsible for setting
or collecting these fees or payments.
Audits of new facilities (or new areas) should only be arranged once installation of equipment is completed and the
facility/area is ready to commence manufacture (ie ‘audit-ready’). Audits conducted too early in the licensing
process may result in lengthy audit closure times.
4 GMP AUDIT PROCEDURE
If the APVMA has not received notification that an audit has been arranged prior to six weeks of the due date for
audit, the APVMA GMP officer or reviewer will contact the manufacturer to remind them that an audit is due to
ensure the audit schedule is maintained. Failure to arrange an audit may result in suspension or cancellation of the
licence for breach of licence condition.
The auditor must also submit a signed ‘Confirmation of audit booking form’ to the APVMA as soon as possible after
the audit date is confirmed with the manufacturer. The ‘Auditor’s declaration’ at the foot of the document,
confirming the auditor has no conflict of interest in performing the audit MUST be signed by the auditor. Unsigned
forms will not be accepted by the APVMA. Submission of this form by email is acceptable provided the form
contains an electronic signature in the ‘Auditor’s declaration’ section, and the form does not contain any
commercially sensitive information.
If required, the auditor may contact the APVMA for guidance on the expected audit duration for that manufacturer.
the auditor has carried out the previous two consecutive routine full audits on the facility
the auditor has carried out consultancy services for the manufacturer within the preceding three (3) years or
there is any other potential conflict of interest
the APVMA considers that the auditor is not suitably qualified to audit the nominated type of manufacturing
facility or manufacture
the APVMA considers that under the circumstances, for whatever reason, another auditor is more appropriate.
In most cases, the APVMA GMP reviewer will liaise with the manufacturer and the auditor and request the
manufacturer to select an alternative auditor. However, as indicated above, the APVMA reserves the right to
appoint an auditor of its own choice if considered appropriate.
Prior to the audit, the APVMA GMP reviewer may send to the auditor, through an authorised delegate:
relevant particulars of the manufacturer, including the pre-audit notification and information form submitted by
the manufacturer
previous audit reports and any other relevant correspondence from the manufacturer’s file
copy of the current APVMA licence and schedule of conditions (if an existing licensee).
5
The auditor should normally prepare an audit plan with a proposed timetable, which should be provided to and
discussed with the manufacturer prior to the audit, to verify whether it is suitable and whether relevant staff will be
available and/or that the plant will be operating, etc.
The auditor may arrange a pre-audit visit to meet key staff, familiarise themselves with the premises in order to be
satisfied that sufficient time has been allocated in the audit plan. Such a visit must not involve advice that can be
interpreted or potentially perceived as ‘consulting’ per se.
In certain circumstances, APVMA staff may participate in the audit (joint audit) or attend the audit as an observer
for training and/or auditing quality assurance purposes (observed audit). In such cases the APVMA GMP Reviewer
will notify both the auditor and the manufacturer well in advance of the audit, and clearly explain the role of APVMA
staff. Such attendance by the APVMA is at no cost to the manufacturer.
3 AUDIT PROCEDURE
The procedure on the day of audit is always at the auditor’s discretion, but should be consistent with AS/NZS ISO
19011:2003 Guidelines for Quality and/or Environmental Management Systems Auditing or subsequent revisions.
Key elements should include:
an initial meeting with the manufacturer and staff for introductions, to confirm the scope of the audit, discuss
the audit plan and how it will be conducted, and a brief introduction/familiarisation with the plant and
procedures
confirmation of the scope of manufacture to be inspected (steps of manufacture, product types, licence
conditions)
a review of any changes in the company structure, quality management system, the facility and/or key
personnel since the last audit
a review of previous audit outcomes and steps taken to address required corrective actions
confirmation with the manufacturer during the audit about the relevance and accuracy of observed non-
conformances
an exit interview where all non-conformances are highlighted and options for corrective action(s) assessment
are canvassed.
On completion of the audit, the auditor should hold an exit interview with the manufacturer and staff to discuss the
outcome of the audit. As part of that discussion, the auditor must identify the critical and major non-conformances
observed and discuss with the manufacturer various options, priorities and appropriate timelines for corrective
action. Minor non-conformances should also be highlighted to the manufacturer. The auditor is encouraged to
provide positive feedback regarding compliance as well as identifying any non-conformances.
If a verification audit or desk review is required to check corrective actions for non-conformances identified, a date
for that audit/review should be agreed between the auditor and manufacturer at the exit interview. The possibility of
closing corrective actions on the basis of a detailed plan (rather than submission of objective evidence) may also
be discussed (if applicable). Please refer to the APVMA’s website for information on audit ratings and scores.
The outcome of the audit and exit interview should be reported clearly, conclusively and within 10 working days of
the last day of the audit, using the GMP audit report form.
The auditor must complete and forward a ‘Notification of Completed Audit’ form to the APVMA within three working
days of completion of the audit. Where ‘critical’ non-conformances have been identified, this form must be
submitted to the APVMA within 24 hours of the audit. If additional comments are warranted they can be provided
as a covering letter. The form should be emailed (preferred), faxed or mailed.
The auditor must provide the manufacturer with the ‘GMP Audit Report’ and any associated documents (eg report
supplements for annexes, product audit checklists) within 10 working days of the last day of the audit. A copy
of the GMP audit report and associated documents are to be submitted to the APVMA by the auditor at the same
time (email preferred).
Auditors should note that the GMP audit report has four (4) sections:
Section A – Manufacturer and audit details: details of the manufacturer, facility and key audit information.
Section B – Compliance report: should contain sufficient detail, based on the observations made, to allow the
APVMA delegate to make an informed licensing decision.
Section C – Non-conformances (NCs) identified: lists minor, major and critical deficiencies identified in detail
and close-out requirements (desk or verification audit and due dates); estimate of audit rating from non-
conformance score
o Non-conformances must be accurately classified and clearly written in a way which would allow
the manufacturer, the APVMA and/or another auditor to identify what was non-compliant. They
should also be written in a way which would allow another auditor to review and confirm the
corrective actions at a subsequent audit.
o Each non-conformance must be assigned an identifying reference number and the relevant GMP
code clause or MP must be cited. (refer Appendix B)
o The agreed date for submission of corrective actions/plan for desk-review and/or date for
verification audit should be included in this section.
o Section C also includes the auditor’s calculation of the non-conformance score and audit
rating/level. The rating/score may be subject to change once the APVMA have assessed the
provided information. While the APVMA does not normally alter the NC rating provided by an
auditor we may de-aggregate distinct non-conformances when determining a non-conformance
score. Similarly, if a NC reported is not clearly expressed—or it is challenged by the manufacturer
8 GMP AUDIT PROCEDURE
—the APVMA may ask the auditor to provide further information to justify the score and rating
assigned.
o Where there is any disagreement, the manufacturer will need to negotiate the matter with the
APVMA (refer Section 7).
Section D – Auditor’s Summary: auditors should comment on the manufacturer’s level of compliance with the
MPs and Code of GMP. The auditor must sign Section D.
The report should accurately reflect both the auditing activities undertaken and observations made as well as the
compliance status of the facility. Terms such as ‘assessed’, ‘examined’, ‘checked’, ‘read’ and ‘reviewed’ will be
interpreted as indicating a more thorough assessment of the procedures and/or records and as such the relevant
documents need to be individually cited. In contrast, terms such as ‘scanned’, ‘sighted’, and ‘viewed’ will be
interpreted as indicating a superficial assessment of the procedures and/or records and as such the documents do
not need to be individually cited. Phrases such as ‘sighted six raw material specifications’ would be acceptable.
Due to the necessity for the auditor to pursue non-conformances, the extent to which individual requirements and
guidelines are investigated will be left to the auditor’s discretion. Individual requirements and guidelines not
examined should be left blank and these areas can be followed up as a priority at the next audit. Any GMP
requirements rated as being ‘Non-Compliant’ in Section B should be mirrored by non-conformances (critical, major,
minor) in Section C.
The auditor should securely retain copies of the GMP audit report and associated documents until review of the
audit report has been finalised by the APVMA, in case follow-up comment is sought by the APVMA.
The auditor is expected to meet all obligations with respect to the terms of their agreed contract with the
manufacturer, and in accordance with the requirements of this procedure and their deed of authorisation.
Where critical non-conformances have been identified, the manufacturer must notify the
APVMA of those within 3 working days of the audit. This is a condition of licence.
If non-conformances are identified in the audit report, the manufacturer must also complete and sign Part 1 of a
‘Response to GMP audit report’ form (Manufacturer’s response to audit report), providing a response to each and
all of the non-conformances identified in Section C of the audit report, including details of proposed corrective
actions and/or detailed plan (if eligible).
Where a desk review of corrective actions is appropriate (as indicated in Section C of the report), the manufacturer
should indicate whether they intend to address the non-conformances by submission of:
c) combination of detailed plan and objective evidence of corrective actions completed (if eligible).
9
If no non-conformances are identified, the APVMA requests that the manufacturer complete and return Part 2 of
Response to GMP audit report form—‘Manufacturer’s feedback to the APVMA’—see below. The form is available
on the APVMA’s website.
If the manufacturer does not accept any or all of the auditor’s findings they should raise these with the auditor in
the first instance. If agreement cannot be reached, the manufacturer should discuss their concerns with the
APVMA—refer Section 7.
The manufacturer is also requested to complete Part 2 of the ‘Response to GMP audit report’ form (Manufacturer’s
feedback to APVMA). Manufacturers are requested to answer the questions in this section and provide comment
on the auditor’s conduct, preparation and any other relevant information. This section remains confidential and will
be viewed by APVMA staff only. Specific issues of concern may be discussed with the auditor however, in most
instances only trends or percentages will be reported. This information is utilised for the quality assurance of
APVMA’s auditing program.
The signed GMP audit report, associated documents, and Response to GMP audit report form must be sent the
APVMA within 25 working days of the audit. A copy of Part 1 of the Response to GMP audit report form must be
sent to the auditor along with evidence of corrective actions/or plan, as agreed. Manufacturers should note that
where an auditor requests a verification (on-site) audit, the manufacturer has the option of having the documentary
corrective actions assessed during the verification audit. It should also be stressed that changes to SOPs and
documents may also require a verification audit, especially where they relate to fundamental and critical practices.
It is a condition of all licences that manufacturers must sign and submit all audit reports and related
documentation to the APVMA within 25 working days of the audit date. Failure to provide the documentation
within the required timeframe may result in suspension or cancellation of the licence for breach of licence
condition.
The manufacturer is expected to meet all obligations with respect to the terms of the agreed contract with the
auditor. This includes payment for audit services rendered and manufacturers should note that further payments
may be required for verification audits or desk reviews of corrective actions.
It is expected that under most circumstances (where closure by plan has been approved) all NCs will need to
be addressed within six months, unless granted written approval from the APVMA for further extension (in
cases of construction, facility renovation or major equipment purchase). Where the corrective actions include
risk assessment or validation, the plan needs to include an outline of parameters to be considered.
Guidance for manufacturers on the information that should be included in the plan is in Appendix C.
The auditor will be required to assess the plan and confirm whether it contains the required information.
The auditor may liaise with the manufacturer where the original plan does not contain sufficient information
to allow them to be satisfied that all corrective actions will be implemented successfully and the non-
conformance addressed. The auditor will need to provide a copy of the final plan with his/her endorsement
to the APVMA for approval.
The APVMA will consider both the audit report and auditor-endorsed corrective action plan or corrective action
assessment as part of the audit review and closure process.
If the plan that has been assessed by the auditor is not approved by the APVMA (due to the information
contained being either unclear or insufficient for another auditor to know what corrective actions have been
implemented) the manufacturer will be allowed to lodge up to two more submissions—with three weeks
11
allowed for each—in order to provide any unclear or missing information. If an acceptable plan has not been
provided to the APVMA after three attempts, or within four months of the audit, the facility will be considered
non-compliant with Regulation 61 (3A) and managed accordingly.
Verification audits
Verification audits involve an on-site inspection or visit by the auditor. The verification audit differs from routine
audits in that the scope of the audit is usually restricted to confirming that non-conformances identified at the
previous full audit have been satisfactorily addressed.
The procedure for a verification audit will be similar to that for a full audit, except that specific product audit will
not usually be required, and the APVMA will not usually provide the auditor with any further information unless
it is specifically requested.
Where the non-conformances are of a critical nature, or where the manufacturer disputes the auditor’s findings,
the APVMA GMP reviewer will advise both the manufacturer and the auditor of what action is required within a
specified timeframe.
Each time a verification audit or desk review is performed to review corrective actions or plan, the auditor is
required to complete a ‘Corrective action review’ noting the non-conformance number, specific evidence reviewed,
and its acceptability. If further corrective action is required, the auditor should note the new due date for re-
submission of evidence on the form. In most cases, the maximum period allowed should be 10 working days. The
auditor will send the form to the manufacturer and a copy to the APVMA within
10 working days of receipt of submissions for desk review.
Once all non-conformances are closed out to the auditor’s satisfaction (by evidence or plan), this should be
indicated on the ‘Corrective action review’ by ticking the ‘YES’ box.
In the event that a verification audit or desk-review is delayed or submissions are not received by the due date, the
auditor should advise the APVMA of the status of the arrangements for closure. The APVMA will follow-up with the
manufacturer where necessary.
The auditor is required to return the pre-audit information to the APVMA once the audit is closed out or provide
written confirmation to the APVMA that the information has been securely stored or destroyed.
The APVMA GMP reviewer will monitor progress in closing out the audit to ensure that the task is completed within
required timeframes. It is a condition of all licences that manufacturers must address all non-conformances within
the timeframes agreed or specified by the APVMA. Failure to address non-conformances in a timely manner may
result in suspension or cancellation of the licence for breach of licence condition.
If the APVMA has accepted closure of the audit by plan (for eligible manufacturers) within six months of the
audit, the licence holder or authorised person is required to notify the APVMA in writing (statutory declaration),
confirming that that all of the NCs identified have been duly addressed in accordance with the approved plan. If a
statutory declaration is not received by the due date, the manufacturer may be considered non-compliant.
All corrective actions will be formally reviewed at the next audit. If found to have not been completed according to
the plan and statutory declaration, the APVMA may consider the manufacturer non-compliant.
Information on how the APVMA closes audits and assigns audit intervals is on the APVMA’s website.
13
If a product applicant or registrant is unable to provide existing acceptable evidence of GMP compliance for an
overseas manufacturing site used, then an audit by an APVMA-authorised auditor may be required.
For overseas audits, the majority of the audit processes and procedures described above apply, with the following
differences:
the audit may be arranged and/or paid for by the product applicant/registrant rather than the manufacturer
the auditor may require additional notice for overseas audits, to allow for travel arrangements to be made
the Pre-audit notification and Information form for overseas sites should be used (FM_MQL45)
the audit will usually focus on the products to be imported to Australia, rather than the full range of products
manufactured at the site
additional time may be required for the audit if interpreters or translation of documents are required
the APVMA cannot issue a licence for overseas sites; instead, we provide a letter of confirmation of GMP
compliance for the site, to whoever commissioned the audit.
7 DISPUTE RESOLUTUION
If the manufacturer does not accept any or all of the auditor’s findings at the audit, and has been unable to reach
agreement with the auditor, the manufacturer should state their reasons/justifications in Part 1 of the ‘Response to
GMP audit report form’ (or separate letter), offering alternative corrective actions or solutions and timeframes for
correction (where applicable). In such instances, the APVMA will arbitrate, however submissions should be
forwarded to the APVMA as soon as possible after the audit report is received by the manufacturer.
Similarly, if the manufacturer is not satisfied or has concerns with the auditor’s assessment of their corrective
actions addressing non-conformances identified, the manufacturer should write to the APVMA detailing their
concerns and the reasons why they then consider corrective actions to be adequate.
In each case, the APVMA will consider the issues, which may include discussions with the manufacturer and/or the
auditor, then advise the manufacturer and the auditor of its decision.
15
8 RESPONSIBILITIES
sending a signed and completed ‘Pre-audit notification and information form” to the APVMA promptly
reviewing the final ‘GMP audit report’ and signing the last page
advising the APVMA as soon as possible in the case of disagreement or disputes with the auditor’s findings, or
assessment of corrective actions
advising the APVMA in writing within three days of the audit date, of any critical non-conformances identified
and detailing proposed corrective actions
completing Part 1 of the ‘Response to GMP audit report form’ (mandatory) and completing Part 2:
‘Manufacturer’s feedback to APVMA’ (encouraged but not mandatory)
signing and sending the original version of the completed ‘GMP audit report form’ and all associated
documents (eg report supplements for annexes, if used) to the APVMA within 25 working days of the audit
sending a copy of the completed Part 1 of the ‘Response to GMP audit report form’ to the auditor within 25
working days of the audit
arranging with the auditor to close out the audit within eight weeks of the audit (including submitting corrective
actions/plan to the auditor or undergoing a verification audit within agreed timeframes)
paying the auditor for the primary audit and all desk and/or and verification audits required to close
submitting a statutory declaration to the APVMA within six months of the audit (if closing the audit on the basis
of an approved plan) confirming that all corrective actions have been implemented in accordance with the
approved plan.
sending a signed ‘Confirmation of audit booking form’ to the APVMA when audits are booked
conducting the audit in a thorough, professional manner in accordance with this procedure
sending a ‘Notification of completed audit form’ form to the APVMA within three working days (24 hours where
critical non-conformances are observed) of completion of the audit
providing the manufacturer with the original version of the completed ‘GMP audit report’ form plus all
associated documents (eg report supplements for annexes, if used) within 10 working days of the audit, and
providing copies to the APVMA at the same time
reviewing corrective actions by either desk-review or verification audit and completing and submitting a
‘Corrective action review’ form, to the manufacturer and the APVMA, within 10 days of receipt of the
evidence/plan
16 GMP AUDIT PROCEDURE
notifying the APVMA when they are satisfied that all NCs have been satisfactorily addressed, by review of
objective evidence or satisfactory plan (eligible manufacturers).
advising the APVMA if a verification audit is postponed or corrective action submissions are not received
within the agreed timeframes
returning confidential manufacturer and product information to the APVMA, or providing written confirmation to
the APVMA that all information has been securely stored or destroyed, once the audit is closed out.
Collating audit information in consultation with any other relevant APVMA sections, where necessary
Monitoring the progress of the audit and close-out processes and intervening where necessary
Resolving disputes between the manufacturer and auditor regarding non-conformances and/or corrective
actions
Recommending when the next audit is due and advising the manufacturer of that next due date upon close-
out of the current audit
APPENDIXES
APPENDIX A – FORMS AND TEMPLATES
Table 1:
Reference No Title
Non-conformances are considered to be signs of weakness in a quality system and may be identified during
APVMA audits where manufacturers are not able to demonstrate compliance with the Manufacturing Principles
and Code of GMP.
The role of the auditor is to systematically and objectively collect and analyse sufficient relevant
evidence to allow him/her to make an assessment of the manufacturer’s compliance with the
APVMA’s GMP requirements.
The auditor must clearly differentiate between identifying non-conformance with the requirements of
the MPs and/or Code of GMP, and making suggestions for improvement.
Non-conformances are identified and reported during the auditing process. They are important for communicating
what the problem is so that it can be corrected and should be written in a clear and concise manner, ensuring that
they are not misinterpreted or ambiguous. In some cases additional details to support the non-conformance may
be recorded in the body of the audit report, eg a description of evidence viewed.
Careful attention should be given to identifying the manufacturing principle or clause of the code of GMP to which
the non-conformance relates. While there may be a number of references that could be related to one non-
conformance, the most relevant one should be referenced (maximum 3).
Writing up non-conformances
What was observed/how was this identified? What is the objective evidence to substantiate the NC?
Consider: will the company understand what the problem/issue is that needs to be corrected?
Other auditors will be receiving a copy of the audit report in the audit information packs provided by the
APVMA.
Consider:
Does the NC make sense, would you understand what was reviewed and what was non-complaint with the
MPs/Code?
Would you understand what needs to be implemented as the corrective action?
Would you be able to check that the corrective actions have been implemented and are appropriate to
address the NC?
Remember, is the NC clear enough to be understood by someone who was not at the audit when it was
raised/identified?
There may be a number of clauses/MPs that may be applicable to the NCs identified, however it is not necessary
to list each reference, but to identify the most relevant one (max 3).
o if the cause of the NCs are related and will be closed through the provision of a single SOP i.e. if they link
back to a problem with the SOP then they should be grouped as one.
o if the cause of the NCs are diverse and will result in different corrective actions being undertaken then
they should be reported separately.
Classifications of NCs:
MINOR non-conformance—minor or less serious non-conformance which is unlikely to pose a risk to product
quality
Depends on the type of product, and context in which the issue is identified
If significant numbers of minor NCs are identified in one system area, it could be indicative of a system
breakdown and may be more appropriately classified as major.
MAJOR non-conformance—failure to satisfy a key or mandatory requirement and/or one which may pose a
risk to product quality
May consist of several minor NCs, which on their own may not be major, but together may represent a major
NC—should be explained and reported as such.
APPENDIXES 21
CRITICAL non-conformance—a major non-conformance which poses a risk to treated animals or users and
must be corrected immediately
Although the auditor may discuss various options for corrective action, it is the
responsibility of the manufacturer to determine the most appropriate course of action to
address identified non-conformances.
APPENDIX C – GUIDANCE ON PREPARING A PLAN FOR CORRECTIVE
ACTIONS (FOR MANUFACTURERS)
If a manufacturer is eligible to close non-conformances from an audit on the basis of a plan, the following guidance
should be considered when preparing a plan for assessment.
Manufacturers will have a maximum of three opportunities to submit a satisfactory plan to the auditor for
assessment, before the APVMA will reject the plan and require submission of objective evidence to the auditor for
assessment, to close the audit.
It is therefore in the manufacturer’s best interests to provide as much detail and relevant information as possible in
their plan to allow the auditor to make an effective assessment.
The plan should include a detailed and clearly cross-referenced description of the specific corrective actions in
response to each of the non-conformances identified. Corrective actions should identify and address the root
cause of the NC, where applicable.
The APVMA expects that where documents are to be amended, a detailed description of the change to be
made, the names of the documents affected and their document reference and revision numbers should be
recorded. The description of the change should advise which point/clause/section is to be amended for
example:
“…point 1 will be amended to include a reference to the positions which may undertake this role,
specifically the Quality Assurance Manager and their delegate, being the Quality Assurance team
leader for powder products”.
An indication of proposed dates associated with completion of drafts, review of documents and publishing of
final documents should also be included.
Details of when training will be undertaken and what the training will include should be provided along with the
people to be included within the training (position titles).
If validation activities are to be undertaken then a detailed description of what the validation will cover
(ie validation protocol) and the timeframes to be met should be provided.
If building works are to be undertaken then a description of the key events and target completion dates should
be included.
There may also be situations where a risk matrix needs to be prepared in order to support the activities to be
undertaken. An indication of when the risk matrix will be finalised and the aspects to be considered in its
preparations should be submitted.
APPENDIXES 23
The current requirements for closure based on objective evidence and the reporting of this will remain in place for
all manufacturers identified as receiving an audit level rating of 3 or 4 or where the APVMA has determined that
the audit may only be closed upon provision of objective evidence. Audit level 1 and 2 manufacturers will also have
the option to request that the objective evidence be reviewed by the auditor to allow the closure of the non-
conformances.
Expectations:
Auditors should use the Corrective Action Review (CAR) form to record their assessment and a copy of final
version of the plan provided by the manufacturer should be attached.
The documents should be sent to the APVMA within eight weeks of the audit being completed.
Auditors should assess and confirm that the manufacturer has identified the ‘root cause’ where applicable.
Auditors should ensure that timeframes have been stipulated, are reasonable and practical.
Auditors should confirm that there is sufficient detail provided to allow the next auditor to understand what was
agreed to for the closure. Think about how you would interpret the response and what you would expect to
see if you were provided with only the CAR form for the plan three years after the last audit—would you be
able to understand what has been assessed and accepted? Will it result in the NC being closed?
A clear description of what has been agreed to should be included in the CAR form to allow the APVMA and
the next auditor to clearly identify what you have considered and why the response is accepted.
If the auditor is not satisfied that an acceptable plan has been provided after three attempts by the
manufacturer (within the stated allowable timeframe), this should be noted accordingly on the CAR form.
Please note ambiguous information or comments included within CAR reports may result in the APVMA
requiring the closure of non-conformances based on objective evidence.