0% found this document useful (0 votes)
335 views28 pages

Instruction Manual: Sizes 02 - 95, (2X - 8X)

This document provides an instruction manual for RXC traction drives with the following key details: 1) It includes a model number chart that lists codes for identifying input, size, reducer, mounting, speed control, main motor, motor specification, speed adjustment, and environmental specifications. 2) The chart provides ordering code options for each specification category, such as horizontal or vertical mounting orientations or open vs closed loop speed control. 3) Additional notes provide information on planetary or circulute reducers, explosion proof specifications, and integral worm reducer position codes.

Uploaded by

Alejandro Dallos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
335 views28 pages

Instruction Manual: Sizes 02 - 95, (2X - 8X)

This document provides an instruction manual for RXC traction drives with the following key details: 1) It includes a model number chart that lists codes for identifying input, size, reducer, mounting, speed control, main motor, motor specification, speed adjustment, and environmental specifications. 2) The chart provides ordering code options for each specification category, such as horizontal or vertical mounting orientations or open vs closed loop speed control. 3) Additional notes provide information on planetary or circulute reducers, explosion proof specifications, and integral worm reducer position codes.

Uploaded by

Alejandro Dallos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

Instruction Manual

Sizes 02 - 95, (2X - 8X)


RXC TRACTION DRIVES
Model Number Chart
NMA 1 0 B 1 0 3 1 A A A 0 3 0
Speed
Mounting Speed Control Main Motor Factory Environ-
Input Code Size Code Reducer Code Adjust-
Code Code Motor Specification Use mental
ment

A B C D E F G H I J

Input Code Mounting Code Main Motor


Ordering Code
A Ordering Code D Ordering Code F
RMA 1X C-Face Input 0 Horizontal with Base A No Motor
RXA 1X Shaft-In 1 Output Shaft Down w/Flange B 1ph, 115/230VAC, 60Hz
NMC 2X C-Face Input 2 Output Shaft Up w/Flange C 3ph, 230/460VAC, 60Hz
NXC 2X Shaft-In 4 Output Shaft Down w/Base * Other, please specify
NMA 3X-7X C-Face Input 5 Output Shaft Up w/Base
NXA 3X-7X Shaft-In 6 Horizontal with Flange Motor Specification
Ordering Code G
L Wall Mount Left, Viewing from Output Shaft
Size Code R Wall Mount Right, Viewing from Output Shaft Motor AA through AE are C-Face connected,
Ordering Code B Special, please specify 1750rpm
*
90 1X, 0.125HP AA No Motor
02 2X, 0.25HP Motor Speed Control Code AB TEFC
04 2X, 0.5HP (Bolt Circle of motor in mm) E AC Wash Down
05 3X, 0.75HP Ordering Code AD Explosion Proof
07 3X, 1HP 00 Manual Handwheel AE Brake Motor
10 4X, 1.5HP 10 Manual Handwheel w/MGS Motor CB through CE are Top-mounted,
15 4X, 2HP 11 Open Loop, PM 115VAC 1750rpm
22 5X, 3HP 12 Open Loop, w/MGS PM 115VAC CB TEFC
37 6X, 5HP Open Loop, w/Auxillary Handwheel, CC Wash Down
14
55 7X, 7.5HP PM 115VAC CD Explosion Proof
75 7.5X, 10HP Open Loop, w/MGS and Auxillary CE Brake Motor
15
91 8X, 15HP Handwheel, PM 115VAC 99 Other, please specify
95 8X, 20HP 31 Closed Loop, w/MGS PM 115VAC
Closed Loop, w/MGS and Auxillary Speed Adjustment
32
Handwheel, PM 115VAC Ordering Code I
Reducer Code
Ordering Code C 33 Closed Loop, w/Pot Feedback PM 115VAC 800rpm top speed
0
00 No Reducer Closed Loop, w/Pot Feedback and Auxillary 533rpm w/1165rpm Input
35 Handwheel PM 115VAC
See each Rating 600rpm top speed
-- 3
Table for detail 40 Open Loop, EXP PM 115VAC 400rpm w/1165rpm Input
Note: 41 Open Loop, w/EXP MGS EXP PM 115VAC 4 1000rpm Top speed
Built-in Planetary or 42 Closed Loop, w/EXP MGS EXP PM 115VAC * Other, please specify
Built-in Circulute
43 Hand Wheel w/EXP MGS
Special, please specify Environmental
*
Ordering Code J
Note:
PM: Pilot Motor 0 Standard
MGS: Magnetic Sensor Washdown protection for Handwheel unit,
Note: EXP: Explosion Proof
includes Wahdown Breather, V-Ring,
2
* Consult Factory Stainless Steel Sleeve under Oil Seal, and
Worm Position Code
White Epoxy Painting
Codes 1-6 are for the R_A-90 unit H
w/integral worm reducer only 4 Washdown Breather only
0 Right angle reducer not used
Washdown protection for Electric Remote
1 Vertical up on left Control unit, includes Wahdown Breather,
2 Vertical down on left 5 V-Ring, Stainless Steel Sleeve under Oil
3 Vertical up on right Seal, and NEMA4 at PM, and White Epoxy
4 Vertical down on right Painting
5 Horizontal on left, worm under
6 NEMA 4 at PM
6 Horizontal on right, worm under Other, please specify
*
B Horizontal on right, worm over
C Horizontal on left, worm under
9 Special, requires description

2
RXC TRACTION DRIVES
WARRANTY 2.
mounted on either end of the control cover.
Remove the tape from the input and output shafts and
The Company warrants the RXC Adjustable Speed Drive
remove the protective coating using a solvent.
to be free from defects in materials and workmanship
under normal use and proper maintenance for the 3. Install the unit in a clean, dry location with plenty of
warranty period. If within such period any product shall ventilation. A site in which rain or water is splashed
be proved to the Company’s reasonable satisfaction to around the unit should be avoided unless the drive
be defective, such product shall be repaired or replaced has been specifically modified for these conditions.
at Seller's option. The Company’s obligation and the 4. Proper ambient temperature is from 32 F to 104
Buyer’s exclusive remedy hereunder shall be limited to F. (0 C to 40 C). If the unit must operate with an
such repair or replacement and shall be conditioned upon extremely high or low ambient temperature, consult
the Company receiving written notice of any alleged defect the factory.
no later than 10 days after its discovery within the warranty 5. The unit should be bolted down on a rigid, vibration-
period and, at the Company’s option the return of such free base such as a concrete foundation, sturdy cast
product to the Company, transportation charges prepaid, iron beam, or steel framework.
when such return is feasible. The company reserves the
right to satisfy its warranty obligation in full by reimbursing
the Buyer for all payments made and the Buyer shall CAUTION
thereupon return the product to the Company. Products
manufactured by others and supplied by the Company as Standard units are equipped for either horizontal or
part of the Company’s product are not warranted by the vertical mounting. Do not mount the unit in other than
Company and the Buyer’s sole recourse shall be under the intended position. Refer to the mounting code in the
the warranty, if any, of such other manufacturer.
model number to determine its intended mounting posi-
tion. Contact the factory for information on mounting in a
These warranties shall not be effective if the product has
been subject to overload, misuse, negligence or accident, position other than the one indicated on the nameplate.
nor if the product has been repaired or altered outside of
our factory or authorized service station in any respect

RXC MOUNTING CODES


which in our judgement adversely affects its condition or
operation.

THE FOREGOING WARRANTIES ARE EXCLUSIVE


AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED
WARRANTIES (EXCEPT OF TITLE INCLUDING
BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE, PERFORMANCE, OR OTHERWISE ), and in
no event shall the Company be liable for claims ( based
upon breach of express or implied warranty, negligence,
or otherwise ) for any other damages, whether direct,
immediate, incidental, foreseeable, consequential, or
special.

INSPECTION
Unpack the drive and check to see that it is identical with
that specified in the purchase order. Check its model
number using the chart on the inside front cover of this
manual. Inspect for shipping damage. Notify the shipping 6. The RXC Adjustable Speed Drive should be selected
agent immediately if any damage is discovered so that it is operating at full output speed when the
driven machine runs at maximum speed. While it can
provide output speeds from maximum speed down
to zero rpm, it should not be operated continuously
INSTALLATION in the bottom 20% of its speed range. If continuous
1. For handwheel controlled units, slide the handwheel low speed operation will be required, a speed reducer
should be connected between the output of the RXC
onto the control shaft and secure it with bolt and
and the drive equipment. Shimpo Drives offers a wide
washer provided. The control handwheel may be range of speed reducers which can be built into the

3
RXC TRACTION DRIVES
RXC. Consult the factory for details. ADJUSTABLE SPEED SECTION
7. Drives which use an input C-face mount for the drive RXC adjustable speed drives use an all metallic traction
motor have a set screw which is used to press the key power transmission system. The lubricating oil not only
tightly against the motor’s shaft. Loosen this set screw lubricates the bearings and other moving parts, it is also
before mounting the motor and be sure to tighten it the power transmission medium. The lubricant forms and
once the motor is mounted in position. maintains a film between all of the torque transmitting
components. The properties of the lubricating oil and its
cleanliness are very important to the proper performance
and service life of the unit. Special synthetic traction oil
must be used. This oil is available from Shimpo Drives.
The proper lubricant for the adjustable speed section of
the RXC drive is given in the table below.

SIZE RXC Size Oil Oil Change Interval


2X - 7.5 X 02 - 75 TD -22* every 20,000 hours
of operation
8X 91 - 95 TD - 22 every 5,000 hours
of operation
8. Gears, pulleys, or sprockets which are mounted to *TD-10 oil had been originally specified for these
the input or output shafts units. This can be replaced with TD-22. TD-22 oil can
should slide on easily. Do be mixed with TD-10 oil, if necessary.
not pound on them or
on the shafts of the RXC. The above oil change intervals assume that the drive is
Pounding devices into installed in a clean, dry location. More frequent oil changes
place on the shafts can may be required for severe operating conditions. The
damage bearings and condition of the oil can be viewed through the oil level
other drive components. gauge. While it is common for the oil to darken in color
9. Mount any gears, pulleys, during normal operation, the oil should be replaced if
or sprockets as close to suspended particles are noticed in it, it becomes opaque,
the housing of the RXC as is practical. If the load will or it becomes contaminated.
be centered farther away than the middle of the shaft
extension, consult the factory.
Approximate oil capacities for the adjustable speed section
10 Secure the gear, pulley or sprocket to the shaft. If of the RXC are listed in the table below. These quantities
a key and set screw are used for this, the top of the are only approximate. The oil level gauge should always
key should have .004" to .008" (0.1 mm to 0.2 mm) of be used to determine the proper oil level.
clearance.
11. The pitch circle diameter of the gear, pulley, or
Size RXC Size Horizontal Vertical
sprocket must be at least 5 times larger than the shaft
diameter. 2X 02 - 04 0.05 gal 0.11 gal
12. All connected devices must be checked carefully for 3X 05 - 07 0.13 gal 0.26 gal
angular and parallel alignment. 4X 10 - 15 0.21 gal 0.50 gal
13. Check to ensure that the oil is filled to the center of 5X 22 0.48 gal 0.72 gal
the oil level gauge.
6X 37 0.66 gal 1.27 gal
14, If a separate breather was supplied, install it. If the
breather was provided with a plug or cover, remove 7X 55 0.74 gal 1.43 gal
it. Be sure the breather is not obstructed. 7.5X 75 0.58 gal 1.43 gal
15. For units with output speed reducers, be sure the 8X 91 - 95 1.20 gal 4.00 gal
reducer is filled with the proper lubricant and the vent, if
any is unobstructed. See the nameplate of the reducer ¹ plus the amount needed for the oil cooler
for the proper reducer lubricant.
Input speeds below 900 RPM, ceiling mounts, and inclined
LUBRICATION units require special oil levels. Capacities shown do not
apply to special applications. Do not change mounting
Unless otherwise specified, the RXC drive is shipped with
the necessary quantity of oil. Therefore, no oil normally position or input speed without contacting the factory.
needs to be added. However, always be sure to check
the oil level before putting the drive into operation.
4
RXC TRACTION DRIVES
OUTPUT SPEED REDUCER
The RXC and the output speed reducer, if any do not share a common lubricant. Both units must be maintained
separately. If an output speed reducer is supplied, follow its lubrication schedule. The recommended lubricant for some
common output speed reducers is shown below. Oil level plugs are used on most oil-filled output speed reducers.
Add oil to these reducers until it reaches the level of the plug.

Size RXC Size Reducer Code Lubricant Shell Mobil Exxon

2X 02 - 04 83 & 85 NLGI No.0e Darina Grease --- ---


EP Grease EP No. 0

3X - 8X 05 -95 03 - 06 ISO VG220 Omala Oil Mobil Gear Spartan


Gear Oil 220 630 EP 220

2X - 4X 02 - 15 A_, B_, C_ NLGI No.0 Darina Grease --- ---


Grease EP No. 0

4X - 8X 5 - 95 D_, E_, ISO VG220 Omala Oil Mobil Gear Spartan


F_, G_ Gear Oil 220 630 EP 220

5
RXC TRACTION DRIVES
Lubrication Locations
Without Output Speed Reducer RXC Size 02 - 75, 2X - 7.5X

Fill/Breather Fill/Breather
Fill/Breather Fill/Breather
Adjustable Level
Output Speed
Speed Adjustable
Section Speed Fill/Breather
Reducer
Section
Level
Drain
Drain
Output
Fill/Breather Speed
Level Level Reducer
Drain Drain Level
Drain Reducer Codes 03 - 06
Level Reducer Codes 83 & 85 Are Grease Lubricated
Adjustable
Fill/Breather Speed
Fill/Breather
Drain Level Section
Fill/Breather
Level
Fill/Breather
Fill/Breather
Level
Drain
Drain Drain Level Drain
Output Adjustable
Speed Output
Drain Speed
Speed
Reducer Section
Reducer Level
* oil level gauge is often on the control cover Reducer Codes D_ & E_
Reducer Codes A_ - C_ Are Grease Lubricated

RXC Sizes 91 - 95, 8X

Fill/Breather
Fill/Breather
Fill/Breather

Adjustable
Speed Level
Section
Fill/Breather

Level Drain Level


Drain Output Drain Level
Speed
Output Adjustable
Speed Reducer Drain
Speed
Reducer Section Reducer Codes 03 - 05

Fill/Breather
Fill/Breather Fill/Breather
Level Adjustable
Level Speed
Section
Fill/Breather
Drain
Output
Level Drain
Speed
Drain
Drain Reducer
Output Adjustable Level
Speed Speed
Reducer Section Reducer Codes F_ & G_

6
RXC TRACTION DRIVES
OPERATION DIRECTIONS OF ROTATION
The RXC can be operated with either direction of input
rotation. If the direction of rotation is to be changed
SHIFTING THE OUTPUT SPEED during operation, the drive motor must first be completely
The output speed is adjusted by turning the control wheel stopped before reversing its direction.
or operating the electric remote control. The speed of the
RXC should be changed only when the main drive motor
is running. Do not attempt to change the speed with the
MOTOR BRAKES
It is not normally necessary to provide a brake with the
main drive motor stopped.
RXC drive. If one is required, it should be sized to provide
up to 100% of the motor’s normal full-load torque. The use
SPEED VARIATION of excessive braking torque can damage the RXC drive.
The RXC will run continuously at the set speed unless the
load changes. As the output load increases, the output Graduation for
speed from the RXC will decrease. This speed change 100% load
can be as much as 15% of the maximum speed of the Graduation for
drive. The dial graduations (right) indicate the speed medium load
decrease which will occur as the load changes from no Graduation for
load to full load. The dial can be used to set the drive no load
to compensate for these speed changes. The electric
remote control option may include a closed loop feedback The output speed is 0 at this point
system that automatically compensates for load changes with 100% load
and maintains the set speed regardless of load. Mating mark The output speed is 0 at this point
with light load

DISASSEMBLY PROCEDURE 4. Replace all gaskets.


5. After assembling the drive, adjust the contact pressure
After prolonged service, the unit may wear to the point as described below.
that it requires rebuilding. Disassemble as follows
referring to the exploded view drawings. CONTACT PRESSURE ADJUSTMENT

1. Drain the oil thoroughly. CAUTION


2. Remove the top cover. Break the cover loose from
housing with hammer and brass drift applied on left
THIS ADJUSTMENT IS EXTREMELY IMPORTANT FOR
side of unit as viewed from output end.
PROPER OPERATION. DO NOT OPERATE AFTER
3. Remove input and output housings using the jack- REASSEMBLY WITHOUT MAKING THIS ADJUSTMENT.
screw holes provided.
4. Remove the output assembly.
5. Remove the cam assembly. Sizes 02, 04, and 37 through 95 (2x, 6x - 8x) with No Output
Speed Reducer and with Output Speed Reducer Codes 03
6. Remove the control ring assembly.
through 06, 83 and 85
7. Remove the input disc from the input shaft.
1. Position the control ring at the low speed end of the
guide shaft. This is toward the output shaft.
INSPECTION 2. Tighten the output bearing cover.
1. Wash all parts in a solvent. 3. Mount a pulley on the output shaft and manually turn
2. Remove all traces of the gaskets and other sealants it in both directions to seat the internal parts.
from the mating surfaces. 4. Turn the pulley in both directions. The total backlash
3. Inspect and replace defective parts. Cones must be in the output shaft should be 1° to 3°, as shown. There
replaced as a set. must be a slight gap between these. This gap should
be no greater than 0.1 mm.
RE-ASSEMBLY PROCEDURE Gap
1. Re-assembly should be done in the reverse order of Cam retainer
disassembly.
2. Position the control ring at the low speed end of the
guide shaft. This is toward the output shaft. Cam disc
Shim
3. Insert the cones and cone retainer as one assembly. Input cam

7
RXC TRACTION DRIVES
5. If the backlash of the output shaft is more than 3° ,
remove the bearing cover and insert shims.
6. If this backlash is less than 1°, remove shims.
7. Repeat steps 2 through 6 until an output shaft backlash
of 1° to 3° is obtained.
8. This completes the procedure for sizes 05 through
15. For size 22, remove the bearing cover, add an Shim
additional 0.2 mm thick shim and tighten the bearing
cover.
5. If the backlash of the output shaft is more than 3° ,
Sizes 05 through 22 (3x - 5x) with remove the bearing cover and insert shims.
No Output Speed Reducer 6. If this backlash is less than 1° , remove shims.
1. Position the control ring at the low speed end of the 7. Repeat steps 3 through 6 until an output shaft backlash
guide shaft. This is toward the output shaft. of 1° to 3° is obtained.
2. Remove the control cover. 8. This completes the procedure for sizes 05 through
3. As illustrated, use a pliers to hold the cam retainer. 15. For size 22, remove the bearing cover, add an
4. Turn the pliers in both directions. The total backlash additional 0.2 mm thick shim and tighten the bearing
in the cam retainer should be 1° to 3° , as shown. cover.

Sizes 05 through 22 (3x - 5x) 3. Insert a feeler gauge between the cam disc and the
Output Speed Reducer Codes 03 through 06 input as shown. There must be a slight gap between
1. Position the control ring at the low speed end of the these. This gap should be no greater than 0.1 mm.
guide shaft. This is toward the output shaft.
Clearance
2. Remove the control cover.
Cam retainer
3. As illustrated, use pliers to hold the cam retainer.
4. Turn the pliers in both directions. The total backlash
in the cam retainer should be 1° to 3°, as shown.
1° - 3°
Cam disc
Cam retainer

Input cam

4. If the gap is greater than 0.1 mm, remove the ER


Cam disc flange’s cover and use a rod or a T-handle wrench to
turn the pressure adjuster and increase the contact
pressure, as illustrated.
Cam retainer
5. If there is no gap, remove the ER flange’s cover and
use a rod or a T-handle wrench to turn the pressure
5. If the backlash of the output shaft is more than 3° ,
adjuster and decrease the contact pressure, as
remove the bearing cover and insert shims.
illustrated.
6. If this backlash is less than 1° , remove shims.
6. Repeat steps 3 through 5 until a gasp of up to 0.1 mm
7. Repeat steps 3 through 6 until an output shaft backlash is obtained.
of 1° to 3° is obtained.
7. This completes the adjustment for sizes 02 and 04. For
8. This completes the procedure for sizes 05 through sizes 37 through 96, increase the pressure by turning
15. For size 22, remove the bearing cover, add an the pressure adjuster one additional notch.
additional 0.2 mm thick shim and tighten the bearing
8. After completing the contact pressure adjustment,
cover.
tighten the adjuster stop bolt into a notch on the
pressure adjuster. This bolt is to keep the adjuster
Sizes 02, 04 and 37 through 95 (2x, 6x - 8x) with from turning. There must be some clearance between
Output Speed Reducer Codes A_, B_, D_, E_, and F_ the bottom of it and the bottom of the notch on the
1. Position the control ring at the low speed end of the pressure adjuster. It should not bottom out on the
guide shaft. This is toward the output shaft. pressure adjuster.
2. Remove the control cover. 9. Replace the ER flange’s cover.

8
RXC TRACTION DRIVES
Sizes 05 through 22 (3x - 5x) with
Output Speed Reducer Codes A, B, D, E, and F
1. Position the control ring at the low speed end of the
guide shaft. This is toward the output shaft. Adjuster fixing bolt
2. Remove the control cover. ER - flange
3. As illustrated, use pliers to hold the cam retainer.
4. Turn the pliers in both directions. The total backlash
in the cam retainer should be 1° to 3°, as shown.

1° - 3°

Adjuster

Cam retainer
Cover

Adjuster stop bolt


Cam disc
Adjuster
Cam retainer

Cover
To
5. If the backlash of the output shaft is more than 3°, increase
force
remove the ER flange’s cover and use a rod or a
T-handle wrench to turn the pressure adjuster and
increase the contact pressure, as illustrated.
6. If this backlash is less than 1°, remove the ER flange’s
cover and use a rod or a T-handle wrench to turn the T-wrench
pressure adjuster and decrease the contact pressure,
To decrease force
as illustrated.
7. Repeat steps 3 through 6 until an output shaft backlash
of 1° to 3° is obtained.
8. This completes the adjustment for sizes 05 through
15. For size 22, increase the pressure by turning the
pressure adjuster one additional notch.
9. After completing the contact pressure adjustment, Adjuster stop bolt
tighten the adjuster stop bolt into a notch on the
ER flange
pressure adjuster. This bolt is to keep the pressure
adjuster from turning. There must be some clearance Blank bolt
between the bottom of it and the bottom of the notch
on the pressure adjuster. It should not bottom out on
the pressure adjuster.
10. Replace the ER flange’s cover.

All sizes with other Output Speed Reducers


Other output speed reducers are C-face coupled to the
RXC. These can be unbolted from the RXC. The contact
Clearance Adjuster
pressure can then be adjusted in the same way as it is for
an RXC with no output speed reducer.

9
RXC TRACTION DRIVES
Troubleshooting
Condition Problem Possible Cause Solution
RXC drive motor Blown fuse Excess load Reduce the output load
does not rotate Damaged drive motor Replace
Overload Damaged driven equipment Check the driven equipment
Improper RXC szie Check the RXC selection for
this load

RXC does not rotate, Low speed operation RXC has shifted to zero Shift the RXC to a higher speed
speed but its drives Internal slipping Wrong oil used Be sure the specified oil is used
motor does Low contact pressure Adjust the contact pressure
Damaged RXC parts Disassemble, inspect and repair

RXC does rotate Case temperature Low motor voltage Check and correct
more then 90F above Excess load Check the driven equipment
ambient Improper oil level Check and correct
Improper oil used Rplace with specified oil
Contaminated oil Drain, rinse and replace
High internal pressure Adjust the contact pressure
Output Speed Varies Load variation The output speed can drop as
much as 15% of maximum speed
if the load changes from 0 to full.
A closed-loop electric control can
eliminate this.
Improper oil used Replace with spacified oil
Excessive load Check the driven equipment
Low internal pressure Adjust the contact pressure
Damaged parts Disassemble, inspect and repair
Low motor voltage Check and correct
Defective electric control Check and correct

Howling sound which Loss of one AC motor Check and correct the AC power
does not change with phase Check the AC motor
output speed Loose input set screw Tighten the set screw over the
motor shaft's key
Howling sound which Damaged RXC input parts Disassemble, inspect and repair
does change with Damaged driven equipment Check the driven equipment
output speed Damaged RXC output parts Disassemble, inspect and repair

10
RXC TRACTION DRIVES
When the RXC Is Operated with No Load
Condition Problem Possible Cause Solution
RXC drive Blown fuse Defective Fuse Replace
motor does Damaged drive motor Replace
not rotate Motor improperly installed Re-install the drive motor
Damaged RXC parts Disassemble, inspect and repair
RXC does not rotate, Low speed operation RXC is shifted to zero Shift the RXC to a higher speed
but its drives Motor connection No input key installed Check and correct
motor does Internal damage Damaged parts Disassemble, inspect and repair

RXC rotates in Motor turning in reverse Motor wired for reverse Re-wire motor for the opposite
reverse operation direction of rotation
Extreme low speed Low speed stop set Re-set low speed stop
operation incorrectly
RXC does rotate Howling sound Loss of one AC motor phase Check and correct the AC power
Check the AC motor
Loose input set screw Tighten the set screw over the
motor shaft's key
Damaged RXC input parts Disassemble, inspect and repair

Under Any Operating Condition


Condition Problem Possible Cause Solution
Oil leak Excessive pressure Blocked breather Check and correct
Excessive oil level Check and correct
Leaky gasket, O-ring, Loose bolt Tighten
or oil seal Worn parts Check and correct

11
RXC TRACTION DRIVES
Index to the RXC Exploded View Drawings
Adjustable Speed Section,
Sizes 02 - 75, (2X - 7.5X) ........................................................................................................................13
Adjustable Speed Section,
Sizes 91 & 95 ..........................................................................................................................................14
Input C-Faces,
RXC Sizes 02 - 95, (2X - 8X)...................................................................................................................15
Input Shaft Assemblies,
Sizes 02 - 15, (2X - 4X) ...........................................................................................................................16
Input Shaft Assemblies,
Sizes 22 - 95, (5X - 8X) ...........................................................................................................................17
Output Sections with No Speed Reducers or
C-Face Coupled to a Speed Reducer,
Sizes 02 - 95, (2X - 8X) ...........................................................................................................................18
Speed Reducers,
RXC Sizes 02 & 04, (2X)
Reducer Codes 83 & 85 .........................................................................................................................19
Speed Reducers,
RXC Szies 05 - 75, (3X - 7.5X)
Reducer Codes 03 & 06 .........................................................................................................................20
Speed Reducers,
RXC Sizes 91 & 95, (8X)
Reducer Codes 03 & 05 .........................................................................................................................21
Speed Reducers,
RXC Sizes 02 - 15, (2X - 4X)
Reducer Codes A_, B_, & C_ .................................................................................................................22
Speed Reducers,
RXC Sizes 15 - 75, (5X - 7.5X)
Reducer Codes D_, E_, & F_..................................................................................................................23
Speed Reducers,
RXC Sizes 91 & 95, (8X)
Reducer Code F_ ...................................................................................................................................24
Speed Reducers,
RXC Sizes 91 & 95, (8X)
Reducer Code G_ ...................................................................................................................................25
Speed Controls,
Sizes 02 - 75, (2X - 7.5X) ........................................................................................................................26
Speed Controls,
Sizes 91 & 95, (8X) .................................................................................................................................27

Oil Seal Sizes


The size of the oil seals used is shown in the Exploded View Drawings as follows:

D173008
Seal Type
D Double Seal Thickness (mm)
S Single
Note: Some oil seals must be acrylic, Bore Diameter (mm)
These are noted as such on the
Exploded View Drawings. Shaft Diameter (mm)

12
RXC TRACTION DRIVES
Adjustable Speed Section, Sizes 02 - 75, (2X - 7.5X)

PARTS LIST
1 Cone Retainer
2 Cone
3 Ring
4 Rubber Plug
5 Washer
6 Guide Shaft
7 Base
8 Magnetic Plug
9 Case
10 Snap Ring
15 Output Cam
16 Cam Retainer
17 Cam Disc
18 Input Cam
19 Auxiliary Spring
20 Spring
21 Pin
22 Spring Seat
23 Snap Ring
24 Rack Gear Holder
25 Rack Gear
71 Input Disc

13
RXC TRACTION DRIVES
Adjustable Speed Section, Sizes 91 & 95, (8X)

PARTS LIST
1 Cone Retainer 17 Cam Disc
2 Cone 18 Input Cam
3 Ring 19 Auxiliary Spring
4 Rubber Plug 20 Spring
5 Washer 21 Pin
6 Guide Shaft 22 Spring Seat
7 Base 23 Snap Ring
8 Magnetic Plug 24 Rack Gear Holder
9 Case 25 Rack Gear
10 Snap Ring 41 Outlet Oil Valve
15 Output Cam 42 Inlet Oil Valve
16 Cam Retainer 70 Snap Ring
71 Input Disc

14
RXC TRACTION DRIVES
Input C-Faces, RXC Sizes 02 - 95, (2X - 8X)
Size RXC Size Bearing D Bearing E Bearing F Oil Seal S
PARTS LIST
2X 02 - 04 51204 6005ZZ 6005ZZ S254008
74 Input
75 Rubber Plug 3X 05 - 07 51204 6006ZZ 6006ZZ S254008
76 Fan 4X 10 - 15 51405 6008ZZ 6008ZZ S304508
77 Hollow Input Shaft 5X 22 51407 6209ZZ 6209ZZ S355008
78 Snap Ring
6X 37 51408 6209ZZ 6209ZZ S405508
79 Wave Washer
80 Fan Cover 7X, 7.5X 55 - 75 51410 6210LLU 6011LLU S507212
83 Snap Ring 8X 91 - 95 6013ZZ 6213LLU 6212ZZ S659013
90 Gasket
96 Spacer ¹ Oil seal must be acrylic.
106 Oil Plate
D-F Bearings
S Oil Seal

15
RXC TRACTION DRIVES
Input Shaft Assemblies. Sizes 02 - 15, (2X - 4X)

PARTS LIST
72 Spacer
73 Spacer
74 Input Shaft Holder
78 Snap Ring
79 Wave Washer
86 Input Shaft
90 Gasket
D-F Bearings
S Oil Seal

Size RXC Size Bearing D Bearing E Bearing F Oil Seal S


2X 02 - 04 51204 6203 6203ZZ D173208
3X 05 - 07 --- 6305 6005ZZ D203508
4X 10 - 15 --- 6307 6007ZZ D254008

¹ Oil seal must be acrylic.

16
RXC TRACTION DRIVES
Input Shaft Assemblies, Sizes 22 - 95, (5X - 8X)

PARTS LIST
74 Input Shaft Holder
76 Fan
78 Snap Ring
79 Wave Washer
80 Fan Cover
86 Input Shaft
90 Gasket
96 Spacer
D-G Bearings
S Oil Seal

Size RXC Size Bearing D Bearing E Bearing F Bearing G Oil Seal S


5X 22 --- 6309 6206ZZ --- D507212
6X 37 51407 6207ZZ 6207ZZ --- S355008
7X, 7.5X 55 - 75 51410 6210LLU 6210LLU --- S507212
8X 91 - 95 89315Z 6213LLU --- 6311LLU S659013

¹ Oil seal must be acrylic.

17
RXC TRACTION DRIVES
Output Sections with No Speed Reducer or C-Face
Coupled to a Speed Reducer, Sizes 02 - 95, (2X - 8X)
PARTS LIST
10 Snap Ring 37 Output Shaft Holder
11 Spacer 38 Gasket
12 Spacer 101 Output Flange
13 Shaft 104 Nipple
34 Bearing Cover A-C Bearings
35 O-Ring R Oil Seal
36 Shim

Size RXC Size O-Ring Bearing A Bearing B Bearing C Oil Seal S


2X 02 - 04 46-49-2 6203ZZ 6203 --- D173008
3X 05 - 07 53-57-2.2 6204ZZ 6204 51204 D203508
4X 10 - 15 68-72-3.1 6206ZZ 6206 51206 D304508
5X 22 80-85-3.1 6207ZZ 6207 51207 D355008
6X 37 90-94-2.2 6208ZZ 6307 51307 D405808
7X, 7.5X 55 - 75 100-105-3.1 6210ZZ 6308 51308 D507212
8X 140-145-3.1 140-145-3.1 6312ZZ 812112 6312 D608212

¹ Oil seal must be acrylic.

18
RXC TRACTION DRIVES
Speed Reducers, RXC Sizes 02 & 04, (2X)
Reducer Codes 83 & 85
PARTS LIST
201 Base A 214 Bearing Cover
202 Gear Case 215 O-Ring
204 Gasket 216 Joint
206 Shim 217 Coupler
207 Snap Ring 281 Output Flange
209 Gear Assembly 2A-D Bearings
210 Output Shaft 2R-S Oil Seals
213 Shaft

Size RXC Size Bearing 2A Bearing 2B Bearing 2C Bearing 2D Oil Seal 2R Oil Seal 2S
2X 02 - 04 6205ZZ 6304ZZ 6204ZZ 6303 D254008 S203508

¹ Oil seal must be acrylic.

19
RXC TRACTION DRIVES
Speed Reducers, RXC Sizes 05 - 75, (3X - 7.5X)
Reducer Codes 03 & 06
PARTS LIST
201 Base A 210 Output Shaft 218 Planetary Gear Pin 224 Plug
202 Gear Case 211 Spring Pin 219 Spacer 225 Spacer
203 Plug 212 Sun Gear 220 Planetary Gear 281 Output Flange
205 O-Ring 213 Shaft 221 Snap Ring 2A-G Bearings
206 Shim 214 Bearing Cover 222 Snap Ring 2R-S Oil Seals
208 Snap Ring 215 O-Ring 223 Coupler

Size RXC Size Bearing 2A Bearing 2B Bearing 2C Bearing 2D Bearing 2E


3X 05 - 07 6206LLU 6007 4T-30203 HK1212 IR812X12.5
4X 10 - 15 6207LLU 6009 4T-30204 HK1516 IR1215X16.5
5X 22 4T-30208 6010 4T-30205 6001
6X 37 4T-30210 6012 4T-30206 6002
7X, 7.5X 55 - 75 4T-30211 6013 4T-30207 6002
Size RXC Size Bearing 2F Bearing 2G Oil Seal 2R Oil Seal 2S ² 2 per assembly
3X 05 - 07 6200 6203ZZ D304508 S254008 ³ 3 per assembly
4X 10 - 15 6202 6205ZZ D355008 S324508 4 4 per assembly
5X 22 6203 6206ZZ D405808 S385508
6X 37 6204 6207ZZ D507209 S426509
7X, 7.5X 55 - 75 6205 6208ZZ D557209 S507209

20
RXC TRACTION DRIVES
Speed Reducers, RXC Sizes 91 & 95, (8X)
Reducer Codes 03 & 05
PARTS LIST
10 Snap Ring 258 Secondary Gear 269 Locknut for Primary Pinion 2A-D Bearings
11 Spacer 259 Output Shaft 270 Stud Bolt 2R-S Oil Seals
13 Shaft 260 Key for Primary Pinion 271 Input Bolt
39 Coupler 261 Key for Primary Gear 272 Bolt for Low Speed Cover
81 Gasket 262 Key for Secondary Gear 273 Bolt for Low Speed Bearing Housing
251 Reducer Housing 263 Spacer for Secondary Pinion 274 Input Gasket
253 Cover 264 Drain Plug 275 Speed Ring Gasket
254 Bearing Housing 265 Oil Gauge 276 Low Speed Cover Gasket
255 Primary Pinion 266 Vent Hole 277 Shim for the Secondary Pinion's Bearings
256 Primary Gear 267 Eye Bolt 278 Shim for the Low Speed Shaft's Bearings
257 Secondary Pinion 268 Pin for Cover A-C Bearings

Size RXC Size Reducer Code Bearing 2A Bearing 2B Bearing 2C Bearing 2D Oil Seal 2R
8X 91 - 95 03 HR32212J HR32211J HR30306J HR32205 D608212
8X 91 - 95 05 HR32216J HR32213J HR30308J HR32207J D800513

Size Reducer Code Bearing A Bearing B Bearing C Cil Seal 2S


8X 91 - 95 6312ZZ 81212 6312 D608212

² Oil seal must be acrylic.

21
RXC TRACTION DRIVES
Speed Reducers, RXC Sizes 02 - 15, (2X - 4X)
Reducer Codes A_, B_, & C_
Reducer Code Bearing 3A Bearing 3B Bearing 3C Bearing 3G Oil Seal 3R
A_ 6206 6008 NF153212 IR121512 D304508
B_ 6307 6208 NF153212 IR121512 D456008
C_ 6309 6212 NF2204 IR172016 D557009
Size RXC Size Bearing 3E Bearing 3F Oil Seal 3S
2X 02 - 04 6304 --- D263808
3X 05 - 07 6305ZZ 51204 D304508
4X 10 - 15 6306ZZ 51206 S355008

² 2 per assembly

PARTS LIST
301 Base 313 Eccentric Roller Bearing 336 Pressure Adjuster 381 Output Flange
306 Output Shaft 317 Carrier Pin 337 Bushing 383 Stud Bolt
307 Bushing 319 Internal Pin 338 Intermediate Shaft 3A-G Bearings
309 Spacer 320 Internal Pin Housing 339 Snap Ring 3R-S Oil Seals
310 Busing 321 ER Flange 340 Bearing Support
311 Wheel 334 Cover 341 Balance Weight
312 Wheel Spacer 335 O-Ring 370 Gasket

22
RXC TRACTION DRIVES
Speed Reducers, RXC Sizes 15 - 75, (4X - 7.5X)
Reducer Codes D_, E_, & F_
Reducer Code Bearing 3A Bearing 3B Bearing 3C Bearing 3G
D1 6213NR NF2204 6010 D750013
D2 - D7 6213NR NF2305 6210 D750013
E1 6315NR NF2305 6015 D850013
E2 - E7 6315NR NF2306 6015 D850013
F1 6319NR NF2306 6216 D104014
F2 - F7 6319NR NF2308 6216 D104014
Size RXC Size Bearing 3E Bearing 3F Oil Seal 3S
4X 10 - 15 6306ZZ 51206 S355008
5X 22 6307ZZ 51207 S506509
6X 37 6307ZZ 51307 S506509
7X, 7.5X 55 - 75 6309ZZ 51308 S557209

² 2 per assembly

PARTS LIST
301 Base 310 Busing 322 Plug 370 Gasket
302 Bearing Cover 311 Wheel 334 Cover 371 Gasket
303 Snap Ring 312 Wheel Spacer 335 O-Ring 372 Gasket
304 Spring Pin 313 Eccentric Roller Bearing 336 Pressure Adjuster 381 Output Flange
305 Magnetic Plug 317 Carrier Pin 337 Busing 382 Spring Pin
306 Output Shaft 318 Holder 338 Shaft 383 Stud bolt
307 Output Shaft Bushing 319 Internal Pin 339 Snap Ring 3A-I Bearings
308 Spacer 320 Internal Pin Housing 340 Bearing Support 3R-S Oil Seals
309 Spacer 321 ER Flange 345 Spacer

23
RXC TRACTION DRIVES
Speed Reducers, RXC Sizes 91 & 95, (8X)
Reducer Code F_
PARTS LIST
301 Base 309 Spacer 320 Internal Pin Housing 371 Gasket
302 Bearing Cover 310 Bushing 321 ER Flange 372 Gasket
303 Snap Ring 311 Wheel 322 Plug 381 Output Flange
304 Spring Pin 312 Wheel Spacer 323 Rubber Plug 382 Spring Pin
305 Magnetic Plug 313 Eccentric Roller Bearing 337 Busing 383 Stud bolt
306 Output Shaft 317 Carrier Pin 338 Shaft 3A-E Bearings
307 Output Shaft Bushing 318 Holder 339 Snap Ring 3R-S Oil Seals
308 Spacer 319 Internal Pin 370 Gasket

Reducer Code Bearing 3A Bearing 3C Bearing 3D


F1 6319NR NF2306 6216
F2 - F7 6319NR NF2308 6216
Reducer Code Bearing 3E Oil Seal 3R Oil Seal 3S
F1 6314ZZ D104014 S709513
F2 - F7 6314ZZ D104014 S709513

24
RXC TRACTION DRIVES
Speed Reducers, RXC Sizes 91 & 95, (8X)
Reducer Code G_
PARTS LIST
301 Base 312 Wheel Spacer 325 Snap Ring 370 Gasket
302 Bearing Cover 314 Eccentric Bearing 326 Nipple 371 Gasket
303 Snap Ring 315 Snap Ring 327 Cap 372 Gasket
304 Spring Pin 316 Roller Bearing 329 Cover 381 Output Flange
305 Magnetic Plug 317 Carrier Pin 331 Set Screw 382 Spring Pin
306 Output Shaft 318 Holder 332 Fan 383 Stud bolt
307 Output Shaft Bushing 319 Internal Pin 333 Fan Cover 3A-E Bearings
308 Spacer 320 Internal Pin Housing 337 Bushing 3R-S Oil Seals
310 Bushing 321 ER Flange 338 Shaft
311 Wheel 324 Collar 339 Snap Ring

Reducer Code Bearing 3A Bearing 3C Bearing 3D


G_ 23126BNR NJ311 6220
Reducer Code Bearing 3E Oil Seal 3R Oil Seal 3S
G_ 6218ZZ D457514 S901513

25
RXC TRACTION DRIVES
Speed Controls, Sizes 02 - 75, (2X - 7.5X)

PARTS LIST
26 Gasket 901 Electric Control Cover 910 Gear Head
27 Handwheel Control Cover 903 Breather 911 Pilot Motor
28 Handwheel 904 Potentiometer 912 Dial
29 Dial 905 Cover 914 Magnetic Sensor
30 Breather 906 Clutch, Part A 915 O-Ring
102 Pipe 907 Clutch, Part B 916 Lock Nut
103 Elbow 908 Spring 917 Set Screw
105 Breather 909 Steel Ball 918 Gasket

26
RXC TRACTION DRIVES
Speed Controls, Sizes 91 & 95, (8X)

PARTS LIST
26 Gasket 103 Elbow 909 Steel Ball
27 Handwheel Control Cover 105 Breather 910 Gear Head
28 Handwheel 901 Electric Control Cover 911 Pilot Motor
29 Dial 903 Breather 912 Dial
30 Breather 904 Potentiometer 914 Magnetic Sensor
31 Socket Head Bolt 905 Cover 915 O-Ring
32 Spring Washer 906 Clutch, Part A 916 Lock Nut
33 Lifting Eye 907 Clutch, Part B 917 Set Screw
102 Pipe 908 Spring 918 Gasket

27
The Complete Line of Shimpo Drives Products

Adjustable Speed Drive Speed Reducer

Servo Cycloidal Speed Reducer Overhead Conveyor Speed Reducer

Servo Planetary Gearhead Top Mount Adaptor Reducer

DISTRIBUTED BY:

RXCM.0705

NIDEC-SHIMPO CORPORATION • 1701 Glenlake Avenue, Itasca, IL 60143 USA • P: (800) 842-1479 • F: (630) 924-7382 • www.drives.nidec-shimpo.com

You might also like