康明斯 Parts Catalog - QSM11 - 35278791(零件目录) PDF

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P t C

Parts Catalog
t l

QSM11

Cummins Inc.
User Information

Certain basic engine components have been matched to give optimum


performance to your engine. The part numbers listed in this catalog for
these componments are for a standard engine configuration. When
ordering any of the Control Parts List (CPL) componments, please order
by part description and engine serial number.

ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER


WHEN ORDERING PARTS FROM THIS CATALOG

Engine Model

E i
Engine S
Serial
i l Number
N b
Table of Contents

Page No. Page No.


Accessory Drive Pulley........................1 Main Bearings............................13, 14
Agency Approval...............................3
Air Compressor Inlet.........................19 Oil Cooler Water Plumbing....................96
Air Heater Operating Aid......................2 Oil Filler Arrangement.......................60
Air Intake Connection....................49, 50 Oil Level Gauge..............................57
Air Transfer Connection......................51 Oil Pan Noise Panel..........................59
Alternator Drive Pulley......................29 Oil Pan..................................62, 63
Alternator Mounting......................27, 28
Alternator...............................25, 26 Piston Cooling Nozzle........................76

Cam Follower...............................6, 7 Radiator Plumbing............................80


Camshaft.....................................69 Rocker Lever.........................77, 78, 79
Connecting Rod...............................70
Coolant Heater Starting Ai...................18 Starter Mounting.............................82
Corrosion Resistor.......................94, 95 Starting Motor...............................84
Crankcase Breather.......................16, 17
Crankshaft....................................8 Thermostat Housing.......................89, 90
Cylinder Block Plumbing......................15 Thermostat...................................24
Cylinder Block.............................4, 5 Turbocharger Arrangement.............85, 86, 87
Cylinder Head Mounting.......................68 Turbocharger Plumbing....................91, 92
Cylinder Head............................71, 72 Turbocharger.............................66, 67
Cylinder Liner................................9
Valve Cover..................................93
Electric Starting Acc........................81 Vibration Damper.............................20
Electronic Control Cooler................64, 65
Engine Brake.................................23 Water Pump...............................97, 98
Engine Piston Kit........................73, 74
Et Cnt
Etr C t Mdl WWrg HHarness............99,
99 100,
100 101
Exhaust Clamp...............................104
External Control Module Wi.............102, 103

Fan Drive Belt...............................32


Fan Drive....................................31
Fan Pilot Spacer.............................83
Flywheel Housing.........................37, 38
Flywheel.................................45, 46
Front Engine Support.........................30
Front Gear Cover.........................47, 48
Front Gear Train.............................21
Fuel Filter Plumbing.........................36
Fuel Filter..............................33, 34
Fuel Plumbing............................43, 44
Fuel Pump Coupling...........................42
Fuel Pump Drive..............................22
Fuel Pump Fitting............................35
Fuel Pump............................39, 40, 41
Full Flow Oil Filter.........................56

Gasket Sets.......................105, 106, 107


Gear Housing.................................10

Hand Hole Cover..............................61

Idler Gears..............................11, 12
Injectors....................................75
Int Manifold Mounting........................88

Lifting Bracket..........................52, 53
Lube Oil Cooler..........................54, 55
Lube Oil Pump................................58
Group No. 09.03 Accessory Drive Pulley Option No. AD2031-02

Ref
Part Number Part Name Req Remarks
No
No.
Accessory Drive Pulley
Option AD2031-02 Accessory Drive Pulley
Intended Drive: Refrigerant
Compressor
Pulley Rotation: Same as
Engine Crankshaft
Horsepower Drive Limitation
(hp): 20

1 4083458 Pulley, Accessory Drive 1


2 3818229 Screw, Hexagon Head Cap 1 M20 x 2.50 x 50
3 3818463 Washer, Plain 1 M20

Page1
Group No. 10.02 Air Heater Operating Aid Option No. AH2008-04

Ref
Part Number Part Name Req Remarks
No.
Air Heater Operating Aid
Option AH2008-04 Air Heater Operating Aid
Mounting Location: Between
Aftclr and Rkr Hsg, Between
Int Manifold & Rkr Hsg
Volts: 24
Amps: 90
Customer Connection: M6 Stud
w/Flanged Nuts
Ground Strap Included: No
Grid Heater Must be Grounded
to the Starter Ground
Terminal or Directly to the
Battery.

1 3069786 Gasket, Intake Manifold 1


2 4083113 Heater, Intake Air 1
3 4938740 Tag, Instruction 1

Page2
Group No. 01.06.1 Agency Approval Option No. AP2117

Ref
Part Number Part Name Req Remarks
No.
Agency Approval
Option AP2117 Agency Approval
Certified by: None
Application: Nonroad
Cert Level: None
Special Allowance: N/A
Cert Agent: None
Comment: N/A
Fuel Type: Diesel
This engine is not for use in
the US
It is for export only.

1 4972875 Dataplate 1
2 3882893 Tape 1

Page3
Group No. 01.01 Cylinder Block Option No. BB2707-17

Page4
Group No. 01.01 Cylinder Block Option No. BB2707-17
Ref
Part Number Part Name Req Remarks
No.
Cylinder Block
Option BB2707-17 Cylinder Block
Hyd Dri Gear Max Torque
Capability: 209.132 Nm (154
lb.ft.)
Increased Soot Level
Capability: No
Geometry Revised: No

4060393 Block, Cylinder Serviced as mult kits.


1 ***2892959 Block, Cylinder 1
2 ***148555 Dowel, Pin 2 No. 4 Only
3 ***179063 Plug, Retainer 1
4 ***3014754 Washer, Plain 1 3/4 inch
5 ***3014755 Disc, Valve 1
6 ***3014756 Spring, Compression 1
7 ***2878168 Bushing 7
8 ***3008466 Plug, Pipe 2 1/4 NPT
9 ***3026758 Seat, Prs Regulator Valve 1
10 ***4060388 Cap, Main Bearing 1 No. 4 Only
10 ***4060391 Cap, Main Bearing 5 No. 1,2,3,5 & 6 Only
10 ***3026961 Cap Main Bearing
Cap, 1 No 7 Only
No.
***3803504 Kit, Screw Hex Head Cap 14
11 *****3019631 Washer, Plain 1 1/2 Inch.
12 *****3328742 Screw, Hexagon Head Cap 1 M14 x 1.50 x 160
13 ***3895832 Stud 7 M10 x 1.00 x 50
14 ***70550 Dowel, Pin 1 5/16 x 1/2 inch
15 ***142207 Dowel, Pin 2 7/16 x 1 inch
16 ***3007635 Plug, Expansion 4 1 inch
17 ***3007632
3007632 Plug, Expansion 5 0.378 Dia
18 ***3008446 Dowel, Pin 3 6.00 x 12.00 mm
19 ***3008468 Plug, Pipe 1 1/2 NPT
20 ***3026231 Dowel, Ring 3 19.23 mm
***3037536 Plug, Threaded 4 9/16 - 18 UNF
21 *****3040813 Plug, Threaded 1
22 *****3037537 Seal, O Ring 1
***3046202 Plug, Threaded 1 3/4 - 16 UNF
23 *****3040810 Plug,
g, Threaded 1
24 *****3046201 Seal, O Ring 1
25 ***3069728 Sensor, Viscosity 1 Oil.
26 ***3068979 Plunger, Prs Regulator 1
27 ***3010146 Spring, Compression 1
28 ***3821725 Plug, Retainer 1
29 3042619 Nipple, Coupling 1
3820030 Seal, Rectangular Ring 1
2864390 Verified Esn Stamp 1
$SERVICE PLUG
3053349 Dowel, Pin 1 Replaces ref 20 for
applications not
requiring hydraulic drive.

Cylinder Block Kit


4955649 Kit, Cylinder Block 1

Page5
Group No. 04.01 Cam Follower Option No. BB2707-07

Page6
Group No. 04.01 Cam Follower Option No. BB2707-07
Ref
Part Number Part Name Req Remarks
No.
Cam Follower
Option BB2707-07 Cam Follower

3161475 Assy, Cam Follower Lever 12 Valve


1 3821160
***3821160 Lever, Cam Follower 1
2 ***3335342 Pin, Cam Follower Roller 1
3 ***3064621 Socket, Tappet 1
4 ***3895488 Roller, Cam Follower 1
3417645 Lever, Cam Follower 6 Injector
5 ***3079589 Lever, Cam Follower 1
6 ***3335343 Pin, Cam Follower Roller 1
3 ***3064621 Socket, Tappet 1
7 ***3161423 Roller, Cam Follower 1
8 ***3029920 Pin, Roll 1
9 ***3417766 Shaft, Cam Follower 1
10 ***4060455 Plug, Expansion 2
11 3064582 Support, Cam Fol Shaft 1
12 3064583 Support, Cam Fol Shaft 1
13 3895830 Support, Cam Fol Shaft 5
14 3009330 Washer, Plain 7 M10
15 3044360 Nut, Regular Hexagon 7 M10 x 1.50.

Page7
Group No. 01.02 Crankshaft Option No. BB2707-02

Ref
Part Number Part Name Req Remarks
No.
Crankshaft
Option BB2707-02 Crankshaft

1 2882729 Crankshaft, Engine 1


2 S 300 Key,
y, Plain Woodruff 1
3 3084445 Gear, Crankshaft 1

$REPAIR PARTS

4 3819774 Sleeve, Wear 1 Rear


5 3820918 Sleeve, Wear 1 Front

Page8
Group No. 01.01.1 Cylinder Liner Option No. BB2707-01

Ref
Part Number Part Name Req Remarks
No.
Cylinder Liner
Option BB2707-01 Cylinder Liner

3803703 Kit, Cylinder Liner 6


1 ***3080760 Liner, Cylinder 1
2 ***3047188 Seal, Rectangular 1

$LINER SHIM

3032623 Shim A/R 0.005 inch


3034663 Shim A/R 0.008 inch

Page9
Group No. 01.06 Gear Housing Option No. BB2707-04

Ref
Part Number Part Name Req Remarks
No.
Gear Housing
Option BB2707-04 Gear Housing
Gear housing for belt driven
fan arrangement. With
hydraulic pump idler gear.

1 4985108 Housing, Gear 1


2 3025354 Bearing, Needle 1
3 3893913 Bearing, Needle 1
4 3883150 Seal, O Ring 1
5 3818060 Screw, Captive Washer Cap 12 M10 x 1.50 x 25
6 3820186 Screw, Captive Washer Cap 5 M10 x 1.50 x 50
7 3201659 Seal, Rectangular Ring 6
8 3820945 Seal, Rectangular Ring 1
9 3820946 Seal, Rectangular Ring 1

Page10
Group No. 01.07.1 Idler Gears Option No. BB2707-06

Page11
Group No. 01.07.1 Idler Gears Option No. BB2707-06
Ref
Part Number Part Name Req Remarks
No.
Idler Gears
Option BB2707-06 Idler Gears

$CAMSHAFT IDLER GEAR


3084532 Gear, Idler
1 ***3084447 Gear, Idler 1
2 ***3026188 Bushing 1
3 3026166 Shaft, Idler 1
4 3026233 Retainer, Gear 1
5 2868820 Bearing, Thrust 2
6 3088161 Plate, Thrust Bearing Wear 1
7 3088162 Screw, Hexagon Head Cap 3 M10 x 1.50 x 60

$WATER PUMP IDLER GEAR

3084533 Gear, Idler


8 ***3084448 Gear, Idler 1
9 ***3026189 Bushing 1
4 3026233 Retainer, Gear 1
5 2868820 Bearing, Thrust 2
7 3088162 Screw, Hexagon Head Cap 3 M10 x 1.50 x 60
10 3026167 Shaft Idler
Shaft, 1

$HYDRAULIC PUMP IDLER GEAR


Hydraulic pump idler gear for
high capacity SAE "B" drive
3045873 Gear, Idler
11 ***3045855 Gear, Idler 1
9 ***3026188 Bushing 1
5 3084899 Bearing, Thrust 2
10 3062904 Shaft, Idler 1
12 3882511 Retainer, Gear 1
13 3045853 Screw, Twelve Point Cap 3 M10 x 1.50 x 70
14 3883510 Seal, Rectangular Ring 1
15 3882513 Spacer, Mounting 1
3820030 Seal, Rectangular Ring 1

Page12
Group No. 01.02.1 Main Bearings Option No. BB2707-03

Page13
Group No. 01.02.1 Main Bearings Option No. BB2707-03
Ref
Part Number Part Name Req Remarks
No.
Main Bearings 1
Option BB2707-03 Main Bearings

4025120 Set, Main Bearing 1 Std


1 ***3016770
3016770 Bearing, Main 7 Upper
2 ***3016780 Bearing, Main 7 Lower
3 ***4926017 Bearing, Thrust 2 No. 4 Main Standard
4 ***4926018 Bearing, Thrust 2 No. 4 Main Standard

4025121 Set, Main Bearing 1 .25 mm oversize


1 ***3016771 Bearing, Main 7 Upper
2 ***3016781 Bearing, Main 7 Lower
3 ***4926017 Bearing, Thrust 2 No. 4 Main Standard
4 ***4926018 Bearing, Thrust 2 No. 4 Main Standard

4025122 Set, Main Bearing 1 .50 mm oversize


1 ***3016772 Bearing, Main 7 Upper
2 ***3016782 Bearing, Main 7 Lower
3 ***4926017 Bearing, Thrust 2 No. 4 Main Standard
4 ***4926018 Bearing, Thrust 2 No. 4 Main Standard

4025123 Set Main Bearing


Set, 1 .75
75 mm oversize
1 ***3016773 Bearing, Main 7 Upper
2 ***3016783 Bearing, Main 7 Lower
3 ***4926017 Bearing, Thrust 2 No. 4 Main Standard
4 ***4926018 Bearing, Thrust 2 No. 4 Main Standard

4025124 Set, Main Bearing 1 1.00 mm oversize


1 ***3016774 Bearing, Main 7 Upper
2 ***3016784
3016784 Bearing, Main 7 Lower
3 ***4926017 Bearing, Thrust 2 No. 4 Main Standard
4 ***4926018 Bearing, Thrust 2 No. 4 Main Standard

$OVERSIZE THRUST BEARING

3 4023084 Bearing, Thrust 2


4 4023204 Bearing, Thrust 2

Page14
Group No. 01.01.4 Cylinder Block Plumbing Option No. BB2736-03

Ref
Part Number Part Name Req Remarks
No.
Cylinder Block Plumbing
Option
p BB2736-03 Cylinder
y Block Plumbing
g

1 3008466 Plug, Pipe 2 1/4 NPT


2 3007635 Plug, Expansion 4 1 inch
3 3007632 Plug, Expansion 4 0.378 Dia
4 3008468 Plug, Pipe 1 1/2 NPT
3037536 Plug, Threaded 2 9/16 - 18 UNF
5 ***3040813 Plug, Threaded 1
6 ***3037537 S
Seal,
l O Ri
Ring 1
7 3042619 Nipple, Coupling 1

Page15
Group No. 03.02 Crankcase Breather Option No. BR2736-01

Page16
Group No. 03.02 Crankcase Breather Option No. BR2736-01
Ref
Part Number Part Name Req Remarks
No.
Crankcase Breather
Option BR2736-01 Crankcase Breather
Crankcase Breather Plumbing
Breather System: Open
Breather Location: Internal
Vent Location: Side
Vent Tube Routing: Left
Center
Hydraulic Pump Hose Routing:
Clears Pump in Customer
Application
Block Hole Clipping Location:
#333 Facing Front
Vent Tube End Location:
24 in. Below Pan Rail

1 4004763 Hose, Plain 1


2 107460 Clip 1
3 3818060 Screw, Captive Washer Cap 1 M10 x 1.50 x 25
4 3819475 Tube, Breather 1

Page17
Group No. 10.02 Coolant Heater Starting Ai Option No. CH2021-03

Ref
Part Number Part Name Req Remarks
No.
Coolant Heater Starting Ai
Option CH2021-03 Coolant Heater Starting Aid
Heater Element Supplier:
None
N
No future requirement to
install an engine coolant
heater, Kim Hotstart or other
external heaters mounted in
heater housing located right
rear on water header plate.
Heating Element Mtg Style:
No element - Blanking Plate
Installed
Heater Hsg Acc Plmb Hole:
None
Stud Provided: Stud - Upper
R.H. Corner

1 3034836 Screw, Hexagon Head Cap 3 M10 x 1.50 x 30


2 3253334 Plate, Cover 1
3 3893690 Gasket, Heater Housing 1 To Be Used On M11 Engine Only
4 3883394 Screw, Hexagon Head Cap 1 M8x1.25x20 - M10x1.50x70

Page18
Group No. 12.01.1 Air Compressor Inlet Option No. CI2705-02

Ref
Part Number Part Name Req Remarks
No.
Air Compressor Inlet
Option CI2705-02 Air Compressor Inlet
Air Inlet Tube Supplier:
Customer or None

1 3819871 Seal, O Ring 1


2 3036230 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20
3 3600825 Connection, Air Intake 1
4 3008465 Pl
Plug, Pipe
Pi 1 1/8 NPT

Page19
Group No. 01.02.2 Vibration Damper Option No. DA2110-04

Ref
Part Number Part Name Req Remarks
No.
Vibration Damper
Option DA2110-04 Vibration Damper
Intended Drive: Fan Drive
Only
Crank Pulley Dia: 229.52mm
(9.04")
Crank Pulley Groove Loc:
140 0mm (5
140.0mm (5.51")
51")
Crank Pulley Groove Type:
Poly V 8 Rib "K"
Threaded Bolt Hole Mtg
Provision: None

1 3161942 Damper, Vibration 1 Recon equivalent 3161942 RX


2 3400877 Pulley, Crankshaft 1
3 3882675 Plate, Clamping 1
4 3820213 Screw, Hexagon Head Cap 5 M14 x 1.50 x 80
5 4070452 Plate, Clamping 1

Page20
Group No. 09.04 Front Gear Train Option No. DF2032-03

Ref
Part Number Part Name Req Remarks
No.
Front Gear Train
Option DF2032-03 Front Gear Train
Front Gear Train Accessory
Drive
Accessory Drive Provision:
Cummins
C i Supplied
S li d
Pump Spline: 13 Tooth
Adapter Flange Size: SAE "B"
Pump Orientation: 22.5 Deg
Toward or Away from Block
Max Torque Capability:
209.132mm (154 lb ft)
This Option Does Not Supply
Hydraulic Pump Tail Support

3820755 Support, Hydraulic Pump 1


1 ***3893988 Adapter, Hydraulic Pump 1
2 ***3025354 Bearing, Needle 1
3028420 Gear, Hydraulic Pump 1
3 ***3025320 Adapter, Spline 1
4 ***3161567 Gear, Hydraulic Pump 1
5 3914868 Plate, Cover 1
6 3008400 Gasket, Hydraulic Pump 2
7 3161093 Screw, Captive Washer Cap 3 M10 x 1.50 x 35
8 2863702 Seal, O Ring 1
9 3903200 Screw, Hexagon Head Cap 2 M12 x 1.75 x 25

Page21
Group No. 09.01 Fuel Pump Drive Option No. DP2701-05

Ref
Part Number Part Name Req Remarks
No.
Fuel Pump Drive
Option DP2701-05 Fuel Pump Drive
Drive Provision: Less Air
Compressor

1 3883123 Screw, Hexagon Flange Head Cap 6 M10 x 1.50 x 40


3896047 Shaft & Gear, Acc Drive 1 Recon equivalent 3896047 RX
2 ***S 3193 Pin, Groove 1
3 ***129510 Screw, Hexagon Head Cap 1 3/8 - 16 X 1 Inch.
4 ***170664 Washer, Plain 1 3/8 Inch.
5 ***3000175 Hub, Jaw Coupling
p g 1
6 ***3028309 Bearing, Thrust 1
***4903443 Plug, Threaded 2 3/8 inch
7 *****3034412 Seal, O Ring 1
8 *****4903442 Plug, Threaded 1
***3041048 Gear & Shaft 1
2 *****S 3193 Pin, Groove 1
9 *****3041042 Gear, Accessory Drive 1
10 *****3041043 Shaft, Accessory Drive 1
11 ***3896048 Support Accessory Drive
Support, 1
12 3899746 Gasket, Acc Drive Support 1

Page22
Group No. 03.04 Engine Brake Option No. EB2047-02

Ref
Part Number Part Name Req Remarks
No.
Engine
g Brake
Option EB2047-02 Engine Brake
Engine Brake Control
Engine Brake Installed: No
Control System: Celect and
IS2
Brake Supplier: None

1 3070175 Crosshead, Valve 6

Page23
Group No. 08.07.2 Thermostat Option No. EC2701-03

Ref
Part Number Part Name Req Remarks
No.
Thermostat
Option EC2701-03 Thermostat (Dependent)
Opening Temperature (C): 82
C (179.6 F)
Full Open Temperature (C):
94 C (201.2 F)
Venting Arrangement: Non-
Vented
Quantity: 1

1 4973373 Thermostat 1

Page24
Group No. 13.02 Alternator Option No. EE2072-03

Page25
Group No. 13.02 Alternator Option No. EE2072-03
Ref
Part Number Part Name Req Remarks
No.
Alternator
Option EE2072-03 Alternator
Quantity: One
Manufacturer/Model/Type:
Delco Remy 24 SI375
Volts: 24
Amps: 70
Alternator Grounding
Provision: Frame Ground
Only
Sealing Provision: No
Ground Wire Supplier:
Customer
Alternator Length: 234mm
(9.21 in.)
Charging System: 1
Wire Battery Terminal:
5/16 D, R, or P
Terminal:
Packard Metripack Terminal I
or l
Terminal:
Packard Metripack Terminal
Cummins Branded: Yes
Alternator Mounting Style: 4
Inch Double Lug
Alternator Cooling: Dual
Internal Fan
Voltage Regulator: Built In.

1 2874863 Alternator 1

Page26
Group No. 13.02.1 Alternator Mounting Option No. EH2127-10

Page27
Group No. 13.02.1 Alternator Mounting Option No. EH2127-10
Ref
Part Number Part Name Req Remarks
No.
Alternator Mounting
Option EH2127-10 Alternator Mounting
Alternator Quantity: One
Manufacturer/Model:
Delco Remy or Leece Neville
Mtg. Location: Right Side
Serpentine Alternator/Fan
Drive: Yes
Drive Location: Crankshaft
Alt. Pulley Diameter:
76.20mm (3 in.)
Alt. Pulley Groove: Poly V
8 Rib "K"
Alt. Pulley Groove Location:
140.0mm (5.51 in.)

1 3009330 Washer, Plain 2 M10


2 3081348 Screw, Hexagon Head Cap 2 M10 x 1.50 x 90.
3 3821847 Screw, Captive Washer Cap 2 M10 X 1.50 X 60.
4 3104213 Support, Alternator 1
5 3400878 Brace, Alternator 1
3400884 Pulley Idler
Pulley, 1
6 ***3400883 Pulley, Idler 1
7 ***3401202 Bearing, Ball 1
8 ***3820710 Screw, Captive Washer Cap 1 M10 X 1.50 X 80 .
9 ***4060100 Shaft, Idler 1
10 ***4060101 Cover, Idler Pulley 1
11 3818060 Screw, Captive Washer Cap 1 M10 X 1.50 X 25.
12 2871294 Tensioner, Belt 1

Page28
Group No. 13.02.1 Alternator Drive Pulley Option No. EH2712-07

Ref
Part Number Part Name Req Remarks
No.
Alternator Drive Pulley
Option EH2712-07 Alternator Drive Pulley
Pulley Quantity: One
Alternator
Manufacturer/Model:
Delco Remy or Leece Neville
Alternator Pulley Groove:
Poly V 8 Rib "K"
Alternator Pulley Diameter:
76.2
Alternator Pulley Supplied:
On Engine
Serpentine Fan/Alternator
Belt Drive: Yes
Mounting Hardware Supplied:
On Engine
Bracket Attachment Method:
4 Inch Spool

1 70897 Nut, Lock 1 1/2 - 20 UNF


2 3400880 Pulley, Alternator 1
3 3895517 Washer, Plain 3 1 inch
4 4022822 Screw, Hexagon Head Cap 1 1/2 - 20 x 6 1/2 inch
5 4060467 Screw, Hexagon Head Cap 1 1/2 - 13 x 1 1/4 inch

Page29
Group No. 16.03 Front Engine Support Option No. EM2038-02

Ref
Part Number Part Name Req Remarks
No.
Front Engine Support
Option EM2038
EM2038-02
02 Frnt Engine Support
Two hole cast iron front
engine support. OEM
attachment point is 119.12 mm
from FFOB

1 203518 Washer, Plain 1 3/8 inch


2 3892105 Screw, Captive Washer Cap 5 M10 x 1.50 x 100
3 3820988 Screw, Hexagon Head Cap 1 M10 x 1.50 x 35
4 3819498 Support, Front Engine 1

Page30
Group No. 08.03 Fan Drive Option No. FA2272-08

Ref
Part Number Part Name Req Remarks
No.
Fan Drive
Option FA2272-08 Fan Drive
Fan Drive: Serpentine
Alternator/Fan Drive
Fan Hub Type: Continuous
Drive
Belt Tensioner: Automatic

1 3093757 Screw, Hexagon Head Cap 3 M12 x 1.75 x 80


2 3093805 Screw, Hexagon Flange Head Cap 4 M10 x 1.50 x 35
3 4023035 Adapter, Pilot 1
4 4023037 Support, Fan 1
5 4023039 Hub, Fan 1

Page31
Group No. 08.03 Fan Drive Belt Option No. FA2714-03

Ref
Part Number Part Name Req Remarks
No.
Fan Drive Belt
Option FA2714-03 Fan Drive Belt
Fan Drive: Serpentine
Alt/Fan Drive

1 3289997 Belt, V Ribbed 1

Page32
Group No. 06.04 Fuel Filter Option No. FF2249-02

Page33
Group No. 06.04 Fuel Filter Option No. FF2249-02
Ref
Part Number Part Name Req Remarks
No.
Fuel Filter
Option FF2249-02 Fuel Filter
Water in Fuel Sensor
Included: No
Fuel Filter Supplier:
Cummins
Fuel Pump Type: Celect
Fuel Filter Location: Left
Front on Crn. Rstr. Bracket
Element Type: Dual Spin-On
Water Separator Provision:
Yes
Drain Provision: Yes
Check Valve: No
Filter Inlet Fitting: 90
Degree Elbow
Pump Inlet Fitting: Straight
Heater Element: No
Decal: Fleetguard
Fuel Plumbing Routing:
Pressure Side
Filtration Measurement
(Microns): 10
Filter Model: FS1000
Pump Inlet Diagnostic
Provision: No

1 3329289 Separator, Fuel Water 2 Purchase Cummins Filtration.


2 S 112 Screw, Hexagon Head Cap 4 3/8 - 16 X 1 Inch.
3 129859 Elbow, Male Union 1
4 ***3040817 Seal, O Ring 1
5 212013 Head, Fuel Filter 1
3329290 Decal 2

Page34
Group No. 06.02 Fuel Pump Fitting Option No. FF2758-01

Ref
Part Number Part Name Req Remarks
No.
Fuel Pump Fitting
Option FF2758-01 Fuel Pump Fitting
Fuel
F l Pump
P Inlet
I l t
Fitting: Straight
Diagnostic Provision: No

1 203850 Union, Male 1


2 ***3040817 Seal, O Ring 1

Page35
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF2793-01

Ref
Part Number Part Name Req Remarks
No.
Fuel filter Plumbing
Option FF2793-01

1 69465 Clip 1
2 129859 Elbow, Male Union 1
3 3821783 Screw, Captive Washer Cap 1 M8 X 1.25 X 20.
4 4022891 Hose, Flexible 1

Page36
Group No. 16.01 Flywheel Housing Option No. FH2219-13

Page37
Group No. 16.01 Flywheel Housing Option No. FH2219-13
Ref
Part Number Part Name Req Remarks
No.
Flywheel Housing
Option FH2219-13 Flywheel Housing
Flywheel Housing SAE Size or
Type: 2
Flywheel Housing Material:
Aluminum
Engine Mount Type: High

4060505 Housing, Flywheel 1


1 ***4059934 Housing, Flywheel 1
2 ***3819822 Sleeve 1
3 127316 Washer, Plain 12 5/8 inch
4 3022148 Screw, Hexagon Head Cap 12 M16 x 2.00 x 55
5 3025802 Screw, Hexagon Head Cap 2 M8 X 1.25 X 20.
6 3026134 Gasket, Cover Plate 1
7 3026135 Cover, Access Hole 1
4089542 Kit, Rear Seal Crank Crankshaft (Rear)-Dry Clutch
8 ***4923644 Seal, Oil 1 Serviced as 4089542.
11 ***4083121 Screw, Hexagon Flange Head Cap
12 3042004 Plug, Threaded 3 3/4-16 UNF

4089542 Kit, Rear Seal Crank


Kit 1 Crankshaft (Rear)-Dry
(Rear) Dry Clutch
***4923644 Seal, Oil 1 Serviced as 4089542.
***4083121 Screw, Hexagon Flange Head Cap

Page38
Group No. 05.01 Fuel Pump Option No. FP2953-06

Page39
Group No. 05.01 Fuel Pump Option No. FP2953-06
Ref
Part Number Part Name Req Remarks
No.
Fuel Pump
Option FP2953-06 Fuel Pump

3090942 Pump Fuel


Pump, 1
1 S 2286 Screw, Drive 2
2 70700 Spring, Compression 1
3 100129 Screw, Socket Head Cap 4
4 105375 Nameplate 1
5 128807 Ring, Retaining 1
6 129768 Spring Valve
Spring, 1
7 129839 Shield, Shutoff Valve 1 .
8 129888 Seal, Rectangular Ring 2
9 146483 Screen, Filter 1
10 153346 Screw, Socket Head Cap 2 1/4 - 20 X 4 Inch.
11 181466 Washer, Lock 4 1/4 Inch.
12 3014575 Cap Fuel Pump Filter
Cap, 1
13 3021123 Seal, O Ring 1
3033742 Plug, Threaded 2
14 3034412 Seal, O Ring 1
15 3079584 Plug, Threaded 1
16 3034451 Housing, Actuator 1
3036865 Union Male
Union, 1
17 3037236 Seal, O Ring 1
18 3100526 Union, Male 1
3042619 Nipple, Coupling 1
19 3037537 Seal, O Ring 1
20 3042620 Nipple, Coupling 1
21 3056009 Disc Actuator
Disc, 1
3056416 Plug, Threaded 4
22 3056003 Plug, Threaded 1
24 3034412 Seal, O Ring 1
24 3065944 Screw, Captive Washer Cap 4
25 3068768 Ring, Retaining 1
26 3074317 Spacer, Seal 1
3090993 Support, Fuel Pump 1
3074316 Spacer, Seal 1 Not shown on art.
27 2872429 Spacer, Seal 1
28 3071643 Seal, Oil 1
29 3084713 Seal, Oil 1
3090996 Support, Fuel Pump 1
30 3073887 Plug,Ball 1
31 3090997 Support, Fuel Pump 1
32 3095355 Hub, Jaw Coupling 1
33 3096077 Gasket, Fuel Pump 1

Page40
Group No. 05.01 Fuel Pump Option No. FP2953-06
Ref
Part Number Part Name Req Remarks
No.
Fuel Pump
Option FP2953-06 Fuel Pump

34 3408421 Solenoid 1
4954880 Pump, Gear Fuel 1
35 64816 A Dowel, Pin 2
36 70704 Washer, Plain 2
3 100129 Screw, Socket Head Cap 2
37 110855 Gasket, Fuel Pump 1
10 181466 Washer Lock
Washer, 2
38 3033719 Dowel, Ring 1
39 3085615 Ring, Retaining 1
40 4010296 Plunger, PRS Regulator 1
41 4010297 Spring, Compression 1
4903125 Gear 1
42 4009847 Shaft Idler
Shaft, 1
43 4010038 Valve, Check 1
44 4903124 Gear, Fuel Pumping 1
4954876 Cover, Fuel Pump Gear 1
45 3033724 Bushing 2
46 4954875 Cover, Fuel Pump Gear 1
4954877 Housing Fuel Pump Gear
Housing, 1
3095635 Gear & Shaft 1
47 4954794 Housing, Fuel Pump Gear 1
4954878 Gear 1
48 3095356 Shaft, Fuel Pump Drive 1
44 4903124 Gear, Fuel Pumping 1
BM76340 Damper Fuel Pump
Damper, 1
49 100099 Seal, Rectangular Ring 1
50 139988 Seal, Rectangular Ring 1
51 153336 Body, Fuel Pump Damper 1
52 153338 Cover, Fuel Pump Damper 1
53 160514 Washer, Lock 1
54 202897 Diaphragm, Ful Pump Damp 1
55 3017051 Screw, Captive Washer Cap 2
36 70704 Washer, Plain 2
56 151900 Seal, Rectangular Ring 1
57 153346 Screw, Socket Head Cap 2
10 181466 Washer, Lock 1

4024808 Kit, Fuel Solenoid 1


129888 Seal, Rectangular Ring 2
3408421 Solenoid 1

Page41
Group No. 05.03 Fuel Pump Coupling Option No. FP2957-03

Ref
Part Number Part Name Req Remarks
No.
Fuel Pump Coupling
Option FP2957-03 Fuel Pump Coupling
Fuel Pump Type: Celect
Air Compressor Provision:
None

1 3009330 Washer,, Plain 8 M10


2 3044360 Nut, Regular Hexagon 4 M10 x 1.50.
3 3046200 Spider, Jaw Coupling 1
4 3064109 Screw, Hexagon Head Cap 4 M10 x 1.50 x 45
5 3069103 Gasket, Fuel Pump 1

Page42
Group No. 06.03 Fuel Plumbing Option No. FT20070-01

Page43
Group No. 06.03 Fuel Plumbing Option No. FT20070-01
Ref Part Number Part Name Req Remarks
Fuel Plumbing
Option FT20070-01 Fuel Plumbing
Fuel Pump Type: Celect
Fuel Pump Drive: Less Air
Compressor
Drain Position Vertical from
Crank C/L: 290.0mm (11.42")
Drain Position from RFOB:
395.0mm (15.55")
Drain Position from Engine
C/L: 257.0mm (10.12")
ECM Version: CM Series
ECM Location: 337.7
Vert./558.9 Horz.
Vertical Distance Measured
from the Crank C/L to Top of
ECM.
Horizontal Distance Measured
from FFOB to Front of ECM.
Centinel Plumbing Provision:
No

1 3401236 Elbow, Tube Connector 1


2 3418284 Tube, Fuel Supply 1
3 4003941 Tube, Fuel Drain 1
4 4004381 Union, Male 2 1/8 NPTF x 1/2-20
5 4022524 Hose, Flexible 1

Page44
Group No. 16.02 Flywheel Option No. FW2271-03

Page45
Group No. 16.02 Flywheel Option No. FW2271-03
Ref
Part Number Part Name Req Remarks
No.
Flywheel
Option FW2271-03 Flywheel
Type: Flywheel
Intended Housing SAE: 1 or 2
Starter Center Distance:
243.84mm (9.60 in.)
Clutch Bearing Pilot Bore
Dia: 72.00mm (2.83 in.)
Clutch Size: 11 inch
Clutch Plate Type: Single
Plate
Clutch Plate Material:
Organic Disc
Rear Gear Drive: No
Intended Drive Hardware:
Twin Disc Series SP111-P
Clutch
Unique Characteristics: 72mm
Pilot

3032685 Flywheel 1
1 ***3027537 Flywheel 1
2 ***3065151 Gear, Flywheel Ring 1
3 4071043 Screw, Hexagon Flange Head Cap 8 M14 x 1.50 x 35

Page46
Group No. 01.06 Front Gear Cover Option No. GG2706-09

Page47
Group No. 01.06 Front Gear Cover Option No. GG2706-09
Ref
Part Number Part Name Req Remarks
No.
Front Gear Cover
Option GG2706-09 Front Gear Cover
Water Pump Shaft Drive
Provision: No
No Provision for the
Water Pump Shaft in the
Gear Cover. Must be Used
with a Short-Shaft Water Pump

4089996 Kit, Gear Cover 1


1 ***3400811 Cover, Gear 1
2 ***4920751 Seal, Rectangular Strip 1 Serviced as 4089995.
3 ***4082974 Plug, Gear Cover 1
4 ***4070463 Screw, Hexagon Flange Head Cap 5 M8 x 1.25 x 12
5 ***4070462 Screw, Hexagon Flange Head Cap 33 M8 x 1.25 x 16
3804304 Kit, Oil Seal 1
6 ***3892794 Seal, Oil 1
7 ***3328760 Gasket, Carrier 1
8 ***3896837 Seal, Dust 1
4955665 Kit, Oil Seal 1
9 ***4962745 Seal, Oil 1 Serviced as 4955665.
10 ***3328761 Gasket Carrier
Gasket, 1 Serviced as 4955665
4955665.

4089995 Kit, Strip Seal 1


***4920751 Seal, Rectangular Strip 1 Serviced as 4089995.
***4070462 Screw, Hexagon Flange Head Cap 38 M8 x 1.25 x 16
***4070463 Screw, Hexagon Flange Head Cap 5

Page48
Group No. 10.01.2 Air Intake Connection Option No. IC2030-02

Ref
Part Number Part Name Req Remarks
No.
Air Intake Connection
Option IC2030-02 Air Intake Connection
Four 4.0 inch (102mm)
silicone hoses, 7.5 inches
(191mm) long with reinforcing
rings. Use with 4 inch tubing
to transfer air from turbo
to charge air cooler and
intake manifold.

1 3071049 Hose, Hump 4


2 3926704 Clamp, Spring Hose 8

Page49
Group No. 10.01.2 Air Intake Connection Option No. IC2068-01

Ref
Part Number Part Name Req Remarks
No.
Air Intake Connection
Option IC2068-01 Air Intake Connection
Int Manf Air Conn Type:
Rotatable 90 Deg Elbow
Int Man Air Conn O.D: 101.5mm
(4")
Air Inlet Conn Loc: Top
Air Inlet Conn Supplier:
Cummins
Orientation: Shipped Towards
Front
Engine Aspiration: Charged
Air Cooled

1 3025458 Plug, Pipe 2 1/8 NPT


2 3066211 Seal, O Ring 1
3 3067979 Clamp, V Band 1
4 3068015 Connection Air Transfer
Connection, 1
5 3070100 Gasket, Connection 1
6 3883122 Screw, Hexagon Flange Head Cap 4 M10 x 1.50 x 35
7 4070532 Adapter, Air Inlet 1

Page50
Group No. 10.01.2 Air Transfer Connection Option No. IT2005-02

Ref
Part Number Part Name Req Remarks
No.
Air Transfer Connection
Option IT2005-02 Air Transfer Connection
Turbo Compressor Outlet Conn
Type:
yp 90 Degreeg Rotatable
Elbow
Turbo Compressor Outlet Conn
O.D.: 101.5mm (4 in.)
Intake Air Pressure Compuchek
Fitting Inc: No
Turbo CPR Outlet Conn
Supplier: Cummins
Engine Aspiration: Charged
Air Cooled

1 3008465 Plug, Pipe 2 1/8 NPT.


2 3883284 Seal, O Ring 1
3 3883977 Pipe, Air Transfer 1
4 3892648 Clamp, V Band 1

Page51
Group No. 17.06 Lifting Bracket Option No. LA2053-05

Page52
Group No. 17.06 Lifting Bracket Option No. LA2053-05
Ref
Part Number Part Name Req Remarks
No.
Lifting Bracket
Option LA2053-05 Lifting Bracket
Front Lifting Brkt Loc: Front
of Air Int Manif/Aftercooler
Rear Bracket Vertical Height:
254mm (10 in.) Measured from
C/L of Top Left Mtg Capscrew
to C/L of Lifting Eye
Rear Lifting Bracket
Location: Rear of Cylinder
Head
OEM Attachment: Studs Mtd to
Front Manifold or Aft/Clr
Rear Brkt Eye Vert Dist from
Crank C/L: 707mm (27.83 in.)
Front Brkt Eye Vert Dist from
Crank C/L: 707mm (27.83 in.)
Front Bracket Mtg Bolt Hole
Count: 4
Front Lifting Brkt Mtg
Included: In TB Dependent
Option

1 3093939 Screw, Hexagon Flange Head Cap 3


2 3883586 Bracket, Lifting 1
3 4906823 Plate, Clamping 1 Item not shown on art.
4 4920123 Bracket, Lifting 1 Serviced as 4089870.

4089870 Kit, Lifting Bkt (rear)


***3093939
3093939 Screw, Hexagon Flange Head Cap 2
***4906823 Plate, Clamping 1
***4920123 Bracket, Lifting 1

Page53
Group No. 07.05 Lube Oil Cooler Option No. LC2766-04

Page54
Group No. 07.05 Lube Oil Cooler Option No. LC2766-04
Ref
Part Number Part Name Req Remarks
No.
Lube Oil Cooler
Option LC2766-04 Lube Oil Cooler
Oil Filter Loc: Direct to
Filter Head
Engine Brake Provision: No
Oil Filter Type: Combination
Full Flow/Bypass
Lube Oil Filter Head Thrd
Size: M95 x 2.5
Thermo Opening Temp: 107.222
C (225 F)

1 109080 Seal, O Ring 2


2 3034836 Screw, Hexagon Head Cap 4 M10 x 1.50 x 30
3046202 Plug, Threaded 1 3/4 - 16 UNF
3 ***3040810 Plug, Threaded 1
4 ***3046201 Seal, O Ring 1
5 3080401 Adapter, O Ring 2
6 3080769 Seal, Rectangular Ring 2
7 3102571 Retainer, Connection 1
3102784 Head, Lube Oil Filter 1
8 ***3008466 Plug Pipe
Plug, 1 1/4 NPT
***3037536 Plug, Threaded 2 9/16 - 18 UNF
9 *****3037537 Seal, O Ring 1
10 *****3040813 Plug, Threaded 1
***3040815 Plug, Threaded 1 7/18 - 14 UNF
11 *****3040816 Plug, Threaded 1
12 *****3040817 Seal, O Ring 1
13 ***4952630 Thermostat 1
14 ***3102774
3102774 Head, Lube Oil Filter 1
***3202101 Plug, Threaded 1 1 1/16 - 12 UNF
15 *****3046943 Seal, O Ring 1
16 *****3050897 Plug, Threaded 1
17 ***3820320 Plunger, Bypass Valve 1
18 ***3820631 Ring, Retaining 1
19 ***3820782 Ring, Retaining 1
20 ***3882585 Plug, Expansion 1
21 ***3882586 Spring,
p g, Compression
p 1
22 4975879 Cooler, Oil 1
23 3406888 Screw, Hexagon Flange Head Cap 6 M10 x 1.50 x 170
24 3820629 Gasket, Filter Head 1
25 3883394 Screw, Hexagon Head Cap 2 M8x1.25x20 - M10x1.50x70
26 3892625 Gasket, Oil Cooler Support 2
27 3896724 Screw, Hexagon Flange Head Cap 3
28 3036460 Washer, Spring 4

Page55
Group No. 07.03 Full Flow Oil Filter Option No. LF2054-08

Ref
Part Number Part Name Req Remarks
No.
Full Flow Oil Filter
Option LF2054-08
LF2054 08 Full
u Flowo Oil
O Filter
te
Oil Filter Loc: Direct to
Filter Head
Oil Filter Supplier: Cummins
Engine Position: Vertical
Standard
Oil Filter Type: Combo Full
Flow/Bypass
Decal Provided: Cummins
Filter
Filt Model:
M d l LF9001
Filter Length: 299.5mm
(11.79")
Filter Removal Clearance:
48.4mm (1.91")
Oil Filter Thd Size: M95
x 2.5
Oil Flow Control Thrm Opening
Temp (Deg F): 225
Heater Hsg Compatible: Yes

1 2882674 Filter, Lubricating Oil 1 Buy from Cummins Filtration.


as LF9080.
2882672 Decal 1

Page56
Group No. 07.02 Oil Level Gauge Option No. LG2142-02

Ref
Part Number Part Name Req Remarks
No.
Oil Level Gauge
Option LG2142-02 Oil Level Gauge
Dipstick Supplier: Cummins
Oil Gauge Tube Type: Solid
Dipstick Location: Left Side
Center Hand Hole Cover
Dipstick Tube Horiz Position:
Oil Pan Material: Stamped
Steel
Sump Location: Front
High Oil Pan Capacity:
34.065 L (9.0 Gallons)
Low Oil Pan Capacity:
26.495 L (7.0
( Gallons))

1 163759 Connector, Tube 1


2 2874824 Dipstick 1

Page57
Group No. 07.06 Lube Oil Pump Option No. LP2709-03

Ref
Part Number Part Name Req Remarks
No.
Lube Oil Pump
Option LP2709-03 Lube Oil Pump
Capacity: 48 GPM Max
Contains Retainer Plug
Lube Oil Suction Tube
Arrangement:
A t Block
Bl k Mounted
M t d
Oil Pan Sump Location: Front
Unique Characteristics:
Maximum Engine Family Line
Haul Rating 400 HP or Less

1 3010146 Spring, Compression 1


2 3068979 Plunger, Prs Regulator 1
3 3069728 Sensor Viscosity
Sensor, 1 Oil
Oil.
4 3895718 Plug, Retainer 1
5 3895438 Screw, Hexagon Flange Head Cap 2 M8 x 1.25 x 60
6 3895439 Spacer, Mounting 2
7 3895440 Screw, Hexagon Flange Head Cap 1 M8 x 1.25 x 25
8 4003950 Pump, Lubricating Oil 1
9 ***3023525 Screw, Socket Head Cap 4 M8 x 1.25 x 20
10 ***3033247 Seal, O Ring 1
11 ***3033248
3033248 Seal, O Ring 1

Page58
Group No. 17.07 Oil Pan Noise Panel Option No. NP2014

Ref
Part Number Part Name Req Remarks
No.
Oil Pan Noise Panel
Option NP2014 Oil Pan Noise Panel
Oil Pan Capacity: 9.0
Rust Inhibitor Required:
Zinc Nickel Plating
Noise Enclosure Bracket
Required: Yes
Brackets Permanently
Attached to Oil Pan
Indented Bosses Compatible:
Yes

1 3896140 Clip 18
2 4961958 Panel, Noise 1

Page59
Group No. 07.02 Oil Filler Arrangement Option No. OB2461-01

Ref
Part Number Part Name Req Remarks
No.
Oil Filler Arrangement
Option OB2461-01 Oil Filler Arrangement
Oil Fill Supplier: Cummins
Supplied
Oil Fill Location: Left Side
Center HHC

1 3009887 Screw, Hexagon Head Cap 3 M10 x 1.50 x 22


2 3025295 Cover, Camshaft 1
3 3025296 Gasket, Cover Plate 1
4 3028684 Cover, Hand Hole 2
5 3036230 Screw, Hexagon Head Cap 8 M10 x 1.50 x 20
6 3883472 Gasket, Hand Hole 2
7 3892253 Tag, Instruction 1

Page60
Group No. 07.02 Hand Hole Cover Option No. OB2724-04

Ref
Part Number Part Name Req
q Remarks
No
No.
Hand Hole Cover
Option OB2724-04 Hand Hole Cover
Left Side Dipstick Provision:
Yes
Dipstick Tube Attachment
Method: 3/4-16 UNF
Left Side Oil Fill Provision:
Yes
Left Side Oil Return
Provision: None
CENTNEL Provision: No
Oil Fill Tube Length from HHC
Mtg Surface: 153.0mm (6.02")
Dipstick Guide Tube Horiz
Distance: 99.3mm (3.91")

1 107981 Cap, Filler 1


2 3335044 Screw, Hexagon Head Cap 4 M10 x 1.50 x 25.
3 2871314 Gasket, Hand Hole 1
4 3892939 Cover, Hand Hole 1

Page61
Group No. 07.01 Oil Pan Option No. OP2154-02

Page62
Group No. 07.01 Oil Pan Option No. OP2154-02
Ref
Part Number Part Name Req Remarks
No.
Oil Pan
Option OP2154-02 Oil Pan
Sump Location: Front
Material: Stamped Steel high
High Oil Pan Capacity:
34.065 L (9.0 Gallons)
Low Oil Pan Capacity:
26.495 L (7.0 Gallons)

1 3009330 Washer, Plain 1 M10.


2 3032787 Seal, O Ring 1
3 3254405 Screw, Hexagon Head Cap 1 M10 X 1.50 X 40.
4 3328583 Tube, Lub Oil Suction 1
5 67946 Washer, Plain 1 1 1/32 Inch.
6 3055069 Plug, Threaded 1 1 - 18 UNS.
7 3896022 Retainer, Cap Screw 1
4952187 Sealant 4 Pan Rail Joints 1
8 3896723 Screw, Hexagon Flange Head Cap 32
9 3401290 Gasket, Oil Pan 1
10 4952785 Pan, Oil TLA 1
11 3008470 Plug, Pipe 1 1 NPT.
12 3008468 Plug Pipe
Plug, 1 1/2 NPT

Page63
Group No. 05.06 Electronic Control Cooler Option No. PH2809-16

Page64
Group No. 05.06 Electronic Control Cooler Option No. PH2809-16
Ref
Part Number Part Name Req Remarks
No.
Electronic Control Cooler
Option PH2809-16 Electronic Control Cooler

1 146161 Washer, Plain 4 3/8 Inch.


3085185 Sensor, Temperature 1 Intake manifold.
2 ***3037537 Seal, O Ring 1
3 ***3085198 Sensor, Temperature 1 Intake manifold.
4 3102651 Screw, Hexagon Flange Head Cap 2
5 3161896 Screw, Hexagon Head Cap 2
6 3161910 Dataplate 1
3166309 Cooler, Electronic Control 1
7 ***3335372 Cooler, Electronic Control 1
8 ***3335561 Washer, Insulating 7
9 ***3335562 Washer, Ground 1
4984223 Sensor, Position 1 Cam or Crank
10 ***3046201 Seal, O Ring 1
11 ***3408502 Sensor, Position 1 Cam or crank.
3408504 Module, Electronic Control 1
12 ***3408501 Module, Electronic Control 1
***3409000 Data, Bootloader 1
***3681484 Data, Nonvolatile Memory 1
13 3901445 Screw Hexagon Flange Head Cap
Screw, 4 M8 X 1.25
1 25 X 45
45.
14 3902662 Nut, Hexagon Flange 4 M10 X 1.50.
15 3903112 Screw, Hexagon Flange Head Cap 2 M10 x 1.50 x 30.
16 4059909 Support, Heat Exchanger 1
17 4059910 Support, Heat Exchanger 1
18 4921477 Sensor, Pressure Temperature 1 Oil.
19 ***3330159 Seal, O Ring 1
20 4921493 Sensor, Pressure 1 Intake manifold.
19 ***3330159
3330159 Seal, O Ring 1
21 4954905 Sensor, Temperature 1 Coolant or Oil
22 ***4010519 Seal, O Ring 1

PASS-THROUGH CORRECTOR
O-RINGS
O RING SEAL
3163713 Seal,, O Ring
g 1 For Harness Listed Below
3163714 Seal, O Ring 1 For Harness Listed Below

4004571 Harness, Electronic Control Module 1


4022868 Harness, Electronic Control Module 1
4004501 Harness, Electronic Control Module 1

O RING SEAL
3163715 S
Seal,
l O Ri
Ring 2 F
For H
Harness Li
Listed
t d Below
B l

3099354 Harness, Electronic Control Module 1


4059810 Harness, Electronic Control Module 1
4004573 Harness, Electronic Control Module 1
4022870 Harness, Electronic Control Module 1
4059814 Harness, Electronic Control Module 1
4004503 Harness, Electronic Control Module 1
4059812 Harness Electronic Control Module
Harness, 1

Page65
Group No. 10.06 Turbocharger Option No. PP20012-05

Page66
Group No. 10.06 Turbocharger Option No. PP20012-05
Ref
Part Number Part Name Req Remarks
No.
Turbocharger
Option PP20012-05 Turbocharger
Engine Aspiration: Charged
Air Cooled
Turbocharger Cooling:
Water Cooled Bearing Housing
Turbocharger Mounting Flange
Bolt Circle Diameter:
129.06mm (5.08 in.)
Turbocharger Type: Fixed
Geometry

4024968 Kit, Turbocharger


***3593608 Turbocharger 1
1 *****3593605 Housing, Compressor 1
2 *****3527619 Dataplate 1
3 *****3535399 Clamp, V Band 1
4 *****3536942 Housing, Turbine 1
5 *****3528096 Plate, Oil Seal 1
6 *****3519163 Screw, Drive 2
7 *****3529852 Clamp V Band
Clamp, 1
8 *****3529372 Nut, Regular Hexagon 2 1/4 - 28 UNF
9 *****3758848 Seal, Split Ring 1
10 *****3593343 Housing, Tur Bearing 1
11 *****3528094 Baffle, Oil 1
12 *****3534833 Bearing, Turbocharger 2
13 *****3533038 Shield, Turbocharger Heat
14 *****3521441 Seal, Split Ring 2
15 *****3709510
3709510 Ring, Retaining 4
16 *****3591655 Bearing, Tur Thrust 1
17 *****3723863 Ring, Retaining 1
18 *****3762915 Seal, O Ring 1
19 *****3760250 Nut, Lock 1 M8 X 1.25.
20 *****3502231 Slinger, Oil 1
21 *****3593686 Impeller, Tur Compressor 1
22 *****3535983 Shaft & Wheel
23 *****3534109 Collar,, Thrust 1
24 ***3088984 Gasket, Turbocharger 1
25 ***3899343 Gasket, Turbocharger 1
26 ***3037537 Seal, O Ring 1
27 ***3818824 Nut, Hexagon Flange 4 M10 x 1.50
28 ***3095798 Stud 2

TURBOCHARGER REPAIR KIT


4024970 Kit, Turbocharger Repair 1
***3535399 Cl
Clamp, V Band
B d 1
***3529852 Clamp, V Band 1
***3529372 Nut, Regular Hexagon 2 1/4 - 28 UNF
***3758848 Seal, Split Ring 1
***3534833 Bearing, Turbocharger 2
***3521441 Seal, Split Ring 2
***3709510 Ring, Retaining 4
***3532807 Bearing, Tur Thrust 1
***3723863
3723863 Ring Retaining
Ring, 1
***3762915 Seal, O Ring 1

***3088984 Gasket, Turbocharger 1


***3899343 Gasket, Turbocharger 1
***3037537 Seal, O Ring

Page67
Group No. 02.01.1 Cylinder Head Mounting Option No. PP20056

Ref
Part Number Part Name Req Remarks
No.
Cylinder Head Mounting
Option PP20056 Cylinder Head Mounting
Oil Filter Compatible: No

1 3328328 Washer, Sealing 2


2 3328637 Screw, Hexagon Flange Head Cap 2

Page68
Group No. 01.07 Camshaft Option No. PP2828-01

Ref
Part Number Part Name Req Remarks
No.
Camshaft
Option PP2828-01 Camshaft
CPL 2828

1 4022823 Camshaft 1
2 3896335 Support, Camshaft Thrust 1
3 3822067 Screw, Captive Washer Cap 2 M10 x 1.50 x 25
4 3009953 Key, Plain Woodruff 1
5 3401439 Gear, Camshaft 1

Page69
Group No. 01.04 Connecting Rod Option No. PP2828-03

Ref
Part Number Part Name Req Remarks
No.
Connecting Rod
Option PP2828-03 Connecting Rod
Certified Model Name: QSM11
Timing Gear Code: KV
CPL: 2828
Certified By: EPA, CARB, EU
AFC: Yes ASA: No
EFC: No ETC: yes
Manifold Type: Dry
Engine Aspiration: Charged
Air Cooled

4083569 Rod, Engine Connecting 6


1 ***3896970 Rod, Engine Connecting 1
2 ***3896894 Bushing 1
3 ***3027106 Dowel, Ring 2
4 ***3027108 Screw, Connecting Rod Cap 2 M14 x 1.50 x 91

$CONNECTING ROD BEARING

5 3016760 Bearing, Connecting Rod 12 Std


5 3016761 Bearing, Connecting
C Rod 12 0.25 MM Oversize
O
5 3016762 Bearing, Connecting Rod 12 0.50 MM Oversize
5 3016763 Bearing, Connecting Rod 12 0.75 MM Oversize
5 3016764 Bearing, Connecting Rod 12 1.00 MM Oversize

Page70
Group No. 02.01 Cylinder Head Option No. PP2828-12

Page71
Group No. 02.01 Cylinder Head Option No. PP2828-12
Ref
Part Number Part Name Req Remarks
No.
Cylinder Head
Option PP2828-12 Cylinder Head
CPL 2828

2864028 Head, Cylinder TLA 1


1 ***2864024 Head, Cylinder 1
2 ***3007632 Plug, Expansion 2
3 ***206741 Plug, Expansion 2
4 ***3007635 Plug, Expansion 8
5 ***3035026 Seal, O Ring 6
6 ***3417717 Sleeve, Injector 6
7 ***3090704 Insert, Valve 24
9 ***3328786 Guide, Valve Stem 24
10 ***3895860 Spring, Valve 24
***3800636 Kit, Intake Valve 12
11 *****3417778 Valve, Intake 12
12 *****3275354 Collet, Valve 24
***3800637 Kit, Exhaust Valve 12
13 *****3417779 Valve, Exhaust 12
12 *****3275354 Collet, Valve 24
14 ***3104151 Retainer, Valve Spring 24
15 ***3070072 Guide Valve Spring
Guide, 24
16 ***3008465 Plug, Pipe 16 1/8 NPT
17 ***3820749 Plug, Orifice 6
18 ***4003966 Seal, Valve Stem 24
19 ***3895479 Plug, Expansion 2
$MISCELLANEOUS PARTS
20 4923187 Screw, Hexagon Flange Head Cap 29
21 4022907 Screw, Hexagon Flange Head Cap 3 M14 x 1.50 x 71
22 4022500 Gasket, Cylinder Head 1
23 3328328 Washer, Sealing 7
24 3328637 Stud 5
25 3328379 Screw, Hexagon Flange Head Cap 2

$VALVE STEM GUIDE

3074118 Guide, Valve Stem

$OVERSIZE VALVE SEATS

3028071 Insert, Valve


3028072 Insert, Valve
3028073 Insert, Valve
3028074 Insert, Valve

Page72
Group No. 01.05 Engine Piston Kit Option No. PP2828-05

Page73
Group No. 01.05 Engine Piston Kit Option No. PP2828-05
Ref
Part Number Part Name Req Remarks
No.
Engine Piston Kit
Option PP2828-05 Engine Piston Kit

4024938 Kit, Engine Piston 6


1 ***4059949
4059949 Piston, Engine TLA 1 Serviced as 4024938.
*****3896894 Bushing 2
*****4059948 Top, Piston 1
*****3896108 Cover, Piston Gallery 1
2 ***4070653 Skirt, Piston 1
3 ***3016652 Ring, Retaining 2
4 ***4083244 Pin, Piston 1

3803977 Set, Piston Ring 6


5 ***3102367 Ring, Oil Piston 1
6 ***3899413 Ring, Compression Piston 1 2nd Ring
7 ***3893752 Ring, Compression Piston 1 Top Ring

$CYLINDER KIT

4024939 Kit, Cylinder 6


***3080760 Liner, Cylinder 1
***3047188 Seal Rectangular
Seal, 1
***4059948 Top, Piston 1
***4070653 Skirt, Piston 1
***4083244 Pin, Piston 1
***3016652 Ring, Retaining 2
***3803977 Set, Piston Ring 6
*****3893752 Ring, Compression Piston 1 Top Ring
*****3899413 Ring, Compression Piston 1 2nd Ring
*****3102367
3102367 Ring, Oil Piston 1

Page74
Group No. 06.01 Injectors Option No. PP2828-03

Ref
Part Number Part Name Req Remarks
No.
Injectors
Option PP2828-03 Injectors
CPL 2828

1 4026222 Injector 6 Recon equivalent 4026222 PX


2 ***3070136 Seal, O Ring 1 Red
3 ***3070137 Seal, O Ring 1 White
4 ***3070138 Seal, O Ring 1 Blue
5 ***3803682 Kit, Wiring Harness 1
6 3882793 Screw,, Twelve Point Cap
p 6 M10 x 1.25 x 75
7 4022914 Clamp, Injector 6

Page75
Group No. 01.01.2 Piston Cooling Nozzle Option No. PP2828-01

Ref
Part Number Part Name Req Remarks
No.
Piston Cooling Nozzle
Option PP2828-01 Piston Cooling Nozzle

1 3070393 Screw,, Hexagon


g Flangeg Head Cap
p 6 M10 x 1.50 x 25
2 3080708 Nozzle, Piston Cooling 6

Page76
Group No. 03.01 Rocker Lever Option No. RL2703-17

Page77
Group No. 03.01 Rocker Lever Option No. RL2703-17
Ref
Part Number Part Name Req Remarks
No.
Rocker Lever
Option RL2703-17 Rocker Lever
Engine Brake Supplier:
Customer or None
Engine Control System:
Celect
Inj Harness Pass Thru Loc:
Rear

1 3068390 Rod, Push 12


3069020 Lever, Rocker (tla) 6
2 ***3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 ***3066644 Screw, Slotted Set 1 9/16 - 18 UNF
4 ***3068948 Lever, Rocker 1 Service as 3069020.
5 ***3066643 Socket, Tappet 1
6 ***3067871 Bushing 1
7 ***3067941 Plug, Ball 2
8 3070175 Crosshead, Valve 6
9 3076046 Rod, Push 6
10 3077444 Clamp, Retaining 8
11 3079661 Support, Rocker Lever 2
12 3079662 Support Rocker Lever
Support, 2
13 3080722 Screw, Hexagon Head Cap 8
14 2868952 Housing, Rocker Lever 1
15 3161093 Screw, Captive Washer Cap 14 M10 x 1.50 x 35
3417765 Shaft, Rocker Lever 2
16 ***3417765 Shaft, Rocker Lever 1
17 ***4060417 Plug, Expansion
4003911 Lever, Rocker (TLA) 3 Exhaust cylinders 1,3,5
2 ***3066257
3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 ***3066644 Screw, Slotted Set 1 9/16 - 18 UNF
18 ***3417922 Socket, Rocker Lever 1
19 ***4003907 Lever, Rocker 1
4003912 Lever, Rocker (TLA) 3 Intake cylinders 1,3,5
2 ***3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 ***3066644 Screw, Slotted Set 1 9/16 - 18 UNF
18 ***3417922 Socket, Rocker Lever 1
23 ***4003908 Lever,, Rocker 1
20 ***3019733 Bushing 1
7 ***3067941 Plug, Ball 2
21 ***3417923 Retainer, Socket 1
22 ***3418003 Plug, Ball
4003913 Lever, Rocker (TLA) 3 Intake cylinders 2,4,6
2 ***3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 ***3066644 Screw, Slotted Set 1 9/16 - 18 UNF
18 ***3417922 Socket, Rocker Lever 1
24 ***4003909 L
Lever, Rocker
R k 1
20 ***3019733 Bushing 1
7 ***3067941 Plug, Ball 2
21 ***3417923 Retainer, Socket 1
22 ***3418003 Plug, Ball
4003914 Lever, Rocker (TLA) 3 Exhaust cylinders 2,4,6
2 ***3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 ***3066644 Screw, Slotted Set 1 9/16 - 18 UNF
18 ***3417922
3417922 Socket Rocker Lever
Socket, 1
25 ***4003910 Lever, Rocker 1
20 ***3019733 Bushing 1
7 ***3067941 Plug, Ball 2

Page78
Group No. 03.01 Rocker Lever Option No. RL2703-17

21 ***3417923 Retainer, Socket 1


22 ***3418003 Plug, Ball
26 3892105 Screw, Captive Washer Cap 4 M10 x 1.50 x 100
27 3893584 Support, Rocker Lever 4
28 4973102 Gasket, Rkr Lever Housing 1
29 2863697 Screw,, Captive
p Washer Cap
p 6

Page79
Group No. 08.13.1 Radiator Plumbing Option No. RP2707

Ref
Part Number Part Name Req Remarks
No.
Radiator Plumbing
Option RP2707 Radiator Plumbing
Engine Aspiration: Charged
Air
Ai Cooled
C l d
Turbocharger Cooling:
Wtr Cooled Bearing Hsg
Front Lifting Brkt Mtg Loc:
Intake Manifold
Grid Heater Mtg Provision:
Yes
Int Manif/Aftrclr Mtg Flange
Thickness: 25mm (9 (9.98
98"))

1 3820710 Screw, Captive Washer Cap 1 M10 x 1.50 x 80


2 3896800 Connector, Male 1
3 4022730 Manifold, Water 1
4 4023210 Hose, Flexible 1

Page80
Group No. 13.05.1 Electric Starting Acc Option No. SB2020

Ref
Part Number Part Name Req Remarks
No.
Electric Starting Acc
Option SB2020 Electric Starting Acc
Component
p Supplied:
pp Starter
Switch
Starter Switch Type:
Electric Relay (Magnetic)
Voltage: 24
Amps: 100
Starter Engagement: Positive
Starter Quantity: 1
Starter Ground Location:
External
E t l
Starter Switch Supplied: In
Kit

1 3916302 Switch, Magnetic 1

Page81
Group No. 13.05.1 Starter Mounting Option No. SM2703-05

Ref
Part Number Part Name Req
q Remarks
No
No.
Starter Mounting
Option SM2703-05 Starter Mounting
Starter Motor Mounting
(Dependent)
Starting Motor Mounting
Screws: Metric
Clutch Type Provision: Dry

1 4907093 Screw, Twelve Point Cap 3

Page82
Group No. 08.05 Fan Pilot Spacer Option No. SP2014-04

Ref
Part Number Part Name Req Remarks
No.
Fan Pilot Spacer
Option SP2014-04 Fan Pilot Spacer
Spacer Thickness: 80.01 mm
(3.15 )
(3.15")
Fan Pilot Dia: 50.8 mm
(2")
Fan Pilot Bolt Circle Dia:
88.90 mm (3.5")
Fan Mtg Bolt Circle Dia:
88.90 mm (3.5")

1 4962613 Spacer,
p , Fan 1

Page83
Group No. 13.05 Starting Motor Option No. ST2026-09

Ref
Part Number Part Name Req Remarks
No.
Starting Motor
Option ST2026-09 Starting Motor
Manufacturer: Delco Remy
Model: 39 MT-HD
Voltage: 24
Rotation: Right Hand
Solenoid Angle (degrees): 82
Length: 360.0mm (14.17 in.)
Power Supply: Electric
Cummins Branded: Yes
Ground Wire Included: No

1 2871256 Motor, Starting 1

Page84
Group No. 10.01 Turbocharger Arrangement Option No. TB2288-05

Ref
Part Number Part Name Req Remarks
No.
Turbocharger Arrangement
Option TB2288-05 Turbocharger Arrangement
Engine
g e Aspiration:
sp at o Charged
C a ged
Air Cooled
Turbocharger Location: Low
Mount
Exhaust Outlet Location:
Front Out
Turbo Outlet Conn Flange OD:
146.05mm (5.75 in.)
Turbocharger Type: Fixed
Geometry
G t
Turbo C/L Vertically from
Crank C/L: 353.00mm (13.9 in)
Turbo C/L Horizontally from
Crank C/L: 370.00mm
(14.57 in.)

1 3008468 Plug, Pipe 2 1/2 NPT.


2 3031511 Plug, Pipe
Plug 2 1/8 NPT.
NPT
3 3401348 Manifold, Air Intake 1
4 3335152 Manifold, Exhaust 1
5 4003994 Manifold, Exhaust 2

Page85
Group No. 11.01 Turbocharger Arrangement Option No. TB2288-02

Ref
Part Number Part Name Req Remarks
No.
Turbocharger Arrangement
Option TB2288-02 Turbocharger Arrangement
Exhaust Outlet Location:
Front Out
Exhaust Outlet Flange Type:
V-Band Marmon
Exhaust Manifold Mtg
Included: No
Exhaust Pipe Provision: No

1 4003994 Manifold, Exhaust 2 Front and Rear


2 3335152 Manifold, Exhaust 1

Page86
Group No. 11.01 Turbocharger Arrangement Option No. TB2723-02

Ref
Part Number Part Name Req Remarks
No.
Turbocharger Arrangement
Option TB2723-02 Turbocharger Arrangement
OEM Clamping Plate Supplied:
No
Turbocharger Loc: Low, Mid
or Top Mount
Stud Quantity: 2

1 3328948 Gasket, Exhaust Manifold 4


2 3818124 Spacer, Mounting 12
3 3818823 Stud 2
4 4965698 Screw, Hexagon Flange Head Cap 12
5 5266422 Gasket, Exhaust Manifold 2

Page87
Group No. 10.01.1 Int Manifold Mounting Option No. TB2732-02

Ref
Part Number Part Name Req Remarks
No.
IIntt M
Manifold
if ld M
Mounting
ti
Option TB2732-02 Int Manifold Mounting
Engine Aspiration: Charged
Air Cooled
Front Lifting Brkt Mtg
Location:
Intake Manifold
Grid Heater MTG Provision:
Yes
Heat Shield Included: No
OEM Attachment: Studs Mtd to
Front Manifold or Aft/Clr

4906857 Lift Bracket Mounting 1


1 ***3821847 Screw, Captive Washer Cap 1 M10 x 1.50 x 60
4 ***4022882 Screw, Hexagon Head Cap 2
4906862 Mounting Intake Manifold 1
2 ***4022820 Screw, Captive Washer Cap 6 M10 x 1.50 x 55
3 ***4022821 Screw, Captive Washer Cap 14

Page88
Group No. 08.07 Thermostat Housing Option No. TH2086-06

Page89
Group No. 08.07 Thermostat Housing Option No. TH2086-06
Ref
Part Number Part Name Req Remarks
No.
Thermostat Housing
Option TH2086-06 Thermostat Housing
Water Outlet Connection
Style: Cast On
Water Outlet Outside
Diameter: 57mm (2.24 in.)
Alt Mtg Tab Vertical from
Crank C/L: 362.96mm
(14.29 in.)
Thermostat Opening Temp: 82
C (179.6 F)
Thermostat Full Open Temp:
94 C (201.2 F)
Thermostat Vent Arrangement:
Non-Vented
Thermostat Quantity: 1
Lube Cooler Mounting Hole
Quantity: Four

1 3008690 Clamp, Hose 2 1 3/4 - 2 1/4 inch


2 3017502 Screw, Hexagon Head Cap 1 M10 x 1.50 x 120
4083195 Support Thm Housing
Support, 1
***3037536 Plug, Threaded 1 9/16 - 18 UNF
3 *****3037537 Seal, O Ring 1
4 *****3040813 Plug, Threaded 1
5 ***4083188 Support, Thm Housing 1
6 3081347 Screw, Hexagon Head Cap 1 M10 x 1.50 x 145
3406883 Housing, Thermostat TLA
7 ***3008468 Plug, Pipe 2 1/2 NPT
8 ***3008469
3008469 Plug, Pipe 1 3/4 NPT
***3406882 Housing, Thermostat 1
9 *****186780 Seal, Thermostat 1
10 *****3161913 Housing, Thermostat 1
11 3820667 Hose, Plain 1
12 3820988 Screw, Hexagon Head Cap 3 M10 x 1.50 x 35
13 3893692 Gasket, Support 1
14 3081350 Screw, Hexagon Head Cap 3 M10 x 1.50 x 172.

Page90
Group No. 10.06.2 Turbocharger Plumbing Option No. TP2811-08

Page91
Group No. 10.06.2 Turbocharger Plumbing Option No. TP2811-08
Ref
Part Number Part Name Req Remarks
No.
Turbocharger Plumbing
Option TP2811-08 Turbocharger Plumbing
Turbocharger Location: Low
Mount
Exhaust Outlet Location:
Front Out
Turbocharger Cooling:
Water Cooled Bearing Housing

1 3025802 Screw, Hexagon Head Cap 2 M8 x 1.25 x 20


2 3047340 Elbow, Male Union 1
3081950 Union, Male 1
3 ***3037537 Seal, O Ring 1
4 ***3085824 Union, Male 1
5 ***3922794 Seal, O Ring 1
3090400 Union, Male 1
6 ***3090419 Union, Male 1
7 ***3679139 Seal, O Ring 1
5 ***3922794 Seal, O Ring 1
8 3328640 Connection, Turbocharger Oil Drain 1
3678873 Plug, Threaded 2
9 ***3678786 Seal O Ring
Seal, 1
10 ***3678791 Plug, Threaded 1
11 3899343 Gasket, Turbocharger 1
12 3905503 Elbow, Male Adapter 1
13 4022728 Hose, Flexible 1
14 4022729 Hose, Flexible 1
15 4022732 Hose, Flexible 1
16 4022838 Union, Male 1
4022844 Union, Male 2
9 ***3678786 Seal, O Ring 1
17 ***4022843 Union, Male 1

Page92
Group No. 03.01.1 Valve Cover Option No. VC2086-05

Ref
Part Number Part Name Req Remarks
No.
Valve Cover
Option VC2086-05 Valve Cover
Breather Mounting
Arrangement: Internal
Breather Vent Location: Side
Material:
M t i l Plastic
Pl ti

4963815 Cover, Rocker Lever 1


1 ***3042401 Seal, Grommet 1
2 ***3047134 Tube, Breather 1
3 ***4961293 Cover, Rocker Lever 1
4 3883220 Gasket, Rocker Lever Cover 1
***3883222 Spacer Mounting
Spacer, 16 Item not shown
shown.
5 3899757 Screw, Hexagon Head Cap 16 M8 x 1.25 x 40
6 3899798 Isolator, Noise 16

Page93
Group No. 08.08 Corrosion Resistor Option No. WF2082-06

Page94
Group No. 08.08 Corrosion Resistor Option No. WF2082-06
Ref
Part Number Part Name Req Remarks
No.
Corrosion Resistor
Option WF2082-06 Corrosion Resistor
Supplier: Cummins
Element Type: Spin-On
Element Quantity: Single
Inhibitor Type: DCA4 Plus
DCA Units: 15
For Use with Cooling

1 S 112 Screw, Hexagon Head Cap 4 3/8 - 16 x 1 inch


2 S 171 A Screw, Hexagon Head Cap 1 5/16 - 18 x 1/2 inch
3 S 1002 A Connector, Male 1
4 S 1005 A Elbow, Male Adapter 1 3/8 NPTF x 13/16-18 (90)
5 68425 Clip 1
6 204163 Head, Corrosion Resistor 1
7 3008465 Plug, Pipe 2 1/8 NPT
8 3009329 Washer, Plain 1 M8
9 3009330 Washer, Plain 2 M10
10 3081345 Screw, Hexagon Head Cap 2 M10 x 1.50 x 65
11 3100308 Resistor, Corrosion 1 Buy from Cummins Filtration
12 3046201 Seal, O Ring 1
13 3328440 Elbow Male Union
Elbow, 2
14 3818060 Screw, Captive Washer Cap 4 M10 x 1.50 x 25
15 3893903 Valve, Shutoff 2
16 3899374 Tube, Water Inlet 1
17 3899375 Tube, Cpr Water Outlet 1
18 4920207 Bracket, Filter 1
19 3820047 Brace, Tube 1

Page95
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH2704-05

Ref
Part Number Part Name Req Remarks
No.
Oil Cooler Water Plumbing
Option WH2704-05 Oil Cooler Water Plumbing
Crn Resistor Mtg Location:
Remote from Water Header
Plate
Cab Heater Plmb Provision:
3/4 in. NPTF
Heat Shield Mtg Provision:
None
Crn Rstr Water Port Type:
1/8 in. NPTF
EGR Engine: No

4985550 Cover, Water Header 1


1 ***3008468 Plug, Pipe 4 1/2 NPT.
2 ***3008469 Plug, Pipe 1 3/4 NPT.
3 ***4985551 Cover Water Header
Cover, 1
4 3818060 Screw, Captive Washer Cap 21 M10 X 1.50 X 25.
5 4083006 Gasket, Water Header Cover 1

Page96
Group No. 08.01 Water Pump Option No. WP2705-08

Page97
Group No. 08.01 Water Pump Option No. WP2705-08
Ref
Part Number Part Name Req Remarks
No.
Water Pump
Option WP2705-08 Water Pump
Alternator Drive Provision:
No
Inlet Connection Type:
Straight
Shaft Length: 64.097
This Water Pump is Designed
for Use with the Two-Pass Oil
Cooler

1 3027924 Gasket, Connection 1


2 3034836 Screw, Hexagon Head Cap 3 M10 X 1.50 X 30.
3328559 Connection, Water Transfer 1
3 ***3821718 Connection, Water Transfer 1
4 ***3892095 Seal, O Ring 1
4955706 Kits, Water Pump 1
***4972857 Pump, Water TLA 1
5 *****3008468 Plug, Pipe 1 1/2 NPT.
6 *****3008469 Plug, Pipe 1 3/4 NPT.
7 *****3008470 Plug, Pipe 1 1 NPT.
*****3037536 Plug Threaded
Plug, 2 9/16 - 18 UNF
UNF.
8 *******3037537 Seal, O Ring 1
9 *******3040813 Plug, Threaded 1
*****3042619 Nipple, Coupling 1
8 *******3037537 Seal, O Ring 1
10 *******3042620 Nipple, Coupling 1
*****4972862 Pump, Water 1
11 *******S 16002 Bearing, Ball 1
12 *******160586
160586 Ring, Retaining 1
13 *******3019600 Seal, Oil 1
14 *******3035679 Impeller, Water Pump 1
15 *******3038991 Gear, Water Pump 1
16 *******3064634 Ring, Retaining 1
17 *******3073695 Cover, Water Pump 1
18 *******3335044 Screw, Hexagon Head Cap 3 M10 X 1.50 X 25.
19 *******3400813 Shaft, Water Pump 1
20 *******3820791 Seal,, O Ring
g 1
21 *******4926553 Body, Water Pump 1
22 *******4972860 Seal, Water Pump 1
23 2863701 Seal, O Ring 1
24 3900631 Screw, Hexagon Flange Head Cap 2 M8 x 1.25 x 25
25 *****3044896 Cover, Protective 1

$WATER PUMP REPAIR KIT


4955802 Kit, Water Pump Repair Minor
***S 16002 B
Bearing,
i Ball
B ll 1
***3820791 Seal, O Ring 1
***160586 Ring, Retaining 1
***4972860 Seal, Water Pump 1
***3064634 Ring, Retaining 1
***3019600 Seal, Oil 1
***3035679 Impeller, Water Pump 1
***3882774 Seal, O Ring 1

Page98
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR2716-04

Page99
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR2716-04
Ref
Part Number Part Name Req Remarks
No.
Etr Cnt Mdl Wrg Harness
Option WR2716-04 Etr Cnt Mdl Wrg
Harness
Engine Control System:
Celect
ECM Version: CM Series
ECM Location (mm): 337.7
Vert./558.9 Horz. ECM
Vertical Distance is Measured
from the Top of the ECM to
the Crank C/L
The Horizontal Distance is
Measured from the FFOB to
the Front of the ECM
Int Man Temp Sensor Loc:
Front
Int Boost Sensor Mtg Loc:
Front
OEM Interface Conn
Orientation: Rear from ECM
Eng Harness Clipping
Location: Block Hole #329
OEM Wiring Brace Included:
Yes
Harness Routing: Attached to
Air Intake Manifold

Harness, Electronic Control Module


2864504
Wiring
Harness, Electronic Control Module
1 ***2864503 1
Wiring
2 ***4022860 Cover, Protective 1
Harness, Electronic Control Module
2864514
Wiring
Harness, Electronic Control Module
3 ***2864513 1
Wiring
4 ***3062329 Clamp, Wire Tie 8
5 ***3068505 Retainer,, Connector Wiring
g 1
6 ***3335572 Clip 2
7 ***3616615 Connector, Electrical 1
8 ***3616616 Connector, Electrical 3
9 ***3654215 Cover, Protective 1
10 ***4076493 Sensor, Pressure 1 Ambient air.
11 3009330 Washer, Plain 1 M10.
12 3036230 Screw, Hexagon Head Cap 1 M10 X 1.50 X 20.
4 3062329 Clamp, Wire Tie 2
13 3096813 B
Brace, Wiring
Wi i 1
14 3417917 Screw, Captive Washer Cap 1
15 3681386 Stud 1
16 3818060 Screw, Captive Washer Cap 3 M10 X 1.50 X 25.
17 3821783 Screw, Captive Washer Cap 5 M8 X 1.25 X 20.
18 3900589 Nut, Hexagon Flange 1 M8 X 1.25
19 3902662 Nut, Hexagon Flange 1 M10 X 1.50
20 3906216 Nut, Hexagon Flange 2 M6 x 1.00
21 4022547 Nut Regular Hexagon
Nut, 1

Page100
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR2716-04
Ref
Part Number Part Name Req Remarks
No.

PASS-THROUGH CORRECTOR
O-RINGS
Seal, O Ring

3163713 Seal, O Ring 1 For Harness Listed Below


3163714 Seal, O Ring 1 For Harness Listed Below

4004571 Harness, Electronic Control Module 1 Low Mount Internal Rear


4022868 Harness, Electronic Control Module 1 Low Mount Internal Rear
4004501 Harness, Electronic Control Module 1

3099354 Harness, Electronic Control Module 1 Low Mount External Rear


4059810 Harness, Electronic Control Module 1
4004573 Harness, Electronic Control Module 1 High Mount Internal Front
4022870 Harness, Electronic Control Module 1 High Mount Internal Front
4059814 Harness, Electronic Control Module 1 Euro Low Mount External Rear
4004503 Harness, Electronic Control Module 1 Bus Low Mount External Rear
4059812 Harness, Electronic Control Module 1 Bus Low Mount External Rear

Page101
Group No. 21.02 External Control Module WI Option No. WR2716-10

Ref
Part Number Part Name Req Remarks
No.
External Control Module Wi
Option WR2716-10 ECM Version: CM Series
ECM Location (MM): 337.7
Vert./558.9 Horz. ECM
ECM vertical distance is
measured from the top of the
ECM to the crank C/L
The horizontal distance is
Orientation: Rear from ECM
Eng Harness Cliping Location:
Block Hole #329

1 3036230 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20


2 3096813 Brace, Wiring 1
Harness, Electronic Control Module
3 4022868 1
Wiring
4 3417917 Screw, Captive Washer Cap 1
5 4022547 Nut, Regular Hexagon 1 1 11/16-18 Thd
Harness, Electronic Control Module
6 4059810 1
Wiring
7 3818060 Screw, Captive Washer Cap 4 M10 x 1.50 x 25
8 3821783 Screw Captive Washer Cap
Screw, 5 M8 x 1.25
1 25 x 20
9 3883598 Clip, Wire Retaining 1
10 3900589 Nut, Hexagon Flange 1 M8 x 1.25
11 3900627 Screw, Hexagon Flange Head Cap 1 M6 x 1.00 x 14
12 3906216 Nut, Hexagon Flange 2 M6 x 1.00
13 3062329 Clamp, Wire Tie 2
14 3681386 Stud 1
15 3902662 Nut, Hexagon Flange 1 M10 x 1.50

Page102
Group No. 21.02 External Control Module WI Option No. WR2716-10

PASS-THROUGH CORRECTOR
O-RINGS
O RING SEAL

3163713 Seal, O Ring 1 For Harness Listed Below


3163714 Seal, O Ring 1 For Harness Listed Below

4004571 Harness, Electronic Control Module 1


4022868 Harness, Electronic Control Module 1
4004501 Harness, Electronic Control Module 1

O RING SEAL
3163715 Seal, O Ring 2 For Harness Listed Below

3099354 Harness, Electronic Control Module 1


4059810 Harness, Electronic Control Module 1
4004573 Harness, Electronic Control Module 1
4022870 Harness, Electronic Control Module 1
4059814 Harness, Electronic Control Module 1
4004503 H
Harness, El
Electronic
t i Control
C t l Module
M d l 1
4059812 Harness, Electronic Control Module 1

Page103
Group No. 11.01.1 Exhaust Clamp Option No. XS2017-05

Ref
Part Number Part Name Req Remarks
No.
Exhaust Clamp
Option XS2017-05 Exhaust Clamp
Outlet
O tl t Connection
C ti Type:
T
Customer Supplied
Turbo Conn Clamp Qty: One
Turbo Conn Clamp Dia: 127mm
(5 in.)
Turbo Conn Clamp Type: V-
Band Marmon
Turbo Conn Clamp Supplied:
In Kit

1 186917 Clamp, V Band 1

Page104
Group No. 17.02 GASKET SETS
Ref
Part Number Part Name Req Remarks
No.
GASKET SETS

4089478 Set, Upper Engine Gasket


***2864080
2864080 Gasket, Cylinder Head 1
***3037537 Seal, O Ring 1
***3040817 Seal, O Ring 1
***3042401 Seal, Grommet 1
***3069786 Gasket, Intake Manifold 1
***3070136 Seal, O Ring 6 Red
***3070137 Seal, O Ring 6 White
***3070138 Seal, O Ring 6 Blue
***3088984 Gasket, Turbocharger 1
***3102361 Gasket, Connection 1
***3102802 Seal, O Ring 1
***3328328 Washer, Sealing 7
***3328464 Seal, O Ring 2
***3328948 Gasket, Exhaust Manifold 4
***3330538 Seal, O Ring 2
***3627695 Seal, O Ring 2
***3678786 Seal, O Ring 2
***3678912 Seal O Ring
Seal, 1
***3755843 Gasket, Turbocharger 1
***3819871 Seal, O Ring 1
***3819900 Gasket, Turbocharger 1
***3820872 Gasket, Cover Plate 1
***3867043 Seal, O Ring 19
***3883220 Gasket, Rocker Lever Cover 1
***3899343 Gasket, Turbocharger 1
***3922794
3922794 Seal, O Ring 2
***4022907 Screw, Hex Glange Head Cap 3
***4973102 Gasket, Rkr Lever Housing 1
***5266422 Gasket, Exhaust Manifold 2

Page105
Group No. 17.01 GASKET SETS
Ref
Part Number Part Name Req Remarks
No.
GASKET SETS

4089998 Set, Lower Engine Gasket 1


***67946
67946 Washer, Plain 2 1 1/32 Inch.
***103426 Gasket, Connection 1
***109080 Seal, O Ring 2
***145527 Seal, O Ring 1
***163654 Seal, O Ring 2
***186780 Seal, Thermostat 1
***2863701 Seal, O Ring 1
***2863702 Seal, O Ring 1
***2871314 Gasket, Hand Hole 3
***3008400 Gasket, Hydraulic Pump 1
***3025130 Gasket, Lub Oil Pump Cover 1
***3025296 Gasket, Cover Plate 1
***3027924 Gasket, Connection 1
***3028295 Seal, Rectangular Ring 2
***3031007 Gasket, Starter 1
***3032787 Seal, O Ring 2
***3033247 Seal, O Ring 1
***3033248 Seal O Ring
Seal, 1
***3037537 Seal, O Ring 8
***3040817 Seal, O Ring 1
***3046943 Seal, O Ring 1
***3047188 Seal, Rectangular Ring 6
***3080769 Seal, Rectangular Ring 2
***3080770 Seal, Rectangular Ring 1
***3102500 Seal, O Ring 1
***3102646
3102646 Seal, O Ring 1
***3201386 Gasket, Connection 1
***3201659 Seal, Rectangular Rng 6 M10 x 1.50 x 25.
***3401290 Gasket, Oil Pan 1
***3335044 Screw, Hexagon Head Cap 3
***3401290 Gasket, Oil Pan 1
***3803894 Kit, Seal 1
*****3161772 Seal, O Ring 1
*****3328759 Gasket,, Carrier 1
*****3895020 Seal, Dust 1
***3804304 Kit, Oil Seal 1
*****3328760 Gasket, Carrier 1
*****3892794 Seal, Oil 1
*****3896837 Seal, Dust 1
***3818841 Gasket, Thermostat Housing 1
***3818885 Seal, O Ring 1
***3819871 Seal, O Ring 1
***3820030 S
Seal,l Rectangular
R t l Ring
Ri 1
***3820629 Gasket, Filter Head 1
***3820791 Seal, O Ring 1
***3820945 Seal, Rectangular Ring 1
***3820946 Seal, Rectangular Ring 1
***3883150 Seal, O Ring 1
***3883510 Seal, Rectangular Ring 1
***3892095 Seal, O Ring 1
***3892625
3892625 Gasket Oil Cooler Support
Gasket, 2
***3893690 Gasket, Heater Housing 1
***3893692 Gasket, Support 1
***3899746 Gasket, Acc Drive Support 1
***4026171 Gasket, Fuel Pump 1
***4070462 Screw, Hexagon Flange Head Cap 38

Page106
Group No. 17.01 GASKET SETS

***4070463 Screw, Hexagon Flange Head Cap 5


***4082772 Screw, Round Head Cap 18
***4083006 Gasket, Water Header Cover 1
***4089542 Kit,, Rear Seal Crank 1
*****4083121 Screw, Hexagon Flange Head Cap 12
*****4923644 Seal, Oil 1
***4920751 Seal, Rectangular Strip 1
***4952625 Gasket, Air Compressor 1
***4955665 Kit, Oil Seal 1
*****3328761 Gasket, Carrier 1
*****4962745 Seal, Oil 1
***4970037 Hose, Plain 1
***4988280 G
Gasket,
k t Hydraulic
H d li P Pump 1

Page107
Cummins Inc.
Inc

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