Rev 1 SEPTAGE TREATMENT PLANT 45 KLD

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The document discusses the design of a sewage treatment plant including components like grit chamber, equalization tank, UASB reactor, MBBR, and discusses the design of individual units.

The project is about designing a sewage treatment plant with a flow of 32 KLD for a residential complex in Lucknow, India.

The document discusses the design of various units of STP like EQ tank, UASB reactor, MBBR etc. It also discusses the SRT value, influent parameters and design considerations taken for individual units.

Client name swati

APPLICANTS:-
Address lucknow
Premises

PROJECT lucknow 32 kld

SCHEDULE OF AREin SqM %

Total land area 253457.00


Master Plan Road 0.00
Area under Road Wid 6992
Net Land Area 242480.00 100
Area Under Plot ( Resi 126590.010 52.21
Area under commercia 15019.61 6.19
Area under Roads 53678.91 22.14
Area under Park 36413.84 15.02
Area Under Dalav Gh 96.99 0.040
Open Space 0 0

No. of Dewelling Unit 690

PARAMETER FOR CALCULATION TAKEN

RAINFALL 0.76 M/Yr.


Highest intesty 0.02 M/hr.
water consuption 145 L/ capita
Design capacity 32 KLD
1272.7272727
Client name Swati
APPLICANTS:- 0
Address lucknow
Premises

0
PROJECT lucknow 32 kld

BOQ required for


the system Specifications Approved Brand

Equlisation tank Pump submersible sludge pump 1 KLH @ head of 15 MWC Grundfos/CG/ CNP
operation mode 1 W +1 S

UASB Media Tube settler

CDTS 60 or equivalent 0.5 M


media ht. 20.2 Cu M Cooldeck / MM Aqua
MBBR
Air blower 40 Cu M/H @ head of 0.50 MWC
operation mode 1W +1 S Everest or Welcome / Everest

Media BF-22 13.8 Cu M Cooldeck / MM Aqua


Diffusers Rehau 500 mm 75 Nos. Rehau, Silicon with NRV
Lateral pipe cPVC/ SS 50 mm Flowgard / Supreme
Down pipes SS 25 mm
Secondary settling
Zone
Media
CDTS 60 or equivalent media ht 0.2 Cu M Cooldeck / MM Aqua

Pipe, Valves & other


fittings As per Design/ drawing Flowgard/ zoloto /NMC
Grit settler
For Laminar flow

Settling velocity Vk 97*d^0.77 for d= .01<d in mm<.0.23


Select d d 0.1
Vk 16.47296342888
Flow rate q 32 KLD
Q 0.000555555556 klps
Designed velocity V 0.1 m/s
settling time Ts 300 s
section required Q/V 0.005555555556
Size of inlet wier
Select width of drain 0.20 M Sq M
hight required 0.03 M
free board 0.15 M
Select resident time 1 min
Length of bottam 3.642331888797
Select width of bottam 1M
Surface load Wh Q/L W 0.000152527439
Hieigth of grit settler 0.045758231747
Client name swati

Address lucknow
Premises

PROJECT lucknow
Revision 0
Date 5/6/2014

SUMP WELL DESIGN

Data
feed flow 32 CuM
average flow Q 0.0003703704 cumecs
peak flow Qmax 0.0012962963 cumecs
velocity of flow in rising mains v 2.5 m/sec
Min time of pumps running continuously t 120 min
head losses in bend h 0.4 m
efficiency of pump (65%) Np 0.65
Efficiency of driving units(75%) Nd 0.75
length of main rise L 3 m
lower level of sewer R.L RL 2 m
Higher level of sewer R.L RH 6 m

Dia of main

area of cross section Qmax/v 0.0005185185 m2


dia d 0.03 m
actual dia dact 0.15 m
actual velocity of flow Vact 0.07 m/sec
Design of sump
well

sump well will be design for time of 20 min


antity of sewage collected in 30 min (V250) Qmax*t*60 1.5555555556 m3
quantitytotal
of sewage in rising
capacity of the main
sump(Vm)
well (Π/4)(dact)^2*L 0.05 m3
(V) V20+Vm 1.61 m3

total no of sump well provide Nt 1


used for storing above sewage Nu 1
deptharea
surface of each unit dt
of each 2.5 m
unit V/Nu*dt 0.64 m2
dia of sump well D 0.90 m
invert of
sewer -1 m
Actual depth 3.5 m

Volume 2.2520311528
Desired opration 3
BOQ
Pump submessible pump 4.6666666667 KLH @ head of 8.5 MWC
opration mode 1W +1 S
Design of STP

Client swati
Project 0

Influent 32 KLD
0.032 MLD
designed flow 33.6
Average flow rate 1.4 Cu m/ hr

Parameter selected

pH 7.3 ~ 7.7
BOD 8000 mg/l
COD 8000 mg/l
SO4 105 mg/l
TSS 500 mg/l
VSS 270 mg/l
SRT value desired 70 days

Assume BOD removal efficiency 80 %


I.e. Targeted UASB effluent BOD 1600 mg/l

Sludge production
VSS produce in process 640 mg/l
Non degradable 162 mg/l
Ash receive in influent 230 mg/l
Total sludge produce 1032 mg/l
or 33 Kg/day

SRT & HRT value

SRT ( Sludge retention Time) 10 days


Depth of Sludge blanket 4m
Effectiveness Coeff. 0.8
Average Concentration of sludge in blanket 80 Kg/ Cum
Length of reactor 5.5 m
HRT 166.29 Hr

Up flow Velocity @ average flow 0.0 m/hr


Reactor dimensions
Plan area required 40 Sq m
No of Cell required 1
area of each cell 40 Sq m
Length. 6.3 M
width 6.3 M

if Circular
Dia of UASB each Cell 7.2

Check for organic loading


Volumetric organic loading 1.15 Kg/Cum/day

Expected effulent BOD 1600 mg/l

BOQ submessible sludge


Pump pump 1 KLH @ head of
opration mode 1 W +1 S

Media Tube settler


CDTS 60 or equvilent 20.2 Cu M
4.5 kg

517
Range 1-3 Kg/Cum/day

9.5 MWC
Standard O2 requirments
Per KG BOD 1.2
Per KG COD 1
Per KGNH4 4.54
Per KG P
Total Air required

Recommended O2 requirment
NH3 out NH3 in reduction O2/D O2/HR

0.64 1.28 0.64 2.9056 0.1 O2 FOR NH3


0.64 69.12 68.48 82.176 3.4 BOD
4.8 207.36 202.56 202.56 8.4 COD

Please select Air requirments 2


Water tank depth 4.5
Tank Length recommended 3.7 m
Your selection 1.5 m

MLVSS Xv 5600 MG/L


0.8
F/M So/(THETA*Xe) 0.23 mgBOD applied
mgMLVSS.d
RECATOR VOLUME V
tank volume 42.2 M3
tank water depth 4.50 m
tank area sq.m 9.4 3.46 m Dia
tank length m 1.5 m
tank width m 6.3 m
Amount of O2 reqd. kg/h 8.56 205.4656 per day
Author : GN BUILDTECH
Project : 32 KLD STP
Client : lucknow
Date : 3-Jun-20

BOD in (mg/l) 2160 Flow (m3/day) 32


BOD out (mg/l) <20 Type of Effluent .
Tank Size (L x B) 1.5X6.25197278911565 MXM

Tank Volume 42.200816 m3 L (mtr.) = 1.5


Top Area 9.3779592 m2 B (mtr.) = 6.3
Bottom Area 9.3779592 m2
SWD 4.5 m
Effective Depth 4.3 m
Pipe Aerator Density 51.2 %
Meter length of Pipe Aerators 30 Mtrs
Membrane area 4.8 m2
No. of Laterals 10 nos.
Total length of laterals 5 mtrs.
No. of aerator per Lateral 6 Nos.
Center-to-center distance b/n aerators 0.10 m
End-to-end distance b/n aerators 0.6 m (approx. value)
Air Quantity in Sm3/hr 27.2 Sm3/hr
Air Quantity in m3/hr 32.0 m3/hr
Pressure drop expected 0.50 kg/cm2
Aerator throughput rate 0.91 Sm3/hr/m aerator
Membrane throughput rate 5.67 Sm3/hr/m2 membrane
Field Correction Factor 0.57
Oxygen suggested at FIELD condition (A.O.R) 2.00 kgO2/hr
Oxygen required at standard condition (S.O.R) 3.52 kgO2/hr
S.O.T.E 46.43 %
A.O.T.E 26.35 %
SOTE/m water column 10.80 %
Standard Oxygenation Capacity 30.12 gmO2/m3 air/m i.d.
Actual Oxygenation Capacity 17.10 gmO2/m3 air/m i.d.

Air Quantity Calculated / m3 tank volume 0.64 Sm3 hr/m3 vol.


approx. air temp. at blower outlet 69.18 Deg C
Motor Energy consumption 0.51 kWhr
energy at blower efficiency 3.8 Wh/cm/100mbar
Standard Aeration Capacity 6.90 kg O2/kWhr
Actual Aeration capacity 3.90 kg O2/kWhr
************************************************************************************************************
Client name M/S INTIME PROMOTERS PVT. LTD

Address PROPOSED LAY- OUT PLAN OF "KINGSBURY SITE AT KUNDLI"


Premises SITUATED AT KUNDLI SONEPAT
0

PROJECT KINGSBURY SITE 18 AC phase 1

SEDIMENTATION TANK DIMENSIONING


FLOW THROUGH TUBE SETTLER CUM/HR; Q 1.33

SEDIMENTATION VELOCITY OF SETTLABLE SOLIDS; VS 0.5

TUBE HEIGHT 0.5 M

FACTOR OF SAFETY; FS 1

SEDIMENTATION AREA REQUIRED ; AS 2.6666666667 SQ. M

SETTLING AREA AT 55 14 SQ. M / CUM

VOLUME OF TUBE DECK REQUIRED 0.1904761905 CUM

PLAN AREA OF CLARIFIER 0.380952381

PROVIDED PLAN AREA OF MEDIA 0.6172133998 X

OVERALL SURFACE LOADING RATE 3.5

QUANTITY OF MEDIA 0.1904761905

WEIR LOADING RATE 2.1602468995

QUANTITY OF MEDIA WITH ANGLE CORRECTION 0.1771428571

Thus settling area of 0.380952381 Sq M or grater can be employed as per the site comditions

Consultant

Dinkar Saxena

Media Tube settler


CDTS 60 or equvilent 0.2 Cu M
SQ. M / CUM

0.6172133998

CUM / SQM / HR

CUM/M/DAY

CUM
Design of Roughing filter.

Project TDI

Input parameter
Flow 1500 KLD
TSS 250 Mg/l
BOD in 300 Mg/l
COD in 600 Mg/l
TKN in 40 Mg/l
Type of influent .
Out parameter desired
TSS 100 Mg/l
BOD out 100 Mg/l
COD out 250 Mg/l
TKN out 20 Mg/l

Parameter for design


Recommended Conditions of loading
Hydraulic loading
Roughing filter 40 ~ 90 Kg/CuM.day
High rate trickling filter 10 ~ 30 Kg/CuM.day
Low rate trickling filter 1~4 Kg/CuM.day

Organic loading
Roughing filter 2.0 ~ 6.0 Kg/CuM.day
High rate trickling filter 1.2 ~ 3 Kg/CuM.day
Low rate trickling filter 0.1 ~ 0.3 Kg/CuM.day

Selected loading rate


BOD loading 0.2 Kg/CuM.day
Hight of bed 3m
BOD load applied to filter W 450 Kg/day
18.75 Kg/ Hr.

Design of Trickling filter

Efficiency required E 80 %
Efficiency required E 0.6666666667
Recirculation ratio R 0
f f 0.9
Volume of filter V 2250 CuM
Dimensions of filter Plan area 750 SqM M
Suggested Length L 27.386127875 M
Your selection 27 m
Dimension LXW 27X27MXM
Hydraulic Load including recirculation 2.1 CuM/ SqM M
Within recommended flow rate.
BOQ
Media
CDB 27 2250.0 Cu M
Sizing of BRIM Filter
Project Fe removal max Fe

back wash 3 times of feed Filtration required 35000


Recommanded flow rate 3.5 ~5 GPM/Sq Ft
4.5 GPM/Sqft 0.01703434996 CuM/Sqft design of Sand filter
0.18277857503 Cu M/ m2/ min duty hr 20 hr.
10.9667145016 Cu/M2 /hr. flow to treated 43750 Lt
35 KLH
Flow rate thru bed 10.97 m3/m2/hr
depth of sand bed 1m
cross section required for
filtration 3.19 m2
Volume of sand filter
vessel 3.19 m3
volume required for
expansion of sand bed 3.19 m3
volume required for
expansion of sand bed 1.00 m3
total volume 6.38 m3
free board of distribution 0.30 m
Collection lateral 0.50 m
total ht of vessel 2.80 M
dia of vessel 1.01 M
back wash calculation
flow thru bed 32.9 m3/m2/hr
maximum allowable
pressure drop 0.5 bar
No. of stainers 44
10 PPM

m3/m2/hr

m3/m2/hr
Design of ABR

Expected flow 200 KLD


COD 1000 mgl
COD 200 Kg/D
RBCOD fraction 5 % m/m
I(n,sbcod) 0.03 mg N/ mg COD
Irt fraction 12 %m/m
INH3 +NH4 420 gN/d
Maximum working depth 2m
Target COD 200 mg COD/L

Calculation

COD(t,in) 1000 mg COD/L


Iin 120 mg COd/L
N(fsa,in) 42 mg N/L
Sin 50 mg/L
X(s,in)=CODt.in-Sin-Iin 830 mg COD/L

CODie=Iin-e^-
0.0553.hrt.Xs,in

HRT
HRT required 37.58 Hr.

reactor working volume 313.18690356 Cu M


Design up flow velocity 0.26 m/ hr
Number of compartment 4
hanging baffel clearence 0.2 m
Compartment up flow area 32.05 Sq M
Compartment upflow to
3
downflow area ratio
Compartment width to length
5
ratio
Total compartment area 53.42
reactor depth 3m
reactor width 10.2174181925
Water treatment for civil supply
Project
No. of Flats/ houses 550
No. of occupant/ flat 5.5
water demand as per NBC 145

Total population 3025


Water requirement 438625 LPCD
Opration time 20 Hr.
Filtration required 438625

design of Sand filter

flow to treated 548281 Lt


2500 KLD
Flow rate thru bed 9 m3/m2/hr
depth of sand bed 1.2 m
cross section required for filtration 13.89 m2
Volume of sand filter vessel 16.7 m3
volume required for expansion of sand bed 5.0 m3
total volume 21.7 m3
free board of distribution 0.3 m
Collection lateral 0.5 m
total ht of vessel 7.0 M
dia of vessel 2.10 M
back wash calculation
flow thru bed 10 m3/m2/hr
maximum allowable pressure drop 0.5 bar

Disinfection
Chlorination
A doing pump capacity 125.0 l/hr @ 1 bar
air velocity in pipe
No. of diffusers 8 Nos.
Air requirment per diffuser 3.2 Cu M/ hr
Total air requirment 25.6
Volume of line element 25.6 Cu M/ hr
In MKS 0.00711111111
pipe size ID 65 mm
in MKS 0.065 Mm
Area of pipe 0.003316625 Sq M
velocity in pipe 2.14408053703 M/S

384818 769636
Work sheet for Rehau_Rausik aerators

1 mm
500

length 1.5 m width 6.2519728 m

floor 1.5 m floor 6.2519728 m


4.92 ft 20.506471 ft
Tank side water depth 4.5 m if circular,D 0m
0
Effective SWD 4.3 m effective dia 0m
14.1 ft 0
radius, if circular 0 full circle 360 deg

Input data for correctionmlvss 5600 mg/l O2 @ Field 2 kgO2/hr


Std Temp. 35 deg.C 4.4
Altitude 50 m
Outlet D.O 1 mg/l O2 @ Std.Con 3.52
Alpha 0.7
Beta 0.96

Aerator Density 50 aerator length 500 mm


0.5 m

S 1
R 3 FC 2
D 5
B.T. 1
MR 0

lateral 0.5 m 1 5
e/e 0.6 m 1 2
w/d 0m 2 1
c/c 0m 2 12
1
Tank volume 42.200816 m3 1490.1108
Plan area 9.3779592 m2
9.3779592 m2
2.5
27
CW:WW transfer ratio 0.57
No. of Aerators 60
Meter length of Aerators 30
Aerator Density, actual 51.2 %
No. laterals 10 Nos.
Total Header length 5 16.404 ft.
No. of Aerators per Lateral 6
Center-to-center distance 0.10 m
Air thorughput Rate 0.9 m3/m aerator/hr
Air qty. on membrane area 5.7 m3/m2 membrane/hr
Actual Air quantity required 27.2 m3/hr 16.0
blower pressure 491.8 mbar
Oxygen at standard condition 3.5 kgO2/hr
Oxygen required at field condition 2.0 kgO2/hr
129.5 gmO2/m3
73.5 gmO2/m3
Standard O2 transfer efficiency 46.4 %
26.35
SOTE/m 10.80 %
6.13
air qty. per m3 tank volume 0.64 m3/hr/m3vol.
Standard Aeration Capacity 30.12 gmO2/m3 air/m i.d.
Actual Aeration Capacity 17.10 gmO2/m3 air/m i.d.
69.18 deg C
1
21

blower sp. En 3.8 Wh/cm/100 mbar

Resulting Energy Consumption 0.51 KW


Standard Efficiency w.r.t energy 6.9 kg O2/kWhr
Actual Efficiency w.r.t energy 3.9 kg O2/kWhr

CCCF 1

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