Ervice AND Arts Anual

SERVICE AND PARTS MANUAL
MODEL MANUAL NO
857-18187 1-1840
SPREADER NO S01377780001
www.elme.com
Head office, Manufacturing,
Sales and Service
Elmhults Konstruktions AB
Box 174
343 22 ÄLMHULT
SWEDEN
TEL: +46 476 55 800
FAX: +46 476 55 899
E-mail: [email protected]
C 2009 ELME SWEDEN

MODEL: 857 BUILD INDEX NO. 1-1840
Parts manual build index

SECTION E HYDRAULIC PARTS
E560-340 Sideshift cylinder assy.

E560-419 Extension cylinder assy.
E560-370 Tilt cylinder assy.
E560-185 Fold/clamp cylinder assy.
E560-337 Fold cylinder assy. (upper leg)
E560-338 Fold cylinder assy. (lower leg)
E560-506 Powerdamp cylinder assy.
E570-978 Swivel assy.
E570-784 Valve assy. (rotation/brake)
E570-914 Valve assy. (swivel)
E570-646 Valve assy. (extension)
E570-838 Valve assy. (sideshift)
E570-1141 Valve assy. (tiltfloat)
E570-846 Valve assy. (powerdamp)
E570-332 Valve assy. (fold/blockstack)
E570-333 Valve assy. (fold/clamp)
E570-435 Valve assy. (preclamp)
E570-381 Valve assy. (loadhold)
E570-832 Hydraulic system
E570-610 Parker fittings
SECTION F ELECTRICAL PARTS
F580-413 Electrical system

F580-264 Electrical parts
F580-266 Indicator lights assy.
F580-348 Indicator LED lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G590-121 Additional parts (hose clamp)

G590-195 Additional parts (brackets for hose clamps)
G590-175 Additional parts (pin for dam. cyl. in truck)
G590-306 Additional parts (pin for rotator)
G590-285 Additional parts (controller bracket)
G590-376 Additional parts (central greasing)
G590-495 Additional parts (quick connector)
C 2009 ELME SWEDEN 03-09
SECTION
C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO
ISO STANDARD
ACCORDING TO C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range

REPRODUCTION OR DISCLOSURE TO THIRD PARTIES IN ANY FORM WHATSOEVER,
IS NOT ALLOWED WITHOUT WRITTEN CONSENT OF THE PROPRIETORS.
Rev Change Date I Sign I ECN No
1-l-------~~ p
.-----------------------~;~~~!~~~~-~~t-~-4~~-----------~
.----------i---' : H--+---.-_,---'1'---'=------+,*-T-- ---, I

,------- T _l_ ______ =±OTI_l r---Y-47__l__l
,
1
I
E._Y48--~,
II)JI II-i Xl61 1
I, I,
' '
I
140 bar
~o---- 1 I
I !
1'
1
I
Pressure line P
- - - - --------~Min 140 bar
~~ ~~ ~1 1
:
T pressure~
Sideshift
sensor! ~-'~ !pres~sure sensorL-{ --~r-1-p______
' i ..~ ---c- LQ. i ' I ~;8 -- -----
l.JI--D
- -l
!
i +---+-----+--1'------il~orain
!Tank line T
line
!S[IJ~ '-1'--~1'----1'----1'--~
80 barV
Stop LH side I I 10 o ,210 bar 210 bar, o ' : '
I
r------<o-+--t--':_j II ' i i 40 bar Ii £ i
lf'(l~l : [.~ ~~ : : ~~J ~ ~ ' __ j#[ ~J :
I
I I<)J! II Xl61 i9l X .-11- --lj.JT ! 6 6 :

Y4 Y2
I
[ I
I
~
:
1
"'-+-Y13---'
.,....
r---i-'----'1'-4.__-----i-'-,
Y14 :
1
'
I
EJ
1t
Y50
EJ '
1t
Y49 :
I
1
'I
Y1611)JI
'----1
m- xl61Y17~
_?,-
Js::jsJv1s,
I
'I 'I
180 bar
-~
20 bar
)( ~~)T( '---1
~
60 bar1
~
I
I
~140bar
L:
r----W _j
Twistlocks 1
RH side ,
L ___________ _j rh- 1--- --
~ : f2:JV
LJ 1
80 bar
: :
Y53
'[z()~
Y52
II)JI II
Y51
Xl61 :
I
I<)J!II :Hl61 RHIL JIRH LO-~ar _y__ -- ___ j L_ I.-e ----, _______ j
! ~ Y6
l I l Front Rear
I~
I
L ________ _j
f
I I
I I
LH~ ~LH
II
T L J L J Rotation _...J
I
L
Extension Dampingc~inder
RH side T Sidetilt T Power damping
~-------
T
1-nP
,---- ---------,
1
I II
~I
T p
IX~ ~I llf-iiX~
I
I
,--- -'----, ,----'--
I
I ~I
T
II
-
P
X~
I
I
I
I ~I
T
II
P
---------
X~ ~I llf-iiX~
I
I ~I II X~
I
I
~L+~ __Y1_0 ~_J UXJY12
y~ I Y27 I I Y24 I Y28 I Stop I

! ---:=- c:--
110 bar --RJ. [A_ 70 bar
L..r!!._5 Y31
,(;
!-....,·
')' ~ J..
Y33 !
1
+- ~
Y29
+- ~
Y26 Y32
<'f"""~>
i 70 bar --RJ. ,[A_ 70 bar : :70 bar --RJ. .[A_ 70 bar ,(; b._
I
Y34
~ ~
Y30
i 70 bar --RJ. ,[A_ 70 bar : RH side :
! ~ L~ 210 bar ~ ~ ! ~ L~ 210 ba~ ! ~ L~ 210 bar 'r W' ~ L~ 210 b.J I II)JIII Xl61
·<§r~ ~ ~ f~& ~ - C"81 fjf---1-!--Y3---' Y1

1
!, L-- - -c= !, LH side j L-- - -1§ !, !, - [' RH side!

L- -- - - 1--'--·_ _ , - ; - - - - - - - - - , L- - - _j L- -- - - - 1--L-_-,__,--i-
'-------, Lr- ------ J Twistlocks
~40bor
:~~~' '--- :~~51 :, ~~~~51 '--- :~~51 LH side
~:Cm-vs,s ~;a-""'~ L~ L--~ ~:C~-Y7o ~;a-barf~ L~

f'-'
_I
5? ':.F-J
__
I
rr--+-----ll
:I
II)JI II :lnl61
Y5
j-~
__ __
_]]__
L=~ "'[~ j
1
c1J Fold front leg __ Fold rear leg F~ L=~ "'[~~:fl? j Fold rear leg
T L ________ _j
0
__p,..
-+-I t-+- -+-i
II
!-+- --+---1
l !;=,.-------'
t-+- -+-i
II
!-+-
Extension
LH side
Biockstack Clamp Clamp Blackstock Biockstack Clamp Clamp Blackstock
front leg front side rear side rear leg front leg front side rear side rear leQ
Designer IDrown by AN Checked Group ockde I Scale File nome Dote
2009-01-28
I I1°"H'yPd ;~ulic schematic ELME spreader 857 Hyster NMHG
1 1 Drawing no.
IC§[1[U][§
ELME SPREADER AB 804 577
REPRIJDUCTIDII DR DISCLOSURE TO THAD PARTIES IN Alf'( FIIRII WHATSOEVER, Rov Chango ECN No
IS NOT ALLOWED WITHOUT WRITTEN CONSENT Of THE PROPRIETORS.
L------------------------
I ~b. 1ijrtl{lJJI
I
MSoalldlll<-!1
'-----7+-r"~)f] ID ~~~~~- OloO

I Ill._(_)
I
I
1 HISoalldUI<-) 1
L_ _____ ::.:.::.:::J
-<-<-<
~
.C-<-<-<UIUIUIUI
sss~ CA~:3;;icJ:FtJII~ ::::::tl
e~HS!i!
!i!!!U
~!!j!!~i
t!§:!S:w!:!:•• iOJfi
.......
~
I!-
-i-i • !!l!!.i.i
•
~~
.a.att ~~~=..i.i!i Jfz

...., u~u: ~~~~~ ~~
"'
Designer Che<he<l by S<ole Replo<e
° ~008-12-15
Folio 0
f'i1'A\Il 1[§[b[U][§ 1
Electric wiring diagram 1/4
DW<Jno
Electric schematic: see drawi'lg no. 804 930. ~ BMIII.T8KDNSIRUCI10NSAB 857 Hyster w. balance system 804 931
REPRODUCTION OR DISCLOSURE TO TIIRO PARTES IN ANY FORM WHATSOEVER, Rev
IS NOT ALLOWED WITHOUT WRITTEN CONSENT OF TIE PROPRETORS.
.-----=:.00 H11 - g light twlatlac:k .._.

.----={;>0 H12 Warlclng light twlolloc:k , _
H13 - g light logo , _
H14 Warlclng light logo , _
PCIIB
EI..IE 745 829
.\dB
1m
+-
ern
K1 PCB1 .I EL.ME 746 231
PCB 5
Bridge .I
.I
~
Uft allowed
~
L _______________: _____________________________
- ____________: ____________ _j
Electric schematic (internal conn.): see drawing no. 804 93o.l2 4 VI
Designer Checked by Scale Replace
Falla
I[§[1CUJ[§ I Electric wiring diagram 2/4 Da~OOB-12 -15
Dwg no
ELMHULTS KONSTRUKTIONS AB 857 Hyster w. balance system 804 931
Locked LH
UnlockMLH
Seated front LH
Seatedre~rLH
Locked RH
UnlockodRH
Seated front RH
SutH rtar RH
Y1 Lock tv.-lock LH
::;-011 Y3
Y5
Unlock tv-lock LH
Extonlion LH
;;-1111 YT Rehctlon LH VZ Lock tw.-lock RH
~ Y11 Stop lock RH
Y4 Unlock tv-lock RH
p/n711436~ Y1Z Stop unlock RH
Y6
VI
Extension RH
Retactlon RH
Y9 Stop lock LH
Y11 Stop unlock LH
~a~ Dl.... .SpBI~-+0 YU SldeshWt left
+-----"""----~~ Y14 SideshWt right

Leg Ieiding proc:1Dlre
VZ4 Fold front up RH

YZ3 Fold front .. LH Y26 Fold front down RH
VZ5 Fold front down LH VZI Fold rell' up RH
Y27 Foldre~r"LH Y31 Fold rell' down RH
VZ9 Fold roll' clown LH Y3Z Cl..pRH
Y31 Gall' LH Y34Und..,RH
Y33 Undolll'LH
Wires colour code

Violett 1 Violet
Brun 2 Brown
Gul 3 Yellow
Bl~ 4 Blue
1 Gron 5 Gr....n
Riid 6 Red
Rosa 7 Pink
I Gr5 8 lirPV
Svart 9 Black
Vit 10 White
~ S53 Ollllled LH rell' ~ S54 a ...ped RH rell'

~ S55 Ollllled LH rell' ~ S56 a..ped RH rell'
~ S51 Seated foot LH roll' ~ S51 Seated foot RH roll'
pln711Z51~ p/n711251~
Designer Checke<t by Scole Replace
fi1A\Il I[§[b[U][§ I
Electric wiring diagram
Folio
DW<Jno
3/4
0
° ~008-12-15
Electric schematic: see drawi'lg no. 804 930. ~ BMIII.T8KDNSIRUCI10NSAB 857 Hyster w. balance system 804 931
~c:--------------------1
Electrical box on rotator (L5)

nu(4A)
-loadiH-44-1
Clololclalll-44-2
-lalllll-44-3
11-.loadiH -44-4
\ 12x0,75(3,5m) IB-Ialll-44-11
...... lalllll-44-1
Load pin 2
LH rear side
Load pin 3
l::::li:::::t;::t!:J:~~~ RH recr side
Load pin 4
I::::X=t=:t!::::!:~~ RH front side
I
I
L ____________________ _j
Designer Che<he<t by S<ole Replo<e
I[§[b[U][§ I Electric wiring diagram

Folio
DW<Jno
4/4
0
° ~008-12-15
BMIII.T8KDNSIRUCI10NSAB 857 Hyster w. balance system 804 931
:1 ~c:::>
5!! IMlC
m-·
~
r!,("Y")
I24V I
IMlC
I:::
m
...
IMlC ...
IMlC ,.,. -
;
I
c::>
0"\
._j-
24\1lC
24\1lC ... + 1- ~ a:>
c:::>
...
24\1lC lla-7 a: ..
24\1lC .....
r-- lr?- 5 PCB 4 na 67& X2:&J ~~ """'""" ~~~
-~M
'9\ I! »
1101~ ~~~~lji;L::::J!~=::::l~~!t----;:;-j h...--'-"i
D
-· IL Q
IDump
Power damping fw. -i
Power damping bw. ~!!::!.~L!.~.:!...-----__J~~---~~li11-l-;,.;----.,
t (.....,)lltRHup m~lllllup
mleftnup
l .!!
6 (opllon)llltLHup _ :: E
aJ
"'
::~::.~~'Ill I'' .. ~-1

Ratatlon a-.lde e"ti
ra >.
... fl)
~aJ
·- v
"'C c::
Rotation CW v ra
~ID
ra ..c
.i
Ul-14
F.. rotat1an slap CCW
Exba nolallan slap ccw
H- F..,... .2U
To PIB 5A7..
~
E
aJ
v aJ
tn.._
.
...3:
Ratatlon CCW Rotation ccw v fl)
. •• Rotation llralct ""-
Md~&1JIMI
1'111
A' :E~
v,_
1:
_~J--
~- a
... apaed rotatlan ~U"'\
LLJ 00
Ib
a-ride l<ey
Spcre JP P Jll
Indication Lokedh Not locked,

Seated LH and t(H blinking
I when fault.
·--1· a.w-~
IJI
ll-f
~
'01 ll1!~~
l.aclced/All feol seated
(nllllloodiA)
~
~~~---®Ill 1.1-f
- ~71'1117'\t'-·
~ ~: - -
Not locked/
_tm-t!ll _2 •
....
,.,
(lOt)
Fnnt legs up / doln
(nllllloodiA) -~~~-~ .. =rgjr~-- ~·
Seated llt/C1111ped ut
.,._,. -·~ 1_5 • 1.1-f ~
(niollloodiA) Y4-lll
Seated RH/Damuod RH
(niollioodiA)
112-14 .1.-l .....
"'1!11
•• YIOloclc lbiplll
TwfsUacks lack
....... .1 t, Yl2lliodl"" Ill
Yl1lliodllbiplll
.. I Yl3-loll
Twlstlack unlack 111-4 .8 t!.
10 Yl4-~
stops lack 13
-~ 1!1
Stops unlack - 11 14
m~ ..... .11 11
Sldeshlft LH
~.,;
: : : : : : : : : : : : : : : : g: : :J1!•------------~~--~
· ~: : :
~! Sldeshlft RH Ul-1 .12 ••
"'"'
.....
~I:
---·-: -
::~-:~--------------------~1~o ~ ~~~~
z"'
2~
Ul-1
Extension
.......
...... ______:::::;::;;;;;;;;;;:::::::::J:IJJ[I
!iJil-
a.'"'
~~
;~
Retraction -1• ____
·-·
+_.,_---{~~~~~l;~-6~-~~~~~UI-.
Warklng light 17
15 ..
~!II
ii ... -
. .......
..,:.
;; ~-- o--·.. ..... ,
-~~~~~~~- ...
~~ -®-=."""'
......
.....
a. z:
II!!!!
Electrical wiring diagram see drawing no. 804 931. Dvgno8Q4 930
Ln
:1 lc:::>
5!! ~(Y")
I24V I 1119-1""""""
I:E!: I CO (7\
c::>
~-:t
.. c:::>
547
I 1019-2:.. 548 acrnped front lJl side ex:>
CMrrldo Key \l;;r
Potot ... 741! PI! 1 1221-1 ~ 553
- ~- I M21-2:;::: 555 acrnped rear lJl side
Rrr- 746 2J1 +F5

~ I 15 211-1 ::: 548
- ~-- '!!. -....- I •20-2:;: 550 Ccrnped front RH side
+F5 II-+ - • 22-1::: 554

.... I •22-2:;::
_38
-..oij
.
f---®
- n
- '!!. 1 - 556 acrnped rear RH side
6
t Cbnpod ut lido~
ClolroqoodRHIIdt._'Sl ' co
'I'
11
+
+
~
.!!
::
"' e"ti
ru >.
E
aJ
~04
... fl)
II 19-J o::z~n-+ ~Q)

- llll 14 21-J ~
551 Seated foot lJl front ·-
"C
v
c::
- llll ~
557 Seated foot lJl rear v ru
17 211-J ~ID
- ~
552 Seated foot RH front ru ..c
.i - li 1111 22-J
..... S5B Seated foot RH rear
~
E .
aJ 3:
v Q)
...
VI.._
v
1
VI
A' :E~
v,_
AI loot ..ted"""' ..... 1:
~:111-
.II'Z.
- j_ a ~Ln
co
LLJ
Fhlloat- rr·F5 YJJ Undamp leg lJl side

"31 -
Noloat-
Ul-1
.... - YJ4 Undamp leg RH side
,_
t'l
......, _21 - l.l 't - 18 11-t__lli]_
Uno:ianlJ ut
....... ::zz ... J.. 741H~
lhHmp RH
!*"
Loo
- -- I-
w
--'!;. _.Jit.
-
+F5- i -
lltolno.7451129
!'alB
ll 1l)-2 . i!l
LD
~
5'S1 Leg 2 front dawn
113 18-2
16 542 Leg 2 rear dawn
Auto lacltdamphg~
21 II 16-1 ~ SJ6 Leg 2 front up
I + 1'11 17-1 ~
SJ8 Leg 2 rear up
J5" +
+
Foaol Pllfl/,_ ~ +
.Ill'. +
.-:'L---
-log-&
Ind. P.B.-
1'11 clamp- -log-;;. I ·"'·
-- -:'i..- +
.,-·
'I.Y 'W
I 17 11-5 f1lj] YJ1 Camp leg lJl side
..... ..,..~
.,.~-
"::'~.'It -F5
>-·
II
73 12-5 1Jijiij]
w YJ2 Camp leg RH side
a.r,ut 111-7 _71 - fh. ,~

--
a.r,RH ...... _211.,. ~ ...
mol.
*-- -1. -H-:l _.
n a 7!11l)-1~
IIJ 11-1
SJ5
'123
Leg 1 front up lJl side
Fold front 1 leg up lJl
Fold hot logo llfl
......, _23 -
• ...., I ... ll II 12-1 ~
81 16-2 ...kl
Y24 Fold front 2 leg up RH
•
moL leg 1 front d0111 RH side
lkllaldlnlntlogodoln
...... _25 - loh.
""' D
--y n "
_j)ll
lU 12-2
~
f1lil
SJ8
Y26 Fold front 1 leg dawn RH
.• moL ......; f 84 11-2 1Jijiij]

Fald,.logollfl
us. 74 - - .... n
12 18-1 ...kl
Y25 Fold front 2 leg dawn lJl
-It _;t-1-1 ... ~

540 Leg 1 rear up RH side
...... _28 ~ or.. - 71 12-JJfil
lkllald-logo- ""''
molt
,..,.
.v. . ll 85 11-J 1Jijiij]
Y26
Y27
Fold rear 1 leg up RH
Fold rear 2 leg up lJl
-
-u ., - n
78 17-2 ...kl
.... Leg 1 rear dawn lJl side
.. -k I .
541
.. 18 1 1 - 4 h Y29 Fold rear 1 leg dawn lJl
... + 72 12-4~ YJO Fold rear 2 leg d0111 RH
w
~
m~
Pol-damp lua-a ,;s .. - .Jt 71 17-J ~ 5111 Ccrnped 4" lJl
~.,;
-~· ~ 15 25-1 ~
~! '1119 Ccrnp stop lJl front
a:IW .l.. .._ I • 25-2 ~
.....
~I: Lag Idling prac:edon Y71
z"'
2~
...... -A 84 18-J .:!f 5112 Ccrnped 4' RH
.....
~
.J.. II 26-1 r§'"
!iii,_
a.'"' - r 18 26-2 wf1lj]
~~
;~
~!II
ii
... :.
;;
~~
.....
a. z:
II!!!!
Electrical wiring diagram see drawing no. 804 931 . Dvgr.>804 930
Electrical box on rotator (LS)
Balance system
outputs towards truck
Brown •I +llroln P1
Eccentric load LH ~
U7-1 1 44-1
r'' [[!I]
• [[IT]
Out.O
Slot 8
688 ... 691
Slot 4
[]EJ 1
[J!EJ sc (-------, 11 ..--:::JZ] P-sensor tilt LH
[]EJ 2 I White J v 2
Centric load ....
~
U7-2 2 44-2
z [[ill 6ES7134-
6ES7132-
-46801-0ABO []EJ&e
..t:J.. +llroln P2
11 ~ WliteiZJ
Eccentric load RH , U7-3 J 44-J
, [[!I] -48032-0AAO I Mona I4C
~: ELHE no. 763 239 I Mona l•c
nWh:t:· P-sensor tilt RH
~ -2
•I,
PB ecc. load LH ~
U7-4 44-4
•aiD
ELHE no. 763 597
~
Out.1 []EJ D. Black-4 1-S LH front side
P8 centric load } U7-5 44-5 704 ... 707 1
~
5 • [[![] Slot 9 Blue 3
PB ecc load RH _ U7-6
Slot 5 []EJ 2 Load pin 1
' 44-6
z []JIJ , "1 Vthite 2
OVDC _ U7-7 7 - I''
6ES7132-
[[jiJ -48032-0AAO
6ES7134-
-46811-0ABO I Mona l4c v •I, ~
~: ELHE no. 763 239

D Black-4 2-S LH rear side
[J!EJ.
~
Blue 3
[]EJ.
2
Load pin 2
I"' Vthite
v
7
PLC ET 200S
IM 151 CPU ELHE no. 763 564 I Mona l•c •lr ~
F10(2Al
U6-1 41-1 + •24V +24V DC 1L+
~
1L+ []EJ
(\ Black 4 3-S RH rear side
720 ... 723 1
~
U6-Z 41-2 - OVDC p1M Blue 3
" Slot 6 []EJ 2 Load pin 3
p2M , I"' Vthite 2
6ES7134- I Mana I4C / •I~
_l..,
-46811-0ABO
[J!EJ. (\ Black 4 4-S RH front side
~
Blue 3
[]EJ. Load pin 4
7 D Vthite 2
ELHE no. 763 564 I Mana l•c l7 •lr ~
U6-3
ln.O [J!IJ 1
40-J ..r Legs down
U6-4
Slot 7 [J!IJ z 40-4 ..r
Clamped LH
40-5 )J6-5
[]!I],
6ES7134- Clamped RH
-48001-0ABO
[[[]4 ~ ..ru6-6 Legs seated
I(
JC
ELHE no. 763 240 ~
~~wer mo,').ll.!e -~ z +24VDC

PM-E 24VOC/Z30VA3 +
6ES7138- ,
!~ -tV DC
7(
-4CB11-0ABO
Part number Code aty I Part name Note

DesigneAF Drawn~F Cheche<t by Group c..te Scale Replace
oa - EKf) -
Folio
3/3 llJtfos-12 -15
I[§[1CUJ[§ I Electric schematic diagram
S57 Hyster w. balance system D119nr
804 930
REPRODUCTION OR DISCLOSURE TO TIIRO PARTES IN ANY FORM WHATSOEVER,I IRev I ChMge Date SI!JI I ECN No
IS NOT ALLOWED WITIIOUT WRITTEN CONSENT OF TIE PROPRETORS. I
Instruction
For effective part ordering the order must include:
1 Part number
2 Code
3 Serial nr. of Spreader
Part number Code Qty Part name Note Part number Code Qty Part name Note
761 619 Cable 41-43 Ol flex 110 NR 1Bx0, 75 cable/meter
7B1 252 Spb 3 4 2 Harness
761 61B Cable Spb24. Ol flex 110 NR 12x0, 75 cable/meter
7B1 436 Spb 5,6 2 Harness with stops
761 622 Cable 62-69 Olflex 110 NR 2x1,5 cable/meter
7B1 435 Sob B 1 Harness
762 1BB Cable 45.2 6 5m Olflex 110 NR 50x1 0 cable/meter 7B1 643 Spb 11,12 2 Harness
762 1BB Cable 45.1 9,5m Olflex 110 NR 50x1,0 cable/meter 7B1 251 Spb15,16,17 ,11 4 Harness
771 306 Cbl SpB 23.1 1.0m from el. box to Spb
7B1 435 Spb 25 26 2 Harness
771 311 Cbl SoB 24A.1 4,0m Option
7B1 251 Spb 19, 20 2 Harness
771 306 Cbl SoB 24.1 1,0m Option Spb 21, 22
7B1 251 2 Harness
771 313 Cbl SoB B.1 5 Om from el. box to SoB 7B1 256 Spb 23 1 Harness
771 315 Cbl SpB 3.1 6,0m from el. box to SpB
7B1 253 Spb 24 1 Harness
771 315 Cbl SpB 5.1 6,0m from el. box to SpB
7B1 253 Spb 24A 1 Harness
771 30B Cbl SoB 4.1 2,5m from el. box to SoB S51-52,57-5B 4 Proximity switch kit
791 1B7
771 30B Cbl SpB 6.1 2,5m from el. box to SpB S37-3B 541 3 Proximity switch
761 491
771 320 Cbl SoB 3.2 5 5m in flex-track-chain
7BB 3B7 S37,3B,41 3 Cable to sensor 1,0m
771 320 Cbl SpB 4.2 5,5m in flex-track-chain
761 491 535-36, 540 3 Proximity switch
771 322 Cbl SoB 3.3 5,5m in ext. beam 761 491 54 7-50,53-5 B Proximity switch
771 322 Cbl SpB 4.3 5,5m in ext. beam Proximity switch
761 491 51-B, 513-14 10
771 306 Cbl SoB 11.1 1,0m from el. box to SoB 761 491 Proximity switch
515, 516 2
771 313 Cbl SoB 12.1 5 Om from el. box to SoB 763 276 U2:2 1 4B-pin chassi housinq
771 309 Cbl SpB 15.1 3,0m from el. box to SpB U2:1 4B-pin cable housing
763 277 1
771 316 Cbl SoB 16.1 6,5m from el. box to SoB 760 54B U2:2 1 24-pin male insert No 1-24
771 30B Cbl SpB 17.1 2,5m from el. box to SpB
760 527 U2:2 1 24-pin male insert No 25-4B
771 315 Cbl SoB 1B.1 6,0m from el. box to SoB 760 550 U2:1 1 24-pin female insert No. 1-24
771 314 Cbl SpB 19.1 5,5m from el. box to SpB U2:1 24-pin female insert No. 25-4B
760 525 1
t--- 771 319 Cbl SoB 20.1 10,0m from el. box to SoB 763 2B9 U1-U3 3 16-pin cable housinc
"'
Ji 771 313 Cbl SpB 21.1 5,0m from el. box to SpB
il 760 521 U2 1 16-pin male insert
CX) 771 319 Cbl SoB 22.1 10,0m from el. box to SoB 16-pin female insert
760 523 U1, U3 2
c::> BOO 572 Cbl SoB 19.2 4,0m in leg to SpB
763 757 H11-H14 4 Workinq liqht
+- BOO 572 Cbl SpB 20.2 4,0m in leg to SQ_B
1 Indication light See section F
.....0
LA)
BOO 572 Cbl SoB 21.2
Cbl SpB 22.2
4,0m in leq to SpB
in leg to SQ_B
Designer Drawn by
AF
Checked by ~Group code
ob
I
Scale
- -®-
Replace
-
BOO 572 4,0m
I'.) Folio
771 30B Cbl SoB 25.1 2,5m from el. box to SoB I [§[1CUJ[§ I Bill of material 112 D~09-01-16
)> Dwg no
771 316 Cbl SpB 26.1 6,5m from el. box to SpB ELMHULTS KONSTRUKTIONS AB B57 Hyster w. balance system 804 932 A
REPRODUCTION OR DISCLOSURE TO TIIRO PARTES IN ANY FORM WHATSOEVER,I IRev I ChMge Date I SI!JI I ECNNo
IS NOT ALLOWED WITHOUT WRITTEN CONSENT OF TIE PROPRETORS. I
IA IQuantity of parts I09-04-021 NAN 11214
Part number Code Qty Part name Note

776 516 PCB 1 1 Control PCB
776 517 PCB 2 2 Interface PCB
776 518 PCB 3 1 Auto locking PCB
778 676 PCB 4 1 Rotator PCB
778 169 CblPCB 1 Cable assy. PCB1-PCB2A
778 170 CblPCB 1 Cable assy. PCB1-PCB2B
778 171 CblPCB 1 Cable assy. PCB1-PCB3
762 924 X01... 11 PCB socket block 8-pin
763 573 X12,X3 4 PCB socket block 10-pin
762 922 X13 X4 4 PCB socket block 10-pin Part number Code Qty Part name Note
762 940 X.. 32 MountinQ block BOO 684 LS 1 Electrical box
746 231 PCB 5 1 Leg folding PCB 762 899 X1 3 Terminal WDK 2,5
776 517 PCB 6 1 Leq interface PCB 762 898 5 Terminal WDU 2,5
745 829 PCB 7 1 Clamp ind. PCB 763 441 PLC Unit 1 CPU ET200S
745 829 PCB 8 1 Leq ind. PCB 763 239 PLC Unit 2 Output module
763 581 CNT 1 Counter Bracket 778 973 763 240 PLC Unit 1 Input module
762 040 L1 1 Cover for el. box on main frame 763 597 PLC Unit 1 Analog input module 2-wired
762 039 L1 1 Empty el. box on main frame 763 564 PLC Unit 2 AnaloQ input module 4-wired
777 355 LS 1 Empty el. box on rotator 763 238 PLC Unit 1 PM-E module
758 026 2 PCB board bracket 760 361 F10 1 Fuse 4A
758 027 2 PCB strip-long 763 599 P1-P2 2 Pressure sensor
758 028 4 PCB strip-short 763 598 1S-4S 4 Force sensor
760 360 FS 1 Fuseholder 763 292 U7 1 Cable hood 10-pol
762 100 FS 1 Fuse FLU 10A 760 508 U7 1 Insert female 10-pol
762 977 F1-F2 4 Minifuse SA 763 292 U6 1 Cable hood 10-pol
761 507 R3 7 12 3 Relay 763 291 U6 1 Chassi housing 10-pol
762 796 R4,5,14 3 Relay 760 508 U6 1 Insert female 10-pol
762 731 R2,6,8-11 7 Relay 760 506 U6 1 Insert male 10-pol
- 762 731 R13, 17, 18 3 Relay 762 731 R18 1 Relay
"'
Ji
il 762 803 R31,32 2 Relay Delay on 763 574 Cable FDCP 2x2x0,5 screen
ex:> 760 418 R1 1 Relay Socket 760 450 764 796 Cable 4 Cable to force sensors
c::> 762 900 X4 2 Terminal Diode1 761 618 Cable 40 Ol flex 110 NR 12x0, 75
+- 762 907 X4:1 5 Terminal WDK-V 761 617 Cable 44 Olflex 110 NR 7x0,75
\,.Q
LA.J
762 899 X4 16 Terminal WDK Designer Drawn ~F Checked by ~Group code
ob
IScale
- -®-
Replace
-
1"0 762 907 X1 X2 22 Terminal WDK-V Folio Da~009-01-16
)>
762 899 X1, X2 52 Terminal WDK I[§[1CUJ[§ I Bill of material
Dwg no
212
762 971 X4 2 Terminal Diode2 ELMHULTS KONSTRUKTIONS AB 857 Hyster w. balance system 804 932 A
SECTION
D
MECHANICAL PARTS
MAIN FRAME PAGE NO
D 510-689
4 12
5
1 6
2
9
3 10
11
8
7
13
QTYS FOR A COMPLETE SPREADER

Note Item Part no Qty Part name
1 6996942 12 Bolt M6S M6x25

2 6990052 4 Strip
3 6990051 4 Cover
D) 4 2 Wear pads
5 1332281 2 Pin
6 6996194 2 Cotter pin
7 6996099 2 Washer
8 6990056 2 Bracket
9 302402 12 Nut M12 Locking
10 6996102 12 Washer
11 6996101 12 Bolt M6S M12x55
E) 12 2 Extension cylinder assy.
x) 1332281 2 Pin
x) 6996194 2 Cotter pin
x) 6996099 2 Washer
D) 13 2 Pendular twistlock assy.
D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.
C 2002 ELME SWEDEN 06-08(01-04,06-03)

ROTATOR ASSY. WITH TILT PAGE NO
D 510-818-1
59
60
61
5
1 10
2 11
3 6
8 12
2
7
4 9
10
11
13 14
15
16
17 18 19
20 23 24 25 26 27 28 21 22
35 21
22 29
31
30
32
46
58
47 51 45
56
52
53 50
36
63
64
62
55 57 2
41 42 4 54
50
43
44
22 21 37 38 39 40
45 4 2 49
48
46
47, 51
C 2002 ELME SWEDEN 09-08(06-05,11-04,05-04,03-04,01-04,04-03,01-03,10-02)
D 510-818-2
1 6996567 4 Bolt M6S M10x90

2 6996568 20 Washer
3 6990528 1 Bracket
4 6996007 10 Nut M10 Locking
E) 5 1 Valve assy. (swivel)
6 1329469 2 O-ring
E) 7 1 Sviwel assy.
x) 8 6996252 1 Hydraulic motor
9 6996288 1 Key
10 6996029 8 Screw allen MC6S M12x30
11 6996025 8 Washer M12 Nordlock
E) 12 1 Valve assy. (rotation/brake)
13 6996571 1 Cover
y) 14 6996569 2 Transmission
15 6990793 1 Bracket
F) 16 1 Splitter box
17 6991574 14 Bolt M6S M16x60 10.9
6991575 6 Bolt M6S M16x55 10.9
18 0296426 20 Washer
19 6990535 2 Key
20 6990536 2 Nut ring
22 6996294 36 Bolt M6S M10x25
F) 23 2 Sensor
24 6996419 2 Bracket
25 6996420 2 Top plate
28 6990658 2 Cover plate
29 6996725 43 Bolt M6S M24x210
30 6996309 52 Bolt M6S M24x150
31 6996299 190 Washer
32 6996563 95 Nut M24
35 6996297 1 Slewing ring
36 6990288 8 Nylon pad
6991005 X Shim =t 2mm
6991006 X Shim =t 5mm
6991007 X Shim =t 8mm
6991008 X Shim =t 10mm
37 6990289 8 Plate
38 6996028 16 Roll pin
39 6996310 24 Bolt M6S M20x100
40 6990290 4 Housing
41 6990199 4 Key
43 6996566 24 Washer
44 6996565 24 Nut M20
45 6990714 6 Pin
46 6990533 6 Ring
47 302408 6 Nut M36
E) 48 2 Sideshift cylinder assy.
49 6990462 2 Pin
50 6996005 6 Bolt M6S M10x80
C 2002 ELME SWEDEN 09-08(06-05,11-04,05-04,03-04,01-04,04-03,01-03,10-02)

D 510-818-3
51 320181 6 Washer
E) 52 4 Tilt cylinder assy.
53 1332285 4 Spacer
54 6990660 4 Pin
56 302400 2 Nut M8
57 6990661 2 Pin
58 1329442 4 Ball joint
59 6990715 2 Bracket (electrical box)
60 6996761 4 Bolt M6S M12x45
62 6990794 4 Shim
63 6990795 4 Wear pad
64 6996786 8 Screw allen MLC6S M12x25
E) See section E
F) See section F
x) Use seal kit: 6999020 for Charr Lynn type of motor
Use seal kit: 6999017 for Ross Parker type of motor
y) Use seal kit: 6999031
C 2002 ELME SWEDEN 09-08(06-05,11-04,05-04,03-04,01-04,04-03,01-03,10-02)

HYDRAULIC STOP ASSY PAGE NO
D 510-779
3
2
1
10
8
7
6
6990033 1 Hydraulic stop assy.

1 6990036 1 Pin
2 6996061 1 Set screw
3 6996101 1 Bolt M6S 12x55 10.9
4 6991452 4 Screw allen MC6S M8x150 12.9
x) 5 6990034 1 Hydraulic cylinder
6 1329443 1 Grease nipple
7 6990616 1 Housing
8 6996058 1 Grub screw
9 6996059 1 Bushing
10 6990037 1 Lock pin
x) Seal kit: 6999007
C 2002 ELME SWEDEN 08-08(01-04,10-03,05-02)

PAGE NO
WEAR PADS
D510-790
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11
EXTENSION BEAM
3
4
7 4
6
5
10 5 6
5 6 8 9
Multiply Qtys by 2 for a complete spreader
1 6996101 6 Bolt M6S M12x55 10.9

3 6990058 1 Shim
4 1332310 10 Wear pad
5 6996294 30 Bolt M6S M10x25 10.9
7 6990436 6 Retainer
8 6990522 2 Wear pad
9 6990583 1 Retainer
10 6990584 1 Retainer
11 6990585 1 Retainer
C 2002 ELME SWEDEN 03-04(03-03,10-02,08-02)

LEG FOLDING ARRANGEMENT PAGE NO
D 540-210-1
1 2 3 4 5 6 7 8 9
10
11
6 5 11 17 18 7 6 5
1 2 12 13 15 16
19 20 21 22
14
23
24
5
C 2003 ELME SWEDEN 02-05(08-03)

LEG FOLDING ARRANGEMENT PAGE NO
D 540-210-2

3 6991702 4 Shaft
4 1462142 8 Bushing
5 0302408 16 Nut M36 Locking
6 0320181 12 Washer
7 1332285 12 Spacer
9 6990373 4 Buffer
10 6991703 2 Shoulder LR, RR *
6991704 2 Shoulder RL, LL *
11 6990698 8 Pin
12 6990253 4 Shaft
13 6996262 8 Bushing
14 6990247 2 Leg RL, LL *
6990246 2 Leg LR, RR *
E) 15 6990699 2 Cyl. assy. Upper leg *
6990626 2 Cyl. assy. Lower leg *
16 6990700 4 Indicate ring
6996750 8 Set screw S6SS 12x14
E) 17 6990226 2 Cylinder assy. LR, RR *
6990250 2 Cylinder assy. RL, LL *
18 6990059 4 Pin
19 6990625 4 Rod end
20 0302404 16 Nut M16 Locking
21 6996751 16 Washer
22 6996752 16 Bolt M6S M16x90
23 6990255 8 Buffer
24 6990624 4 Washer
E) See section E
*) See below
LL = Left Left
LR = Left Right
RR = Right Right
RL = Right Left
LR, RR LL, RL
Upper leg
RL, LL RR, LR
Lower leg
C 2003 ELME SWEDEN 02-05(08-03)

FOOT ASSY. PAGE NO
D 540-234-1
5 6 7 8
2 3 4 20
13
9 12
11
10
19 16 15
14
15
15 20
16
17
16
18 19
15
C 2007 ELME SWEDEN 09-07(03-07)

FOOT ASSY. PAGE NO
D 540-234-2
MULTIPLY QTYS BY 4 FOR A COMPLETE SPREADER
D) 1 1 Leg
3 6990256 1 Cover
4 6996266 1 Bushing
5 6990954 1 Foot
6 6990248 1 Indicator
7 6990260 4 Sleeve
8 6996503 4 Spring
9 6990258 1 Spring
10 6996267 4 Screw allen MF6S M10x20
11 6991304 1 Foot indicator
12 6996735 1 Bolt M6S M5x6
F) 13 1 Proximity switch
14 6991305 1 Bracket
15 0292514 8 Bolt M6S M10x20
17 6990687 1 Bracket
20 6991306 1 Cover
*) 21 6991667 x Shims
D) See section D
F) See section F
*) Optional
C 2007 ELME SWEDEN 09-07(03-07)

PENDULAR TWISTLOCK ASSY. PAGE NO
D 550-230-1
64
63
55
56
57
60
58
61
59
65 33
13,23 58 34
35
36
62 37
38
1 39
2 5
40
8
10
41
11
18
17 42
9
8 12 43
3 44
4
6 45
7
19 46 47
13 14 43
20
42
21
51
15 16 17 18 5
22
23
24 48
25
26 49
27 50
28 52
51
29 53
31
30
54
31
32
C 2002 ELME SWEDEN 05-08(03-06,10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)

D 550-230-2
Multiply Qtys by 2 for a complete spreader.
1 6990016 1 Tie rod

z) 2 6990636 1 Bracket
z) 3 6990637 1 Sensor bracket
z) 4 0292516 2 Bolt M6S M10x45 8.8
z) 6 6996162 4 Washer
z) 7 6996188 2 Bolt M6S M10x40 8.8
z) 8 6996007 4 Nut M10 Locking
z) 0320159 4 Washer
z) 9 6996301 4 Nut M6 Locking
z) 10 0292507 4 Bolt M6S M6x60 8.8
s) 11 6990001 1 Twistlock cylinder assy.
12 6996654 2 Roll pin
13 6996014 6 Bolt M6S M10x25 8.8
15 6996186 4 Bolt M6S M6x35 8.8
z) 16 6996296 4 Washer M6 Nordlock
z) 17 6996420 4 Washer
z) 18 6996419 4 Bracket
19 6996478 4 Bolt M6S M10x65 8.8
21 6990291 2 Bracket
22 6996973 4 Screw allen MC6S 12x150 12.9
23 6996007 4 Nut M10 Locking
24 6990292 2 Indicator
25 6996724 2 Spring
26 6990293 2 Bracket
27 6996027 2 Spring
29 6990294 2 Rod
30 6990457 2 Seated tower
x) w) 31 6996028 6 Roll pin
32 6990011 2 Seated pin
33 6990007 2 Pin
x) 34 6996021 2 Screw allen MLC6S M8x16 8.8
C 2002 ELME SWEDEN 05-08(03-06,10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)

D550-230-3
x) 35 6996022 2 Washer M8 Nordlock

x) 36 6996020 2 Ring pin
x) w) 37 6996023 8 Bolt M6S M8x80 8.8
x) w) 38 6996022 8 Washer M8 Nordlock
x) w) 39 6990012 2 Crank
x) w) 40 6990013 2 Collet
x) t) 41 6999001 2 Upper bearing
42 6996018 4 O-ring washer
43 6996016 4 O-ring
44 6996015 2 Ball joint
45 6990002 2 Adjuster
47 0292658 2 Nut M16
x) u) 48 6999002 2 Lower bearing
x) v) 49 6996019 2 Bushing
x) v) 50 6990014 2 Sleeve
x) v) 52 6996017 8 Spring
x) w) 53 6990017 2 Key
x) w) 54 6990015 2 Twistlock
y) 55 6996638 1 Clamp
y) 56 6996008 1 Snap ring
y) 57 6996640 1 Washer
y) 58 6996641 2 Bushing
y) 59 6990576 1 Housing
y) 60 6996307 2 Bolt M6S M8x45 8.8
y) 61 6996006 4 Washer
y) 62 6990577 1 Arm
y) 63 6990575 1 Indicator
y) 64 0302400 2 Nut M8 Locking
65 6991195 1 Bracket
F) See section F or electrical device list

s) Twistlock cyl. Seal kit no. 6999006
t) Upper bearing Use kit no. 6999001
u) Lower bearing Use kit no. 6999002
v) Sleeve Use kit no. 6999003
w) Twistlock Use kit no. 6999004
x) Twistlock assy. Use kit no. 6999005 (x4 for a complete spreader)
y) Truck spreaders only
z) Sensor bracket kit. Use kit no. 6999041
C 2002 ELME SWEDEN 05-08(03-06,10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)

SECTION
E
HYDRAULIC PARTS
SIDESHIFT CYLINDER ASSY. PAGE NO
E 560-340
2
3
2
8
9
10
9
8
6
5
4
2
6990542 1 Cylinder assy.

1 6990544 1 Piston rod
x) 2 6999016 1 Seal kit
3 6990230 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990543 1 Shell
8 1329441 2 Snap ring
9 1329442 2 Ball joint

EXTENSION CYLINDER ASSY. PAGE NO
E 560-419-1
29
30
31
32
33
14
15
13
12
11
10
27
28
24
25
26
1
9
23
8
1
7
6
1
5
1
4
3
1
22
2
21
16
20
14
15
19
18
17
C 2002 ELME SWEDEN 01-09(03-05,09-02)

EXTENSION CYLINDER ASSY. PAGE NO
E 560-419-2
x)y) 1 1473475 1 Seal kit

y) 2 0302100 1 Set screw
y) 3 1332344 1 Nut
y) 4 1332346 1 Piston
y) 5 1473478 1 Spacer
y) 6 1473477 1 Bushing
y) 7 6990429 1 Gland
y) 8 1384403 1 Guide ring
y) 9 1473476 1 Washer
y) 10 1332343 1 Ring
y) 11 6996025 4 Washer M12 Nordlock
y) 12 6996466 4 Bolt M6S M12x85 8.8
y) 13 1473474 1 Piston rod
y) 14 0356035 2 Ball joint
y) 15 1332342 2 Snap ring
E) 16 1 Valve assy.
17 6990523 1 Bracket
19 6996545 2 Bolt M6S M8x35 8.8
y) 20 6990019 1 Shell
21 6996037 1 Flex-track-chain
22 6990619 1 Flex chain bracket
23 6996035 8 Screw
24 6996036 4 Bolt M6S M8x20 8.8
25 6990218 2 Bracket
26 0302400 4 Nut M6M 8 Locking
27 0132860 4 Bolt M6S M12x25 8.8
30 6990620 1 Support
31 0302402 4 Nut M12 Locking
32 1332333 2 Nylon pad
33 6996733 4 Screw allen MLC6S M12x45 8.8
E) See section E
x) Repair kit Use kit no: 1473475
y) Hydraulic cylinder assy: 6990662
C 2002 ELME SWEDEN 01-09(03-05,09-02)

SIDE TILT CYLINDER ASSY. PAGE NO
E 560-370
2
3
2
10
6
5
4
2

L=328 1 6990665 1 Piston rod
x) 2 6999009 1 Seal kit
3 6990065 1 Gland
4 6990066 1 Piston
5 1329448 1 Nut
6 302100 1 Set screw
L= 291 7 6990664 1 Shell
8 1329441 1 Snap ring
C 2001 ELME SWEDEN 01-03(11-01)

FOLDING/CLAMPING CYLINDER ASSY. PAGE NO
E 560-185
1
2
3 4
5
6
5
7
5
8
9
10
8
9
5
7
5 3
11
2
1
Item Part no Quantity Part name
6990250 6990226
1 1329441 2 2 Snap ring

2 1329442 2 2 Ball joint
3 1329443 4 4 Grease nipple
4 6990239 1 1 Piston rod
x) 5 1329449 2 2 Seal kit
6 1329445 2 2 Gland
7 1329447 2 2 Piston
8 1329448 2 2 Nut
9 0302100 2 2 Grub screw
10 6990240 1 Shell
6990308 1 Shell
11 6990241 1 1 Piston rod
x) Repair kit available: Seal kit 1329449
C 1995 ELME SWEDEN 12-04(01-03,01-01,08-99,02-95)

FOLDING CYLINDER ASSY. (UPPER) PAGE NO
E 560-337
2
3
2
8
9
10
7
6
4 5
2

L=663 1 6990244 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
L= 538 7 6990243 1 Shell
8 1329441 2 Snap ring
10 1329443 2 Greaser

FOLDING CYLINDER ASSY. (LOWER) PAGE NO
E 560-338
4 5
2
3
2
10
11
12
9
8
6 7
2

L=663 1 6990244 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1346135 1 O-ring
5 6990845 1 Shims
6 1329447 1 Piston
7 1329448 1 Nut
L= 538 9 6990243 1 Shell
10 1329441 2 Snap ring
11 1329442 2 Ball joint
12 1329443 2 Greaser

POWERDAMP CYLINDER ASSY. PAGE NO
E 560-506
2
3
2
10
6
5
4
2
6991062 1 Damping cylinder assy.

1 6990945 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990947 1 Shell
8 1329441 1 Snap ring

SWIVEL ASSY. PAGE NO
E 570-978
14 7
6 8
10
12
11
13
2 3
6991250 1 Swivel assy.

2 6991251 1 Base plate
5 6991252 1 Housing
6 6990540 1 Spindle
8 6996003 4 Washer
9 6996575 1 Bushing
x) 10 6996574 2 Seal ring
11 6996573 1 Bearing
x) 12 6996572 1 O-ring
13 6990541 1 Washer
14 1329469 2 O-ring

VALVE ASSY. ROTATION/BRAKE PAGE NO
FOR ROTATOR WITH DUAL SPEED E 570-784
1 2
4 6
3 8 10
6990907 1 Valve assy.

x) 2 6996041 1 Electro valve 24V
3 6996032 3 Relief valve
4 6996248 2 Flow regulator
5 6996855 2 Solenoid
6 6996856 2 Cartridge valve
y) 7 6996254 3 Fitting
8 6990276 1 Manifold
z) 9 6996047 2 Fitting
x) Solenoid: 6991559 (2x); Nut: 699 6468 (2x)

y) O-ring: 1495111(3x)
z) O-ring: 1495113 (2x)
C 2004 ELME SWEDEN 05-08 (08-04)

VALVE ASSY. (SWIVEL) PAGE NO
E 570-914
7 8
4
6
2 1

1 6991203 1 Hydraulic block
2 1470828 1 Fitting
3 1470841 2 Fitting
4 6996182 2 Plug
6 6997045 1 Valve cartridge
7 6996595 2 Plug
8 6996597 1 Check valve

VALVE ASSY. FOR EXTENSION CYLINDER WITH STOPS PAGE NO
E 570-646
2 3
4
8
7
6
EXTENSION
CYLINDER
SEE SECTION E
9 10 11
x) 1 6996096 1 Electro valve 24 VDc

5 1470841 2 Fitting
7 6996916 1 O-ring plate
6996130 1 O-ring kit
9 6996045 4 Fitting
10 6996131 1 Fitting
x) Solenoid: 6996293 (6x); Nut 6996468 (6x)

PAGE NO
VALVE ASSY. (SIDESHIFT)
E 570-838
3
8
4
6
5
5
7
6

2 6996543 1 Electro valve 24 VDc
6996544 2 Solenoid
6996674 2 Nut
3 6991000 1 Valve body
4 6996471 2 Gauge adapter
5 1470841 4 Fitting
6 1470842 4 Fitting
8 1554710 2 Fitting

PAGE NO
VALVE ASSY (TILTFLOAT)
E 570-1141
12
7 4 10
11
8
9
2
6
6
13 5 1

6991706 1 Valve assy
2 6991315 4 Plug
3 6991368 2 Plug
4 6996175 2 Tredo ring
5 6996182 2 Plug
6 1470841 8 Fitting
y) 7 6996272 2 Counterbalance
8 6997037 2 Valve cartridge
x) 10 6996271 1 Electro valve 24VDc
11 6996228 4 Screw allen MC6S 6x40
12 6997166 4 Plug
13 6996131 2 Fitting
x) Solenoid 763085 (1x), Nut 763097 (2x), O-ring kit 760469 (1x)
y) Note! Do not alter adjustment on cartridges no 7.
This is set in factory and can not be reset in field.

VALVE ASSY. (DAMPING) PAGE NO
E 570-846
(80 BAR) 6 (20 BAR)
9 11, 12
9
10
7,8 9
(60 6
BAR) 5 13 (20BAR)
(80 BAR)
3
4
3
2
2
1
14
9
15

2 6996040 2 Plug
3 6996595 4 Plug
6 6996127 3 Gauge adapter
7 6996543 1 Electro valve 24VDc
6996544 2 Solenoid
6996674 2 Nut
9 1470841 5 Fitting
6996293 1 Solenoid
6996468 1 Nut
13 6996881 1 Pressure reducer reduction/relieving
14 6996467 1 Pressure reducer
15 1554710 2 Fitting
C 2005 ELME SWEDEN 05-06(04-05)

VALVE ASSY. FOLD/BLOCKSTACK PAGE NO
E 570-332
5
9
10
5
8 10

6996544 2 Solenoid
6996674 2 Nut
3 1332277 2 Fitting Triple-lok
1470841 2 Fitting O-lok
4 6990267 1 Hydraulic body
6996278 2 Screw allen MC6S M8x130
x) 5 6996276 2 Check valve
x) 6 6996277 2 Sequence valve
7 6996280 1 Plug
x) 8 6996279 1 Counterbalance
10 6996182 3 Plug
x) Use seal kit: 6999018
C 2002 ELME SWEDEN 11-02(11-99,08-99,01-99,09-98,04-97)

VALVE ASSY. FOLD/CLAMP PAGE NO
E 570-333
10
10 14
2
10
3
8
4
6
3
7 10
8 11
3
9 10
11
12
13
15

x) 2 6996543 1 Electro valve 24VDc
y) 4 6996276 2 Check valve
y) 5 6996277 2 Sequence valve
6 6996280 1 Plug
y) 7 6996279 1 Counterbalance
9 6990265 1 Hydraulic body
6996278 2 Screw allen MC6S M8x130 8.8
z) 13 6996041 1 Electro valve 24VDc
14 6996182 1 Plug
x) Solenoid: 6996544 (2x); Nut: 6996674 (2x)

y) Use seal kit: 6999018
C 1997 ELME SWEDEN 08-08(12-02,03-02,10-99,08-99,01-99,09-98,12-97)

VALVE ASSY. PAGE NO
E 570-435
1 3

1 6990237 1 Mani fold
2 6996254 4 Fitting
3 6996040 2 Plug
5 6996255 2 Cartridge

VALVE ASSY. FOLDCYLINDER PAGE NO
E 570-381

1 6996272 1 Counter balance
2 6990853 1 Hydraulic block
or 1470841 4 Fitting O-lok
C 2002 ELME SWEDEN 10-03(03-98)

HYDRAULIC SYSTEM PAGE NO
FOR SPREADER MODEL 857 E 570-832-1
6 7 14 7
8 13
CYLINDER
FOLDING
32
5
33
11
4
CYLINDER
FOLDING
12 5
24 2
2
3 17
18 4
34
1 35
21
3 1
19
FOLDING/CLAMPING CYLINDER 20
22
3
23
2
21 16
15
25 26 4
1 3
22
27
CYLINDER
FOLDING
4 24 5
2 8
CYLINDER
FOLDING
5 9
10 13
28 29 30 31
C 2005 ELME SWEDEN 10-06(02-05)

E) 1 4 Folding cylinder assy.

2 6996375 4 Hose assy.
3 6996376 4 Hose assy.
4 6996369 4 Hose assy.
5 6997092 4 Hose assy.
6 6996377 1 Hose assy.
7 6996378 2 Hose assy.
E) 8 2 Valve assy. (fold/clamp)
9 6996727 1 Hose assy.
10 6997096 1 Hose assy.
11 6996379 1 Hose assy.
12 6996380 1 Hose assy.
E) 13 2 Valve assy. (fold/blockstacking)
14 6996381 1 Hose assy.
15 6996391 1 Hose assy.
16 6997093 1 Hose assy.
17 6996389 1 Hose assy.
18 6996384 1 Hose assy.
19 6996385 1 Hose assy.
20 6996386 1 Hose assy.
E) 21 4 Folding/clamping cylinder assy.
22 6996387 2 Hose assy.
23 6996388 1 Hose assy.
E) 24 2 Valve assy. (preclamp)
25 6996389 1 Hose assy.
26 6996390 1 Hose assy.
27 6996341 1 Hose assy.
28 6996391 1 Hose assy.
29 6996392 1 Hose assy.
30 6996393 1 Hose assy.
31 6997094 1 Hose assy.
32 6996337 1 Hose assy.
33 6996336 1 Hose assy.
34 6996661 1 Hose assy.
35 6997095 1 Hose assy.
E) See section E
C 2005 ELME SWEDEN 10-06(02-05)

1 2 4 5 6 3 7
3 2
9
TWL. CYL
EXTENSION CYL.
STOP CYL.
EXTENSION CYL.
SIDESHIFT CYLINDER
SIDESHIFT CYLINDER
10
15
11 13 14 16
12 18 17
20
19 2 21 3
1 3 6 22 23 2 7
C 2005 ELME SWEDEN 10-06(02-05)

E) 1 2 Valve assy. (fold/blockstacking)

2 6996373 4 Hose assy.
3 6996359 4 Hose assy.
4 6996360 1 Hose assy.
5 6996361 1 Hose assy.
6 6990307 2 Connection body
E) 7 2 Valve assy. (fold/clamp)
8 6997030 4 Hose assy.
9 6996552 4 Hose assy.
10 6996904 2 Hose assy.
11 6997083 1 Hose assy.
12 6997084 1 Hose assy.
E) 13 1 Valve assy. (sideshift)
14 6997031 2 Hose assy.
15 6996143 4 Hose assy.
16 6996884 1 Hose assy.
17 6996907 1 Hose assy.
18 6996604 1 Hose assy.
19 6996605 1 Hose assy.
20 6996905 1 Hose assy.
21 6997083 1 Hose assy.
22 6996372 1 Hose assy.
23 6996371 1 Hose assy.
E) See section E
C 2005 ELME SWEDEN 10-06(02-05)

FOR SPREADER MODEL 817/857 E 570-1142-1
TILT CYLINDER
TILT CYLINDER
2 2
3 1 3
SWIVEL
ASSY.
4
5 9
6
7 8
10
11
12 16
14
17
TILT CYLINDER
TILT CYLINDER
13
15
18

FOR SPREADER MODEL 817/857 E 570-1142-2
E) 1 1 Valve assy. (swivel)

2 6996763 2 Hose assy.
3 6996762 2 Hose assy.
4 6997080 1 Hose assy.
5 6997081 1 Hose assy.
6 6996910 1 Hose assy.
7 6997082 1 Hose assy.
E) 8 1 Valve assy. (rotation/brake)
9 6996911 1 Hose assy.
10 6997011 2 Hose assy.
E) 11 1 Valve assy. (tiltfloat)
E) 12 6996336 1 Hose assy.
13 6996764 1 Hose assy.
14 6996933 1 Hose assy.
15 6996934 1 Hose assy.
16 6997078 1 Hose assy.
17 6996912 1 Hose assy.
E) 18 1 Valve assy. (sideshift)
E) See section E

PAGE NO
Parker fittings O-lok for ELME spreader E 570-610-1
ORFS
THREAD DIM THREAD DIM
HYSTER NO. PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
6996677 4F42 EDMLOS 1/8 9,728 9/16-18
6996254 4-4F42 EDMLOS 1/4 13,157 9/16-18
6996596 4-6F42 EDMLOS 3/8 16,662 9/16-18
6996506 4-8F42 EDMLOS 1/2 20,955 9/16-18
6996659 8-4F42 EDMLOS 1/4 13,157 13/16-16
6996047 8F42 EDMLOS 3/8 16,662 13/16-16
1473491 8-8F42 EDMLOS 1/2 20,955 13/16-16
6996678 8-12F42 EDMLOS 3/4 26,441 13/16-16
6996431 10F42 EDMLOS 1/2 20,955 1-14
6996679 10-12F42 EDMLOS 3/4 26,441 1-14
6996258 12F42 EDMLOS 3/4 26,441 1.3/16-12
6996680 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
6996681 8F5 OMLOS 3/4-16 13/16-16
6996682 8-6F5 oMLOS 9/16-18 13/16-16

6996683 8-12F5 OMLOS 1.1/16-12 13/16-16
6996684 10-12F5 OMLOS 1,1/16-12 1-14
Male connector Metric
6996686 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
6996687 8F642 EDMLS 3/8 16,662 13/16-16
6996688 8-4F642 EDMLS 1/4 13,157 13/16-16
6996689 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
6996690 4-4V4 OMLOS 1/4 13,157 9/16-18
6996283 8V4 OMLOS 3/8 16,662 13/16-16
6996691 10-12V4 OMLOS 3/4 26,441 1-14
6996692 12V4 OMLOS 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
6996518 4C4 oMLOS 1/8 9,728 9/16-18

6996045 4-4C4 OMLOS 1/4 13,157 9/16-18
6996131 8C4 OMLOS 3/8 16,662 13/16-16
6996626 8-4C4 OMLOS 1/4 13,157 13/16-16
6996693 8-8C4 OMLOS 1/2 20,955 13/16-16
6996694 10-12C4 OMLOS 34 26,441 1-14
6996695 12C4 OMLOS 3/4 26,441 1.3/16-12
Male elbow UNF 90o
6996696 12C5 OMLOS 1.1/16-12 1.3/16-12
Swivel nut elbow 90o

6996697 4C6 LOS 9/16-18 9/16-18
6996273 8C6 MLOS 13/16-16 13/16-16
6996698 12C6 MLOS 1.3/16-12 1.3/16-12
C 2002 ELME SWEDEN 05-02(04-99,12-98)

PAGE NO
Parker fittings O-lok for ELME spreader E 570-610-2
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
6996699 8S4 OMLOS 3/8 16,662 13/16-16

Male run tee BSPP
6996700 8R4 OMLOS 3/8 16,662 13/16-16

6996613 12R4 OMLOS 3/4 26,441 1,3/16-12
Swivel nut run tee
6996701 8R6 MLOS 13/16-16 13/16-16
6996702 12R6 LOS 1,3/16-12 1,3/16-12
Swivel nut branch tee T
6996703 8S6 MLOS 13/16-16 13/16-16
Pressure gauge fitting

6996704 4-4G4 MLOMOS 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
6996244 4W LOS 9/16-18
6996705 8W MLOS 13/16-16
6996493 10W MLOS 1-14
6996706 12W MLOS 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
6996707 4WE LOS 9/16-18
6996708 8WE MLOS 13/16-16
Bulkhead locknut
6996599 4W LNLS 9/16-18
6996709 8W LNLS 13/16-16
6996710 10W LNLS 1-14
6996711 12W LNLS 1,3/16-12
O-ring for Parker fittings ORFS male

ORFS DIMENSION
ELME NR SIZE STRAIGHT THREAD (MM)
1495111 -4 9/16-18 7,65 x 1,78
1495113 -8 13/16-16 12,42 x 1,78
1495114 -10 1-14 15,6 x 1,78
1495115 -12 1,3/16-12 18,77 x 1,78
C 2002 ELME SWEDEN 05-02(04-99,12-98)

SECTION
F
ELECTRICAL PARTS
ELECTRIC SYSTEM PAGE NO
FOR SPREADER MODEL 857 F 580-413-1
6
7 8 9
2 4 24 4 5
10
3 3 16
12
15
11 12 13 14 23
17
22
19 20
18
18
20
21 19 22
22
21 19
20
18
18 19 20
22
17
C 2006 ELME SWEDEN 04-08(11-06)

1 6997098 - Cable/meter
2 6996946 1 Fuse
6996769 1 Fuse holder
3 6996768 7 Relay
4 6996313 3 Relay
5 6996748 2 Relay
6 6996327 1 Electric box
6996747 1 Cover electric box
7 6996742 1 Cable gland
6996644 1 Nut
6996579 17 Nut
6996584 4 Nut
10 6990298 2 Printed circuit
15 6990694 17 Cable assy.
16 6990480 4 Cable assy.
17 6996753 4 Working light
18 6999046 4 Sensor kit
19 6990706 4 Interface box
20 6991701 4 Cable assy.
21 1334633 8 Cover
22 6996012 8 Sensor
23 6996730 1 Counter
24 6996439 8 Relay
C 2006 ELME SWEDEN 04-08(11-06)

1 1
8
8
9 2
3 2 9 3
7 4 4
7
5
6
7
7
7
6 7
6
7 7
7
7
6
C 2006 ELME SWEDEN 04-08(11-06)


2 1334633 17 Cover
7 6996012 18 Sensor 30 mm
8 6990697 2 Cable assy.
9 6990471 2 Cable assy.
C 2006 ELME SWEDEN 04-08(11-06)

5 6 5 3 7, 8 8, 9 8,10 7, 8 11
1 3 4
31
19 12
23 3
13, 14
16
14, 15 18
20
17
30 5 21
22 2 24 12
24
27,28 27,29 27,28

25
24 26

1 6990638 1 Electric box

6996579 5 Nut
4 6990468 3 Cable assy.
5 1334633 5 Cover
6 6990586 1 Cable assy.
7 6996496 2 Indicator light Yellow
8 6996453 4 Bulb
9 6996497 1 Indicator light Red
10 6996498 1 Indicator light Green
11 6990044 1 Panel
13 6996582 2 Reduction
6996588 2 Nut
15 6996592 1 Reduction
6996644 1 Nut
6996582 1 Reduction
16 6990678 3 Cable assy.
6996581 3 Nut
18 6990477 1 Cable assy.
19 6990560 1 Cable assy
21 6996012 4 Sensor
22 6996767 1 Relay
23 6996439 2 Relay
6996644 3 Nut
25 6996743 1 Chassi housing
6996744 1 Insert 24-pin male
6996090 1 Insert 24-pin male
26 6996745 1 Chassi housing
6996746 1 Insert 24-pin female
6996091 1 Insert 24-pin female
27 6996589 3 Cable housing
28 6996086 2 Insert 16-pin female
29 6996087 1 Insert 16-pin male
30 6990694 1 Cable assy.
30 6991708 1 Cable assy.
31 6997140 1 Plug-el hydr. LED

PAGE NO
ELECTRIC SYSTEM FOR SPREADER MODEL 857
F 580-498
11 12 11 12 13 14
1
8
18
2
17
16 3
4
5
15
6
10
1 6991705 1 Electrical box

2 6997169 1 PLC unit CPU ET200S
3 6997170 2 PLC unit Output
4 6997171 1 PLC unit Input
5 6997172 1 PLC unit Analog input
6 6997172 2 PLC unit Analog input
7 6997173 1 PLC unit PM-E
8 6996990 1 Fuse
9 6997174 4 Force sensor
10 6997175 4 Cable to force sensor
11 6997176 2 Cable hood 10-p
12 6996167 2 Insert female 10-p
13 6997177 1 Chassi housing 10-p
14 6996165 1 Insert male 10-p
15 6997178 2 Pressure sensor
16 6997179 Cable/m 2x2x0,5
17 6996593 Cable/m 12x0,75
18 6996119 Cable/m 7x0,75

PAGE NO
ELECTRICAL PARTS FOR TRUCK SPREADERS
F 580-264-1
CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,

CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C
ELECTRIC BOXES FOR TRUCK SPREADERS
SPREADER BOX (EMPTY) 6990614

ROTATOR BOX (EMPTY) 6990638
BRACKET 6990513
SHOCK ABSORBER 1459409 M8
NUT 302400 M8 LOCKING
WASHER 6996022 M8 NORDLOCK
BOLT 6996594 M6x40
NUT 6996301 M6 LOCKING
SENSORS
SENSOR 6996268 12 MM
ULTRA SONIC PROXIMIT SWITCH 6996542 18 MM
SENSOR KIT WITH 3-PIN CONNECTOR 6999046 12 MM

SENSOR WITH CABLE AND CONNECTOR 6996197 18 MM
SENSOR WITH CABLE AND CONNECTOR 6996012 30 MM
ULTRA SONIC PROXIMIT SWITCH -
- WITH CABLE AND CONNECTOR 6990906 18 MM
PHOTOELECTRIC SENSOR 6996500

PHOTOELECTRIC SENSOR WITH CABLE 6996854
SWITCH 6996303
- ARM 6996304
COVERS
COVER 3-POLE 6996499 (YELLOW)
COVER 10-POLE 1334633 (BLACK)
C 2002 ELME SWEDEN 11-05(08-04,03-04,02-03,05-02)

PAGE NO
ELECTRICAL PARTS FOR TRUCK SPREADERS
F 580-264-2
SOCKET BLOCKS FOR PCB'S PART NR.
8-PIN 6996936
10-PIN 6996873
MOUNTING BLOCK (FOR SOCKET BLOCK) 1523909
C 2002 ELME SWEDEN 11-05(08-04,03-04,02-03,05-02)

LIGHTS FOR TRUCK SPREADERS PAGE NO
F 580-266
RUBBER FRAME 6996712

WORKING LIGHT
WORKING LIGHT (ROUND) 6990466 (ASSEMBLY NO.)

BULB 699 6079
WORKING LIGHT (SQUARE) 6996753 (ASSEMBLY NO.) BULB 6996800
INDICATOR LIGHT ASSY. FOR 1 LIGHT.
COLOURS ASSEMBLY NO. (INKL. CABLE)

YELLOW 6990640 RIGHT
YELLOW 6990641 LEFT
RED 6991644 PANEL 6990939
INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

GREEN, YELLOW, RED 6990642
GREEN, YELLOW, RED 6990643 (WITH 5 POL MALE CONNECTOR)
GREEN, WHITE, RED 6990644
GREEN, YELLOW, WHITE 6990645
GREEN, RED, WHITE 6990646 PANEL 6990191
WHITE, YELLOW, RED 6990647
RED, YELLOW, WHITE 6990648
RED, YELLOW, GREEN 6990649
YELLOW, WHITE, YELLOW 6990650
INDICATOR LIGHT ASSY. FOR 4 LIGHTS.

COLOURS FROM LEFT TO RIGHT
PANEL 6990044
COLOURS ASSEMBLYNO. (INKL. CABLE)

YELLOW,GREEN,RED,YELLOW 6990519
YELLOW,GREEN,RED,YELLOW 6990651(FOR 812,813 SPREADERS)
PANEL 6990389
INDICATOR LIGHT ASSY. FOR 6 LIGHTS. PANEL 6990508 (FOR 572 SPREADERS)

RED,RED,YELLOW
GREEN,RED,GREEN 6990652
YELLOW, GREEN, RED
YELLOW, GREEN, RED 6990653
INDICATOR LIGHT ASSY. FOR 11 PANELS

YELLOW YELLOW

WHITE,YELLOW,RED
WHITE RED
YELLOW (8X) 6990654
PANEL 6990655
INDICATION LIGHT COLOURS.
RED 6996497 GREEN 6996498 BULB 6996453

YELLOW 6996496 WHITE 6996713
C 2002 ELME SWEDEN 01-09(08-04,02-04,05-02)

LIGHTS FOR TRUCK SPREADERS PAGE NO
F580-348
WORKING LIGHT
WORKING LIGHT (SQUARE) 6996753 (ASSEMBLY NO.)
BULB 6996800
INDICATOR LIGHT ASSY. FOR 1 LED LIGHT
WHITE 6991024
PANEL 6990639
INDICATOR LIGHT ASSY. FOR 3 LED LIGHTS. COLOURS FROM LEFT TO RIGHT
GREEN, YELLOW, RED 6991624

GREEN, WHITE, RED 6991625
INDICATOR LIGHT ASSY. FOR 4 LED LIGHTS. COLOURS FROM LEFT TO RIGHT

GREEN, YELLOW, RED , YELLOW 6991645
YELLOW, GRREN, RED , YELLOW 6997155
INDICATOR LIGHT ASSY. FOR 11 LED LIGHTS

PANEL 6990655
WHITE,YELLOW,RED
YELLOW (8X) 6991626
INDICATOR LED LIGHT
GREEN 6991646
RED 6991647
WHITE 6991648
YELLOW 6991649
C 2005 ELME SWEDEN 02-09(01-09,12-08,03-07,11-06,03-05)

SECTION
G
SPECIAL PARTS
ADDITIONAL PARTS (HOSE CLAMPS) PAGE NO
G 590-121
HOSE CLAMPS
HOSE CLAMP 1/4" KIT NO. 6999036

HOSE CLAMP 3/8" KIT NO. 6999037 (FOR HOSE WITH DIAMETER 17,4 MM)
HOSE CLAMP 3/8'' KIT NO. 6999055 (FOR HOSE WITH DIAMETER 15,5 MM)
OPTION PART NO. 6991382
HOSE CLAMPS - RUBBER
HOSE CLAMP 3/8" PART NO. 6999078

HOSE CLAMP 1/2" PART NO. 6999079
COVER PLATE PART NO. 6996038
BOLT PART NO. 6996416
WASHER M8 NORDLOCK PART NO. 6996022
C 2002 ELME SWEDEN 04-08(02-08,10-04,10-02)

PAGE NO
ADDITIONAL PARTS
G590-175
PINS (FOR SIDESHIFT, SLEW/REACH AND DAMPING CYLINDERS)
- PIN PART NO. 6990714

- SPACER PART NO. 6990533
- WASHER PART NO. 0320181
- NUT M36 LOCKING PART NO. 0302408
C 2003 ELME SWEDEN 10-05(06-03)

ADDITIONAL PARTS (BRACKETS FOR HOSES AND CABLES) PAGE NO
G 590-195
BRACKETS
HOSE CLAMP BRACKET (ON SPREADER) 6990529

BOLT 292514 (4X)
WASHER 6996152 (4X)
HOSE CLAMP BRACKET (ON ROTATOR) 6990983

BOLT 6996556 (3X)
WASHER 6996025 (3X)

ADDITIONAL PARTS (BRACKET FOR CONTROLLER) PAGE NO
G 590-285
BRACKET PART NO. 6991437

- BOLT M6S M10X20 8.8 PART NO. 0292514 (3X)
- WASHER M10 NORDLOCK PART NO. 6996003 (3X)
- COVER PART NO. 6991709

- STRIP PART NO. 6990052
- BOLT M6S M6X20 8.8 PART NO. 6996098 (3X)
- NUT M6 LOCKING PART NO. 6996301 (3X)
C 2004 ELME SWEDEN 02-05(11-04)

ADDITIONAL PARTS (PIN FOR DAMP CYL. ON ROTATOR) PAGE NO
G 590-306
3, 4
1 1332285 2 Spacer
2 6990950 2 Pin
4 320181 2 Washer

OPTIONAL PARTS (LINCOLN GREASING SYSTEM) PAGE NO
G 590-376-1
6,7
5
1
8,9,10
11,12,13,14,
15,16,17
2
18
4

OPTIONAL PARTS (LINCOLN GREASING SYSTEM) PAGE NO
G 590-376-2
ITEM PART NAME PART NO.
1 FITTING WITH GREASE NIPPLE 6996816
2 DISTRIBUTOR SSV6 (6 OUTPORTS) 6996819
6 THREADED SLEEVE 6996821
7 HOSE END 6996822
8 ADAPTER 6997063
1/4" THREAD OUTSIDE, 1/8" THREAD INSIDE
9 ADAPTER 20MM 6997064

10 ADAPTER 25MM 6997033

11 NON-RETURN VALVE FOR HOSE Ø 6X1,5 6996824
12 NON-RETURN VALVE FOR HOSE Ø 8,6X2,3 6996825
13 HOSE Ø 6X1,5 GREASE FILLED 100M 6996826
13 HOSE Ø 6X1,5 GREASE FILLED 50M 6996828
13 HOSE Ø 8,6X2,3 GREASE FILLED 50M 6996827
13 HOSE Ø 8,6X2,3 GREASE FILLED 20M 6996829

PAGE NO
OPTIONAL PARTS (LINCOLN GREASING SYSTEM)
G 590-376-3
ITEM PART NAME PART NO.
14 JOINT FITTING 6996842
15 FITTING 900 6997059
16 FITTING 900 6996845
17 FITTING STRAIGHT 6996844
18 STOPSCREW M10 6996846

ADDITIONAL PARTS (QUICK CONNECTOR) PAGE NO
G 590-495
QUICK CONNECTOR MALE PART NO. 6997167 (1X)

QUICK CONNECTOR FEMALE PART NO. 6997168 (1X)
6997168
6997167

Ervice AND Arts Anual

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SERVICE AND PARTS MANUAL

C 2009 ELME SWEDEN

Parts manual build index

E560-340 Sideshift cylinder assy.

SECTION F ELECTRICAL PARTS

F580-413 Electrical system

SECTION G SPECIAL PARTS (OPTIONAL)

G590-121 Additional parts (hose clamp)

1. Pump 13. Directional valve

Motor Directional valve

Pressure relief valve 15. Directional valve

6. Load control valve Directional valve

9. Check valve 22. Pilot line

Flow control valve 23. Closed connection

Flow control valve

12. Flow control valve 27. Double acting cylinder

30. Components range

C 2003 ELME SWEDEN 05-03

.----------i---' : H--+---.-_,---'1'---'=------+,*-T-- ---, I

I I<)J! II Xl61 i9l X .-11- --lj.JT ! 6 6 :

y~ I Y27 I I Y24 I Y28 I Stop I

·<§r~ ~ ~ f~& ~ - C"81 fjf---1-!--Y3---' Y1

!, L-- - -c= !, LH side j L-- - -1§ !, !, - [' RH side!

:~~~' '--- :~~51 :, ~~~~51 '--- :~~51 LH side

~:Cm-vs,s ~;a-""'~ L~ L--~ ~:C~-Y7o ~;a-barf~ L~

'-----7+-r"~)f] ID ~~~~~- OloO

.a.att ~~~=..i.i!i Jfz

Designer Che<he<l by S<ole Replo<e

.-----=:.00 H11 - g light twlatlac:k .._.

+-----"""----~~ Y14 SideshWt right

VZ4 Fold front up RH

Wires colour code

~ S53 Ollllled LH rell' ~ S54 a ...ped RH rell'

Designer Checke<t by Scole Replace

Electrical box on rotator (L5)

Designer Che<he<t by S<ole Replo<e

I[§[b[U][§ I Electric wiring diagram

r-- lr?- 5 PCB 4 na 67& X2:&J ~~ """'""" ~~~

::~::.~~'Ill I'' .. ~-1

Indication Lokedh Not locked,

Rrr- 746 2J1 +F5

+F5 II-+ - • 22-1::: 554

II 19-J o::z~n-+ ~Q)

Fhlloat- rr·F5 YJJ Undamp leg lJl side

w YJ2 Camp leg RH side

a.r,ut 111-7 _71 - fh. ,~

Y26 Fold front 1 leg dawn RH

.• moL ......; f 84 11-2 1Jijiij]

-It _;t-1-1 ... ~

~: ELHE no. 763 239

[J!EJ. (\ Black 4 4-S RH front side

~~wer mo,').ll.!e -~ z +24VDC

Part number Code aty I Part name Note

Part number Code Qty Part name Note

QTYS FOR A COMPLETE SPREADER

1 6996942 12 Bolt M6S M6x25

C 2002 ELME SWEDEN 06-08(01-04,06-03)

Note Item Part no Qty Part name

1 6996567 4 Bolt M6S M10x90

:~' '--- :51 :, ~~51 '--- :51 LH side

r-- lr?- 5 PCB 4 na 67& X2:&J """'""" ~