SIMATIC TIA Portal Programming 1

Contents 1
1. Training Devices and Addressing ......................................................................... 1-2
1.1. Training Area Setup .............................................................................................................. 1-3
1.2. Training Case ........................................................................................................................ 1-4
1.2.1. Configuration of the Controller (S7-1500) ............................................................................. 1-5
1.2.2. Configuration of the I/O-Device (ET 200SP)......................................................................... 1-6
1.2.3. Operating and Display Elements of the Training Device ...................................................... 1-7
1.3. Setup and Connection of the Conveyor Model ..................................................................... 1-8
1.3.1. Connection to Central I/O of the S7-1500............................................................................. 1-8
1.3.2. Connection to Distributed I/O of the ET 200SP .................................................................... 1-9
1.4. Networking and IP Addresses of the Modules .................................................................... 1-10
1.5. Training Area as Plant with Distribution Conveyor and Touchpanel .................................. 1-11

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1. Training Devices and Addressing

At the end of the chapter the participant will ...

... be familiar with the configuration of the training area

... be familiar with the wiring of the training area components

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1.1. Training Area Setup

Training case

Drive

Conveyor
model

Components of the Training Area

The training area for this course contains the following components:
• Training case
• Sinamics G120 drive
• Conveyor model
• And additionally, a SIMATIC Field PG or PC for configuring and programming

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1.2. Training Case

Analog display and

operating elements

Operator control and

monitoring device
Operating tableau

I/O-Device with
distributed I/O
Controller with
central I/O

Components of the Training Case

The training case consists of the following components:
• S7-1500 controller with central I/O,
• I/O-Device (ET 200SP) with distributed I/O,
• Touchpanel as operator control and monitoring device (HMI),
• An operating tableau for digital signals with input elements (switches) and display elements
(lights [LEDs])
• An analog display and operating area with slide controls and voltage displays

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1.2.1. Configuration of the Controller (S7-1500)

Slot No.

Module: PM CPU DI 32 DO 32 AI 8
I/O Address: 0..3 0..3 10..25

Addresses to be parameterized

Addresses of the Central S7-1500 I/O Modules

Two digital 32-channel modules are available as central I/O. These are to begin as of Address =0.
Since digital channels are also available on the distributed I/O, the analog module of the central
I/O is to begin as of Address =10.

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1.2.2. Configuration of the I/O-Device (ET 200SP)

Slot No.

Server module
(Bus termination module)

Module: IM DI8 DI8 DO16 AI4 AO4

I/O Address: 4 5 4..5 30..37 30..37

Three digital modules are available as distributed I/O. These are to follow the central digital I/O in
the address space as of Address =4.
The analog distributed I/O is to begin as of Address =30.

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1.2.3. Operating and Display Elements of the Training Device

Switches LEDs

Q2.3 QW32 I 0.0 Q0.0

Q2.1
Q2.2 OW34 I 0.1 Q0.1
Q2.0

0..12V
TopLights (green, red)

I 0.7 Q0.7
IW10

IW30
QW32
AO with short circuit
switch to ground M-

AO to AI via wire QW30

IW12 break switch

Operating Elements
In addition to the touchpanel, separate operating elements are also available for operating the
system:
• 8 switches
• 2 potentiometers for setting or simulating analog input signals
• Wire break switch that interrupts the connection AO1 distributed I/O to AI2 central I/O
• Short circuit switch that short-circuits the AO2 of the distributed I/O to ground

Display Elements
In addition to the touchpanel, separate display elements are also available for the visualization of
process information:
• 8 LEDs
• 2 digital voltage displays for displaying analog output signals
• On top of the training device there are, to the right and left, 2 LED bars "TopLights" (2x green,
2x red). These can be controlled by means of 4 DOs.

Addressing
For the addressing shown in the picture, the relevant module address settings must be made in
the device configuration.

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1.3. Setup and Connection of the Conveyor Model

1.3.1. Connection to Central I/O of the S7-1500

″P_Horn″
(Q 3.7)

″K_Right″ (Q 3.5) ″B_Bay1″ ″B_Bay2″ ″B_Bay3″ ″B_LB″

″K_Left″ (Q 3.6) (I 3.5) (I 3.6) (I 3.7) (I 3.0)

S7-1500 DI/DO

(Back of case)

OFF button

ON button
″S_Bay1″ ″S_Bay2″ ″S_Bay3″ ″S_BayLB″
(I 3.1) (I 3.2) (I 3.3) (I 3.4)
″P_Bay1″ ″P_Bay2″ ″P_Bay3″ ″P_BayLB″
(Q 3.1) (Q 3.2) (Q 3.3) (Q 3.4)

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1.3.2. Connection to Distributed I/O of the ET 200SP

″P_Horn″
(Q 4.7)

″K_Right″ (Q 4.5) ″B_Bay1″ ″B_Bay2″ ″B_Bay3″ ″B_LB″

″K_Left″ (Q 4.6) (I 4.5) (I 4.6) (I 4.7) (I 4.0)

ET200 DI/DO

(Back of case)

OFF button

ON button
″S_Bay1″ ″S_Bay2″ ″S_Bay3″ ″S_BayLB″
(I 4.1) (I 4.2) (I 4.3) (I 4.4)
″P_Bay1″ ″P_Bay2″ ″P_Bay3″ ″P_BayLB″
(Q 4.1) (Q 4.2) (Q 4.3) (Q 4.4)

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1.4. Networking and IP Addresses of the Modules

TP X1.1
PG Connection → X1.2
P2
CPU X1.1
X1.2
192.168.111.101
additional PROFINET-IO ET200 X1.1
e.g. Drive ← X1.2
P1

192.168.111.104
X1: 192.168.111.102

Subnet 192.168.111.xxx
P1 P2

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1.5. Training Area as Plant with Distribution Conveyor and

Touchpanel

Speed
setting

DI DO AI

DA

PROFINET

Function Description:
The distribution conveyor is used to transport parts and can be operated in two different operating
modes.
For now, the simulator switches are used to select the operating mode and later, the associated
buttons on the touchpanel.

Operation Switched Off "P_Operation" (Q0.1) = Off

In Manual mode ("P_Operation" = FALSE), the conveyor motor can be jogged to the right and
left. For now, the simulator switches are to be used for this, later, the associated buttons on the
touchpanel.
Later, the G120 drive will also be controlled as if it would drive the conveyor. The speed of the
motor is preset through a parameter in the converter.

Continued on the next page

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Operation Switched On "P_Operation" (Q0.1) = On

When Automatic mode ("P_Operation" = TRUE) is switched on, parts are transported on the
conveyor model from Bay 1 or 2 to the right until they are through the light barrier.
If a transport sequence takes longer than 6 seconds, the conveyor motor is automatically
switched off and the fault is displayed on the simulator as well as on the touchpanel. Only after
the fault is acknowledged with the simulator switch or on the touchpanel, can a new transport
sequence be started.
All parts that pass the light barrier when in Automatic mode ("P_Operation" = On) are counted.
If the setpoint quantity (can be preset on the touchpanel) of parts is reached, it is indicated on the
conveyor model LED ("P_BayLB") of the light barrier bay with a 1Hz flashing light. Only after the
message is acknowledged with the pushbutton ("S_BayLB") of the light barrier bay or renewed
Automatic mode ON-OFF, can a new transport sequence be started.
The indicator lights at the Bays 1 and 2 show...
• Continuous light when a new part can be placed on the conveyor.
• 1Hz flashing light at the Bay at which a part is detected by the associated proximity switch,
however, only as long as the conveyor has not yet been started.
• 2Hz flashing light as long as the conveyor motor is running.

The indicator light at the Light Barrier Bay shows...

• 2Hz flashing light as long as the conveyor motor is running.
• Continuous light when the SETPOINT quantity has been reached.
Later, the drive will also be controlled as if it would drive the conveyor. The speed of the motor
can be set through the right slider "S_Slider2".

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