Submit Tal

Gila Al Tawakol Electrical Co.
Engineering Department
Client: ECS
Project : (MCC'S)
Prisma Enclosures
Specifications
ASHER BRANCH: 15 District Center the first Group C, 10TH of ramadan city
Mob: 0100 1384415 Tel: 0554 365724
E-Mail: [email protected] Website: http://gilaelectric.com
Index :
1. Technical offer .
2. Data sheet .
3. Complince sheet .
4. Company documents.
5. Certificates & iOS.
6. Reference list.
Gila Al Tawakol Electrical Co.
Engineering Department
Client: ECS
Project : (MCC'S)
Prisma Enclosures
Specifications
Mob: 0100 1384415 Tel: 0554 365724
CLIENT : ECS
PROJECT : (MCC'S)
OFFER NO. : BH-L.V-EAF-06-257-Rev.01
Technical Offer
Panel Ref. : MCC-BA1-02 Item Number : 1
DESCRIPTION B.C. (K.A) REFERENCE QTY
INCOMING (Acheive Individual Selectivity)
Moulded Case Circuit Breaker-3P-125A , Adj.Therm (0.7-1)In & Fixed magn.

25 KA LV430311 1
- NSX160B -ICS=100%ICU
SHUNT TRIP (MX) 220Va.c. LV429387 1
Ph.Sq. & Ph.Fail. + Asymm. + Over + Undervoltage 2 C/O RM35TF30 1
Miniature Circuit Breaker - 1P - 10A 10 KA A9F77110 3
Electronic Timer 240VAC (0.3…30S) RE17LAMW 1
INDICATION
Led Indication Lamps + Fused (R,S,T) XB7EV**MP 3
OUTGOING
Thermal- Magnetic Motor Circuit Breaker-thermal trip 0.40...0.63 A >100 KA GV2ME04 2
Auxiliary Contact (NO(fault) + NO) GVAD1010 2
Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 2
3Ph Contactors 9A / AC3 , Coil 220Va.c LC1D09M7 2
Thermal- magnetic motor Circuit Breaker-thermal trip 13...18A 15 KA GV2ME20 1
Thermal- Magnetic Motor Circuit Breaker-thermal trip 4...6.3 A >100 KA GV2ME10 1
Thermal- Magnetic Motor Circuit Breaker-thermal trip 6...10A >100 KA GV2ME14 1

Thermal- Magnetic Motor Circuit Breaker-thermal trip 20...25 A 15 KA GV2ME22 2
Auxi. Contact (NO+NC) LADN11 2
Mechanical interlock+electrical interlock (Horizontal) LAD9R1V 1
Thermal- Magnetic Motor Circuit Breaker-thermal trip 9...14A 15 KA GV2ME16 1
Typical control circuit for (D-O-L) Consists of:
Selector Switch (M/O/A) , IP65 XB4BD33 10
Push Button (ON/OFF) , IP65 XB7NA31 & XB7NA42 20
Indication Lamps 22 , IP65 + Fused (ON-OFF-TRIP) XB7EV(04,03,05)MP 30
Terminal Block Power & Control 30
SPARE
ENCLOSURE & BUS BARs

Enclosure Type: Prisma (iPM PAK) - Type Tested , IP=54 (INDOOR) Main Busbar Rating: 160A , SILVER
Mounting: WALL MOUNTED Is.c = 16 KA / 1 S , Temp =40°c
Sheet Steel Thickness 1.5mm Door Only 2mm Voltage System: 3Ph.+N+E (380/220V) , 50Hz
Painted Type (Electrostatic , RAL 7047) Neutral = Phase
Incoming & Outgoing Cable: Bottom Earthing = 0.5 Phase

Panel Ref. : MCC-BA2-02 Item Number : 2
Moulded Case Circuit Breaker-3P-630A , Adj.Therm (0.4-1)In & Adj magn (2-
36 KA LV432876 1
10)Ir - NSX630F -ICS=100%ICU Micro 2.3
INDICATION
OUTGOING
56 KW (With Variable Speed Drive ) QTY : 3
Motor Circuit Breaker - NS160HMA - 3P - 150A Adj. Magn.(9-14)In 70 KA LV430834 3
Voltage Release (MN) 220Va.c. LV429407 3
Earth Leakage Relay 220VAC 30mA to 30A VIGIREX - RH99M 56173 3
CLOSED TOROID (100…160A) IA80 DIA.80MM 50439 3
Miniature Circuit Breaker IC60N - 1P - 10A 10 KA A9F77110 3
Variable Speed Drive ATV630 75 KW, 3 Phase 380V ATV630D75N4 3
7.5 KW (With Variable Speed Drive )
Magnetic Motor Circuit Breakers-3P-18A-7.5KW 50 KA GV2L20 1
Variable Speed Drive ATV630 7.5KW, 3 Phase 380V ATV630U75N4 1
Typical Control Circuit for (V.S.D) Consists of:
Miniature Circuit Breaker - 1P - 10A 6 KA IK60 - Ref. (A9K24110) 1
Control Relay (3NO+2NC) CAD32M7 8
Sim.Thermostat (NC Heat) 0…60°C THR02 4
Exhaust Fan 220Va.c + Filter SPAIN MADE 4
Terminal Block Power & Control
30 KW , S/D , 380V ( Coordination Type 2) QTY : 3

Thermal- Magnetic Motor Circuit Breaker-thermal trip 48…65 A 50 KA GV3P65 3
3Ph Contactors 65A / AC3 , Coil 220Va.c LC1D65AM7 6
Timer (Star-Delta) On delay (1...30 S) , 1 NO + 1 NC LADS2 3
SPARE
Enclosure Type: Prisma (system M) - Type Tested , IP=54 (INDOOR) Main Busbar Rating: 630A , SILVER
Mounting: Free Standing Is.c = 25 KA / 1 S , Temp =40°c

Panel Ref. : MCC-00-01 Item Number : 3

25 KA LV430311 1
INDICATION
OUTGOING


SPARE

Enclosure Type: Prisma (iPM PAK) - Type Tested , IP=54 (INDOOR) Main Busbar Rating: 160A , SILVER
Mounting: WALL MOUNTED Is.c = 16 KA / 1 S , Temp =40°c

Panel Ref. : MCC-02-01 Item Number : 4

25 KA LV430311 1

INDICATION
OUTGOING
(AHU-20) 7.4 KW (With Variable Speed Drive )


(AHU-21) 5 KW (With Variable Speed Drive )



SPARE


Panel Ref. : EMCC-BA1-01 Item Number : 5
Moulded Case Circuit Breaker-3P-80/100A , Adj.Therm (0.4-1)In & Adj magn

25 KA LV429775 1
(2-10) Ir - NSX100B -ICS=100%ICU Micro 2.2
INDICATION
OUTGOING
(EF-16) 7.5 KW (With Variable Speed Drive )

Thermal- Magnetic Motor Circuit Breaker-thermal trip 1.6...2.5 A >100 KA GV2ME07 2
SPARE

Moulded Case Circuit Breaker-3P-400A , Adj.Therm (0.4-1)In & Adj magn (2-
36 KA LV432676 1
10)Ir - NSX400F -ICS=100%ICU Micro 2.3

INDICATION
OUTGOING
Thermal- Magnetic Motor Circuit Breaker-thermal trip 2.5...4 A >100 KA GV2ME08 2


SPARE


Moulded Case Circuit Breaker-3P-500/630A , Adj.Therm (0.4-1)In & Adj

36 KA LV432876 1
magn (2-10)Ir - NSX630F -ICS=100%ICU Micro 2.3
INDICATION
OUTGOING
(AHU-01) 4.3 KW (With Variable Speed Drive ) QTY : 2
Magnetic Motor Circuit Breakers-3P-10A-4KW >100 KA GV2L14 2

Magnetic Motor Circuit Breakers-3P-6.3A-2.2KW >100 KA GV2L10 2
(EF-01) 4 KW (With Variable Speed Drive ) QTY : 2

(EF-03) 2.2 KW (With Variable Speed Drive ) QTY : 2
Magnetic Motor Circuit Breakers-3P-4A-1.5KW >100 KA GV2L08 2

Thermal- Magnetic Motor Circuit Breaker-thermal trip 0.63...1A >100 KA GV2ME05 1
SPARE


25 KA LV431112 1
INDICATION
OUTGOING
(AHU-07) 6 KW (With Variable Speed Drive ) QTY : 2
(AHU-08) 6 KW (With Variable Speed Drive ) QTY : 2
(AHU-17) 6 KW (With Variable Speed Drive )

CARDIAC CARE UNIT

Miniature Circuit Breaker IC60L - 3P - 20A 25 KA A9F94320 3
RECOVERY
Miniature Circuit Breaker IC60L - 3P - 20A 25 KA A9F94320 9
SPARE

Panel Ref. : EMCC-RF-01 Item Number : 9

25 KA LV430311 1
INDICATION
OUTGOING

Thermal- Magnetic Motor Circuit Breaker-thermal trip 0.63...1A >100 KA GV2ME05 1
SPARE

COMPLINCE SHEET
Mob: 0100 1384415 Tel: 0554 365724
EL SALLAB HOSPIAL
SECTION 16481
MOTOR CONTROLLERS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of Contract, including General and Special

Conditions of Contract, apply to work of this section.
B. Requirements of the following Division 16 sections apply to work specified in this

section:
1. "Basic Electrical Requirements"
2. "Motor Control Centres"
3. "Electrical Cabinets, Boxes and Fittings"
4. "Circuit and Motor Disconnects"
5. "LV Circuit Breakers"
6. "LV Wires and Cables"
1.2 SUMMARY
A. This section includes low-voltage motor controllers (starters) as indicated by

drawings and schedules.
B. Types of motor controllers specified in this section include the following:
Fractional HP manual.
Across the Line Magnetic.
Combination Starter.
Solid-state reduced voltage.
Auto-transformer reduced voltage.
Wye-delta reduced voltage.
Variable speed drive (VFD or VSD)
C. Work of this section includes wires/cables, electrical cabinets, boxes and fittings, as
specified in Division 16 sections, and used in conjunction with motor controllers.
D. Refer to applicable Division 16 "LV Wires and Cables", "Electrical Raceways", and
"Electrical Cabinets, ’Boxes and Fittings” Sections for requirements in connection
with motor controllers.
E. Refer to applicable section in Division 15 for requirements in connection with system

control and operation.
1.3 SUBMITTALS
A. Product Data: submit manufacturer’s data and installation instructions on motor

controllers. Include dimensions, ratings and data on features and components.
B. Shop Drawings: submit shop drawings of motor controllers showing accurately scaled
equipment, locations and spatial relationships to associated motors and equipment.
C. Wiring Diagrams: submit power and control wiring diagrams for motor controllers
showing connections to electrical power panels, feeders, and equipment.
MOTORCONTROLLERS 16481 - Page 1 of 13

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Differentiate between portions of wiring which are manufacturer-installed and

portions which are field-installed.
D. For Variable Speed Drives: Submit manufacturer’s performance data including

dimensional drawings, customer connection drawings, power circuit diagrams,
installation and maintenance manuals, warranty description, VFDs FLA rating,
certification agency file numbers and catalog information.
E. Certified Reports: submit field tests and observations specified in "Field Quality
Control" in this Section.
1.4 QUALITY ASSURANCE
A. Manufacturer’s Qualifications: firms regularly engaged in manufacture of motor

controllers of types and sizes required, whose products have been in satisfactory use
in similar service for not less than 5 years.
B. Installer’s Qualifications: firm with at least 3 years of successful installation

experience with projects utilizing motor controller work similar to that required for
this project.
C. The supplier shall have a permanent representative office with a trained and skilled
support staff, in order to prove his commitment for local support and to provide a
channel for communication. The local representatives shall be easily accessible and
shall be able to have a technical team at the site within 24 hours’ notice, 7 days of
the week.
D. The engineers employed by the supplier’s regional office shall be certified by the
manufacturer and provide start-up service including physical inspection of the drive,
connected wiring and final adjustments, to ensure that the Controller / VFD meet
the required performance.
E. The supplier shall be able to give basic drives training to the Customer’s engineers,
preferably on the site but anyway, in the country where the customer’s site is. The
training shall, as a minimum, include system concepts and basic troubleshooting.
The supplier shall also be capable of solving most Controller/ VFD problems quickly.
He shall also have a 24 hour support from the drives’ factory, to avoid any delays
during service or repair work on the site.
F. The manufacturer shall be able to offer commissioning and certification of the

installation of the drive to be done by the local office.
G. The most common spare parts like fuses, IGBTs as well as main control and IO
boards shall be available in 48 hours from the notification through a regional service
center of the supplier. The more rarely used spare parts should be available in
maximum 5 days on site.
H. Codes and Standards:

1. IEC Compliance: comply with IEC 60947 – 1 & 4 for contactors, IEC 60439-
1 Low Voltage Switchgear and Control Gear Assemblies, and IEC 60292 - 1,
for low voltage motor starters.
2. Electrical Code Compliance: comply with applicable local Electrical
Regulations or Code requirements of the authority having jurisdiction .
3. NEMA ICS2, “Industrial control devices, controllers and assemblies”.

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1.5 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Deliver motor controllers and components properly packaged in factory-fabricated

type containers.
B. Store motor controllers and components in original packaging and in a clean dry
space; protect from weather and construction traffic.
C. Handle motor controllers and components carefully to avoid breakages, impacts,

denting and scoring finishes. Do not install damaged equipment; replace and return
damaged units to equipment manufacturer.
1.6 SEQUENCING AND SCHEDULING
A. Coordinate with other electrical work including wires/cables, electrical boxes and
fittings, and raceways, to properly interface installation of motor controllers with
other work.
B. Sequence motor controller installation work with other work to minimize possibility of
damage and soiling during remainder of construction period.
C. Coordinate installation with driven equipment and remote control systems including
any interfacing, if required, with central control and monitoring system.
1.7 MAINTENANCE
A. Maintenance Data: submit maintenance data and parts list for each motor controller
and component; including "trouble shooting" maintenance guide. Include that data,
product data and shop drawings in a maintenance manual; in accordance with
requirements of the general and special conditions of contract.
B. Maintenance Stock, Fuses: for types and ratings required, furnish additional fuses,
amounting to one unit for every 5 installed units, but not less than 2 units of each.
PART 2 – PRODUCTS
2.1 MANUFACTURERS
A. Available Manufacturers: subject to compliance with requirements, manufacturers

offering products that may be incorporated in the Work include, but are not limited
to approved manufacturer list.
2.2 MOTOR CONTROLLERS –GENERAL
A. Except as otherwise indicated, provide motor controllers and ancillary components

which comply with manufacturer’s standard materials, design and construction in
accordance with published product information, and as required for a complete
installation.
B. Coordinate the features of each motor controller with the ratings and characteristics
of the supply circuit, the motor, the required control sequence, the duty cycle of the
motor, drive, and load, and the pilot device, and control circuit affecting controller
functions. Provide controllers that are horsepower rated to suit the motor controlled
in accordance with the standards.
C. Contacts shall open each unearthed connection to the motor.

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D. Overload Relays: ambient-compensated type with inverse-time-current

characteristic and fitted with differential element for single phasing protection.
Provide with heaters or sensors in each phase matched to nameplate full-load current
of the specific motor to which connected with appropriate adjustment for duty cycle.
E. Under Voltage Protection: provide on all three phase motors, and where indicated
otherwise.
F. Earth fault protection provide on motor circuits of sizes 10 hp and larger with
adjustable current and time setting.
G. Motor Protection: in general where no other reference is indicated use the "IEEE
Guide Protection", (ANSI/IEEE C.37.96). Provide theomistors and relays embedded
in motor windings for motors 50 HP and higher rating and where shown on drawings.
H. Enclosures: for individually mounted motor controllers and control devices, comply
with Section "Electrical Cabinets, Boxes and Fittings" and with IEC 60439, IEC
60947-1. Provide enclosures suitable for the environmental conditions at the
controller location. As a minimum, provide IP42 to IEC 60529 to an approved
manufacturer’s standard colour and finish, except as otherwise required.
I. Interlock is to be provided between disconnector or circuit breaker such that the

cover or door to any controller unit cannot be opened unless the switch or circuit
breaker are placed in the off position, before accessing the internal components of a
controller or combination starter.
J. Padlocks: provide operating handle of disconnect devices with padlockable means

suitable for at least 2 padlocks.
2.3 MANUAL MOTOR CONTROLLERS
A. Fractional HP Manual Controllers: where indicated, provide single-phase two-pole

manual starters for fractional HP motors as shown on drawings. Manually operated
controller are to be equipped with quick-make, quick-break toggle mechanisms; and
with one-piece thermal bi-metal type overload element per phase. Controller to
become inoperative when thermal unit is removed. Provide controllers with double
break silver alloy contacts, and with green pilot lights, for indicating "on" position,
controller should be capable of being padlocked in OFF position.
2.4 MAGNETIC MOTOR CONTROLLERS
A. Description: provide full-voltage, nonreversing, across-the-line, magnetic controller

for ratings up to 10HP , except where otherwise indicated (Refer to Drawings and
Schedules).
Provide single-pole or 3-pole manually resettable overload element for single phase
or three-phase motors, respectively. Contactors are to be suitably selected in
accordance with IEC for type of duty cycles.
B. Control Circuit: 120 V. Provide control power transformer integral with controller
where no other supply of 120 V control power to controller is indicated. Provide
control power transformer with adequate capacity to operate connected pilot lights,
indicating and control devices, plus 100 percent spare capacity. Provide
Local/automatic/off selector switch where indicated and start-stop push buttons for
local control.
C. Combination Controller: switch type; non fused; quick-make, quick-break

mechanism; factory assembled with controller and arranged to disconnect it.

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D. Combination Controller: motor circuit protector or circuit-breaker type, factory

assembled with the controller, calibrated to coordinate with the actual locked-rotor
current of the connected motor and the controller overload relays. Provide motor-
circuit protectors with field-adjustable trip elements as specified in Division 16
Section "LV Circuit Breakers".
2.5 REDUCED VOLTAGE MOTOR CONTROLLERS
A. Solid-State Reduced Voltage Controllers: provide where indicated, solid-state

reduced voltage controllers for use with 3-phase squirrel cage induction motors, of
types, sizes, ratings and electrical characteristics indicated; construct with silicon-
controlled rectifiers (SCR’s) complete with surge and transient protection to prevent
malfunction for controlling motor voltages during acceleration. Provide LEDs to
indicate motors and control status and malfunctions. Equip controllers with circuit
breakers, and with closed-loop feedback system to maintain motor acceleration at
constant rate.
B. Wye-Delta Controllers: provide automatic wye-delta magnetic type controllers for

motors over 10 HP up to 50 HP, of sizes, ratings and electrical characteristics
indicated. Provide controllers of the closed-circuit transition type, , including three 3-
pole contactors as required, resistances, adjustable pneumatic timer, and 3-pole
overload protection relay in the winding circuit. Equip with START-STOP push button
for local control.
C. Auto-Transformer Reduced Voltage Controllers: provide auto-transformer type

reduced voltage controllers, for motors over 50HP of sizes, ratings and electrical
characteristics indicated, using type with closed-circuit transition feature. Construct
controllers with 3-pole contactors, 3-phase starting auto-transformer, adjustable
pneumatic timer, and 3-pole block type overload relay. Construct auto-transformer
with voltage taps at 50 percent, 65 percent and 80 percent of full line voltage, and
with thermal overload protection device on each phase to protect against
overheating. Duty cycle of starters for motors up to 200 HP is to be 15 second
operation out of each 4 minutes for one hour, repeated after two hours. For motors
over 200 HP, starter duty cycle is to be 3 periods of 30 second on, 30 seconds off,
repeated after 1 hour.
D. Combination Controller: provide moulded case circuit breaker as disconnecting and

over-current protection in common enclosure with controller.
2.6 VARIABLE SPEED DRIVES (VSDs)
A. General requirements: The VSD shall be of the modern design, yet user friendly and
be simple to install commission and maintain. The VSD shall be able to start and
control the speed of a standard squirrel cage induction AC motor. The VSDs shall be
CE marked. The VSDs have to be built to comply with the IEC standards.
B. The materials used in the VSD as a complete unit shall be recyclable, non-toxic and
flame retardant.
C. The VSD shall have a bypass arrangement for the power supply for conditions of
maintenance and repair, with contactors to ensure that “back-feed” is prevented.
D. The VSD shall be a digitally controlled drive, using, at least, the pulse width
modulation (PWM) with flux vector control, a direct torque control (DTC), or
equivalent. It shall have IGBT’s in the inverter section of the throughout the power
range, and it shall have the following minimum specifications.
1. Operating conditions:

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Rated Input Voltage: 380V - 400V, three-phase + 10 percent or + 10 percent

- 10 percent, + 5 percent.
2. Rated Input Frequency : 48-63Hz.
3. Fundamental Power Factor : 0.97 or better at nominal load.
4. Efficiency : >98 percent at nominal load.
5. Output Voltage : 0- UN, 3 phase.
6. Output Frequency Range : 0 to 300 Hz, adjustable.
7. Output Frequency Resolution : 0.01 Hz.
8. Accel / Decel Time : 0 - 1800 s, adjustable.
9. Overload ability (by load type) :
Constant Torque: 150 percent of nominal current for 1 min in every 5 mins.
Variable Torque (pump & fan): No overload ability required.
10. Ambient Temperature: 40 deg. C (104 deg. F), for higher temperatures see
below.
11. Installation Altitude: 1000 m .
12. Max. Relative Humidity: 90 percent, non-condensing. In presence of corrosive
gases, the max. Relative humidity is 60 percent.
13. Main Protections: Over current, short circuit, input/output phase loss, motor
overload and under load,over/under-voltage, over speed, over temperature,
motor stall, other internal fault.
E. The VSD shall be able to give a 100 percent output current continuously in the
above-specified conditions. In order to ensure that the drive can provide the required
output current in the specified ambient conditions, the manufacturer shall inform of
the required de rating. The de rating factor shall be specified so that neither the
lifetime of the VSD nor the unit’s performance, overload ability included, nor the
reliability of the VSD shall suffer.
F. Storage conditions (in the protective package):Ambient Temperature: - 40 to + 60

deg. C (40 to 158 deg. F)
G. VSD Accuracy: The VSD shall have a minimum speed control accuracy of ±10
percent of the nominal slip of the motor, without a pulse encoder feedback. In
practice, this means e.g. for a 4 pole, 50 Hz motor with a 45 rpm slip speed, an
accuracy of ±0.3 percent of the motor nominal speed. The VSD shall be capable of a
dynamic accuracy of at least 0.4 percent sec. without additional options. If this
accuracy is not achieved without a speed feedback, the manufacturer shall specify
the accuracy that can be reached and if required, a pulse encoder with adequate
control devices shall be included in the motor unit at the VSD supplier’s expense. The
dynamic accuracy means the drive’s capability to response fast in a dynamic
situation, for example, if the load changes. It is measured by the change of speed
and time, i.e. how long it takes to recover to the reference speed.
H. Starting torque and torque step rise time:

- Constant torque applications: The starting torque of the motor unit without a
pulse encoder feedback shall be at least 150 percent of the rated motor unit
torque.
- Variable torque applications: The starting torque of the motor unit without a
pulse encoder feedback shall be at least 100 percent of the rated motor unit
torque.
I. Enclosure and mounting:Enclosures shall be provided by the VSD manufacturer.VSD

shall be equipped with fuses and a main circuit switch must be available . The switch
shall be equipped with a door-interlocked handle, padlock able in the open position.
Input fuses shall be of semiconductor type, and their characteristics coordinated with
the drive’s electronic protection circuits so that they do not blow from normal output
faults such as an over current fault. The control panel of the VSD shall be accessible
for programming and controls with the main door closed. The whole assembly shall

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be implemented with a strict consideration of the EMC compatibility and regulations

as described further in the Specification.
J. Panel Design Specs:

1. Standards: IEC 60439-1, EN 60439 & VDE 66O Part 500.
2. Protection Class: 1P 55.
3. Cabinet access: From front.
4. Cable entry and exit: Bottom entry as standard. Both bottom and top entry
have to be possible.
5. Colour: Grey RAL 7032 with White RAL 9003 inside the panel/s.
K. User interface: The user interface shall be similar throughout the power range to
avoid confusion amongst the users and need for training in several different units.
L. Inputs and outputs: The following standard inputs and outputs at least shall be
provided, to be used in interface with the control system:
1. Analog Inputs: 1 x Programmable differential voltage input 0(2) - 10V.
2 x Programmable differential current input 0(4) - 20mA.
2. Analog Outputs: 2 x Programmable current outputs 0(4) - 20mA.
3. Digital Inputs: 6 x Programmable Digital Inputs, opt isolated, common
or Separate ground.
4. Relay Outputs: 3 x Programmable Digital outputs with a changeover dry
Contact.
All the control terminals shall be clearly marked.
M. Serial communications: The VSD shall as standard have a provision for

communication with PC software tools. In addition, the following serial
communication protocols at least shall be available as option: Modbus, Modbus+,
Interbus-S, Profibus DP, LON Bus and DeviceNet. It shall be possible to add the serial
communication later.
M. VSD keypad:The VSD shall have a detachable keypad with a backlit 4 line, 20
character alphanumeric operating display for programming and controlling purposes.
The displayed messages shall be in user friendly, descriptive text. Coded messages
are not acceptable. Parameter setting shall be possible by using the
keypad.Parameter setting shall be easily accessible and user friendly with actual text
messages. Password protection shall be provided to avoid unauthorized tampering
with the set parameters. It shall be possible to read and write the set parameters
with the help of the control pad, enabling thus copying of parameters between the
VSDs of a similar application, to save time during the commissioning and to avoid
mistakes. The VSD shall have a local lockout to prevent accidental transfer from
remote to local.
Direct keypad entry shall be provided to observe the following actual parameters.
Any 3 of the following parameters or actual values shall be selected to be always
displayed:
1. Input Voltage.
2. Input Frequency.
3. Output Voltage.
4. Output Frequency.
5. DC Bus Voltage.
6. Output Power.
7. Output Torque.
8. Output Current.
9. Motor Speed.
10. Process Speed.

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The following parameters shall always be displayed during normal operation:

1. Speed Reference.
2. Run/Stop/Fault.
3. Remote/Local.
O. The VSD shall have self-diagnostic properties to display faults and warnings as they
occur and be able to store at least 15 previous faults into the fault memory. The fault
memory shall be accessible by PC maintenance tools. Necessary back-up battery
pack with charging circuit shall be provided to ensure all data retention in the event
of a power failure of 8 hours.
P. The following drive control functions at least shall be available from the keypad:
1. Run.
2. Stop.
3. Local / Remote selection.
4. Forward/Reverse (if function enabled).
5. Accelerate (manual/mode).
6. Decelerate (manual/mode).
7. Parameter setting.
8. Scrolling and Viewing through actual values.
Q. Application programming: The VSD shall be designed for both simple and the most
complicated applications, yet it shall be user friendly. The VSD shall have built-in
application macros, to allow selection of the range of preprogrammed control
configurations and further, the VSD shall enable storing of two customer modified
macros at least, to suit the specific application. It shall be possible to reset the
parameter settings back to the original macro settings through the keypad. The
parameter readouts shall be in text format and not coded. The VSD Supplier shall
have a Windows based PC software available for monitoring and controlling the
VSDs, and the software shall be offered as an option. The software shall be supplied
with the necessary hardware and a provision for connecting a PC with the VSD. It
shall be possible to set and modify parameters, control the drive, read actual values
and make trend analysis using the software.
R. Software features:
1. Power loss ride-through: The drive shall have a power loss ride-through
capability. This means that the drive controls should stay alive during a power
loss by means of the energy stored in the load. The ride through time shall be
the longer the higher the kinetic energy of the load is. The motor shall be
magnetized as long as there is kinetic energy in the system.
2. Flying start: The drive shall have a built-in Flying Start feature. This feature
will allow a motor unit which is still rotating, to be restarted without first
stopping it. The VSD shall restart the motor from the rotating speed and then
reaccelerate to the speed indicated by the speed reference signal. The Flying
Start feature shall be available in both directions, to be able to start the drive
in the required direction regardless of the rotation direction of the motor.
3. Flux Optimization: The VSD shall have a built-in automatic flux optimization
function. The flux optimization function minimizes the sum of the magnetizing
current and the load current so that the drive can still follow the given
reference. This feature reduces energy consumption and motor noise when
driving at less than the nominal load.
4. Flux braking: There shall be a possibility for Flux Braking, where VSD
increases the motor magnetization to dissipate the extra energy in case of
need for small braking power. It shall be possible to use the braking to
decelerate the motor from one speed to another not only for stopping the
motor.

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5. Critical speed jump-over: The VSD shall have programmable skip speeds to
jump over critical resonance speeds. If the speed reference is in the critical
speed area, it is ignored and the latest speed reference is maintained. 3
programmable critical speeds at least shall be available.
6. Current/speed limiting: In case the acceleration or deceleration ramps are too
fast for the drive capacity, the drive shall be able to automatically reduce the
ramp to prevent tripping. Also, in case of transient overloads the drive shall
automatically reduce speed to prevent an over current trip, if the drive
capacity is not sufficient to handle the load.
7. PID-controller: The drive shall have a built-in PID-controller for control of the
customer process.
8. Restart in the event of a fault trip due to over voltage, over current or loss of
analog signal, the VSD shall be programmable to attempt an automatic
restart. For safety reasons, the maximum number of attempts shall be five
(selectable) within a short time. If the fault does not clear after the attempts,
the drive shall lock out.
S. Environmental effects:
1. Harmonic Distortion: The VSD shall have built-in ac or dc chokes to minimize
the total harmonic distortion (THD). The THD of the unit for current has to be
less than 50 percent in a supply network with a short circuit ratio (Rsc) of 300
(i.e. the ratio of the supply network’s short circuit current to the unit’s
nominal current). However, the VSD manufacturer shall submit to the
Contractor the VSD harmonic spectrum for the Project specific supply
network. The spectrum shall be used in the design of appropriate harmonic
filters, if required by the Customer. The single harmonics shall be presented
up to 25th harmonic and the THD has to be calculated taking into
consideration harmonics up to 40th harmonic.
2. EMC Regulations and Compatibility/C-Tick: The supplied VSDs shall carry the
CE mark (or C-Tick in Australia) indicating that they comply with the essential
requirements of the relevant EU directives (or C-Tick requirements in
Australia). The VSDs shall meet the requirements set in EN 61800-3 for
Industrial Low-Voltage Networks. If separate EMC filters are required, they
shall be of built-in type. A detailed description and other directions to
maintain the EMC Compatibility during the installation of the VSD and
associated field cables and connections, shall be given by the Supplier in
conformance with the EMC Directives or C-Tick. The Contractor shall follow
the directions during installation, in order to achieve attenuation of the RFI.
3. Audible Noise: The full load audible noise of the frequency converter as
measured at a distance of 1000mm, shall not exceed 70 dB(A) in 200 kW
applications and below. Above 200 kW, the full load audible noise shall not
exceed 78 dB(A). If the frequency converter is installed in a cabinet and
requires a separate cooling fan, these limits also include the noise of the
additional cooling fan. This requirement is made to keep the electrical room
quiet so that it is not necessary to use hearing protection. The audible noise
of the motor should also be minimized. For that purpose the switching
frequency of the frequency converter shall be at least 2 kHz throughout the
power range.
4. Efficiency: The full load efficiency of the VSD shall be at least 98 percent
including all the additional equipment, which is needed to meet the
Specification.
2.7 AUXILIARY CONTROL DEVICES
A. General: factory installed in controller enclosure except as otherwise indicated.

Where separately mounted, provide suitably protected enclosure to standards
applicable, except as otherwise indicated.

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B. Pushbutton Stations, Pilot Lights, and Selector Switches: heavy-duty type.
C. Stop and Lockout Pushbutton Station: momentary-break pushbutton station with a

factory-applied hasp arranged so a padlock can be used to lock the pushbutton in the
depressed position with the control circuit open.
D. Control Relays: auxiliary and adjustable time-delay relays.
E. Ammeters, Voltmeters, and Frequency Meters: panel type,75 mm minimum size

with 90-deg or 120-deg scale and plus or minus 2-percent accuracy. Where
indicated, provide transfer device with an off position.
F. Current Sensors: rated to suit application.
G. Phase-Failure and Under voltage Relays: solid-state sensing circuit with isolated
output contacts for hard-wired connection. Provide adjustable under voltage setting.
H. Current-Sensing, Phase-Failure Relay: solid-state sensing circuit with isolated

contacts for hard-wired connection. Arranged to operate on phase failure, phase
reversal, current unbalance of from 30 to 40 percent, or loss of supply voltage.
Provide adjustable response delay.
PART 3 - EXECUTION
3.1 APPLICATION
A. Manual Controllers: use for single-phase motors except as indicated.
B. Pushbutton Stations: except as otherwise indicated, provide momentary-contact

start-stop units. Provide in covers of magnetic controllers for manually started
motors where indicated, and connect start contact in parallel with sealing auxiliary
contact for low-voltage protection.
C. Manual-Off-Automatic Selector Switches: except as otherwise indicated, install in

covers of magnetic controllers of motors started and stopped by automatic controls
or interlocks with other equipment. Make control connections so that only the
manual and automatic control devices that have no safety functions will be bypassed
when the switch is in the manual position. Connect motor-control circuit in both
hand and automatic positions for safety type control devices such as low- and high-
pressure cut-outs, high-temperature cut-outs, and motor-overload and over current
protectors. Make control-circuit connections to a manual-off-automatic switch or to
more than one automatic control device in accordance with a wiring diagram that is
Manufacturer and Engineer approved.
3.2 INSTALLATION
A. General: install independently mounted motor control devices in accordance with

manufacturer’s written instructions.
B. Manufacturer’s Field Services: arrange and pay for the services of a factory-
authorized service representative to inspect the field assembly and connection of
components, and supervise the pre testing and adjustment of solid-state controllers.
C. Location: locate controllers as indicated and within sight of motors controlled.

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D. Mounting: for control equipment at walls, bolt units to wall or mount on light-weight
structural steel channels bolted to the wall. For controllers not at walls, provide free
standing racks fabricated of structural steel members and light-weight slotted
structural steel channels. Use feet consisting of 1,0 mm (3/8-inch) thick steel plates,
150 mm (6- inches) square, bolted to the floor. Use feet for welded attachment of
(40 mm (1-1/2-inch )by 40 mm (1-1/2-inch ) by 6 mm (1/4-inch) vertical angle
posts not over three feet on centers. Connect the posts with horizontal lightweight
slotted steel channels and bolt the control equipment to the channels.
E. Motor-Controller Over current Devices: conform to requirements of Division 16

Sections "LV Circuit Breakers".
3.3 IDENTIFICATION
A. Identify motor control components and control wiring in accordance with Division 16
Section "Electrical Identification."
3.4 CONTROL WIRING INSTALLATION
A. Install wiring between motor control devices and control/indicating devices as

specified in Division 16 Sections "LV Wires and Cables" for hard-wired connections.
B. Install wiring in enclosures neatly bundled, trained, and supported.
3.5 CONNECTIONS
A. Tighten connectors, terminals, bus joints, and mountings. Tighten field connected
connectors and terminals, including screws and bolts, in accordance with equipment
manufacturer’s published torque tightening values. Where manufacturer’s torquing
requirements are not indicated, comply with applicable standards for tightening
torques.
3.6 FIELD QUALITY CONTROL
A. Independent Testing Organization: arrange and pay for the services of an

independent electrical testing organization to perform tests and observations on
motor control devices.
B. Reports: prepare written reports certified by testing organization of tests and

observations. Report defective materials and workmanship and unsatisfactory test
results. Include records of repairs and adjustments made.
C. Labeling: on satisfactory completion of tests and related effort, apply a label to

tested components indicating test results, date, and responsible organization and
person.
D. Schedule visual and mechanical inspections and electrical tests with at least one
week’s advance notification.
E. Pretesting: on completing installation of the system, perform the following

preparations for tests:
1. Make insulation resistance tests of conducting parts of motor control
components; and of connecting supply, feeder, and control circuits. For

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devices containing solid-state components, use test equipment and methods

recommended by the manufacturer.
2. Make continuity tests of circuits.
3. Provide set of Contract Documents to test personnel. Include full updating on
final system configuration and parameters where they supplement or differ
from those indicated in original Contract Documents.
4. Provide manufacturer’s instructions for installation and testing of motor
control devices to test personnel.
F. Visual and Mechanical Inspection: include the following inspections and related
work.
1. Motor-Control Device Ratings and Settings: verify that ratings and settings as
installed are appropriate for final loads and final system arrangement and
parameters. Recommend final protective-device ratings and settings where
differences are found. Use accepted revised ratings or settings to make the
final system adjustments. Prepare and submit the load current and overload
relay or relay heater list.
2. Inspect for defects and physical damage, labelling, and nameplate compliance
with current project drawings.
3. Exercise and perform operational tests of mechanical components and other
operable devices in accordance with manufacturer’s instructions.
4. Check tightness of electrical connections of devices with calibrated torque
wrench. Use manufacturer’s recommended torque values.
5. Clean devices using manufacturer’s approved methods and materials.
6. Verify proper fuse types and ratings in fusible devices.
G. Electrical Tests: perform the following in accordance with manufacturer’s

instructions:
1. Insulation resistance test of motor control devices conducting parts to the
extent permitted by the manufacturer’s instructions. Insulation resistance
less than 100 megohms is not acceptable.
2. Use primary current injection to check performance characteristics of motor-
circuit protectors and for overload relays of controllers for motors 15
horsepower and larger. Trip characteristics not within manufacturer’s
published time-current tolerances are not acceptable.
3. Make adjustments for final settings of adjustable-trip devices.
4. Test auxiliary protective features such as loss of phase, phase unbalance and
under voltage to verify operation.
5. Check for improper voltages at terminals in controllers that have external
control wiring when controller disconnect is opened. Any voltage over 30 V is
unacceptable.
H. Correct deficiencies and retest motor control devices. Verify by the system tests that
specified requirements are met.
3.7 CLEANING
A. Remove paint splatters and other spots, dirt, and debris. Touch up scratches and
mars of finish to match original finish. Clean devices internally using methods and
materials as recommended by manufacturer.
3.8 DEMONSTRATION
A. Training: arrange and pay for the services of a factory-authorized service

representative to demonstrate solid-state and variable-speed controllers and train
Owner’s maintenance personnel.

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B. Conduct a minimum of 4 hours of training in operation and maintenance as specified

under "Instructions to Owner’s Employees" in the general and special conditions of
contract Section "Project Closeout." Include training relating to equipment operation
and maintenance procedures.
C. Schedule training with at least seven days’ advance notification.
END OF SECTION 16481

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SECTION 16482
MOTOR-CONTROL CENTERS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of Contract, including General and Special

Conditions of Contract, apply to this Section.
B. Requirements of the following Division 16 Sections apply to this Section:

1. "Basic Electrical Requirements."
2. "Motor Controllers".
1.2 SUMMARY
A. This section includes motor-control centers (MCC’s) and motor control panels (MCP’s)
for use on a.c. circuits rated 600 V or less, as shown on drawings and schedules.
B. Related Sections: the following Division 16 Sections contain requirements that relate
to this Section:
1. "LV Circuit Breakers" for circuit breakers, and other similar devices used in
MCC’s/MCP’s.
2. "Motor Controllers" for motor-control devices installed in MCC’s/MCP’s.
3. "Electrical Identification" for identification labels and warning signs for
MCC’s/MCP’s and their components.
4. "LV Wires and Cables", for insulated cables used in switchgear.
C. Refer to applicable sections in Division 15 for requirements in connection with system

control and operation.
D. Refer to Division 15 section “Building Management System” for connection to BMS.
1.3 SUBMITTALS
A. General: submit the following in accordance with Conditions of Contract and

Division 1 Specification Sections.
B. Product data for each product and component specified or required for the
installation.
C. Shop drawings for each MCC/MCP including dimensioned plans and elevations and
component lists. Show ratings, including short-time and short-circuit ratings, and
horizontal and vertical bus ampacities.
D. Schedule of features, characteristics, ratings, and factory coordinated protective

settings of individual MCC/MCP units.
E. Wiring Diagrams: interconnecting wiring diagrams pertinent to the class and type
specified for the MCC/MCP. Schematic diagram of the whole installation, elementary
diagrams of each controller unit clearly indicating components and terminal
markings.
MOTOR-CONTROL CENTERS 16482 - Page 1 of 8

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F. Shop drawing of spare fuse cabinet showing material, dimensions, and features
including storage provisions for fuse cartons.
G. Qualification data for field-testing organization certificates, signed by the Contractor,

certifying that the organization complies with the requirements specified in Quality
Assurance below. Include list of completed projects with project names, addresses,
names of Engineers and Owners, plus other information specified.
H. Certified reports of field tests and observations specified in the article "Field Quality
Control" in this Section.
I. Maintenance data for MCC’s/MCP’s, for inclusion in "Operating and Maintenance

Manuals" specified in Division 1 and in Division 16, Section "Basic Electrical
Requirements."
1.4 QUALITY ASSURANCE
A. Compliance with IEC or BS: comply with the requirements of the following standards,
as applicable:
IEC 60269.1, BS 88 Cartridge fuses

IEC 60255, IEC 50050, BS 142 Electrical Protective Relays
BS 159 Busbar and Busbar Connections
IEC 60185, BS 3938 Current Transformers
IEC 60337-2, BS 4794 PT2 Control Devices
IEC 50051 and IEC 512, BS 89 Direct acting Indicating analogue Electrical
measuring Instruments.
IEC 50521, BS 5685 Electric Meters
IEC 60144, BS 5420 Degree of protection of enclosures
IEC 60947-184, BS 5424 PTI Contactors
IEC 60947 Low Voltage Switch gear & Control gear
IEC 60439, BS 5486 PTI LV Switchgear and Control Gear Assemblies.
IEC 60292-1,1A, 1B, BS 4941 PTI Motor starters D.O.L.
IEC 60292-2, BS 4941 PT2 Motor Starter, Reduced Voltage Star /Delta
IEC 60292-4, BS 4941 PT4 Motor Starter Reduced Voltage Auto
Transformer
NEMA ICS 2 Industrial control devices, controllers and
assemblies
B. Field-Testing Organization Qualifications: to qualify for acceptance, the testing

organization must demonstrate, that it has the experience and capability to conduct
satisfactorily the testing indicated.
C. Product Selection for Restricted Space: ensure that MCC/MCP spaces are sufficient
for type and size of MCC’s, including clearances from adjacent surfaces, for feeder
management and installations entering or leaving the MCC’s/MCP’s and for
maintenance.
1.5 DELIVERY, STORAGE, AND HANDLING
A. Deliver in shipping splits of lengths that can be moved past obstructions in delivery
path as indicated.
B. Store so condensation will not occur on or in MCC’s/MCP’s. Provide temporary

heaters as required to prevent condensation. Store MCC’s/MCP’s in clean dry spaces.
Protect from weather, dirt, fumes, water, construction debris and physical damage.

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C. Handle MCC’s/MCP’s in accordance with manufacturer’s rigging and moving

instructions.
1.6 SPARE PARTS
A. Spare Fuses: furnish six spares of each type and rating of fuse and fusible devices
required. Include spares for:
1. Control power fuses.
B. Spare Indicating Lights: furnish 10 of each type required.
C. Touch-Up Paint: furnish 3 half-pint containers.
D. Push buttons and selector switches: furnish 4 Nos of each type.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Available Manufacturers: subject to compliance with requirements, manufacturers

offering products that may be incorporated in the Work include, but are not limited to
approved manufacturer list.
2.2 MOTOR-CONTROL CENTERS (MCC’s)
A. Type: totally enclosed freestanding sectional type, with sections joined to form one
assembly. Sections to be designed to allow other sections to be easily added or
removed.
B. Construction: 2 mm thick sheet steel, adequately reinforced and braced for

maximum rigidity, sand blasted, rust inhibited after fabrication and sprayed with one
coat primer and two coats enamel internally and externally.
C. Enclosure: to IEC 60439 and IEC60947-1, protection IP51 to IEC 60529 except as
otherwise indicated.
1. Use of draw-out design for combination starter units. Reduced voltage

controllers for motors above 150 HP may be of the fixed mounted type.
D. Voltage Rating: 1000V rated insulation voltage and 600V rated operational voltage.
E. Wiring Classification: class II, Type B, as defined in NEMA ICS 2 or equal standard
(unit wiring diagrams including interconnection and interlocking to be provided by
MCC supplier, and each starter unit to be completely factory inter wired up to a
terminal back to be provided per unit, including inter wiring between units and
interlocking provisions to remote devices).
F. Compartments: modular, with individual doors with concealed hinges and quick-
captive screw fasteners. For combination starter units provide interlocks so that
disconnect means must be in the off position before door can be opened, and so door
cannot be closed with the disconnect means in the on position, except by consciously
operating a permissive release device. Provide handles with off position down and
which can be locked in the off position.

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G. Interchangeability: construct compartments so that it is possible to remove units

without opening adjacent doors, disconnecting adjacent compartments, or disturbing
the operation of other units in the control center. Units requiring the same size
compartment shall be interchangeable, and compartments shall be constructed to
permit ready rearrangement of units such as replacing 3 single units with a unit
requiring 3 spaces without cutting or welding.
H. Wiring Spaces: provide each vertical section of structure with horizontal and vertical
wiring spaces for wiring to each unit compartment in each section. Provide supports
to hold wiring rigidly in place.
I. Short-Circuit Current Rating for Each Section: equal to or greater than indicated
available fault current of the system in rms symmetrical amperes at the motor-
control center location for one second minimum, at rated voltage and frequency.
J. Schematic Wiring Diagrams: to be firmly fixed under glassene within each motor
control unit, showing each component, terminal markings and component symbols
and labels.
2.3 MOTOR CONTROL PANELS (MCP’S)
A. Type: wall mounted or unit mounted, lockable type, IP42 for indoor installations.
B. Construction: minimum 1.5 mm thick hot-dip galvanized steel sheet, finished with
one coat etch primer and one coat stove enamel internally and externally.
C. Panels Installed Outdoors and in Wet Areas: to have weatherproof totally sealed
water and dustproof IP55 enclosures.
D. Voltage Rating: 1000V rated insulation voltage and 600V rated operational voltage.
E. Components: panels are to contain necessary breakers, starters, busbars, push

buttons switches, selector switches, relays, indicating lights, interconnecting and
interlock wiring and all devices and accessories required for automatic or manual
operation of equipment as specified under equipment concerned.
F. Labels: starters, switches, electrical devices and accessories to be clearly labelled in

English as to function and number. Labels to be permanently fixed under each
component.
G. Schematic and wiring diagrams to be mounted in permanent approved manner on

inside of panel door. Diagrams are to show each component cross referenced with
component labels.
2.4 BUSES
A. Material: 98% pure electrolytic copper, with electro-silver plated contact surfaces,
full length, one piece, sized based on a total maximum operating temperature of
90 C at full continuous rating (40 C temperature rise above 50 C ambient).
B. Ampacity Ratings of Main Buses: as main incoming device ; circuit breaker or

disconnect switch, or as indicated on drawings.
C. Neutral Buses: Full size.

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D. Equipment Earthing Bus: non-insulated, horizontal copper bus 50 mm (2-inches) by

6mm (1/4-inch), minimum, and in accordance with the standards.
E. Busbar Arrangement: extend main phase, neutral and ground buses with same
capacity the entire length of the MCC/MCP, with provision for future extension at
both ends by means of bolt holes and captive bus splice sections or approved
equivalent.
2.5 FUNCTIONAL FEATURES
A. General: provide a modular arrangement of motor controllers, control devices, over

current protective devices, transformers, instruments, indicating panels, blank
panels, and other items mounted in the compartments of the motor-control center as
indicated.
B. Motor Controller Units: provide combination controller units as specified in

Division 16 Section "Motor Controllers"; of types and with features, ratings, and
circuit assignments indicated. Provide units that automatically line up and connect
with vertical section buses while being racked into their normal energized positions.
Units shall have short-circuit current ratings equal to or greater than the short-circuit
current rating of the MCC/MCP section.
C. Over current Protective Devices: provide types of devices with features, ratings, and
circuit assignments indicated. Individual feeder tap units acceptable through 250
ampere rating only, shall be installed on draw out mountings with connectors that
automatically line up and connect with vertical section buses while being racked into
their normal energized positions.
D. Phase Failure and Phase Sequence Protection: is to be provided on the main circuit
breaker/switch of the MCC’s/MCP’s with individual trip indication form each function.
Necessary shunt trip devices are to be provided.
E. Spaces and Blank Units: compartments fully bussed and equipped with guide rails or
equivalent, ready for insertion of draw out units.
F. Spare Units: fully equipped with breakers/starters, with type, sizes, and ratings as
indicated, and installed in compartments indicated "spare."
G. Connection to BMS: coordinate with the BMS supplier and provide all necessary
interface devices, instruments, transducers, dry contacts, etc. in the MCC’s/MCP’s for
connection of all required points to the BMS as specified or indicated in the BMS
schedules.
2.6 IDENTIFICATION PRODUCTS
A. Provide identifying devices as specified in division 16 section "Electrical identification"
2.7 FINISHES
A. Manufacturer’s standard finish suitable for the environment in which installed.

Colour to be approved by the Engineer

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2.8 CONCRETE BASES
A. Concrete and Reinforcement: provide in accordance with Specification Division 3.
B. Shop Drawings and Details: provide exact dimensions and all necessary framing
provisions, cabling provisions and submit for approval by the Engineer.
PART 3 - EXECUTION
3.1 INSTALLATION
A. General: install MCC’s/ MCP’s in accordance with the manufacturer’s written

installation instructions and regulations/codes applicable.
B. Anchor each motor-control center assembly to steel-channel sills arranged and sized
in accordance with manufacturer’s recommendations. Attach by tack welding or
bolting. Level and grout sills flush with motor-control center mounting surface.
3.2 CONCRETE BASES
A. General: where a membrane-waterproofed floor or pressure slab is indicated under

the MCC/MCP location, or elsewhere as indicated, provide a concrete foundation pad.
Install 100 mm-high sills on the pad as specified above.
B. Form concrete equipment bases having permanent steel frame, using approved
standard steel channels, locate as indicated, and construct 100 mm (4 inches) larger
in both directions than supported unit. Miter and weld corners and provide cross
bracing. Anchor or key to floor slab.
C. Install reinforcing bars tied to frame, and place anchor bolts and sleeves using
manufacturer’s installation template.
D. Form concrete equipment bases using framing lumber with form release compounds.
Locate as indicated and construct 100 mm (4 inches) larger in both directions than
supported unit. Chamfer top edges and corners.
E. Install reinforcing bars, and place anchor bolts and sleeves using manufacturer’s
installation template.
F. Place concrete and allow to cure before installation of equipment.
G. Clean exposed steel frames and apply 2 coats of rust-preventative metal primer and
2 coats of exterior, gloss, alkyd enamel in color selected by the Engineer.
H. Remove temporary lifting eyes, channels, brackets, and temporary blocking of

moving parts from MCC units and components.
3.3 IDENTIFICATION
A. Identify field-installed wiring and components and provide warning signs as specified
in Division 16 Section "Electrical Identification."
B. Operating Instructions: frame printed operating instructions for MCCs, including

control sequences, and emergency procedures. Fabricate frame of finished wood or

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metal and cover instructions with clear acrylic plastic. Mount on front of
MCC’s/MCP’s.
3.4 CONNECTIONS
A. Tighten MCC/MCP bus joint bolts and electrical connector and terminal bolts in
accordance with manufacturer’s installation instructions and torque-tightening
values. Where manufacturer’s torque values are not stated, use those specified in
applicable standards.
3.5 FIELD QUALITY CONTROL
A. General: comply with applicable requirements of the Engineer approved testing

organization.
B. Testing Organization: arrange and pay for the services of an independent electrical
testing organization to perform quality control electrical testing and calibration,
visual and mechanical inspections, and tests of MCC’s/MCP’s.
C. Testing Preparation and Pretesting: perform the following preparations for tests:
1. Test insulation resistance of buses and portions of control wiring that

disconnect from solid-state devices through normal disconnecting features.
Insulation resistance less than 100 megohms is not acceptable.
2. Make continuity tests of circuits.
3. Provide set of Contract Documents to test organization. Include full updating
on final system configuration and parameters where they supplement or differ
from those indicated in original Contract Documents.
4. Provide manufacturer’s instructions for installation and testing of MCC/MCP to
test organization.
5. Inspect MCC’s/MCP’s for defects and physical damage, testing laboratory
labels, circuit connections, and nameplate compliance with up-to-date system
drawings.
6. Perform operational test and exercise of mechanical components and other
operable devices in accordance with manufacturer’s instruction manual.
7. Check MCC/MCP anchorage, external clearances, and alignment and fit of
components including internal elements.
8. Check tightness of bolted electrical connections with calibrated torque wrench.
Refer to manufacturer’s instructions for proper torque values.
9. Perform visual and mechanical inspection and related work for motor control
and protective devices as specified in Division 16 Sections " LV Circuit
Breakers" and "Motor Controllers."
10. Device Ratings and Settings: verify ratings and settings of overload relays,
motor circuit protectors, and any over current protective devices. Make final
adjustments of devices in accordance with Division 16 Sections "LV Circuit
Breakers" and "Motor Controllers "or other related Sections of the
Specification and drawings.
D. Quality Control Testing Program: assure MCC/MCP installation meets specified

requirements, is operational within specified tolerances, and provides appropriate
protection for systems and equipment.
1. Test and inspect MCC’s/MCP’s in accordance with manufacturer’s

recommendations and these specifications.
2. Schedule tests and provide notification at least 1 week in advance of test
commencement.

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3. Reports: prepare written reports of test results and observations. Report

defective materials and workmanship. Include complete records of
adjustments and corrective action taken.
4. Labeling: On satisfactory completion of tests and related work, apply a label
to tested components indicating results, person responsible, and date.
5. Verify appropriate capacity, over current protection, and operating voltage of
control power elements including control power transformers and control
power wiring.
6. Check phasing of supply source to the bus.
7. Test motor-control devices as specified in Division 16 Section "Motor
Controllers."
8. Test over current protective devices as specified in Division 16 .
E. Retesting: correct deficiencies and retest. Verify by the retests that specified
requirements are met.
3.6 CLEANING
A. Inspect interior and exterior of MCC’s/MCP’s. Remove paint splatters and other
spots, dirt, and debris. Touch up scratches and mars of finish to match original
finish.
3.7 EARTHING
A. Provide equipment earthing of MCC’s/MCP’s as indicated and as specified in Section

"Earthing". Tighten connections to comply with tightening torques specified by
Manufacturer or in applicable standards to ensure permanent and effective earth.
3.8 DEMONSTRATION
A. Training: arrange and pay for the services of factory-authorized service

representatives to demonstrate MCC’s/MCP’s and train Owner’s maintenance
personnel.
B. Training: conduct a minimum of 4 hours of training in operation and maintenance as

specified under "Instructions to Owner Employees" in the general and special
conditions of contract Section "Project Close-out." Include training relating to
equipment operation and maintenance procedures.
C. Schedule training with at least seven days’ advance notification.
END OF SECTION 16482

E1510-SPC-E-REV 0
DATA SHEET
Mob: 0100 1384415 Tel: 0554 365724
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Company documents.
PDF created with pdfFactory Pro trial version www.pdffactory.com
























Certificates & iOS.











Ý¸¿®¿½¬»®·-¬·½- Ü»-·¹²·²¹ ª»®¬·½¿´ º´¿¬ ¾«-¾¿®-
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Up to 1600 A
Flat busbars, 5 mm thick
Permissible current (A)
Average ambient temperature around the switchboard
25 C 30 C 35 C 40 C 45 C 50 C
IP y 31 IP > 31 IP y 31 IP > 31 IP y 31 IP > 31 IP y 31 IP > 31 IP y 31 IP > 31 IP y 31 IP > 31
b
b
Up to 4000 A
25 C 30 C 35 C 40 C 45 C 50 C
b
b
b
b
b
b
b
b
Example
31 and an ambient
temperature of 35 C around the switchboard.
Note: The values indicated above have been validated for Prisma iPM switchboards.

Ý¸¿®¿½¬»®·-¬·½- Ü»-·¹²·²¹ ¸±®·¦±²¬¿´ º´¿¬
Í§-¬»³ Ó ¾«-¾¿®- «° ¬± ìððð ß
Û´»½¬®·½¿´ ½¸¿®¿½¬»®·-¬·½-
Up to 1600 A
25 C 30 C 35 C 40 C 45 C 50 C
b
b
b
b
Up to 4000 A
25 C 30 C 35 C 40 C 45 C 50 C
b
b
b
b
b
b
b
b
Example
Two 50 x 10 mm bars can be used for a 2050 A current with an IP y 31 and an
ambient temperature of 35 C around the switchboard.
Recommendation
y
Note: The values indicated above have been validated for Prisma iPM switchboards.

Electrical & water approvals.









Reference list.

***
225,000.00
217,000.00
210,000.00
300,000.00
600,000.00 (108-118-127 )
450,000.00 5000
1,940,000.00 10000
3,130,000.00
1,640,000.00
8,500,000.00
400,000.00
7,450,000.00 16000
10,800,000.00 ( + ) 25000
250,000.00
513,000.00 ( )
920,000.00
241,000.00
249,000.00
Asher Branch: 15 District Center the first Group C, 10TH of Ramadan city
Mob: 0100 1384415 Tel: 0554 365724 Fax: 0554 368445

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Gila Al Tawakol Electrical Co.

5. Certificates & iOS.

OFFER NO. : BH-L.V-EAF-06-257-Rev.01

Panel Ref. : MCC-BA1-02 Item Number : 1

DESCRIPTION B.C. (K.A) REFERENCE QTY

INCOMING (Acheive Individual Selectivity)

Moulded Case Circuit Breaker-3P-125A , Adj.Therm (0.7-1)In & Fixed magn.

SHUNT TRIP (MX) 220Va.c. LV429387 1

Ph.Sq. & Ph.Fail. + Asymm. + Over + Undervoltage 2 C/O RM35TF30 1

Miniature Circuit Breaker - 1P - 10A 10 KA A9F77110 3

Electronic Timer 240VAC (0.3…30S) RE17LAMW 1

Led Indication Lamps + Fused (R,S,T) XB7EV**MP 3

Thermal- Magnetic Motor Circuit Breaker-thermal trip 0.40...0.63 A >100 KA GV2ME04 2

Auxiliary Contact (NO(fault) + NO) GVAD1010 2

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 2

3Ph Contactors 9A / AC3 , Coil 220Va.c LC1D09M7 2

Thermal- magnetic motor Circuit Breaker-thermal trip 13...18A 15 KA GV2ME20 1

Auxiliary Contact (NO(fault) + NO) GVAD1010 1

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 1

3Ph Contactors 25A / AC3 , Coil 220Va.c LC1D25M7 1

Thermal- Magnetic Motor Circuit Breaker-thermal trip 4...6.3 A >100 KA GV2ME10 1

Auxiliary Contact (NO(fault) + NO) GVAD1010 1

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 1

3Ph Contactors 9A / AC3 , Coil 220Va.c LC1D09M7 1

Thermal- Magnetic Motor Circuit Breaker-thermal trip 6...10A >100 KA GV2ME14 1

Auxiliary Contact (NO(fault) + NO) GVAD1010 1

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 1

3Ph Contactors 9A / AC3 , Coil 220Va.c LC1D09M7 1

Thermal- Magnetic Motor Circuit Breaker-thermal trip 6...10A >100 KA GV2ME14 1

Auxiliary Contact (NO(fault) + NO) GVAD1010 1

3Ph Contactors 9A / AC3 , Coil 220Va.c LC1D09M7 1

Thermal- Magnetic Motor Circuit Breaker-thermal trip 20...25 A 15 KA GV2ME22 2

Auxiliary Contact (NO(fault) + NO) GVAD1010 2

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 2

3Ph Contactors 25A / AC3 , Coil 220Va.c LC1D25M7 2

Auxi. Contact (NO+NC) LADN11 2

Mechanical interlock+electrical interlock (Horizontal) LAD9R1V 1

Thermal- Magnetic Motor Circuit Breaker-thermal trip 6...10A >100 KA GV2ME14 1

Auxiliary Contact (NO(fault) + NO) GVAD1010 1

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 1

3Ph Contactors 9A / AC3 , Coil 220Va.c LC1D09M7 1

Thermal- Magnetic Motor Circuit Breaker-thermal trip 9...14A 15 KA GV2ME16 1

Auxiliary Contact (NO(fault) + NO) GVAD1010 1

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 1

3Ph Contactors 25A / AC3 , Coil 220Va.c LC1D25M7 1

Typical control circuit for (D-O-L) Consists of:

Selector Switch (M/O/A) , IP65 XB4BD33 10

Push Button (ON/OFF) , IP65 XB7NA31 & XB7NA42 20

Indication Lamps 22 , IP65 + Fused (ON-OFF-TRIP) XB7EV(04,03,05)MP 30

Terminal Block Power & Control 30

Auxiliary Contact (NO(fault) + NO) GVAD1010 2

Earth Leakage Circuit Breaker 4P - 25A - 300mA A9R44425 2

ENCLOSURE & BUS BARs

Mounting: WALL MOUNTED Is.c = 16 KA / 1 S , Temp =40°c

Painted Type (Electrostatic , RAL 7047) Neutral = Phase

Incoming & Outgoing Cable: Bottom Earthing = 0.5 Phase

DESCRIPTION B.C. (K.A) REFERENCE QTY

INCOMING (Acheive Individual Selectivity)

SHUNT TRIP (MX) 220Va.c. LV429387 1