Bangalore Metro Rail Project: Design Basis Report-Station
Bangalore Metro Rail Project: Design Basis Report-Station
Phase 2 Section R5
Reference BANG-R5-GEN-GEN-STR-REP-41001
IDENTIFICATION
Client/Project owner Bangalore Metro Rail Corporation Ltd
Date 16/12/2013
BANG-R5-GEN-GEN-STR-REP-41001 ( Bangalore R5 Design Basis Report
File name
Station)
Framework
Reference BANG-R5-GEN-GEN-STR-REP-41001
Confidentiality
Language English
Number of pages 45
Production
2 Check
Approval
First issue
1. PROJECT DESCRIPTION 6
2. PURPOSE 8
3. STRUCTURAL ISSUES 9
3.1 UNITS 9
3.2 MATERIALS PARAMETERS 9
3.2.1 CONCRETE 9
3.2.2 PRESTRESSING STEEL 11
3.2.3 STRUCTURAL STEEL 14
3.2.4 REINFORCEMENT STEEL (REBARS) 15
3.3 TIME-DEPENDENT CHARACTERISTICS OF MATERIALS 16
3.4 CLEARANCES 16
3.4.1 CLEARANCE FOR ROAD TRAFFIC 16
3.4.2 CLEARANCES FOR ROLLING STOCK 17
3.5 SEISMIC DESIGN 19
3.5.1 STATION 19
3.6 RAIL STRUCTURE INTERACTION 21
3.6.1 UNIT LOAD CASES - PARAMETERS 21
3.6.2 STRESS LIMITS 22
3.7 DEFLECTION 22
3.7.1 VERTICAL DEFLECTIONS AT MID-SPAN OF TRACK BEAM 22
3.7.2 DEFLECTION FOR STATION BUILDING 23
3.8 LIVE LOADS: TRAIN AND FLOOR LIVE LOAD 23
3.8.1 VERTICAL TRAIN LIVE LOAD 23
3.8.2 HORIZONTAL TRAIN LIVE LOAD (BRAKING AND TRACTION) 24
3.9 COEFFICIENT OF DYNAMIC IMPACT 24
3.10 SUPERIMPOSED DEAD LOADS (SIDL) 24
3.10.1 STATIONS 24
3.10.2 SIDL FOR TWO TRACKS 25
3.10.3 LIVE LOAD ON PLATFORM, CONCOURSE LEVEL, STAIRCASES AND FOOT BRIDGE 26
3.11 DERAILMENT LOAD (DR) 27
3.12 OVERALL TEMPERATURE CHANGES AND SHRINKAGE EFFECTS 27
3.13 DIFFERENTIAL TEMPERATURE (DT) 27
3.14 WIND LOADS 28
3.15 DIFFERENTIAL SETTLEMENT 28
3.16 CONSTRUCTION LOADS 28
4. DESIGN BASIS 35
4.1 GENERAL 35
4.2 METHODOLOGY FOR ANALYSIS AND DESIGN 35
4.3 GRADE OF CONCRETE AND NOMINAL COVER 36
5. STRUCTURAL SYSTEMS 37
6. FOUNDATION 38
6.1 GEOTECHNICAL ASSESSMENT REPORT (GAR) 38
6.2 PILE CAPACITY 38
6.3 STRUCTURAL DESIGN 39
6.4 FOUNDATIONS STIFFNESS 40
6.4.1 SOIL STATIC STIFFNESS 40
6.4.2 SOIL DYNAMIC STIFFNESS – EARTHQUAKE LOADS ONLY 40
6.4.3 ROCK STATIC AND DYNAMIC STIFFNESS 41
This design basis note is being submitted highlighting the proposed design methodology for the project. All
design works, cost estimates and BOQ calculations shall be performed taking into consideration this Design
Basis Report.
The Design Service Life of permanent structures shall be 120 years. The Design Service Life is primarily
addressed by the durability of the structure.
the environment;
the cover to embedded steel;
the type and quality of constituent materials;
the cement content and water/cement ration of the concrete;
workmanship, to obtain full compaction and efficient curing; and
the shape and size of the member.
E 5000 fck
Long-time modulus:
Long-time modulus is calculated through time-dependent analysis of structures for
the effects of creep, shrinkages.
In the absence of detailed study of time-dependent effects, long-term modulus may
be assumed equal to 50% of instantaneous modulus.
b) Modular Ratio: Modular ratio for all concrete grades shall be taken as
For tensile reinforcement = 280/fck
For Compression reinforcement = 420/fck
For above ground structural elements in contact with non aggressive soil of Bangalore
minimum grade of concrete are as follows
Grade of
Sl. Nominal Cover
Structural Components Concrete
No. (mm)
(cube)
8. Foundation M35 75
For above ground structural elements in contact with Nallah water minimum grade of
concrete are as follows
Grade of
Sl. Nominal Cover
Structural Components Concrete
No. (mm)
(cube)
2. Foundation M45 90
= 1.17x10-5 /°C
Nominal Cover to meet Specified Period of Fire Resistance as Per IS456:2000 –Table
16A
Fire Nominal Cover
Resistance
Beams Slabs Ribs Columns
Simply Continuous Simply Continuous Simply Continuous
Supported Supported Supported
h mm mm mm mm mm mm mm
0.5 20 20 20 20 20 20 40
1 20 20 20 20 20 20 40
1.5 20 20 25 20 35 20 40
2 40 30 35 25 45 35 40
3 60 40 45 35 55 45 40
4 70 50 55 45 65 55 40
3.2.2.1.1Young’s Modulus
Incidentally, as per IRSCBC: 1997 cl. 16.8.1, the maximum seating force in strand is limited
to 75% of the characteristic strength of steel for pre-tensioned tendons. However the
jacking force in tendon will be permitted up to 80% of characteristic strength of strand.
3.2.2.1.4Volumetric Weight
3.2.2.1.5Other Parameters
No anchorage set-in and friction losses for Pre-tensioning strands.
3.2.2.2.1Young’s Modulus
3.2.2.2.2Prestressing Units
Incidentally, as per IRSCBC: 1997 cl. 16.8.1, the maximum seating force in strand is limited to
70% of the characteristic strength of steel for post-tensioned tendons. However the jacking
force in tendon will be permitted up to 80% of characteristic strength of strand.
3.2.2.2.4Volumetric Weight
3.2.2.2.5Other Parameters
Anchorage set-in 6 mm
3.2.3.1 Introduction
Structural steel will be used for roof portals, steel staircases, foot bridges, purlins and for
miscellaneous use such as railing, supporting utilities, coverings etc.
3.2.3.2 General
Two types of structural steel are proposed as per the following standards:
a) IS: 4923 “Hollow steel sections for structural use with Yst 310”
b) IS: 2062 “Steel for General Structural Purposes (Grade B-Designation 410-B)”
The hollow steel sections would be square (SHS) or rectangular (RHS). Other traditional
rolled sections like plates, angles, channels, joists would also be used where necessary.
The base connections and connection with concrete shall be effected by internally threaded
bolt sleeves (hot dipped galvanized @ 300 gm/sqm) manufactured from IS: 2062 Grade B
mild steel. The sleeve shall receive hexagon-head bolt M20 Class 8.8 as per IS: 1364 (Part 1)
with galvanized spring washer.
At certain locations 8.8 grade bolts will be embedded directly into concrete as applicable.
The connections within the steel structure would be effected essentially by direct welding of
members with/ without gusset plates. The minimum thickness of metal for SHS/RHS
sections for main chord members as well bracings shall be 4mm as applicable for steel tubes
in clause 6.3 of IS: 806.
E= 200,000 MPa
Tensile strength shall be 450MPa for hollow steel section having Yield strength of
310 MPa
Only Thermo-mechanically treated reinforcement bars of grade 500D (min.) conforming to IS: 1786 will be adopted.Young’s
Modulus: E= 200,000 MPa
3.2.4.2 Diameters [in mm]:10, 12, 16, 20, 25, 28, 32, & 36.
For calculation of long-term effects following IRS-CBC model, the following parameters are
assumed:
- Humidity ratio = 70%
- Shrinkage coefficient: Automatically and depending on type of concrete and humidity
ratio
- Creep coefficient computed in FIP formulae and depending on stress on concrete at each
stage of construction and service, time, modulus of concrete, humidity ratio
3.4 Clearances
3.4.1 Clearance for Road Traffic
5.50m at 0.250m (0.225m (width of the 1m-high Jersey-type crash barrier) + 0.025m (clearance
between crash barrier and pier shaft)) from pier shaft outer line.
Vertical & Horizontal clearances for rolling stock are calculated/kept as per following:
Vertical Clearance
- The minimum plinth thickness is assumed as 195mm.
- The distance between top of rail and top of plinth is assumed as 219mm.
- Top of rail to top of finished platform level takes as 1090mm.
On the concourse level, 3.10m clearance height will be respected to enable passenger’s
movements.
3.5.1 Station
The seismic analysis of central module of station shall be conducted as per IS: 1893 (Part 1-
2002). The project site falls in Zone II. Ductile detailing shall be as per IS13920 & IS4326.
As per clause 6.4.2 of IS: 1893 (Part 1-2002), the design horizontal h for
a structure shall be determined by the following expression:
Z I Sa
2 R g
h
Where,
- Zone factor (Z) = 0.1
- Response reduction factor (R) = 5.0 for framed portion (concourse area) and ductile
detailing as per IS 4326 and IS 13920)
Sa
1 15T ; 0.00 T 0.10
g
2.50; 0.10 T 0.40
1.00
; 0.40 T 4.00
T
The value of horizontal design seismic acceleration coefficient h shall not be less than 0.09
for framed structure.
v)
As per clause 7.12.2.2 of IS: 1893 (Part 1-2002), all horizontal projections shall be designed
and checked for stability for 5 times the design vertical seismic coefficient.
As per clause 6.4.5 of IS: 1893 (Part 1-2002), the vertical seismic coefficient will be taken as
2/3rd of the design horizontal seismic coefficient.
Therefore, vertical seismic design coefficient 5×2/3 = 10/3 times the horizontal seismic
coefficient.
As per IRS Bridge Rules , correction slip no.22 dated 17 / 1 / 1994, in transverse/ longitudinal
seismic condition , only 50% of gross tractive effort / braking force will be considered.
The design seismic force resultant at any component shall be computed as follows
a) ± r1 ± 0.3 r2 ± 0.3 r3
b) ± 0.3 r1 ± r2 ± 0.3 r3
c) ± 0.3 r1 ± 0.3 r2 ± r3
Where
For most of the verifications, general longitudinal uniform load of 1.6T/lm for two tracks is
used for checking structural members.
Rail-Structure Interactions (RSI) studies analyze the normal stress variation in the long
welded rail generated by:
Different expansions between the supporting structure and the rail;
Rotations at deck ends due to deck flexure;
Acceleration/braking horizontal loads;
In the RSI studies, the following parameters/loads will be taken into account:
Vertical train load
Braking & acceleration loads
Standard BMRCLRail type.
Ballastless track. Force/displacement bi-linear laws will be compatible to that of
fastening system used for the project
Continuous welded rail.
Distance between top of rail and soffit of deck at support section
Creep & shrinkage of concrete not taken into account (i.e. assumed finished at track
lying phase).
Thermal effects on rail and deck
For tracks on curvature the radial force due to temperature effect in LWR shall also be
considered.
3.7 Deflection
3.7.1 Vertical Deflections at Mid-Span of track beam
As per IRS-CBC §11.3.4, deck deflection has to be checked only under Basic load combination:
- DL+SIDL+LL.
The Train Live Load for Reach R5 will have the following axle configuration:
Standard Gauge
a b c b a
Configuration :
b = 2.30m
c = 12.40m (2a+2b+c=21.8m)
Maximum number of axles will be loaded on the station to arrive at maximum longitudinal
force, max shear and max BM. Since both the tracks will be supported by single slab, hence
superstructure and substructure will be checked for one track loaded condition as well as
both tracks loaded condition.
Since both the tracks are supported by a single girder, hence tractive force of one track and
braking force of another track will be taken in the same direction to produce worst
condition of loading.
As per IRS Bridge Rules , correction slip no.22 dated 17 / 1 / 1994, in transverse/ longitudinal
seismic condition , only 50% of gross tractive effort / braking force will be considered.
Suspension load is assumed to be 2.0 KN/m2 uniform loads. (Suspension load will be
considered as load of false ceiling, plumbing & electrical equipments)
Lift and Escalator support shall be designed as per manufacturer’s details.
NOTE: - The walls loading will be taken based on actual location shown in architectural
drawings. External wall load/glazing load will be taken as per details provided in
architectural drawings. It is proposed to take 230mm thick brick wall with 20mm thick
plaster on either side. However, same shall not be taken less than 2.4 kN/m2.
3.10.3 Live load on Platform, Concourse level, Staircases and Foot Bridge
Concentrated
Location Distributed Load (kN/m2) Load
kN
Public/Staff Room
Technical Room
Differential temperature shall be considered as defined in IRC : 6-2000, Clause 215 with a
modification that average thickness of 150mm wearing coat shall be assumed as the deck top is
covered by track plinth, cable trough. To take account of such effect, temperature gradient shall be
Where
and, corresponding wind pressure, Pz = 0.6 Vz2 = 0.6*(51.79)2 N/m2 =0.508 Kn/m2
Central module of stationshall be analysed for load combination as per IS 456 and IRS CBC.
All the worst combinations be considered for design. Load combination as per codal
provision of IS 456 are presented in Appendix A for reference. Load factor of Train live load
and track SIDL shall be considered as per IRS CBC code. Load Combination for design of end
module of station as per IRS-CBC are presented in Table 1.
As the design criteria for checking permissible stresses for SLS Load Combinations is not
covered in IS 456 code, therefore we refer to IRS-CBC-1997.
As per IRS-CBC-1997, Table 11, permissible stresses in concrete & reinforcement is as
follows:-
- Permissible compression in Concrete = 0.5fck
- Permissible Tensile stress in reinforcement = 0.75fy
Crack widths
≤ 0.2mm –For track supporting structure, as per IRS Table 10 (Column, Beam and slab
under the track)
≤ 0.2mm – For other components of station building as per IS 456, Clause
35.3.2
≤ 0.2mm – For Piles & Pile cap
Prestressed Concrete Structure
Precast Pre-tensioned/Post-tensioned I Girder Simple Spans (SLS Check)
Loads
Earth quake
EQ 1.00 1.00
(**)
Overall T(2) OT 1.00
Differential
DT 0.80
Temperature
Differential
DS 1.00
settlement
Live Load LL 1.10 0.30 1.00(2) 1.00(2)
Derailment
DR 1.00
Loads
Wind Load 1.00 1.00
Limit Symb GI G II (EQ) G II (WIND) G III GV
Loads
State ol GII a GII b GII c GII a GII b
0.90
Not to be considered, per IRS: CBC Cl. 10.3.1
Dead Loads DL 1.25 1.25 1.25 1.25 1.25 1.25
Prestressing PR 1.15/0.8 1.15/0. 1.15/0.8 1.15/0. 1.15/0. 1.15/ 1.15/
7(*) 87(*) 7(*) 87(*) 87(*) 0.87(*) 0.87(*)
Super SIDL
Imposed 2.00 1.50 1.50 0.80 2.00 2.00 2.00
ULS COMBINATIONS
Loads
Earth quake EQ
1.50 1.20 1.50
(**)
Overall T(2) OT
Differential DT
Temperature
Differential DS
1.00
settlement
Live Load LL 1.75 0.30 1.40(2)
Derailment DR
1.75
Loads
Wind Load 1.60 1.25
(**) It should be noted that temperature load case is never combined with seismic loading.
Notes:
(1) Long Welded Rail loads are naturally included in OT load case.
(3) The Structure has also to be checked for the following construction stage combination:
Structure has to be checked with appropriate Prestressing value, i.e. at construction and at
“infinity” stage (i.e. Year 120).
NOTE: - As per IRS-CBC 1997, clause 10.3.1, the effects of temperature, shrinkage & differential
settlement need not to be considered at the ultimate limit state provided that these effects have
been included in permissible stress check under service limit state.
The ULS Loading combinations for design of central module of station are presented in Appendix A
for reference.
The rails are checked in RSI calculations under various forces, including the LWR effect.
PC Structures
Fatigue check for prestressed concrete (PC) structures does not need to be performed as long as
the whole section (from top to bottom fibre) remains under compression under SLS GI.
RC Structures
Fatigue check for reinforced concrete (RC) structures does not need to be performed unless a RC main structure
member (i.e. the deck) supports the traffic.
Steel Structures
Fatigue check is needed for steel or steel/concrete composite structures if any.
Requirements of the IRS-CBC, Cl. 13.4 shall be followed for reinforcement bar welding.
Lap welding & welding in part of deck slab subjected to concentrated loads shall not be allowed.
The design consultant should model the station using reputed computer software of usual
practice and this software shall be termed as main software. The main software should be
used to present the result of analysis and design in a calculation note. In addition to above,
the consultant should verify the results obtained from main software, using different
reputed software. This different software for the vetting of analysis shall be termed as
verification software.
However, the critical designs (as asked for) shall be supported by manual checks. Dynamic
analysis shall be performed to obtain the design seismic force by response spectrum method
as per IS:1893 (Part-1)-2000. Analysis of framed structure shall be carried out considering
fixed support at top of pile cap. Soil structure interaction shall be carried out for design of
pile foundation only. Structural design of central module of station shall confirm to codal
provision of IS 456, IS 4326 and IS 13920.Structural design of end module of structure shall
confirm to codal provision of (i) Foundation, Substructure and track beam as per IRS-CBC,
(ii) Platform beam as per IS 456, IS 4326 and IS 13920. Design of water retaining structure
shall confirm to codal provision of IS 3370. Curtailment of reinforcement is not allowed in
the column. Dynamic analysis shall be carried out for all structure.
The appropriate grade of concrete and nominal cover to reinforcement is governed by the
following main considerations:
i) Durability of Concrete
ii) Fire Resistance Corrosion Protection to the Reinforcement
iii) Bar Size (Minimum diameter shall not be less than 10mm)
iv) Nominal maximum aggregate size
The station can be broadly divided into two parts i.e. station with concourse and station
without concourse. The station with concourse (70.0m approx) is planned in the middle of
station and separated from station arms without concourse (35.0m approximately on either
side) through expansion joints.
The station with concourse comprising of substation, pump house, water tank and other service
buildings at ground floor, ticketing etc at concourse level and steel roof portal erected on
platform level.
Soil static mechanical characteristics and stiffness for lateral loads shall be taken from IS: 2911
(Part -I/Section 2 Appendix C).
For most of cases (open foundation, long piles, and multiple piles) it will be assumed that
foundations are fixed to rock and there is no flexibility of rock.
For particular cases (for instance short piles socketed in rock), stiffness of rock may be
assumed and calculated on case-by-case basis according to actual characteristics of rock
encountered.
This will be detailed in specific calculation notes for foundations as required.
IRC: 5:1998 Standard Specification & Code of Practice for Road Bridges-General
Features of Designs (Sixth Revision)
IRC-6-2010 Standard Specification & Code of Practice for Road Bridges- Loads And
Stresses (Third Revision)
IRC: 78-2000 Standard Specifications & Code of Practice for Road Bridges--Section
Foundations & Sub-Structure. (1st Revision)
IRC-83-1999: Standard Specifications & Code of Practice for Road Bridges, Part-I Metallic
Bearings
IRC: 83-2002: Standard Specifications & Code of Practice for Road Bridges, Part-II
Elastomeric Bearings
IRC: 83-2002: Standard Specifications & Code of Practice for Road Bridges, Part-III Pot,
Pot-Cum-PTFE, Pin and Metallic Guide Bearings
IRC 112-2011: Code of Practice for Concrete Road Bridges
IRC- SP-33-1989: Guidelines on Supplemental Measures for Design, Detailing & Durability
of Important Bridge Structures (only Clause No- 1, 2, 3.1, 4.3.7, 4.3.8 & 4.3.9
are Applicable)
IS: 875-1987 Code of Practice for Design Loads Parts 1,2,3,4 & 5 (other thanEarthquake) for
Building and structures
IS: 1080-1985 Design and Construction of shallow foundations in soils (Other than Raft,
Ring & Shell)
IS: 1343-1980 Code of Practice for Prestressed Concrete – based essentially on CP-110
IS: 1364-1992 Hexagon Head Bolts, screws & nuts of product grades A & B Part 1.
(Part 1) Hexagon Head Bolts (size range M1.6 to M64)
IS: 1489 (Part 1) Specifications for Portland Pozzolana Cement (Fly ash based)
IS: 1786-1985 Specs. for High Strength Deformed steel bars and wires for concrete
Reinforcement
IS: 1893-2000 Criteria for Earthquake Resistant Design of structures
IS: 1904-1986 Design and Construction of Foundation in soils: General Requirements
IS: 1905-1987 Code of Practice for Structural Use of Un-reinforced Masonry
IS: 2062-2006 Specifications for Weld able structural steel
IS: 2502-1963 Code of Practice for Bending and Fixing of Bars for Concrete Reinforcement
IS: 2911 Code of Practice for Design & Constr. of Pile Foundations Part 1
(Part 1/Sec 2) Concrete Piles. Section 2. Bored Cast-in-situ Piles
IS: 2911 Code of Practice for Design & Constr. of Pile Foundations Part 4
Load test on Piles
IS: 2950-1981 Design and Construction of Raft Foundations
IS: 4326-1993 Code of Practice for Earthquake Resistant Design and Construction of
Buildings
7.5 Others
FIP Recommendations for the Acceptance of Post-Tensioning Systems
MOST Specifications for Road and Bridge Works – 1994