PC78US-5 S/N 1001-UP

KOMATSU PC78US-5 S/N 1001-UP

Item Description Book Page
4D95LE-2B ENGINE S/N 100005-UP 4d95le2r
B0 ENGINE RELATED PARTS 030000
C0 COOLING SYSTEM 060000
D0 FUEL TANK AND RELATED PARTS 090000
E0 ELECTRICAL SYSTEM 120000
H0 HYDRAULIC SYSTEM 150000
J0 MAIN/REVOLVING FRAME AND RELATED PARTS 180000
K0 OPERATOR'S COMPARTMENT AND CONTROL SYSTEM 210000
M0 GUARD 240000
N0 SWING CIRCLE AND RELATED PARTS 270000
P0 TRAVEL AND LOWER PIPING 300000
R0 UNDER CARRIAGE 330000
T0 WORK EQUIPMENT 360000
U0 MARKS AND PLATES 390000
V0 ACCESSORY 420000
Y0 SERVICE KIT AND COMPONENT PARTS 450000

Ref. |000000 Page

 4D95LE-2B S/N 100005-UP
ENGINE
Item Description Qty Page
10 CYLINDER HEAD 1 030010
20 FRONT HANGER 1 030020
30 REAR HANGER 1 030030
40 HEAD COVER 1 030040
50 HEAD COVER RELATED PARTS 1 030050
60 AIR INTAKE 1 030060
70 AIR INTAKE CONNECTOR(#100005-101522) 1 030070
80 AIR INTAKE CONNECTOR(#101523-) 1 030080
90 EXHAUST MANIFOLD 1 030090
100 MUFFLER 1 030100
110 MUFFLER (LOWER EXHAUST PIPE TYPE) 1 030110
120 EXHAUST CONNECTOR 1 030120
130 CYLINDER BLOCK(#100005-105844) 1 030130
140 CYLINDER BLOCK(#105845-) 1 030140
150 FRONT COVER 1 030150
160 IDLER GEAR 1 030160
170 CYLINDER BLOCK COVER 1 030170
180 OIL PAN AND SUCTION TUBE 1 030180
190 OIL LEVEL GAUGE 1 030190
200 PLUG 1 030200
210 FLYWHEEL HOUSING 1 030210
220 FLYWHEEL 1 030220
230 CRANKSHAFT(#100005-107086) 1 030230
240 CRANKSHAFT(#107087-) 1 030240
250 PISTON 1 030250
260 CRANK PULLEY (NON HARDENING)(#100005-107086) 1 030260
270 CRANK PULLEY (NON HARDENING)(#107087-) 1 030270
280 CAMSHAFT AND GEAR 1 030280
290 TAPPET 1 030290
300 ROCKER ARM 1 030300
310 TACHO DRIVE COVER 1 030310
320 OIL PUMP 1 030320
330 OIL FILTER 1 030330
340 OIL PRESSURE SWITCH 1 030340
350 FUEL INJECTION PUMP 1 030350
360 FUEL INJECTION PUMP (PUMP) (1/2) (INNER PARTS) 1 030360
370 FUEL INJECTION PUMP (PUMP) (2/2) (INNER PARTS) 1 030370
380 FUEL INJECTION PUMP (GOVERNOR) (1/2) (INNER PARTS) 1 030380
390 FUEL INJECTION PUMP (GOVERNOR) (2/2) (INNER PARTS) 1 030390
400 FUEL INJECTION PUMP (FEED PUMP) (INNER PARTS) 1 030400
410 FUEL INJECTION PUMP MOUNTING 1 030410
420 FUEL INJECTION PIPING 1 030420
430 FUEL INJECTION PUMP LUBRICATOR 1 030430
440 FUEL FILTER(#100005-101837) 1 030440
450 FUEL FILTER(#101838-) 1 030450
460 INJECTION NOZZLE(#100005-106114) 1 030460
470 INJECTION NOZZLE(#106115-) 1 030470
480 FUEL RETURN 1 030480
490 GLOW PLUG 1 030490
500 SOLENOID 1 030500
510 WATER PUMP(#100005-104021) 1 030510
520 WATER PUMP(#104022-) 1 030520
530 WATER PUMP PULLEY (NON HARDENING PULLEY) 1 030530
540 COOLING FAN 1 030540
550 FAN SPACER(#100005-104873) 1 030550
560 FAN SPACER(#104874-) 1 030560

Ref. |030000 Page 030000

 4D95LE-2B S/N 100005-UP
ENGINE
Item Description Qty Page
570 COOLING FAN SPACER BOLT(#100005-104941) 1 030570
580 COOLING FAN SPACER BOLT(#104942-) 1 030580
590 WATER CONNECTOR 1 030590
600 COOLING FAN BOLT(#100337-104743) 1 030600
610 COOLING FAN BOLT(#104744-) 1 030610
620 FAN BELT 1 030620
630 ALTERNATOR (25A) (WITH NON HARDENING PULLEY) 1 030630
640 ALTERNATOR (25A) (WITH NON HARDENING PULLEY) (INNER PARTS) 1 030640
650 ALTERNATOR MOUNTING (FOR 25A ALTERNATOR) 1 030650
660 STARTING MOTOR MOUNTING (3.0KW) 1 030660
670 STARTING MOTOR (3.0KW) (INNER PARTS) 1 030670
680 CYLINDER BLOCK GASKET KIT 1 030680
690 CYLINDER HEAD GASKET KIT 1 030690
700 NAME PLATE AND CAUTION (JAPANESE-ENGLISH)(#100005-102986) 1 030700
710 NAME PLATE AND CAUTION (JAPANESE-ENGLISH)(#102987-104364) 1 030710
720 NAME PLATE AND CAUTION (JAPANESE-ENGLISH)(#104365-) 1 030720
730 NAME PLATE AND CAUTION (JAPANESE) (AIE CLEANER DOUBLE EMEMENT TYPE) 1 030730
740 AIR CLEANER (SINGLE ELEMENT TYPE) 1 030740
750 AIR CLEANER (DOUBLE ELEMENT TYPE) 1 030750
760 SPARE PARTS (FOR 35A ALTERNATOR) 1 030760
770 DUST INDICATOR 1 030770
780 HEATER SIGNAL 1 030780
790 NAME PLATE AND CAUTION (ENGLISH) (DOUBLE EMEMENT TYPE) 1 030790
800 NAME PLATE AND CAUTION (JAPANESE) (SINGLE EMEMENT TYPE) 1 030800
810 FUEL LIFT PUMP 1 030810

Ref. |030000 Page 030000

 PC78US-5 S/N 1001-UP
12
22 8
21 11
9
6 24
9 19
7 20 21 6 10
8 9A 7
23 24
9A 9A
9A 25 19
20

25

17 18 13 14 15
16
32
35 30
33 31
27
28
29
26
35
34
5
4 6 9
3
1
8
3
2
7
Ref. H1220-01A0 Page 150110

PC78US-5 S/N 1001-UP

ARM AND BUCKET LINE
Item Part No. Description Qty Options
1 07230-20522 UNION 1 SN:1001--
2 203-62-56830 NIPPLE 1 SN:1001--
3 07002-12434 O-RING 2 SN:1001--
4 07230-20422 UNION 2 SN:1001--
5 07002-12034 O-RING 2 SN:1001--
6 21W-62-38540 HOSE¤ 2100MM,BLUE 1 SN:1121--
21W-62-31560 HOSE¤ 2300MM,BLUE 1 SN:1001--1120
7 21W-62-38540 HOSE¤ 2100MM,ORANGE 1 SN:1121--
21W-62-31560 HOSE¤ 2300MM,ORANGE 1 SN:1001--1120
8 21W-62-38560 HOSE¤ 2100MM,GREEN 1 SN:1121--
21W-62-31570 HOSE¤ 2300MM,GREEN 1 SN:1001--1120
9 21W-62-38550 HOSE¤ 2150MM,RED 1 SN:1121--
21W-62-31211 HOSE¤ 2400MM,RED 1 SN:1001--1120
9A 08210-01805 SPIRAL TUBE 4 SN:1121--
10 20U-62-22911 PLATE 1 SN:1001--
11 21W-62-32930 PLATE 1 SN:1001--
12 20U-62-22931 PLATE 1 SN:1001--
13 21W-62-23110 WASHER 4 SN:1001--
14 21W-62-22970 SHEET 4 SN:1001--
15 21W-62-22810 SPACER 4 SN:1001--
16 07000-02015 O-RING 4 SN:1001--
17 01010-81040 BOLT 4 SN:1001--
18 01643-31032 WASHER 4 SN:1001--
19 01010-80860 BOLT 4 SN:1001--

Ref. H1220-01A0 Page 150110

 PC78US-5 S/N 1001-UP
ARM AND BUCKET LINE
Item Part No. Description Qty Options
20 01643-30823 WASHER 4 SN:1001--
21 07095-20420 CUSHION 3 SN:1001--
22 07095-20523 CUSHION 1 SN:1001--
23 20U-62-22460 CUSHION 1 SN:1001--
24 20U-62-22940 CUSHION 3 SN:1001--
25 08034-20519 BAND 7 SN:2791--
08034-20519 BAND 6 SN:1001--2790
26 21W-62-31731 BRACKET 1 SN:1001--
21W-62-31860 CUSHION 1 SN:1001--
27 01010-81220 BOLT 1 SN:1001--
28 01643-31232 WASHER 1 SN:1001--
29 21W-62-31742 BRACKET 1 SN:1001--
21W-62-31980 CUSHION 1 SN:1001--
30 01010-81220 BOLT 1 SN:1001--
31 01643-31232 WASHER 1 SN:1001--
32 21W-54-38560 COVER 1 SN:1121--
33 01010-81070 BOLT 1 SN:1121--
34 01010-81030 BOLT 1 SN:1121--
35 01643-31032 WASHER 2 SN:1121--

Ref. H1220-01A0 Page 150110

 4D95LE-2B S/N 100005-UP

6
5
6

3 5

Ref. A2310-A0A1A Page 030240

4D95LE-2B S/N 100005-UP

CRANKSHAFT(#107087-)
Item Part No. Description Qty Options
6204-31-1201 CRANKSHAFT ASS'Y 1 SN:107087--
1 CRANKSHAFT 1 SN:107087--
2 6204-31-1220 GEAR,CRANKSHAFT 1 SN:100005--
3 6206-31-1530 KEY 1 SN:100005--
STANDARD
6204-21-8100 MAIN METAL ASS'Y 5 SN:100005--
4 METAL,UPPER 1 SN:100005--
5 METAL,LOWER 1 SN:100005--
UNDERSIZE 0.25MM
6204-29-8100 MAIN METAL ASS'Y 5 SN:100005--
4 METAL,UPPER 1 SN:100005--
5 METAL,LOWER 1 SN:100005--
UNDERSIZE 0.50MM
6204-28-8100 MAIN METAL ASS'Y 5 SN:100005--
4 METAL,UPPER 1 SN:100005--
5 METAL,LOWER 1 SN:100005--
UNDERSIZE 0.75MM
6204-27-8100 MAIN METAL ASS'Y 5 SN:100005--
4 METAL,UPPER 1 SN:100005--
5 METAL,LOWER 1 SN:100005--
UNDERSIZE 1.00MM
6204-26-8100 MAIN METAL ASS'Y 5 SN:100005--
4 METAL,UPPER 1 SN:100005--
5 METAL,LOWER 1 SN:100005--

Ref. A2310-A0A1A Page 030240

 4D95LE-2B S/N 100005-UP
CRANKSHAFT(#107087-)
Item Part No. Description Qty Options
STANDARD
6 6204-21-8600 THRUST METAL ASS'Y 1 SN:100005--
METAL 2 SN:100005--
OVERSIZE 0.25MM
6 6204-29-8600 THRUST METAL ASS'Y 1 SN:100005--
METAL 2 SN:100005--
OVERSIZE 0.50MM
6 6204-28-8600 THRUST METAL ASS'Y 1 SN:100005--
METAL 2 SN:100005--
OVERSIZE 0.75MM
6 6204-27-8600 THRUST METAL ASS'Y 1 SN:100005--
METAL 2 SN:100005--
OVERSIZE 1.00MM
6 6204-26-8600 THRUST METAL ASS'Y 1 SN:100005--
METAL 2 SN:100005--

Ref. A2310-A0A1A Page 030240

 4D95LE-2B S/N 100005-UP
16
1
11

10 10
17
9
6

20
5
10
22 17 14
15 25 19
3
19

2
4

1
9
8
10
24
18
19
7 12
13 23
20
18 21 14

Ref. A2010-A0A1A Page 030140

4D95LE-2B S/N 100005-UP

CYLINDER BLOCK(#105845-)
Item Part No. Description Qty Options
6204-21-1504 CYLINDER BLOCK ASS'Y 1 SN:105845--
1 BLOCK,CYLINDER 1 SN:105845--
2 6204-29-1210 CAP,MAIN METAL¤ NO.1¤2¤3¤4 4 SN:100005--
3 6204-29-1220 CAP,MAIN METAL¤ NO.5 1 SN:100005--
4 6204-21-1610 BOLT,MAIN CAP 10 SN:100005--
5 6141-21-1530 RING,DOWEL 2 SN:100005--
6 6206-21-1430 BUSHING,CAMSHAFT 1 SN:100005--
7 6206-21-1420 BUSHING,CAMSHAFT 2 SN:100005--
8 07046-42216 PLUG 1 SN:100005--
9 07046-42516 PLUG 5 SN:100005--
10 07046-43016 PLUG 7 SN:100005--
11 07046-44016 PLUG 1 SN:100005--
12 07042-70312 PLUG 1 SN:100005--
13 07042-70108 PLUG 3 SN:100005--
14 07043-70108 PLUG 2 SN:100005--
15 6204-51-1711 BUSHING,OIL PUMP 1 SN:100005--
16 6140-21-1130 BUSHING,DOWEL 2 SN:100005--
17 04020-00820 PIN,DOWEL 2 SN:100005--
18 04020-01228 PIN,DOWEL 2 SN:100005--
19 04025-00408 PIN,SPRING 6 SN:100005--
20 07046-41810 PLUG 4 SN:100005--
21 07043-70108 PLUG 1 SN:100005--
22 6136-52-1620 PIN,DOWEL¤ OIL PUMP 1 SN:100005--
23 07046-42216 PLUG 1 SN:100005--

Ref. A2010-A0A1A Page 030140

 4D95LE-2B S/N 100005-UP
CYLINDER BLOCK(#105845-)
Item Part No. Description Qty Options
24 07046-41410 PLUG 1 SN:100005--
25 6204-51-1620 SHAFT,OIL PUMP 1 SN:100005--

Ref. A2010-A0A1A Page 030140

 4D95LE-2B S/N 100005-UP
11
10
11 12 15
10
13
12 16
2
13 7 3
2 3
6
4
5
5

2A
5 1

3
5

8 14

Ref. A1010-A0A1 Page 030010

4D95LE-2B S/N 100005-UP

CYLINDER HEAD
Item Part No. Description Qty Options
6204-13-1501CYLINDER HEAD ASS'Y,VALVE LESS 1 SN:100005--
1 HEAD,CYLINDER 1 SN:100005--
2 6204-19-1310 GUIDE,VALVE 8 SN:100005--
2A 07046-41008 PLUG 4 SN:100005--
3 07046-41810 PLUG 9 SN:100005--
4 07046-42216 PLUG 3 SN:100005--
5 07046-42516 PLUG 11 SN:100005--
6 02720-40104 PLUG 1 SN:100005--
7 6204-11-8910 PIPE,BREATHER 2 SN:100005--
8 6207-41-4110 VALVE,INTAKE 4 SN:100005--
9 6204-41-4210 VALVE,EXHAUST 4 SN:104479--
6204-43-4210 VALVE,EXHAUST 4 SN:100005--104478
10 6204-41-4510 SEAT,SPRING 8 SN:100005--
11 6204-41-4520 COTTER 16 SN:100005--
12 6204-41-4410 SPRING,VALVE 8 SN:100005--
13 6204-41-4541 SEAL,VALVE (K1) 8 SN:100005--
14 6204-11-1830 GASKET,HEAD (K1) 1 SN:100005--
15 6204-13-1610 BOLT 17 SN:100005--
16 01643-51232 WASHER 17 SN:100005--

Ref. A1010-A0A1 Page 030010

 PC78US-5 S/N 1001-UP
14A 14
18
31
16
30 19 17
24 16
5
25 5A 3 15
22
1 4 16
5B
11
12
2 13
21
10

23
26
14B 27

34 28
35 29
26 20
32
33

9
2
6
8
7

Ref. H0312-01A0 Page 150060

PC78US-5 S/N 1001-UP

DELIVERY LINE
Item Part No. Description Qty Options
1 07371-31049 FLANGE 4 SN:1001--
2 07000-13032 O-RING 2 SN:1001--
3 07372-21035 BOLT 8 SN:1001--
4 01643-51032 WASHER 8 SN:1001--
5 07088-01014 HOSE 1 SN:1001--
5A 07095-01035 CUSHION 1 SN:1109--
5B 08034-00519 BAND 1 SN:1109--
6 21W-62-31661 BLOCK 1 SN:1001--
7 01010-81090 BOLT 4 SN:1001--
8 01643-31032 WASHER 4 SN:1001--
9 07000-13035 O-RING 1 SN:1001--
10 21W-62-31132 BLOCK 1 SN:1001--
11 07000-13030 O-RING 1 SN:1001--
12 01010-80855 BOLT 4 SN:1001--
13 01643-30823 WASHER 4 SN:1001--
14 21W-62-38240 HOSE 1 SN:1001--
14A 08210-01805 SPIRAL TUBE 1 SN:1001--
14B 08210-01803 SPIRAL TUBE 1 SN:1001--
15 22B-62-12150 JOINT 1 SN:1001--
16 07002-12434 O-RING 3 SN:1001--
17 8221-62-1360 ELBOW 1 SN:1001--
18 07235-10522 ELBOW 1 SN:1001--
19 201-62-71170 HOSE¤ 555MM 1 SN:1001--
20 07376-50522 PLUG 1 SN:1001--

Ref. H0312-01A0 Page 150060

 PC78US-5 S/N 1001-UP
DELIVERY LINE
Item Part No. Description Qty Options
21 21W-62-33320 CLAMP 2 SN:1001--
22 21W-62-33330 CLAMP 1 SN:1001--
23 07095-01035 CUSHION 1 SN:1001--
24 01010-81085 BOLT 2 SN:1001--
25 01643-31032 WASHER 2 SN:1001--
26 07094-10518 CLAMP 2 SN:1001--
27 07095-00526 CUSHION 1 SN:1001--
28 01010-81060 BOLT 1 SN:1001--
29 08210-01203 SPIRAL TUBE 1 SN:1001--
30 07095-00423 CUSHION 1 SN:1001--
31 08034-00519 BAND 1 SN:1001--
32 21W-62-31821 TEE 1 SN:1001--
33 07002-12434 O-RING 1 SN:1001--
34 20U-62-31250 PLUG 1 SN:1001--
35 07002-11023 O-RING 1 SN:1001--

Ref. H0312-01A0 Page 150060

 PC78US-5 S/N 1001-UP
6 17
7 13
4 16 14
20
5 11
21
15 12
18

19 9

22 37 8
32
3
23 2
10
3
1
24
33
35
25 40
38
41 39
42
36

27
26
43 29
44 34
28
31
30

Ref. H0110-01A0 Page 150010

PC78US-5 S/N 1001-UP

HYDRAULIC TANK
Item Part No. Description Qty Options
21W-60-00232 TANK ASS'Y 1 SN:1001--
1 TANK 1 SN:1001--
2 201-60-65240 TUBE 1 SN:1001--
3 203-60-31100 ELBOW ASS'Y 2 SN:1001--
4 201-60-12172 FILLER NECK 1 SN:1001--
5 205-60-66211 GASKET 1 SN:1001--
6 01220-40516 SCREW 6 SN:1001--
7 01601-20513 WASHER 6 SN:1001--
8 201-60-62130 VALVE ASS'Y 1 SN:1001--
9 20X-60-22140 SPRING 1 SN:1001--
10 201-60-71180 ELEMENT 1 SN:1001--
11 201-60-62150 COVER 1 SN:1001--
12 07000-02135 O-RING 1 SN:1001--
13 01010-81025 BOLT 3 SN:1001--
14 01643-31032 WASHER 3 SN:1001--
15 07270-00880 TUBE 1 SN:1001--
16 07280-01110 CLAMP 1 SN:1001--
17 201-60-12191 CAP ASS'Y 1 SN:1001--
18 201-60-73240 COVER 1 SN:1001--
19 07000-02135 O-RING 1 SN:1001--
20 01010-81035 BOLT 3 SN:1001--
21 01643-31032 WASHER 3 SN:1001--
22 12R-60-11230 SPRING 1 SN:1001--
23 201-60-73220 ROD 1 SN:1001--

Ref. H0110-01A0 Page 150010

 PC78US-5 S/N 1001-UP
HYDRAULIC TANK
Item Part No. Description Qty Options
24 201-60-65210 STRAINER 1 SN:1001--
25 201-60-65220 O-RING 1 SN:1001--
26 07044-12412 PLUG 1 SN:1001--
27 07002-02434 O-RING 1 SN:1001--
28 21W-60-31120 COVER 1 SN:1001--
29 07000-12100 O-RING 1 SN:1001--
30 01010-81025 BOLT 6 SN:1001--
31 01643-31032 WASHER 6 SN:1001--
32 21W-60-31410 SHEET 1 SN:1001--
33 21W-60-31420 SHEET 1 SN:1001--
34 21W-60-31430 SHEET 1 SN:1001--
35 21W-54-31770 SHEET 1 SN:1001--
36 21W-60-31231 SHEET 1 SN:1001--
37 203-00-31120 PLATE¤ INSTRUCTION 1 SN:1001--
38 01010-81230 BOLT 4 SN:1001--
39 01643-31232 WASHER 4 SN:1001--
40 21W-54-38330 BRACKET 1 SN:1001--
41 203-54-63230 CLAMP 2 SN:1001--
42 01023-10610 SCREW 4 SN:1001--
43 01010-81020 BOLT 4 SN:1001--
44 01643-31032 WASHER 4 SN:1001--

Ref. H0110-01A0 Page 150010

 PC78US-5 S/N 1001-UP
10
9 7
8

12
11
12

1
5
6
6 4
3

Ref. H0311-01A0 Page 150050

PC78US-5 S/N 1001-UP

SUCTION LINE
Item Part No. Description Qty Options
1 21W-62-31234 ELBOW 1 SN:1001--
2 07000-12075 O-RING 1 SN:1001--
3 01010-81240 BOLT 4 SN:1001--
4 01643-31232 WASHER 4 SN:1001--
5 21W-62-38280 HOSE 1 SN:1001--
6 07289-00080 CLAMP 2 SN:1001--
7 21W-62-31121 TUBE 1 SN:1001--
8 07372-21040 BOLT 4 SN:1001--
9 01643-51032 WASHER 4 SN:1001--
10 07000-13042 O-RING 1 SN:1001--
11 21W-62-31781 HOSE 1 SN:1001--
12 07289-00055 CLAMP 2 SN:1001--

Ref. H0311-01A0 Page 150050