CNC Precision Lathe Xc-100 Xl-100 Xc-150
CNC Precision Lathe Xc-100 Xl-100 Xc-150
Precision Lathe
Max. turning diameter φ180mm Max. turning diameter φ180mm Max. turning diameter φ290mm
Max. turning length 175mm Max. turning length 240mm(Power tool type :180mm) Max. turning length 204mm
Max. bar diameter φ26mm Max. bar diameter φ42mm Max. bar diameter φ42mm
Tool post type 8-station turret Tool post type 8-station turret(12-station) Tool post type 8-station turret
Rapid traverse rate X : 12/Z :18 m/min Rapid traverse rate X : 12/Z :18 m/min Rapid traverse rate X : 18/Z : 24 m/min
Spindle motor AC 7.5/5.5kW Spindle motor AC 7.5/5.5kW(11/7.5kW) Spindle motor AC 11/7.5kW
Dimensions(L×W) 1,150×1,360mm Dimensions(L×W) 1,360×1,360mm Dimensions(L×W) 1,250×1,525mm
Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC Controller TAKAMAZ & FANUC
※The photo shows new TAKAMAZ standard color.Environmentally friendly powder coating is employed.
1 2
CNC Spindle Turret Precision Lathe
390
mm
m
400m
○Workpiece/Tool counter
Improved Rigidity and Straightness of Achieved Excellent Thermal Displacement
Dovetail Slide through Slide Size Increase Countermeasure through CAD
(Computer Aided Design)
Output
1,360mm 6
1.56m
1,500min-1
○Tool torque monitor
2
5.5kW(Cont. rating area) 5.0kW
(kW)4
T=46.6N・m ○Fixed wear
2 60min. S3 40% operation area
○Smart Alarm Diagnostic
Air Pressure Adjustment T=35.0N・m
1,150mm ○Over road check function
0 1 2 3 4
Spindle speed(×1,000min-1)
3 4
CNC Spindle Turret Precision Lathe
XL 100 Chuck
size
To comply with different requirements, a number of spindle specifications can be selected
Spindle speed Spindle Bearing I.D. Max.bar diameter Spindle motor
φ26mm
Standard type
φ26mm
4,500min-1 φ75mm
6 φ35mm
7.
5/5.
5kW
Capable of Mounting Six Power Tools as Maximum φ26mm
11/7.
5kW
This machine is equipped with high 6,000min-1 φ75mm
horsepower Power Tools that can 7.
5/5.
5kW
φ35mm
perform a maximum of 10mm dia. 11/7.
5kW
milling. The ability to drill, tap and
finish using one chuck and
8 3,500min-1 φ85mm φ42mm 7.
5/5.
5kW
torque
Output
Drill(short) mm φ4∼φ10
Clamping Capability Endmill mm φ4∼φ10 1 4(Nm)
(kW) P=2.2kW
Tap mm M4∼M6
Type A : 5°Minimum Split Indexing Angle deg. 5 2
Spindle orientation
Compact design continued on the XC-100
Type B: C Axis Rapid Traverse Rate min-1 37.5
0 1 2 3 4
Spindle speed(×1,000min-1)
Like the XC-100, the XL-100 is designed as multi-function compact
machine. It has the same 1.85㎡ floor space as XC-100 and with
Extra Tools for additional milling capability. This machine is also an energy-saving
12 Station Turret Head design, and with excellent features to enhance the working environment.
The 12 station turret head is available with either standard
turret specifications or the power tools specifications. The
power tooling is designed with high speed through servo
control and clamp controlled robust coupling leading to a
Spindle Acceleration Tune Parameter
stable high accuracy machining. By setting the parameter spindle speed, spindle speed reduces the
The structure of the turret is also designed with cutting oil time, helping to reduce cycle time (Comparison with the past machines)
spray outlets for each tool for efficient cutting with coolant.
Acceleration Time(0→4,500min−1): 60% Decreased
1,360mm
XL-100 Spindle motor torque diagram
Equipped with Tailstock for
■ Max.6,000min-1 standard type(AC 11/7.5kW)
XL-100 Spindle motor torque diagram XL-100 Spindle motor torque diagram
280mm long stroke Z axis. ■ Max.4,500min-1 standard type(AC 7.5/5.5kW) ■ Max.3,500min-1 standard type(AC 7.5/5.5kW)
12
11kW(15min. S3 25% operation area)
10
Maximum of 240mm shaft machining is possible with a Z axis 2,000min-1
1,125min-1 3,375min-1 875min-1 2,625min-1
8 8 8
stroke 280mm when equipped with a tailstock as an option.
Output
7.5kW(15min. S 25% operation area) 7.0kW 7.5kW(15min. S 25% operation area) 6.9kW 7.5kW(Cont. rating area)
6 6 6
This is 50 mm longer than the XC-100. 1,500min 1,166min
-1 -1
Output
Output
5.5kW(Cont. rating area) 5.0kW 5.5kW(Cont. rating area) 5.0kW (kW)
4 60min. S3 40% operation area
4 60min. S3 40% operation area
4 60min. S3 40% operation area
Item Unit (kW) (kW)
2 2 2
Pointed End MT MT-3
Tailstock
Quill stroke mm 80
(Option)
Tailstock stroke mm 0 1 2 3 4 0 1 2 3 0 1 2 3 4 5 6
170
Spindle speed(×1,000min-1) Spindle speed(×1,000min-1) Spindle speed(×1,000min-1)
5 6
CNC Spindle Turret Precision Lathe
Space Saver in Turning Machine Industry’s Smallest Class Energy Saver as Environment Friendly
Achieve Space-Saving Comparable to 6-inch Class Energy Saving Machine
The machine width is 1,250mm. The floor space is As compared with previous models, there are castings by eliminating unnecessary
20% reduction on the spindle inertia and 36% materials, as compared to previous models,
1.91m , about 20% less than previous model,
2
reduction on the spindle acceleration and there is a 20% reduction of materials used.
making it the smallest machine with an 8-inch chuck
deceleration time (0-3,500min-1). In addition, This is good for the environment. Through
among the same class in the industry. In our
X-Axis and Z-Axis have also reduction on the these measures, the power consumption
products, the space needed for [2] x [Set of Previous
motor load inertia of approximately 8%. Per without compromising machine functions and
Model & Stocker] is enough for [3] x [Set of XC-150 processing performance is reduced by 10%.
FEM Analysis for optimizing the design of
& Stocker]. Arrangement of lines requiring only small
spaces is possible leading to increased efficiency in Ensure the Reduction Of Materials Used Effect of Power Consumption Reduction per Machine
operation and improvement in manufacturing.
Reduction of Spindle Inertia by 20% 17.0
Power consumption
Reduction of Spindle Acceleration and Deceleration Times by 14% As compared to the previous model10% reduction
16.0
Floor space 20% reduction
16.0
15.0
14.0
14.3
︵ ︶
kWh 13.0
8inch conventional model XC-150
Slide Motor Load ※Operating conditions: 8 hours continuous operation using factory running program for measurements
8inch Reduction of Inertia by 8%
(Conventional model)
Reduction of Materials Used by 20%
Reduction of Total Parts Used by 10%
6inch 2.4m2
(Conventional model)
1.85m2
Adoption of Rigid Slide Improvement of Chip Discharge Superior Workability
1.56m2
Just like the other models, the Z-Axis slide Machine has a width of 1,250mm with a compact Designed with a concept of saving
470mm
applies square box-way slide that is known body but chip discharge and workability are not space with a door opening of 470mm
Space for a line with 2 sets of previous model & stocker for rigidity. The X-Axis is designed for inferior to other products. With keeping the same without compromising the workability
increased rigidity than previous model that size of the interior chip drop chute opening inside the machine. In addition, the
can be used for heavy cutting. (0.15m2) to the previous model with 8-inch chuck space until the spindle center is the
(rear chip conveyor specification), it also has a same as that of [X-100] at 300mm,
steep angle on bed chute. By attaching rear chip focusing on ease of operation.
conveyor (option), stoppages as a result of chip
nesting on the interior bed are prevented.
Output
39 7.5kW(Cont. rating area)
m
4
0m
T=61.4N・m
60min. S3 40% operation area
2
40
0 1 2 3
8,000mm Spindle speed(×1,000min-1)
7 8
Equipped with the [Speed] and Wide variation supported by many years of experience
Collet chuck 6-inch chuck 8-inch chuck Unloader unit Tool breakage detector
Compact servo loader ∑ Gantry-type servo loader ∑GH A wide range of choice from Takamatsu original collet
chucks to 8-inch/3-jaw chucks to match user needs.
Alloyed Clamp Holder for Chip conveyor Chip conveyor High-pressure coolant Semi-dry machining
vibration suppression (Spiral type) (Floor type) Constantly cooled coolant is Ultratrace,highly-lubricating
Shaft work stocker Parts feeder Tray changer Inhibiting the progression Chip disposal is done Chips are reliably discharged discharged at high pressure vegetable coolant is applied
A cylindrical stocker with Workpieces can be of wear boundary is semi-automatically in outside the machine. so that the tool life is to the correct point on the
minimum footprint for stored together with expected to extend cutting the minimum space. significantly prolonged. cutting edge, realizing
storing small workpieces the tray. tool life in high speed semi-dry machining.
machining.
9 10
Tooling system Stroke-Related Diagram
▼▼
▼
355 64 13 (in 8 hours)
8-station turret
Surface Roughness 0.26 μm
130
2758016006 Spindle speed 500 ∼ 3,500 min-1 Spindle speed 2,000 min-1
O.D. nozzle Feedrate 0.1 mm Feedrate 0.1 mm
Cutting amount 0.2 ∼ 0.002 mm Cutting amount 2.0 mm
250
30
Oridinary -2
120st.
collet -4
-6
-8
-10
(μm)
-12
-14
-16
-18
N-06 -20
O.D./Face/Grooving tool□20 Round hole bush Drill chuck arbor Drill socket Round hole bush (KITAGAWA) 9:00 9:30 10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 17:00
φ20(2333075006) JT1−φ25 MT−2 φ20(2333075006) Time Clamping point Ahead
φ16(2333076004) JT2−φ25 47
φ12(2333077002)
φ10(2333078000) 171 Unit
(mm)
φ8(2333080006)
Blank(2333079008) Drill Drill
chuck sleep
MT−1 MT−2
Tap holder
Boring bar Center Taper drill U-drill
Maxφ25 straight drill Maxφ25
Tap
120s
250 t.
All turret holders except I.D. turning holder are common to those used for [X-100].
150
35 160
95 90
30
30
Ø1
R4
65
25
40
Ø
40
0
1,880
Ø25
1,730
260
1,315
1,050
65
Ø1
Ø320
Ø165 Ø165
1,150 300
1,360
20
(1,260)
(1,805)
20
65
33
Ø1 Ø
25
Unit
(mm)
Unit
(mm)
11 12
Tooling system Stroke-Related Diagram Turret Interference Drawing
6131803200
482
O.D./Face/ O.D.(reverse)/face/
Clamp block 20(A)
8-station turret 405 64 13
φ
Clamp block 20(B) 125
21
120s
5
φ
6
t.
0
21
130
φ1
Distance between 0 90 243
centers : 200mm 30
φ165
φ25
Distance between 65
φ1
40
centers : 134mm
199 201
6128801400 φ210
6131804201
I.D.holder Stan 120 280st 5
I.D.holder 12 dard 21
0
Tap Tap φ400 φ
Z-axis stroke
□20
152 5
holder O.D.(normal) / Grooving
6131801200 φ1
80
X-axis stroke 30
(normal) tool□16
250
Round hole bush 6131804300 Blanking cap
Tail stock
φ20(2333075006) Clamp block 16
φ56
120st
65
90st.
φ16(2333076004) Tap Tap φ165 Oridinary
Boring bar
φ1
collet
φ12(2333077002) holder
38
Maxφ25
Tail stock
0
φ10(2333078000) Round hole bush
33 2
8-station turret 6131803900
φ8(2333080006) 2758201012 φ20(2333075006) Cap retainer MT−3
φ25-boring holder N−06
φ210
Blank(2333079008) φ16(2333076004) (KITAGAWA)
Assy 1758200008 Boring bar
0
φ12(2333077002)
1
Stan
φ2
Maxφ25 16
5 dard φ
2758016006 φ10(2333078000) φ 25 130 47
6131803401 12-station turret B−208
φ8(2333080006)
0
30
O.D.nozzle
φ
(KITAGAWA)
21
125 90t
Drill chuck arbor
21
Center Drill φ25-boring holder12
5
with s
φ
Blank(2333079008) φ .
6
85st.
0
Distance between 21 171 220st.
φ1
tailsto
straight chuck JT1−φ25 centers : 180mm 0 ck Tailstock spindle Tailstock slide stroke
drill JT2−φ25 φ165 stroke
2758210013 Distance between
φ25
65
Drill socket 2-hole boring holderφ25
centers : 130mm φ1 573
40
MT−2 Center Drill Drill chuck arbor 38
Φ25 φ210 30
straight chuck JT1−φ25
Taper Drill Assy 1758203002 Tail
drill JT2−φ25 stock 0
drill sleep 21
φ
MT−1*MT−2 Drill socket φ400
MT−2 80
φ1
U-drill Round hole bush Taper Drill
Maxφ25 φ20(2333075006) drill
5
sleep φ165
6
2758208058
φ1
MT−1*MT−2
U-drill holder
φ
56
0
Assy 1758202004
25 3
Optional with tailstock U-drill Round hole bush
482
Maxφ25 φ20(2333075006)
φ210
12-station turret
φ16(5208035005)
0
64 13
6131804100 Tail
1
405
Boring bar stock
φ2
φ12(5208036003) 5
Maxφ20 U-drill holder12 16 φ
φ10(5208037001) φ 20
0
Center
21
φ8(5208038009) 2758211011
φ
straight Short drill AR20−D
2-hole boring holder φ20
145
φ6(5208039007)
drill endmill
Blank(5208040005) Assy 1758205007
φ210
Max10 6131800100
6131800200
Tap
φ4
Side milling unit Face milling unit
5
16 145 275
6
□20
20
M4∼M6
φ1
φ210
30
5 125 100
16 199 201
φ 120s
t 120 280st 5
20
φ210
100s Z-axis stroke
20
φ □20
t.
□
21
45
with
275
0 tailsto 152 5 243
Floor Space
c k
X-axis stroke 30
38
φ
16
20
Tail stock
10
5
φ165 φ2
120st
100st.
φ56
Oridinary
collet MT−3
38
80 φ210
Standard 5 N−06
6
φ1
R4
φ165 (KITAGAWA)
52
φ25
45
φ
47 B−208
56
φ1 (KITAGAWA)
6 85st. 220st.
380
5
171 Tailstock spindle Tailstock slide stroke
φ2
φ2 stroke
1
10
φ21
0
1,730
φ165
573
0
1,400
1,050
482
13
300
1,360
50
145
(445)
36
5
(1,390) 1,360 16
6
□20
φ1
(1,805)
275
φ32
145
φ10
Equipped with ΣC60 125 30
100
120s
20
80 φ4
150
20
45 with 41
tail
□
36.8 100s stock
45
R4
t.
52
74 280st 5
0
AX4 38 Z-axis stroke □20
φ10
M
φ25
20
φ165 152 5 197
380
30
M6
275
1,880
1,305(conveyor height)
45
1,730
120st
φ56
100st
1
Oridinary X-axis stroke
φ165 collet Tail stock MT−3
5
38
φ16
1,050
(800)
φ165
(470)
φ
N−06
56
(KITAGAWA)
45
1,360 300
φ165
1,360 (795) 47
1,360 (445)
φ165
(1,390)
(1,805) (2,155) 171 85st. 220st.
φ165
Tailstock spindle Tailstock slide stroke
stroke 573
Unit
(mm)
単位
(mm)
13 14
Tooling system Stroke-Related Diagram
480 480
8-station turret
25 25
50
50
150
165
380 90 380 100
30
335
335
25
42 85 42 42 85 42
175st.
25
1748002001 1768202002 1768201004 1768203000 1748103007
175st.
Ø40
155
145
Clamp block Turning holder φ40 boring holder φ25 2-hole holder φ40 U-drill holder N-08 N-08
(KITAGAWA) (KITAGAWA)
O.D./Face/Grooving tool□25 Round hole bush Drill chuck arbor Drill socket Drill holder Tap holder U-drill socket
φ32(2358029003) 1(2408112007) MT-3(2358035000) φ32(2358036008) Unit
(mm)
φ25(2358030001) ★(2323098000) MT-2(2358034003) φ25(2358037006)
φ20(2358031009) 2(2408113005) ★(2333081004) φ20(2358038004)
★(2333075006) ★(2323099008) ★(2328092016)
φ16(2358032007)
★(2333077002) Collet chuck Collet chuck
φ10(2408104004) Drill chuck
★(2333078000) arbor
φ8(2408115000)
★(2333080006)
Drill sleep
Blank(2408107007)
MT-2 × MT-3
★(2333079008) Drill chuck
MT-1 × MT-2
Boring tool Straight Center drill Straight Taper shank Center Straight Tap U-drill
shank drill drill drill drill drill
★marks for 2-hole holder(for φ25 min.) Turret Interference Drawing
5
15
Ø2
10
15
0 33
5
Ø2
10
R5 30
40 17
25 5st
420
20
R435
35
Ø210
2,070
170
1,650
30
1,050
5
□2
0
Ø4
40
300 Ø210
1,250 1,480
25
(1,310) 2,060
Ø2
10
0
Ø21
167
Unit
(mm) Unit
(mm)
15 16
Machine Specifications Controller Specifications
Item Unit Item
Standard (Power tools type) TAKAMAZ&FANUC Oi-TD
Max. turning diameter mm φ180 φ290 φ180 Controlled axes 2axes(X、 Z)
Capacity
L×W×H mm 1,150×1,360×1,730 1,360×1,360×1,730 1,480×1,360×1,730 1,250×1,480×1,650 Run hour/Parts count display Standard
Machine weight kg 1,900 2,100 2,300 2,800 Extended part program editing Standard
Multiple repetitive cycle G70∼G76
Total electric capacity KVA 15 15(Depends on spec) 18(Depends on spec) 20
Multiple repetitive cycle Ⅱ Pocket-shaped
※1 Bar Diameter of 42mm. 8 inch chuck can only use an 85 mm diameter spindle. ( ): Option
※2 For the 12 station turret, the□20 square shank toolholder is mounted on the opposite direction while the □16 (option) square shank toolholder is mounted positive. Canned drilling cycle Standard
Constant surface speed control (Option) Included in the thread cutting unit(G96、 G97)※ G96、G97
Continuous thread cutting (Option) Included in the thread cutting unit(G32)※ G32
Standard Accessories Optional Accessories Variable lead thread cutting (Option) Included in the thread cutting unit(G34)※ G34
Thread cutting retract (Option) Included in the thread cutting unit※ Standard
Clock function Standard
□Boring holder 2sets □Tool holders ○ Help function Standard
□Clamp block 8sets □Tail stock(MT-3) ー ○ ー Alarm history display 50 pcs.
□Collet flange 1set (Option) □Collet chucks ○ Self-diagnosis function Standard
Sub-program call Up to 10 loops
□Coolant block (Option) 8sets(For reverse cutting tools) □Hydraulic chucks by chuck manufacturers ○
Decimal point input Standard
□Hydraulic power chuck (Option) 1set(8”) □Clamp holder(Vibration-suppressing alloy) ○ ー ○ 2nd reference point return G30
□Hydraulic chucking cylinder(Solid) 1set □Chuck clamp detector ○ Work coordinate system setting G50、G54∼G59
□Hydraulic unit 1set □Hollow chucking cylinder ○ Stored stroke check 1 Standard
□Thread cutting unit(Including constant surface speed control) (Option) (Option)※ 1set □TAKAMAZ loader system ○ Stored stroke check 2,3 Standard
Input/Output interface RS232C,Memory card,Easer net
□Spindle Cs-axis indexer ー 1set※ ー □Bar feeder system ○
Alarm message Standard (Smart Alarm Diagnostic)
□Power tools drive unit ー 1set※ ー □Unloader ○ Graphic display Standard
□Coolant unit 1set(130 lit.) 1set(125 lit.) 1set(140 lit.) □Work set detector ○ Conversational programming with graphic function Standard
□Tool kit 1set □Spindle indexing device(Electrical) ○ Abnormal load detection Standard
Manual handle trace Standard
□TAKAMAZ Instruction manual 1set □Power tools ー ○※1 ー
Automatic data backup Max. 3
※These are standard accessories for Power Tools Specification only.
□Chip conveyor(Rear) Automatic screen deletion function
○(XL-100 available right side) ー Standard ー
(Floor type/Spiral type) Rigid tapping ー For Power Tools only ー
Optional Machine Specifications □Front air blower ○ Polar coordinate interpolation ー For Power Tools Specification only ー
□Rear air blower ○ Cylindrical interpolation For Power Tools Specification only ー
Item Unit □Rear coolant unit ○
FANUC set of manuals CD-ROM
TAKAMAZ option functions Work/Tool counter,Tool load monitor,Others
Taper size MT-3 □Signal light(1-color/2-color/3-color) ○ TAKAMAZ maintenance functions Standard
Quill O.D. φ56 □Automatic fire extinguisher ○
Tailstock
http://www.takamaz.co.jp/
11.07.3B
(O)