FPE LAB MANUAL - Sem4 - Year2017
FPE LAB MANUAL - Sem4 - Year2017
Reg.No:
4TH SEMESTER
LABORATORY MANUAL
CERTIFICATE
Reg.No._________________of __________________________
____________________________________________________
Rancharda, Ahmedabad.
* INSTRUCTIONS *
This laboratory manual gives the details of the Apparatus available in Fluid Power
Laboratory for your information and use in writing the Experiments conducted by you.
Get your Lab Record at the end of the performance of each practical.
2. Apparatus Used
tabular form)
Syllabus
(As per Indus university)
UNIT I
Boundary Layer Theory : Boundary layer definition and characteristics, momentum equation,
Laminar and turbulent boundary Layer, Total drag, separation and control. Flow around submerge
bodies Force exerted by flowing fluid on a body: Drag and lift; stream lined and bluff body, Drag on
sphere and cylinder, circulation and lift on circular cylinder, lift of an air foil, induced drag.
UNIT II
Impact of Free Jets: Impulse momentum principle, force exerted by the jet on stationary flat and
curved plate, hinged plate, moving plate and moving curve vanes, jet propulsion of ship.
Impulse Turbine: Classification of turbine, impulse turbine, Pelton wheel, Construction working,
work done, head efficiency and Design aspects, Governing of impulse turbine.
UNIT III
Reaction Turbine : Radial flow reaction turbine, Francis turbine: construction, working, work done,
efficiency, design aspect, advantages & disadvantages over Pelton wheel. Axial flow reaction turbine
Propeller and Kaplan turbine, bulb or tubular turbine, draft tube, specific speed, unit quantities,
cavitation, degree of reaction, performance characteristics, surge tanks, governing of reaction turbine.
UNIT IV
Centrifugal Pumps : Classification of Pumps, Centrifugal pump, Construction, working, work done,
heads, efficiencies, multistage centrifugal pump, pump in series and parallel, specific speed,
characteristic, net positive suction head, cavitation.
Special Purpose Pump: Mixed flow pump, Special Purpose pump (Submersible Pump, Fire Fighting
Pump, Pump for Viscous fluid, Booster Pump, Hydraulic Ram) Basic Requirements of Pumping Unit.
TEXT BOOKS:
1. Fluid Mechanics and Fluid Power Engineering – D.S. Kumar– Kataria & Sons -Delhi
2. Fluid Mechanics- Yunush A Cengel, John M. Cimbala- TMH, Delhi
REFERENCES BOOKS:
1. A text of Fluid Mechanics – R. K. Rajput – S. Chand & Company Ltd., Delhi
2. Fluid Mechanics & Hydraulics Machines-R.K.Bansal- Laxmi Publications, Delhi
3. Mechanics of Fluid – B.S. Massey – English Language Book Society (U.K.)
4. Introduction to Fluid Mechanics and Fluid Machines – S.K. Som and G. Biswas- TMH, Delhi
5. Hydraulics and Fluid Mechanics Including Hydraulic Machine- PN Modi, & SM Seth-Standard,
Delhi
6. Hydraulic Machines: Fundamentals of Hydraulic Power Systems – P. Kumar – BSP Books Pvt, Ltd.,
Hyderabad
PRACTICAL: 1
Performance practical on impact of jet
the plate. The jet after striking will move along the plate. But the plate is at right
angles to the jet. Hence the components of the velocity of the jet in the direction
of the jet after striking it will be zero. The force exerted by the jet on the flat
plate in the direction of the jet,
Fx = Rate of change of momentum in the direction of force
Finalmomentum initialmomentum
=
time
Ma ss Fina lvelocity Ma ss Initia lvelocity
=
time
Ma ss
= Fina lvelocity Initialvelocity
time
= Av v o
= Av 2
Similarly:
For Hemispherical vane:
Fx AV 2 1 cos
Assuming Φ= 0
So Fx = 2ρAV2
Description:
The experimental setup primarily consists of a nozzle through which a
water jet emerges vertically in such a way that it may be conveniently observed
through the transparent sheet. It strikes the target vane positioned above it. The
force applied on the vane by the jet can be measured by applying weights to
counteract as a reaction force for the impact of jet. Vanes are interchangeable
i.e. flat plate & hemispherical.
Arrangement is made for the movement of the plate under the action of the
jet and also because of the weight placed on the loading pan. A scale is provided
for carrying the vanes to its original position i.e. as before the jet strikes the
vane. A collecting tank is used to find the actual discharge & velocity through the
nozzle.
Experimental Procedure:
Starting Procedure:
1. Clean the apparatus and make all tanks free from dust.
2. close the drain valves provided
3. fix desired vane on the apparatus
3
4. fill sump tank with clean water and ensure that no foreign particles
4
are there
5. ensure that all on/off switches given on the panel are at off position
6. now switch on the main power supply
7. switch on the pump
8. regulate flow of water through channel with the help of given flow
control valve
9. put known valve of weight on the plate
10. now control the valve so that the applied weight on the top is
counter balanced by the impact of jet
11. measure flow rate using measuring tank and stop watch
12. repeat the experiment with different weights
Closing Procedure:
1. when experiment is over, switch off pump
2. switch off power supply to panel
3. drain water from all three tanks with the help of given drain valves
Specification:
Test plates : material brass (2 nos.)
1. Flat plate
2. Hemispherical cup
Chamber : Material SS, having opposite sides made of glass.
Water circulation : FHP pump
Flow measurement : using measuring tank & stop watch
Sump tank : material SS, capacity 60 Ltrs.
Formula:
Rate of change of momentum in the direction of force:
1. For flat plate vane,
Fx = ρaV2
2. For Hemispherical vane,
Fx = 2ρaV2
3. Velocity of Jet,
V=Q/a
4. Discharge,
AR
Q
t 100
R1 R 2
R
100
5. Theoretical force,
Fth = Wg
W = WD+R + wF + wA (for flat vane)
W = WD+R + WH + WA (for Hemispherical vane)
6. % Error,
F Fth
Error 100%
F
Observation Table:
Sr.No. WA (kg) R1 (cm) R2(cm) t (sec)
1
2
3
Calculation Table:
Sr.No. W (kg) Fx, N Q V Fth,N Error(%)
(m3/s) (m/s)
1
2
3
Nomenclature:
ρ = Density of water, kg/m3
A = Area of measuring tank, m2
a = Cross section area of nozzle, m2
d = Diameter of nozzle,m
Fx = Rate of change of momentum (actual force), N
Fth = Theoretical force, N
Q = Actual discharge, m3/s
R = Rise of water level in measuring tank, m
R1 = Final height of water in measuring tank after time t, cm
R2 = Initial height of water in measuring tank, cm
t = time for R, sec
V = Velocity of jet, m/s
W = total weight, kg
WA = Weight applied on the disc, kg
WD+R = Weight of aluminum disc + rod, kg
WF = Weight of flat plate vane, kg
WH = Weight of hemispherical vane, kg
Data Sheet:
Standard Data
g = 9.81 m/sec2 ρ = 1000 kg/m3
Equipment data
d = 0.010 m a = 7.85 x 10-5 m2
A = 0.1 m2 WD+R = 0.347 kg
WF = 0.227 kg WH = 0.218 kg
PRACTICAL: 2
Performance practical on Centrifugal pump
characteristics
OBJECTIVE:
Study of Centrifugal pump characteristics.
AIM:
To determine the characteristics of Centrifugal Pump and to find out:
1. Total head
2. Pump efficiency
3. Overall efficiency
To plot the following performance characteristics:-
1. Head Vs Discharge
2. Pump efficiency Vs Discharge.
INTRODUCTION:
The hydraulic machines, which convert the mechanical energy into
hydraulic energy, are called pumps. The hydraulic energy is in the form of
pressure energy. If the mechanical energy is converted into pressure energy by
means of centrifugal force acting on the fluid, the hydraulic machine is called
centrifugal pump.
THEORY:
The centrifugal pump acts as a reversed of an inward radial flow reaction
turbine. This means that the flow in centrifugal pumps is in the radial outward
directions.
The centrifugal pump works on the principle of forced vortex flow, which
means that when an external torque rotates a certain mass of liquid, the rise in
pressure head of the rotating liquid takes place. The rise in pressure head at any
point of the rotating liquid is proportional to the square of tangential velocity of
(i.e. rise in pressure head = V2/ 2g or 2 2
r /2g) the liquid at that point. Thus, at
the outlet of the impeller where radius is more, the rise in pressure head will be
more and the liquid will be discharged at the outlet with a high- pressure head.
Due to this high-pressure head, the liquid can be lifted to a high level.
Centrifugal Pump is a mechanical device, which consists of a body, impeller
and a rotating mean i.e. motor, engine etc. Impeller rotates in a stationary
body, sucks the fluid through its axes, and delivers through its periphery.
Impeller has an inlet angle, outlet angle and peripheral speed, which affect the
head and discharge. Impeller is rotated by motor or i.e. Engine or any other
device.
DESCRIPTION:
UTILITIES REQUIRED:
1. Water Supply.
2. Drain.
3. Electricity 440V AC, Three Phase.
4. Space required: 1.6 x 0.6 m.
EXPERIMENTAL PROCEDURE:
Starting Procedure:
1. Clean the apparatus and make All Tanks free from Dust.
2. Close the drain valves provided.
3. Fill Sump tank ¾ with 0Clean Water and ensure that no foreign particles
are there.
4. Open Flow Control Valve given on the water discharge line and Control
valve given on suction line.
5. Ensure that all On/Off Switches given on the Panel are at OFF position.
6. Now switch on the Main Power Supply (220 V AC, 50 Hz) and switch on the
Pump.
7. Set the desired speed of motor / pump with the help of step cone pulley
arrangement.
8. Operate the Flow Control Valve to regulate the flow of water discharged by
the pump.
9. Operate the Control Valve to regulate the suction of the pump.
Record discharge pressure by means of Pressure Gauge, provided on
discharge line.
10. Record suction pressure by means of Vacuum Gauge, provided at
suction of the pump.
11. Record the power consumption by means of Energy meter, provided
in panel.
12. Measure the flow of water, discharged by the pump, using Stop
Watch and Measuring Tank.
13. Repeat the same procedure for rest of the two speeds of motor /
pump.
Closing Procedure:
1. When experiment is over, gate valve is proper open provided on the
discharge line.
SPECIFICATIONS:
Pump : 1 HP/ 0.75KW, 250 RPM, single phase, 220 volts
Pressure Gauge : Bourdon type.
Control Panel Comprises of :
RPM measurement : Digital RPM Indicator with Proximity sensor.
Energy measurement : Electronic Energy meter, L&T make.
MCB : For overload protection.
Standard make On/Off Switch, Mains Indicator, etc.
The whole set-up is well designed and arranged in a good quality painted
structure.
FORMULAE:
1. Electrical input,
--------------------- (1)
2. Shaft output,
H .P.Shaft H .P.Elect .* motor --------------------- (2)
3. Discharge,
A* R
Q --------------------- (3)
t
4. Total Head,
Ps
H 10 * Pd 1 --------------------- (4)
760
5. Pump output,
*Q * H
H .P.Pump --------------------- (5)
75
6. Overall efficiency,
H .P.Pump
O *100 --------------------- (6)
H .P.Elect.
7. Pump efficiency,
H .P.Pump
p *100 --------------------- (7)
H .P.Shaft
DATA:
OBSERVATION TABLE:
CALCULATION TABLE:
NOMENCLATURE:
PRACTICAL: 3
Performance practical on Centrifugal pump
characteristics (Double Stage).
OBJECTIVE:
Study of Centrifugal pump characteristics(Multi stage).
AIM:
To determine the characteristics of Centrifugal Pump and to find out:
Total head
Pump efficiency
Overall efficiency
Normally, head produced by a single impeller depends upon the peripheral speed
of the impeller. In order to produce higher heads, either rotational speed or
diameter of impeller has to be increased, which increases stresses in the material
of impellers. Hence, two pumps in series can be used to produce higher heads.
Now, this method is replaced by multistage pumps. In multistage pumps, two or
more impellers are arranged on a single shaft so that liquid discharged by first
stage impeller at certain head passes to eye of next stage impeller, where the
head is increased, till the liquid finally enters into delivery pipe.
The unit consists of a two stage centrifugal pump driven by a three phase
induction motor. An energy meter provided measures electrical input to the
motor and a measuring tank provided enables to measure the discharge of the
pump.. A gate valve is fitted at the discharge side of the pump to vary the head.
Thus performance of the pump can be estimated at various heads.
SPECIFICATION:
1) Centrifugal pump- 38 x 38 mm size pump , monoblock, drive motor,
3 phase induction motor, 5 h.p.
2) Measuring tank- 600x600x600 mm height, fitted with gauge
glass tube for water level measurement , and 50 mm (2”) drain ______ valve,
mounted on sump tank.
3) Sump tank - 2000 X 500 X 300 mm height.
4) Gate valve to control the head.
5) Pressure gauge 0- 7 kg/cm2, to measure the head.
6) Vacuum gauge, 0 -760 mm Hg to measure suction vacuum.
7) Energy meter to measure input power of motor.
8) Starter for motor.
9) Stop watch
EXPERIMENTAL PROCEDURE -
1) Fill up water in the tank
2) Open gate valve (priming) top of the pump. FHI up water so that air in the
pump will be releases. Close the gate valve.
3) Shut off the discharge valve.
4) Start the pump. As discharge valve is closed, no discharge will be observed,
but pressure gauge is showing some reading .This is called „shut off head‟ of the
pump.
5) Now slowly open the discharge valve, so that small discharge is observed.
6) Note down the discharge head (by pressure gauge on discharge pipe) and
suction vacuum.
7) Note down time required for 100mm height. Water collection in measuring
tank.
8) Note down the time required for 10 of energy meter.
9) Repeat the procedure by varying the discharge valve opening and fill up the
observation table
OBSERVATIONS:
Time for
Discharge - Time for
Suction
10 puls.of
Sr. pressure Pd 100mm.
No kg / cm2 vacuum water rise
energy meter
Ps mm.
„tm‟ sec.
„te‟ sec.
CALCULATIONS: -
1) Discharge pressure, Pd= kg / cm2
for water, 10 meters of water corresponds to 1 kg / cm2.
2) Suction Head -
Suction vacuum, Ps = mm of Hg.
Suction head, hs= Ps X 13.6 Where, sp. gravity of hg = 13.6
1000 1 sp. gravity of water = 1
3) Including height of delivery pipe above pressure gauge , total loss of head in
suction and delivery pipes is assumed to be 2 m of water.
Total head = H = hd + hs + 2 m of water.
6) Electrical Input -
Let time required for 10 rev, of energy meter disc be te - Sec.
te 640
Energy meter constant = 640
I.P
RESULT TABLE:-
Total
Sr. Discharge Output power Input power Pump
head H
No. Q m3 /sec kw kw efficiency %
(m)
1) Graph -
Operating characteristics - Plot the graph of discharge vs. total head, overall
efficiency.
2) CONCLUSION
From the operating characteristics, it is noted that -
3) PRECAUTIONS:
1) Priming is must, before starting the pump. Pump should never be run
empty.
2) Observe the direction of rotation of pump. If it is reverse, interchange any
two of the three connections of motor.
3) Use clean water in the sump tank.
4) Use all the controls and switches carefully.
5) Do not disturb the pressure gauge connections.
6) Drain all the water after completion of experiment.
PRACTICAL: 4
Performance practical on Centrifugal pump
characteristics (Variable speed).
OBJECTIVE:
Study of Centrifugal pump characteristics (Variable speed).
AIM:
To determine the characteristics of Centrifugal Pump and to find out:
Total head
Pump efficiency
Overall efficiency
Plot the graphs of discharge vs total head, I/P power and overall efficiency at
different speeds.
Normally, head produced by a single impeller depends upon the peripheral speed
of the impeller. In order to produce higher heads, either rotational speed or
diameter of impeller has to be increased, which increases stresses in the material
of impellers. Hence, two pumps in series can be used to produce higher heads.
Now, this method is replaced by multistage pumps. In multistage pumps, two or
more impellers are arranged on a single shaft so that liquid discharged by first
stage impeller at certain head passes to eye of next stage impeller, where the
head is increased, till the liquid finally enters into delivery pipe.
The unit consists of a two stage centrifugal pump driven by a three phase
induction motor. An energy meter provided measures electrical input to the
motor and a measuring tank provided enables to measure the discharge of the
pump.. A gate valve is fitted at the discharge side of the pump to vary the head.
Thus performance of the pump can be estimated at various heads.
SPECIFICATION:
1) Centrifugal pump- 25 x 25mm size pump , monoblock, drive motor,
3 phase induction motor, 5 h.p.
2) Measuring tank- 500x500x600 mm height, fitted with gauge
glass tube for water level measurement , and 50 mm (2”) drain ______ valve,
mounted on sump tank.
3) Sump tank - 2000 X 500 X 300 mm height.
4) Gate valve to control the head.
5) Pressure gauge 0- 7 kg/cm2, to measure the head.
6) Vacuum gauge, 0 -760 mm Hg to measure suction vacuum.
7) Energy meter to measure input power of motor.
8) Starter for motor.
EXPERIMENTAL PROCEDURE -
1) Fill up water in the tank
2) Open gate valve (priming) top of the pump. FHI up water so that air in the
pump will be releases. Close the gate valve.
3) Shut off the discharge valve.
4) Start the pump. As discharge valve is closed, no discharge will be observed,
but pressure gauge is showing some reading .This is called „shut off head‟ of the
pump.
5) Now slowly open the discharge valve, so that small discharge is observed.
6) Note down the discharge head (by pressure gauge on discharge pipe) and
suction vacuum.
7) Note down time required for 100mm height. Water collection in measuring
tank.
8) Note down the time required for 10 of energy meter.
9) Repeat the procedure by varying the discharge valve opening and fill up the
observation table
OBSERVATIONS:
CALCULATIONS: -
1) Discharge pressure, Pd= kg / cm2
for water, 10 meters of water corresponds to 1 kg / cm2.
Discharge head, hd = Pd x 10 m of water.
2) Discharge Q: -
3) Suction Head -
Suction vacuum, Ps = mm of Hg.
Suction head, hs= Ps X 13.6
1000 1
Where, sp. gravity of hg = 13.6
sp. gravity of water = 1
4) Total head
Including height of delivery pipe above pressure gauge , total loss of head in
suction and delivery pipes is assumed to be 2 m of water.
Total head = H = hd + hs + 2 m of water.
5) Output power (or water power)
WP= W.Q.ht kw
1000
Where,
W = Specific weight of water = 9810 N / m3
Q = discharge m3 /sec.
ht = total head m.
6) Electrical Input -
Let time required for 10 rev, of energy meter disc be te - Sec.
S.P
8) Graph –
Main Characteristics: plot the graphs of discharge vs total head, I/P power and
overall efficiency at different speeds.
Operating characteristics - Plot the graph of discharge vs. total head, overall
efficiency, I/P power and water power at rated speed.
PRECAUTIONS:
1) Priming is must, before starting the pump. Pump should never be run empty.
2) Observe the direction of rotation of pump. If it is reverse, interchange any two
of the three connections of motor.
3) Use clean water in the sump tank.
4) Use all the controls and switches carefully.
5) Do not disturb the pressure gauge connections.
6) Drain all the water after completion of experiment.
PRACTICAL: 5
Performance practical on Gear pumps
characteristics.
Objective: Study of Gear pumps characteristics.
Aim: To determine the characteristics of Gear Pump and to find out:
a) Total head
b) Pump efficiency
c) Overall efficiency
To plot the following performance characteristics:-
a) Head Vs Discharge
b) Pump efficiency Vs Discharge
Introduction:
In general, a pump may be defined, as a Mechanical Device which when
interposed in a pipe line, converts mechanical energy supplied to it from some
external source into hydraulic energy thus resulting in the flow of liquid from a
lower to a higher potential head.
Theory:
The pumps are of major concern to most engineers and technicians. The
types of pump vary in principle and design. The selection of pump for any
particular application is to be done by understanding their characteristics. The
most commonly used pumps are classified under major headings, namely; Roto-
Dynmic, Positive Displacement and Air operated pumps.
While the operation of other pumps discussed elsewhere in standards
books, the Gear Pump failing under the category of positive displacement pumps,
which is of our present concern, has a pair of accurately ground meshed gears
housed in a casing. As the gears rotate, the fluid is trapped between the gear
teeth and the casing thus transferring the liquid from inlet end of one gear to the
outlet end of the other gear. During each revolution a certain volume of liquid is
transferred. The discharge rate depends on speed, size of gear teeth.
Description:
The present Gear Pump Test Rig is a self contained unit operated on closed
circuit (recirculation) basis. The main components are gear pump; collecting &
sump tank, control panel, and all these are mounted on rigid framework. The test
rig has the following provisions:
a) To measure the overall power input to the motor using energy meter.
b) To measure the delivery and suction heads using pressure and vacuum
gauges separately
c) To change the head and flow rate using control valves.
d) To measure the discharge using collecting tank fitted with tank level
indicator/gauge glass.
Experimental Procedure:
Starting Procedure:
a) Clean the apparatus and make all tanks free from dust.
b) Close the drain valves provided
c) Fill sump tank ¾ with clean water and ensure that no foreign particles are
there.
d) Open flow control valve given on the water discharge line and control valve
given on the suction line.
e) Ensure that all on/off switches given on the panel are at off position
f) Set the speed of motor / pump with the help of 3 speed step cone pulley
g) Now switch on the main power supply and switch on the pump
h) Operate the flow control valve to regulate the flow of water discharged by
the pump
i) Operate the control valve to regulate the suction of the pump
j) Record discharge pressure by means of pressure gauge, provided on
discharge line.
k) Record suction pressure by means of vacuum gauge, provided at suction of
the pump
l) Note down the time required for 10 pulses with the help of stop watch to
calculate the power consumption.
m) Note down the RPM
n) Measure the flow of water, discharged by the pump, using stop watch and
measuring tank
o) Repeat the same procedure for different pressure head
p) Repeat the same procedure for different RPM with the help of step cone
pulley
Closing Procedure:
c) Actual discharge,
A R 3
Q act m / sec
t
d) Theoretical discharge,
2* a* L* N 3
Qtheo m / sec
60
e) Total Head,
Ps
H 10 * Pd h pg
760
f) Pump output,
w*Q* H
Eo kw
1000
g) Overall efficiency,
Eo
o * 100%
Ei
(h) Pump efficiency,
Eo
p * 100 %
ES
OBSERVATION TABLE:
CALCULATION TABLE:
Nomenclature:
A = Area of measuring tank
a = Area of cylinder
EMC = Energy meter constant
Ei = power input
Eo = Pump output
ES = Shaft output
g = acceleration due to gravity
H = total head
hpg = Height of pressure gauge from vacuum gauge
L = Length of stroke
P = Number of pulses
Pd = Delivery Pressure
PS = Discharge pressure
Qact = Actual discharge
Qthei = Theoretical discharge
R = Rise of water in measuring tank
tP = Time required for P pulses
ρ = Density of water
ηmortor = Efficiency of motor
ηp = Pump efficiency.
ηo = Overall efficiency.
ηvol = Volumetric efficiency.
PRACTICAL:6
Performance practical on Francis Turbine
Guide blades
Governing mechanism
Runner
Draft tube
PENSTOCK
Water from penstock enters in to the spiral casing or scroll casing through guide
blades. Scroll casing is a spiral conduct having maximum area at the entrance
and nearly zero at the tip. Area of spiral casing decreases uniformly along the
circumference. Water from penstock, through */guide vanes uniformly distributes
over the runner vanes. Hence quantity of water flowing through the spiral casing
uniformly decreases. In odder to ensure the velocity of water is constant along
the path. The area of spiral casing decreases in proportion to the decreasing
volume of water to be handled.
In large capacity Francis turbine, the inside circumference is with several
stay vanes to the direct the water correctly over the guide vanes so there may
not be any eddy formation. For low head concrete casing with steel plate lining,
for medium head welded rolled steel plate casing and for high head cast steel
casing are used.
GUIDE BLADES
Guide blades are of airfoil shape. They are fixed between two rings in form of a
wheel. They are fixed in position; they can swing about their own axis. The water
quantity passing through guide blades depend on the position of the guide blade.
Guide blades are generally made of cast steel.
RUNNER
It is the most important component of the Francis turbine. Water with high
kinetic and pressure energy flows through the runner and makes runner to
rotate, generates power. In Francis turbine runner the flow of water is
combination of radial and axial. Water enters the runner in radially inward
direction and leaves the runner in a parallel to axis of rotor.
The size of runner depends on the specific speed. The higher the speed
more is the height of runner. The runner of the Francis turbine is either cast as a
single piece of made of separate steel plates welded to gather depending on size
of runner. For small power turbine material for the shaft is forged steel and for
runner is cast iron. For large capacity turbine, material for runner is cast steel. If
water contains chemical impurity or corrosive in nature, the runner may be made
of stainless steel or bronze to avoid corrosion. The number of runner vanes
usually varies between 16 to 24. The number is keyed to the shaft which may be
horizontal or vertical.
GOVERNING MECHANISM
the area of flow so that turbine rotates with constant speed. The movement of
the guide blade is regulated by a regulating shaft which in turn is operating by a
governor through a servo mechanism.
DRAFT TUBE
QUIZ:-
PRACTICAL: 7
Performance practical on pelton wheel turbine
16. Note the maximum RPM of the turbine obtained by regulating the
position of guide vanes.
17. Note the fixed and adjustable spring balance readings.
18. Repeat the same experiment for different load.
Closing procedure:
1. When the experiment is over, first remove load on dynamometer.
2. Open the by pass valve.
3. Close the ball valves provided on manometer.
4. Switch off pump with the help of starter.
5. Switch off the main power supply.
Formula:
1. Total Head,
H = 10(PD) m of water
2. Discharge,
Q = A*V (m3 / sec)
V = CV * 2 gh m
1 m / sec
w
3. Input power,
E1 = wQH kw
w = ρw * g
4. Output power,
2* * N *T
Eo kw
60 1000
T = (W1+W3-W2)*g*Re
dB 2d R
Re =
2
5. Efficiency of turbine,
Eo
turbine % 100
E1
Observation & Calculation:
Flow measurement = pitote tube
g = 9.81 m/s2
ρ = 1000 kg/m3
ρm = 13600 kg/m3
CV = 0.98
D = 0.069 m
A = 0.003737 m3
dB = 0. 3 m
dR = 0.015 m
W3 = 0.6 kg
Observation Table:
Sr. No. RPM Pr. Gauge Differential Active Dead
N Reading Pressure weight weight
P h (m) W1 (kg) W2 (kg)
(kg/cm2)
1
2
3
Calculation Table:
Sr. RPM Total head Discharge Output Input Turbine
No. H Q(m3/sec) Watt Watt Efficiency
(m of
water)
1
2
3
Nomenclature:
A = Cross sectional area of pipe
CV = Co efficient of velocity
D = Diameter of pipe
dB = Diameter of brake drum
dg = Diameter of rope
Ei = Input power
Eo = Output power
g = acceleration due to gravity
H = total head
h = differential pressure
N = RPM
PD = pressure gauge reading, kg/cm2
Q = discharge
T = torque
V = velocity of water
h = differential pressure of manometer (m)
W1 = active weight (kg)
W2 = dead weight (kg)
W3 = weight of rope
ρW = density of water
ρm = density of manometer fluid i.e. Hg
ηturbine = turbine efficiency
Data:
dia of brake drum = 300
dia of rope = 15
dia of pipe = 69
Db Dr Dp Ap Re Omega W3
0.3 0.015 0.069 0.0037393 0.165 9810 0.6
PRACTICAL: 8
Performance practical on Kaplan turbine
Introduction:
Hydraulic turbines are directly coupled with electric generators. The
generators should run at constant speed irrespective of the load
variations. When the load on the generator varies, the load on the
turbine also varies accordingly. If the same quantity of water is
allowed to flow through the turbine the speed of the runner will either
increase or decrease, when the load on the generator decreases or
increases. Thus due to the variation in runner speed, generator speed
will also vary similarly. But it is not desirable because frequency should
not be allowed to vary. The apparatus used for controlling or keeping
the speed constant is known as “Governor”.
The function of the governor is to keep the speed of prime mover
constant irrespective of load variations. The governor used in diesel
engine regulates the quantity of fuel, governor used in steam turbine
controls the pressure and quality of steam whereas the governor used
in hydraulic turbine controls the quantity of water.
The governor used in hydraulic turbines should be very strong as it has
to deal with the water coming at very large force and huge quantity.
To achieve the above requirements, all type of turbines use oil
pressure governor, which is described in detail below:
Spear regulation:
It consists of a nozzle in which spear moves to and fro by the action of
the servomotor piston and controls the quantity of water at changing
demands. This to and fro movement causes variation in cross sectional
area of the jet without change in velocity.
This movement is useful, when the fluctuations in load are small. But
when the load falls sudden, sudden closer of the nozzle causes water
hammer in the penstock. Therefore, simple regulation system is not
used in modern turbines where fluctuations in the load are sudden.
Deflector Regulation:
It is a plate, pivoted jet outside the nozzle and is connected to the oil
pressure governor through levers. When the load drops, it deflects a
part of the jet and thus controls the quantity of water striking the
buckets. In this system large amount of water goes into waste but
there are no chances of water hammer in penstock. This system is also
not mostly used due to large wastage of water and poor speed
regulations.
Double regulation:
This method is widely used by all modern Pelton wheels because it has
the advantages of both spear as well as deflector regulation system. If
load on a turbine drops suddenly, the speed tends to rise suddenly
then deflector which comes in to action immediately and obstructs a
part of water reaching to the buckets. In the mean time, spear
gradually comes forward to its new position ( due to servomotor) and
thus the risk of water hammer is avoided. When the spear has moved
to its new position to allow the required quantity of water, the
deflector moves backward and allows the full jet strike the buckets
through spear nozzle.
As this type of governing controls the speed of turbine and pressure (
i.e. water hammer) in the penstock by the combination of spear and
jet deflector, this system is known as “Double Regulation.”
Working:
When the lever rod inclines then sleeve control valve rod is pushed down
in the distribution valve. Downward movement opens the port B and
keeps port a still closed. As soon as port B opens, the oil from the middle
port of distribution valve goes to the servomotor on the left side of the
piston. The oil of high pressure forces the piston to move towards right
side, thus forcing the spear to reduce the area of jet and hence the rate
of flow. The spear occupies its final position; jet deflector occupies its
original position and does not obstruct jet as the speed again becomes
abnormal.
When the load on the turbine increases, the speed reduces. This
causes the fly ball to come down and thus sleeve also moves
downwards, causing the lever rod to move upward on the other side of
fulcrum. This causes the control valve rod to move upward and to
open port A but to close port B. Thus the oil under pressure will go into
the servomotor via port A to the right side of the piston. The piston
moves towards left, causing the spear to move away from the nozzle
and increase area of flow, which in turn increases the amount of water
striking the buckets and thus brings the speed to come normal. In this
case jet deflector moves up but deflector plate is not able to obstruct
the jet at normal speed.
As soon as the speed becomes normal, the actuator balls occupy
normal positions and ports A and B closed.
The guide blades of the Francis turbine are pivoted and connected by
levers and links to the regulating ring. The regulating ring is attached
with two regulating rods connected to the regulating lever. Thus
regulating lever in turn is connected with regulating shaft, which is
operated by the piston of servomotor.
When load on the turbine decreases, speed tends to increase, which
moves fly balls of actuator away and thus raises the sleeve. Main lever
on the other side of the fulcrum pushes down the control valve rod and
opens the port B. With the opening of the port B, oil under pressure
enters the servomotor from left and pushes the piston to moves
towards right. The previous oil at the right side of the servomotor is
thus pushed back into the oil sump through port A and upper part of
the distributing valve. When the piston of the servomotor moves
towards right, regulating ring is rotated to decrease the passage
between the guide vanes by changing guide vane angles. Thus
quantity of water reaching the runner blades is reduced. Therefore,
gradually speed comes to normal and then actuator, main lever and
distribution valves attain their normal positions.
Similarly when load on turbine increases, exactly reversed action takes
place. Regulating ring is moved in reversed direction to increase the
passage between the guide blades thus allowing more water to meet
the increase load demand.
QUIZ:
1. Explain the importance of governing system for Hydraulic Turbine.
2. Explain double regulation of Pelton wheel.
3. Why are two servomotors used in the governing system of Kaplan
Turbine?
4. Explain the function of servomotor.
5. List main components of governing system of Hydraulic Turbine.
6. Write disadvantages of sphere regulation and deflector regulation
for a Pelton Wheel.