SERVICE MANUAL

MODEL # ORDER #
HD 3.0/27 G 1.107-270.0
HD3.0/27 GB 1.107-271.0
HD 3.5/35 G 1.107-272.0
HD 3.5/35 GB 1.107-273.0
HD 4.0/40 G 1.107-274.0
HD 4.0/40 GB 1.107-275.0
HD 4.0/40 Ge 1.107-276.0
HD 4.0/40 GeB 1.107-277.0

9.801-760.0
 CONTENTS
Exploded View (Models:HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G,
HD 4.0/40 Ge) ..................................................................................... 4
Exploded View Parts List (Models:HD 3.0/27 G, HD 3.5/35 G,
HD 4.0/40 G, HD 4.0/40 Ge).................................................................5-6
Exploded View (Models:HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB,
HD 4.0/40 GeB) ....................................................................................... 7
Exploded View Parts List (Models:HD3.0/27 GB, HD 3.5/35 GB,
HD 4.0/40 GB, HD 4.0/40 GeB) ............................................................8-9
Pump Assembly, Exploded view .....................................................10-11
LB3030r Pump Exploded view............................................................... 12
LM Series Pump Exploded view .......................................................13-14
LP 3035G Pump Exploded ...............................................................15-16
LP 3035G1 Pump Exploded .............................................................17-18
LS 4040G Pump Exploded ...............................................................19-20
VRT3 Unloader exploded view and part's list ........................................ 21
Troubleshooting (Models: HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G,
HD 4.0/40Ge)....................................................................................22-23
Preventative Maintenance (Models: HD 3.0/27 G, HD 3.5/35 G,
HD 4.0/40 G,HD 4.0/40Ge).................................................................... 24
Troubleshooting (Models: HD3.0/27 GB, HD 3.5/35 GB,
HD 4.0/40 GB, HD 4.0/40 GeB) ........................................................25-27
Preventative Maintenance (Models: HD3.0/27 GB, HD 3.5/35 GB,
HD 4.0/40 GB, HD 4.0/40 GeB) ............................................................. 27

3
9.801-760.0 • Rev. 12/16
 EXPLODED VIEW
SERVICE MANUAL

HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge

43

45
PRESSURE WASHER

For
36 17
Detail
35 See Pump
Assy
18
46
41 22
23
19

20
3
21
34
5 42
33

44 1
39 40
38
4

6
40
2 14
23
15 24 7
16
8
9 25
10

26
11 27 37
30
12
9
13
28
31 32
27

29
ITEM #1 (BASE) ITEM #1 (CURRENT BASE) ITEM #2 (HANDLE) ITEM #2 (CURRENT HANDLE)
MODEL SERIAL NUMBER USE BASE MODEL SERIAL NUMBER USE BASE MODEL SERIAL NUMBER USE MODEL SERIAL NUMBER USE
FROM - TO FROM - TO FROM - TO HANDLE FROM - TO HANDLE
HD 3.0/27 G 100001 - 100135 8.924-694.0 HD 3.0/27 G 100136 - Until Now 8.924-115.0 HD 3.0/27 G 100001 - 100135 8.924-697.0 HD 3.0/27 G 100136 - Until Now 8.924-394.0
HD 3.5/35 G 100001 - 100002 8.294-694.0 HD 3.5/35 G 100003 - Until Now 8.924-115.0 HD 3.5/35 G 100001 - 100002 8.294-697.0 HD 3.5/35 G 100003 - Until Now 8.924-394.0
HD 4.0/40 G 100001 - 101011 8.294-694.0 HD 4.0/40 G 101012 - Until Now 8.924-115.0 HD 4.0/40 G 100001 - 101011 8.294-697.0 HD 4.0/40 G 101012 - Until Now 8.924-394.0
HD 4.0/40 Ge 100001 - 100019 8.294-694.0 HD 4.0/40 Ge 100020 - Until Now 8.924-115.0 HD 4.0/40 Ge 100001 - 100019 8.294-697.0 HD 4.0/40 Ge 100020 - Until Now 8.924-394.0

ITEM #3 (BUMPER) ITEM #3 (CURRENT BUMPER) ITEM #10 (FOOT) ITEM #10 (CURRENT FOOT)
MODEL SERIAL NUMBER USE MODEL SERIAL NUMBER USE MODEL SERIAL NUMBER USE FOOT MODEL SERIAL NUMBER USE FOOT
FROM - TO BUMPER FROM - TO BUMPER FROM - TO FROM - TO
HD 3.0/27 G 100001 - 100135 8.924-698.0 HD 3.0/27 G 100136 - Until Now 8.924-393.0 HD 3.0/27 G 100001 - 100135 8.924-699.0 HD 3.0/27 G 100136 - Until Now 8.924-116.0
HD 3.5/35 G 100001 - 100002 8.294-698.0 HD 3.5/35 G 100003 - Until Now 8.924-393.0 HD 3.5/35 G 100001 - 100002 8.294-699.0 HD 3.5/35 G 100003 - Until Now 8.924-116.0
HD 4.0/40 G 100001 - 101011 8.294-698.0 HD 4.0/40 G 101012 - Until Now 8.924-393.0 HD 4.0/40 G 100001 - 101011 8.294-699.0 HD 4.0/40 G 101012 - Until Now 8.924-116.0
HD 4.0/40 Ge 100001 - 100019 8.294-698.0 HD 4.0/40 Ge 100020 - Until Now 8.924-393.0 HD 4.0/40 Ge 100001 - 100019 8.294-699.0 HD 4.0/40 Ge 100020 - Until Now 8.924-116.0

ITEM #14 (HOLDER) ITEM #14 (CURRENT HOLDER)

MODEL SERIAL NUMBER USE MODEL SERIAL NUMBER USE
FROM - TO HOLDER FROM - TO HOLDER
HD 3.0/27 G 100001 - 100135 8.924-696.0 HD 3.0/27 G 100136 - Until Now 8.924-074.0
HD 3.5/35 G 100001 - 100002 8.924-696.0 HD 3.5/35 G 100003 - Until Now 8.924-074.0
HD 4.0/40 G 100001 - 101011 8.924-696.0 HD 4.0/40 G 101012 - Until Now 8.924-074.0
HD 4.0/40 Ge 100001 - 100019 8.924-696.0 HD 4.0/40 Ge 100020 - Until Now 8.924-074.0
4
9.801-760.0 • Rev. 12/16
 EXPLODED VIEW PARTS LIST

PRESSURE WASHER
HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge
ITEM PART NO. DESCRIPTION QTY
1 See table in page 4
2 See table in page 4
3 See table in page 4
4 8.924-233.0 Axle, 5/8" x 21.750" Long CW (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 1
9.803-097.0 Axle, 5/8 X 20.125 Long (HD 3.0/27 G) 1
5 8.924-072.0 AL Spacer Tube DD Frame CW (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 2
8.924-179.0 AL Spacer Tube DD Frame (HD 3.0/27 G) 2

SERVICE MANUAL
6 8.711-898.0 Wheel & Tire Assy, 4" Steel Rim, Flat Pro 1
7 9.802-782.0 Collar, 5/8" Bore Shaft 3010 2
8 9.197-003.0 3/8-16 Nylon Insert l/n zc 5um White 2
9 9.802-817.0 Washer, 3/8" x 1" 4
10 See table in page 4
11 9.802-064.0 Grommet, Rubber, Nozzle Holder 2
12 9.802-066.0 Pad Soft Rubber 2
13 9.196-041.0 Hex Head Bolt 3/8-16 x 1-3/4'' 2
14 See table in page 4
15 9.802-706.0 Bolt, 1/4"-20 x 1-3/4" Carriage Zinc (HD 3.0/27 G) 8
9.802-706.0 Bolt, 1/4"-20 x 1-3/4" Carriage Zinc (HD 4.0/40 G, HD 4.0/40 Ge) 7
16 9.197-010.0 1/4-20'' Nylon Insert Lock Nut With Flange 10
17 9.802-317.0 Engine, Honda, GX200, 6.5 hp (HD 3.0/27 G) 1
8.750-680.0 Engine, Honda GX270, 9hp (HD 3.5/35 G) 1
8.750-580.0 Engine, Honda, GX390, 13hp ( HD 4.0/40 G) 1
8.750-581.0 Engine, Honda GX390, 13HP E/S (HD 4.0/40 Ge) 1
18 9.802-958.0 Key, 0.185 SQR X 1.75' ( HD 3.0/27 G) 1
9.802-959.0 Key, 0.247 SQR X 2.125" (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 1
19 8.754-756.0 Pump, Leuco LP3035G, 3.0@3500, 3400 RPM (HD 3.0/27 G) 1
8.754-758.0 Pump, Leuco LP3535G1, 3.0@3500, 3400 RPM (HD 3.5/35 G) 1
8.750-753.0 Pump, Leuco LS4040G.3, 4@4000, 3400 RPM (HD 4.0/40 G, HD 4.0/40 Ge) 1
20 9.802-813.0 Washer, 5/16" Split Ring Lock, Zinc (HD 3.0/27 G) 4
9.802-814.0 Washer, 3/8" Split Ring Lock, Zinc (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 4
21 8.718-618.0 Bolt, 5/16-18 x 3/4", hh gr 5 Cr Zinc (HD 3.0/27 G) 4
9.802-722.0 Bolt, 3/8 X 1-1/4", NC HH (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 4
22 9.802-713.0 Bolt, 5/16" X 1-1/2", NC HH (HD 3.0/27 G) 4
9.196-041.0 Hex Head Bolt 3/8-16 x 1-3/4 (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 4
23 8.718-980.0 Washer, 5/16" Flat, SAE (HD 3.0/27 G) 8
9.802-817.0 Washer, 3/8" x 1" (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 8
24 9.802-776.0 Nut, 5/16-18, ESNA (HD 3.0/27 G) 4
9.197-003.0 3/8-16 NE Nylon Insert L/N ZC 5UM White (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 4
25 8.750-247.0 Trigger Gun Model m407 (All Models) 1
26 8.783-039.0 Wand 30" Zinc Plated, Handle & Coupler (HD 3.0/27 G) 1
8.783-040.0 Wand 44" Zinc Plated, Handle & Coupler (HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 1
27 9.802-166.0 Coupler, 3/8" Socket, Female, Brass 2
28 8.916-740.0 Hose, 3/8" x 50', 1w, TS, SOXSW 1
29 9.802-170.0 Coupler, 3/8" Plug, Female, Steel Zinc 1
30 9.802-216.0 Injector, Chem, Non Adj, 0.083 1
31 6.388-216.0 Hose DN 5 3.2 ft.
32 5.731-652.0 Filter with weight 1
33 8.924-120.0 Al Battery Support CW (HD 4.0/40 Ge) 1
34 8.706-652.0 Battery Box, Small (HD 4.0/40 Ge) 1
35 8.755-219.0 Battery, Sealed, D18S 1 5
9.801-760.0 • Rev. 12/16
 EXPLODED VIEW PARTS LIST
SERVICE MANUAL

HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge

ITEM PART NO. DESCRIPTION QTY
38 8.755-187.0 Grommet, Rubber, Nozzle Holder Base 3/16 5
39 8.712-337.0 Nozzle, SACQMEG, 0003.5, Red (HD 3.0/27 G, HD 3.5/35 G) 1
8.712-345.0 Nozzle, SAQCMEG 0004, Red (HD 4.0/40 G, HD 4.0/40 Ge) 1
8.712-338.0 Nozzle, SAQCMEG 1503.5, Yellow (HD 3.0/27 G, HD 3.5/35 G) 1
PRESSURE WASHER

8.712-346.0 Nozzle, SAQCMEG 1504, Yellow (HD 4.0/40 G, HD 4.0/40 Ge) 1

8.712-339.0 Nozzle, SAQCMEG, 2503.5, Green (HD 3.0/27 G, HD 3.5/35 G) 1
8.712-347.0 Nozzle, SAQCMEG 2504, Green (HD 4.0/40 G, HD 4.0/40 Ge) 1
8.712-340.0 Nozzle, SAQCMEG 4003.5, White (HD 3.0/27 G, HD 3.5/35 G) 1
8.712-348.0 Nozzle, SAQCMEG 4004, White (HD 4.0/40 G, HD 4.0/40 Ge) 1
8.712-398.0 Nozzle kpl., QCEM-6540 Mess. (CHEM) (All Models) 1
40 8.755-187.0 Grommet, Rubber, Nozzle Holder Base 3/16 5
41 8.755-187.0 Grommet, Rubber, Nozzle Holder Base 3/16 5
42 9.802-073.0 Weatherstrip, 1/8" x 1/2" 12''
43 8.924-240.0 Electric Harness 1
44 9.802-705.0 Bolt, 1/4 - 20" x 1" Carriage Zinc 1
45 9.197-010.0 Nylon Insert Lock Nut With Flang 1/4-20" 1
46 8.924-732.0 Support SS, Battery Box 1

6
9.801-760.0 • Rev. 12/16
 EXPLODED VIEW
For Models: HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB

PRESSURE WASHER
19
18
20
For
Detail
See Pump
Assy

23

SERVICE MANUAL
22

28

60
33

25
30
26 38
36
32
27
31 37
34 35
10
55 63
42 65
54
66
39
56
44
62 3
5 9 1
43

64 58
56 57 23
2 9 9
4 6

29 7

59 11 8 45
24
15 10 41
17
12 61
53 50
46
20 49
13
52 14 21
15
47
16
51 48 48
7
9.801-760.0 • Rev. 12/16
 EXPLODED VIEW PARTS LIST
SERVICE MANUAL

ITEM PART NO. DESCRIPTION QTY

1 8.924-117.0 Al Base Belt Drive CW 1
2 8.924-394.0 Al Handle CW 1
3 8.924-393.0 Al Bumper Flat End CW 1
4 8.924-089.0 Axle CW Base AL 23" Long (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 1
8.631-285.0 Axle, Dia .625, Frame, 21" l (HD 3.0/27 GB) 1
PRESSURE WASHER

5 8.924-072.0 AL Spacer Tube DD Frame CW (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 1
8.924-121.0 Al Spacer Tube BD Frame CW (HD3.0/27 GB) 1
6 8.924-124.0 Al Spacer Tube BD Frame CW 1
7 8.711-898.0 Wheel & Tire Assy,4"Rteel Rim,Flat Pro 2
8 9.802-782.0 Collar, 5/8" Bore Shaft 3010 2
9 9.802-706.0 Bolt, 1/4"-20 x 1-3/4" Carriage Zinc 8
10 9.197-010.0 1/4-20" Nylon Insert Lock Nut with Flange 17
11 8.924-074.0 Camaro Silver Axle Holder DD CW 2
12 8.924-116.0 Foot Al DD Frame CW 1
13 9.802-064.0 Grommet, Rubber, Nozzle Holder 2
14 9.802-066.0 Pad Soft Rubber 2
15 9.802-817.0 Washer, 3/8" x 1" 4
16 9.196-041.0 Hex Head Bolt 3/8-16 x 1-3/4 2
17 9.197-003.0 3/8-16 Nylon Insert L/N zc 5um White ((HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 4
9.197-003.0 3/8-16 Nylon Insert L/N zc 5um White ((HD3.0/27 GB) 8
18 9.802-317.0 Engine, Honda, GX 200, 6.5 HP (HD 3.0/27 GB) 1
8.750-680.0 Engine, Honda GX270, 9HP (HD 3.5/35 GB) 1
8.750-580.0 Engine, Honda, GX390, 13hp (HD 4.0/40 GB) 1
8.750-579.0 Engine, Honda GX390,13hp e/s 18a (HD 4.0/40 GeB) 1
19 9.802-714.0 Bolt, 5/16" x 1-3/4", NC HH (HD 3.0/27 GB) 4
9.186-021.0 Hex Head Bolt 3/8-16 x 2'' (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 4
20 9.802-806.0 Washer, 5/16" Flat, (HD3.0/27 GB) 8
9.802-817.0 Washer, 3/8" x 1" (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 8
21 9.197-003.0 3/8-16 Ne Nylon Insert l/n zc 5um White (HD 3.0/27 GB) 8
9.197-003.0 3/8-16 Ne Nylon Insert l/n zc 5um White (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 4
22 8.754-751.0 Pump, Leuco Lb3030r, 3.0@3000, 1650 rpm (HD 3.0/27 GB) 1
8.750-755.0 Pump, Leuco Lm3540R.3, 3.5@ 4000 1850RPM (HD 3.5/35 GB) 1
8.755-216.0 Pump, Leuco Lm3840r.3, 3.8@4000 1740 rpm (HD 4.0/40 GB) 1
23 9.802-720.0 Bolt, 3/8" x 1", NC hh 6
24 9.197-003.0 3/8-16 Ne Nylon Insert l/n zc 5um White 4
25 8.924-085.0 Under-Pump Slider 1
26 9.802-813.0 Washer, 5/16" Split Ring Lock, Zinc (HD 3.0/27 GB) 4
9.802-816.0 Washer, 7/16", Split Ring Lock, Zinc (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 4
27 9.802-742.0 Bolt, 8mm x 20mm (HD 3.0/27 GB) 4
9.802-744.0 Bolt, 10mm x 20mm, HH Zinc (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 4
28 8.755-199.0 Bolt,3/8 x 6" Carriage Zinc 1
29 8.924-086.0 Frame Front Slider 1
30 9.802-789.0 Nut, 3/8", Hex, nc 1
31 8.924-118.0 Al Back Beltguard Short BD CW 1
32 9.802-380.0 Pulley, BK 80 h (HD 3.0/27 GB) 1
8.715-592.0 Pulley, 2BK 80h (HD 3.5/35 GB) 1
8.715-591.0 Pulley, 2BK 70 h (HD 4.0/40 GB) 1
33 9.802-379.0 Pulley, BK 36 h (HD3.0/27 GB) 1
9.802-384.0 Pulley, 2BK 40h (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GBe) 1
9.802-385.0 Pulley 2BK 34H-S (HD 4.0/40GB, HD 4.0/40 GBe
8
9.801-760.0 • Rev. 12/16
 EXPLODED VIEW PARTS LIST

PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
34 9.802-415.0 Belt, BX35 (HD 3.0/27 GB) 1
8.715-695.0 Belt, BX34 ( HD 4.0/40 GB) 2
8.715-697.0 Belt, BX36 (HD 3.5/35 GB) 1
35 9.802-402.0 Bushing, H x 24mm (HD 3.5/35 GB, HD 4.0/40 GB, HD 3.0/27 GB) 1
36 9.803-897.0 Bushing, H X 3/4 (HD3.0/27 GB) 1
9.802-399.0 Bushing, H X 1 (HD 3.5/35 GB, HD 4.0/40 GB) 1
37 8.755-200.0 Nut,# 10 Spring ST BLK` 7
38 8.924-119.0 AL Front Beltguard Short BD CW (For All Belt Drive Models) 1
39 8.755-214.0 Screw,10-24X3/4 7

SERVICE MANUAL
40 8.718-608.0 Bolt, 1/4-20 X 1-1/2", Carriage, Zinc (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 1
41 8.924-358.0 Camaro Silver Small Bracket 1
42 9.802-705.0 Bolt, 1/4"-20 x 1" Carriage Zinc ( HD 4.0/40 GeB) 1
43 8.924-120.0 AL Battery Support CW (For All Belt Drive Models) 1
44 8.706-652.0 Battery Box, Small (HD 4.0/40 GeB) 1
45 8.750-247.0 Trigger Gun Model m407 (All Models) 1
46 8.783-039.0 Wand 30" Zinc Plated, Handle & Coupler (HD3.0/27 GB) 1
8.783-040.0 Wand 44" Zinc Plated, Handle & Coupler (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 1
47 8.916-740.0 Hose 3/8"X50,1W,TS,SO-SW 1
48 9.802-166.0 Coupler, 3/8" Socket, Female, Brass 1
49 9.802-170.0 Coupler, 3/8" Plug, Female, Steel Zinc 1
50 9.802-169.0 Coupler, 3/8" Socket, Male, Brass 1
51 5.731-652.0 Filter with weight 1
52 6.388-216.0 Hose DN 5 3.2ft
53 9.802-216.0 Injector, Chem, Non Adj, 0.083 1
54 8.924-266.0 Bracket Battery Small (HD 4.0/40 GeB) 1
55 8.755-219.0 Battery, Sealed, D18S (HD 4.0/40 GeB) 1
56 9.802-706.0 Bolt, 1/4-20 X 1-3/4" Carriage Zinc (HD 3.0/27) 1
8.730-042.0 Bolt Carriage, 1/4-20 X 2-1/2" Zinc (HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB) 1
57 9.804-627.0 Nozzle, SACQMEG, 000375, Red (HD 3.5/35 GB, HD 3.0/27 GB) 1
8.712-345.0 Nozzle, SAQCMEG 0004, Red (HD 4.0/40 GB, HD 4.0/40 GeB) 1
9.804-624.0 Nozzle, SAQCMEG 150375, Yellow (HD 3.5/35 GB, HD 3.0/27 GB) 1
8.712-346.0 Nozzle, SAQCMEG 1504, Yellow (HD 4.0/40 GB, HD 4.0/40 GeB) 1
9.804-625.0 Nozzle, SAQCMEG, 250375, Green (HD 3.5/35 GB, HD 3.0/27 GB) 1
8.712-347.0 Nozzle, SAQCMEG 2504, Green (HD 4.0/40 GB, HD 4.0/40 GeB) 1
8.712-340.0 Nozzle, SAQCMEG 4003.5, White (HD3.0/27 GB, HD 3.5/35 GB) 1
8.712-348.0 Nozzle, SAQCMEG 4004, White (HD 4.0/40 GB, HD 4.0/40 GeB) 1
8.712-398.0 Nozzle Black, QCEM-6540 Mess. (CHEM) 1
9.804-626.0 Nozzle, SACQMEG, 400375, WHITE (HD 3.0/27 GB) 1
8.712-337.0 Nozzle, SAQCMEG 0003.5, Red (HD 3.5/35 GB) 1
8.712-338.0 Nozzle, SAQCMEG 1503.5, Yellow (HD 3.5/35 GB) 1
8.712-339.0 Nozzle, SAQCMEG, 2503.5, Green (HD 3.5/35 GB) 1
58 8.718-607.0 Bolt, 1/4-20 X 3/4", Carriage 9
59 9.802-807.0 Washer, 3/8", Flat Zinc 4
60 9.198-004.0 3/8 USS F/W Zinc 4
61 9.198-014.0 Washer 21/64 X 1" 4
62 9.802-073.0 Weatherstrip, 1/8" x 1/2" 12''
63 8.924-240.0 Electric Harness 1
64 9.802-705.0 Bolt, 1/4 - 20" x 1" Carriage Zinc 1
65 9.197-010.0 Nylon Insert Lock Nut With Flang 1/4-20" 1
66 8.924-732.0 Support SS, Battery Box 1
9
9.801-760.0 • Rev. 12/16
 SERVICE MANUAL
PUMP ASSEMBLY EXPLODED VIEW
HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40 Ge
4

5
PRESSURE WASHER

3 8

11

1 9

12

10

PUMP ASSY EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.754-756.0 Pump, Leuco LP3035G, 9 8.705-120.0 Hosebarb,Elbow,3/8"
3.0@3500, 3400 RPM Barbx 1/2" MPT/90deg 1
(HD 3.0/27 G) 1 10 8.711-785.0 Hose, 3/8" Push on, per ft
8.754-758.0 Pump, Leuco LP3535G1, (All Models) 18''
3.5@3500, 3400RPM
11 8.706-984.0 Adapter, 1/2" fptx 1/2" mpt,
(HD 3.5/35 G) 1
Brass (HD 3.0/27 G,HD 3.5/35 G,
8.750-753.0 Pump, Leuco LS4040G.
HD 4.0/40 G,HD 4.0/40 Ge) 1
3, 4@4000, 3400 RPM
(HD 4.0/40 G, HD 4.0/40 GE) 1 12 8.709-117.0 Clamp, Hose, UNI .62-.75 ST
(HD3.0/27G,HD 3.5/35G,
2 8.707-256.0 Pump protector,1/2" 1
HD4.0/40G, HD4.0/40Ge) 2
(HD 3.0/27G, HD3.5/35G, HD4.0/40G, HD4.0/40Ge)
3 8.706-168.0 Elbow, 3/8" NPT-p/n-
tf3529x6 Steel
(All Models) 1
4 8.750-299.0 Unloader, Vrt3, 8 GPM
@4500 psi
(All Models) 1
5 9.802-171.0 Coupler, 3/8" Clug, Male,
Steel/zinc
(All Models) 1
6 8.705-119.0 Hose Barb, 3/8' barb x 3/8' MPT
90 DEG
(All Models) 1
7 8.706-860.0 Tee, 1/2" Street, Brass
(All Models) 1
8 9.802-146.0 Swivel, 1/2" mp x 3/4" ghf
w/Strainer (All Models) 1
10
9.801-760.0 • Rev. 12/16
 PRESSURE WASHER
PUMP ASSEMBLY EXPLODED VIEW
For Models: HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB
4

SERVICE MANUAL
5
6 3

7
10

1 8

11

PUMP ASSY EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.754-751.0 Pump, Leuco LB3030R, 9 8.711-785.0 Hose, 3/8" Push on, per ft
3.0@3000, 1650 RPM (All Models) 18''
(HD 3.0/27 GB) 1 10 8.706-984.0 Adapter, 1/2" fptx 1/2" mpt,
8.750-755.0 Pump, Leuco LM3540R.3 Brass (HD3.0/27 GB,
3.5@ 4000 1850RPM HD 3.5/35 GB, HD 4.0/40 GB,
(HD 3.5/35 GB) 1 HD 4.0/40 GeB) 1
8.755-216.0 Pump, Leuco LM3840R.3,
3.8@4000 1740 RPM 11 8.707-022.0 Push-On, 3/8"" X 1/2"" MNPT"
(HD 4.0/40 GB) 1 (HD3.0/27 GB,
HD 3.5/35 GB, HD 4.0/40 GB,
2 8.707-254.0 Pump protector,3/8" 1 HD 4.0/40 GeB) 1
(HD3.0/27 GB, HD3.5/35 GB, HD4.0/40GB, HD4.0/40GBe)
3 8.706-168.0 Elbow, 3/8" NPT-p/n-
tf3529x6 Steel
(All Models) 1
4 8.750-299.0 Unloader, Vrt3, 8 GPM
@4500 psi (All Models) 1
5 9.802-171.0 Coupler, 3/8" Clug, Male,
Steel/zinc
(All Models) 1
6 8.706-944.0 Hose Barb, 3/8' barb x 3/8'
ml pipe
(All Models) 2
7 8.706-860.0 Tee, 1/2" Street, Brass
(All Models) 1
8 9.802-146.0 Swivel, 1/2" mp x 3/4" ghf
w/Strainer (All Models) 1
11
9.801-760.0 • Rev. 12/16
 LB3030R PUMP EXPLODED VIEW
SERVICE MANUAL

26
48
27
28
29 44
30 43
42
31
41 22
34
32 40
47

33 38
39
46
TORQUE
37 45 SPECS
36

Item # Ft.-lbs
PRESSURE WASHER

15 65
15

14
18 55
25

13
24
23
26 8
22
21
12
4
3
1 36 10
5 31
20 6 2

18
19
7
29
35
44 10
8
17
16 27
9 26
10 8.754-751.0 LB3030R
11
12
13
14
15

LB3030R PUMP PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.754-841.0 Crankcase 1 26 9.802-939.0 Screw, M6 X 16 12
2 8.754-846.0 O-ring Ø1.78 X 72.75 1 27 8.717-137.0 Bearing Cover 2
3* See Kits Below Plunger Oil Seal 3 28 9.803-954.0 Bearing Seal 1
4* See Kits Below O-ring Ø1.78 X 26.7 3 29 8.754-843.0 Seal Spacer, Crankshaft 2
5* See Kits Below Washer, Pressure Ring 30 9.802-914.0 Snap Ring, 25 mm 1
16 mm 3 31 9.803-955.0 Bearing, Ball 2
6* See Kits Below U-Seal, 16 mm 3 32 8.754-829.0 Shaft, 24 mm 3030 1
7* See Kits Below Pressure Ring, 16 mm 3 8.754-830.0 Shaft, 24 mm 4025 1
8* 9.803-199.0 U-Seal, 16 mm 3 33 9.803-167.0 Key, Crankshaft 1
9 9.803-199.0 Washer, Copper G1/2 1 34 8.754-219.0 Oil Dipstick 1
10 9.802-926.0 Plug, Brass G1/2 1 35 8.933-010.0 Seal, Crankshaft 1
11 8.754-852.0 Manifold 1 36* 8.754-855.0 Bolt, Plunger 3
12* 8.717-233.0 O-ring Ø1.78 X 15.6 6 37* 8.754-092.0 Spacer, Copper 3
13* See Kits Below Valve Assembly 6 38* 8.754-848.0 Plunger, 16 mm 3
14* 9.803-948.0 O-ring Ø1.78 X 18.77 6 39* 9.803-962.0 Spacer, Copper 3
15 9.803-949.0 Valve Plug 6 40 8.754-827.0 Plunger Rod 3
16 8.754-851.0 Plug, Brass G1/4 1 41 9.803-965.0 Connecting Rod Pin 3
17 8.718-973.0 Washer, Copper G1/4 1 42 9.803-966.0 Connecting Rod 3
18 8.754-854.0 Bolt, Manifold M14 X 40 2 43 9.803-218.0 Washer, 6 mm 6
19 8.754-850.0 Washer, Lock 2 44 8.933-020.0 Screw, Connecting Rod 6
20 9.803-198.0 Washer, Copper G3/8 1 45 8.754-847.0 O-ring Ø2.62 X 111.62 1
21 8.707-262.0 Plug, Brass G3/8 2 46 8.754-842.0 Cover, Crankcase 1
22* See Kits Below Valve Seat 6 47 9.803-906.0 O-ring Ø1.78 X 14 1
23* See Kits Below Valve Plate 6 48 9.803-202.0 Sight Glass, G3/4 1
24* See Kits Below Valve Spring 6
25* See Kits Below Valve Cage 6
REPAIR KIT NUMBER 8.754-856.0 8.754-857.0 8.754-858.0 8.754-859.0 9.803-937.0
Plunger Seals 16 Plunger Oil
KIT DESCRIPTION mm Seal Packing 16 mm Plunger 16 mm Complete Valve Seals
ITEM NUMBERS
INCLUDED 4, 6, 8 4, 5, 6, 7, 8 36, 37, 38, 39 12, 13, 14 3
NUMBER OF CYLINDERS
12 KIT WILL SERVICE 3 1 1 6 3
9.801-760.0 • Rev. 12/16
 LM.3 SERIES PUMP EXPLODED VIEW

PRESSURE WASHER
8.750-755.0 LM3540R.3
8.755-216.0 LM3840R.3

SERVICE MANUAL
TORQUE
SPECS
Item # Ft.-lbs
14 75
15 18
23 6
33 6
43 6
48 6

PUMP PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.751-216.0 Crankcase 1 30 9.803-140.0 Crankshaft Seal 1
2 See Kits Below Plunger Oil Seal 3 31 9.803-178.0 Shim 2
3* See Kits Below O-Ring Ø1.78 x 31.47 3 32 8.717-209.0 Bearing Housing 1
4* See Kits Below Pressure Ring 3 33* See Kits Below Plunger Nut, M8 3
5* See Kits Below U-Seal 3 34* See Kits Below Copper Spacer 3
6* See Kits Below Intermediate Ring 3 35* See Kits Below Plunger 3
7* See Kits Below U-Seal 3 36* See Kits Below Copper Spacer 3
8 9.803-199.0 Washer, Copper 1 37* See Kits Below O-Ring Ø1.78 x 7.66 3
9 9.802-926.0 Plug, Brass 1/2 1 38* See Kits Below Teflon Ring 3
10 8.751-218.0 Manifold Head 1 39 8.751-224.0 Plunger Rod 3
11* See Kits Below O-Ring Ø2.62 x 17.13 6 8.751-225.0 Plunger Rod (LM3540R.3) 3

12* See Kits Below Valve Assembly 6 40 9.803-158.0 Connecting Rod 3

13* See Kits Below O-Ring Ø2.62 x 20.29 6 41 8.751-228.0 Connecting Rod Pin 3

14 9.802-928.0 Valve Plug 6 42 9.803-218.0 Spring Washer 6

15 9.802-938.0 Manifold Stud Bolt 8 43 9.803-238.0 Connecting Rod Screw 6

16 9.802-884.0 Washer 16 44 8.933-016.0 O-Ring, Ø2.62 x 126.67 1

17 9.803-198.0 Copper Washer 3/8 1 45 8.751-229.0 Crankcase Cover 1

18 9.802-925.0 Brass Plug 3/8 1 46 9.803-197.0 O-Ring, Ø1.78 x 14 1

23 9.802-944.0 Screw, Hex,8mm x18mm 8 47 9.803-202.0 Sight Glass 3/4 1

24 8.717-210.0 Closed Bearing Housing 1 48 9.802-939.0 Cover Screw 5

25 9.803-192.0 O-Ring Ø1.78 x 60.05 2

26 8.933-011.0 Tapered Roller Bearing 2
27 8.751-222.0 Crankshaft (LM3840R) 1
8.751-223.0 Crankshaft 1
28 9.803-167.0 Crankshaft Key 1
29 9.802-921.0 Oil Dip Stick 1 13
9.801-760.0 • Rev. 12/16
 14
PRESSURE WASHER SERVICE MANUAL

3
3

9.801-760.0 • Rev. 12/16

 PRESSURE WASHER
LP 3035G PUMP EXPLODED VIEW
8.754-756.0 LP3035G

TORQUE

SERVICE MANUAL
SPECS
Item # Ft.-lbs
15 65
16 55
24 8
37 10
38 10
45 10

LP3035R PUMP PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.751-216.0 Crankcase 1 28 9.802-914.0 Snap Ring, 25 mm 1
2 8.754-846.0 O-ring Ø1.78 X 72.75 3 29 9.803-955.0 Bearing, Ball 1
3* See Kits Below Plunger Oil Seal 3 30 8.754-834.0 Shaft, 3/4" Hollow (3035G) 1
4* See Kits Below O-ring Ø1.78 X 26.7 3 31 8.754-219.0 Oil Dipstick 1
5* See Kits Below Washer, Pressure Ring 3 32 8.754-840.0 Bearing Needle 1
6* See Kits Below U-Seal, 14mm 3 33 8.754-826.0 Seal, Crankshaft 1
7* See Kits Below Pressure Ring, 14 mm 3 34 8.754-863.0 Flange, Engine 1
8 See Kits Below U-Seal, 14mm 1 35 9.803-210.0 Washer 4
9 9.803-199.0 Washer, Copper G1/2 1 36 9.803-218.0 Washer 6mm 10
10 9.802-926.0 Plug, Brass G1/2 1 37 8.752-824.0 Screw, M6 x 20 4
11 8.754-853.0 Manifold 1 38* 8.754-855.0 Bolt, Plunger 3
12* 8.717-233.0 O-ring Ø1.78 X 15.6 6 39* 8.754-092.0 Spacer, Copper 3
13* See Kits Below Valvel Assembly 6 40* 8.754-849.0 Plunger, 14 mm 3
14* 9.803-948.0 O-ring Ø1.78 X 18.77 6 41* 9.803-962.0 Spacer, Copper 3
15 9.803-949.0 Valve Plug 6 42 8.754-827.0 Plunger Rod 3
16 8.754-854.0 Bolt, Manifold M14 x 40 2 43 9.803-965.0 Connecting Rod Pin 3
17 8.754-850.0 Washer, Lock 2 44 9.803-965.0 Connecting Rod 3
18 9.803-198.0 Washer, Copper G3/8 1 45 8.933-020.0 Screw, Connecting Rod 6
19 8.707-262.0 Plug, Brass G3/8 1 46 8.754-847.0 O-ring Ø2.62 X 111.62 1
20* See Kits Below Valve Seat 6 47 8.754-842.0 Cover, Crankcase 1
21* See Kits Below Valve Plate 6 48 9.803-906.0 O-ring Ø1.78 X 14 1
22* See Kits Below Valve Spring 6 49 9.803-202.0 Sight Glass, G3/4 1
23* See Kits Below Valve cage 6
24 9.802-939.0 Screw, M6 X 16 12
25 8.717-137.0 Bearing Cover 2
26 9.803-954.0 Bearing Seal 1
27 8.754-843.0 Seal Spacer, Crankshaft 1
15
9.801-760.0 • Rev. 12/16
 REPAIR KIT NUMBER 8.754-856.0 8.754-857.0 8.754-858.0 8.754-859.0 9.803-937.0
SERVICE MANUAL

Plunger Seals 16 Plunger Oil

KIT DESCRIPTION mm Seal Packing 16 mm Plunger 16 mm Complete Valve Seals
ITEM NUMBERS
4, 6, 8 4, 5, 6, 7, 8 36, 37, 38, 39 12, 13, 14 3
INCLUDED

NUMBER OF CYLINDERS
3 1 1 6 3
KIT WILL SERVICE
PRESSURE WASHER

16
9.801-760.0 • Rev. 12/16
 LP 3035G1 PUMP EXPLODED VIEW

PRESSURE WASHER
8.754-758.0 LP3535G1

TORQUE
SPECS
Item # Ft.-lbs

SERVICE MANUAL
15 65
16 55
24 8
37 10
38 10
45 10

LP3535G1 PUMP PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.751-216.0 Crankcase 1 28 9.802-914.0 Snap Ring, 25 mm 1
2 8.754-846.0 O-ring Ø1.78 X 72.75 3 29 9.803-955.0 Bearing, Ball 1
3* See Kits Below Plunger Oil Seal 3 30 8.754-828.0 Shaft, 1" Hollow 1
4* See Kits Below O-ring Ø1.78 X 26.7 3 31 8.754-219.0 Oil Dipstick 1
5* See Kits Below Washer, Pressure Ring 3 32 8.754-840.0 Bearing Needle 1
6* See Kits Below U-Seal, 14mm 3 33 8.754-826.0 Seal, Crankshaft 1
7* See Kits Below Pressure Ring, 14 mm 3 34 9.802-889.0 Washer 4
8 See Kits Below U-Seal, 14mm 1 35 9.803-243.0 Screw 4
9 9.803-199.0 Washer, Copper G1/2 1 36 9.803-215.0 Washer 6 mm 4
10 9.802-926.0 Plug, Brass G1/2 1 37 9.803-244.0 Screw 4
11 8.754-853.0 Manifold 1 38 9.803-217.0 Washer 4
12* 8.717-233.0 O-ring Ø1.78 X 15.6 6 39 9.803-216.0 Washer 4
13* See Kits Below Valvel Assembly 6 40 8.752-824.0 Screw, M6 x 20 4
14* 9.803-948.0 O-ring Ø1.78 X 18.77 6 41 9.803-218.0 Washer, 6 mm 10
15 9.803-949.0 Valve Plug 6 42 8.754-864.0 Flange, Engine 1
16 8.754-854.0 Bolt, Manifold M14 x 40 2 43* 8.754-855.0 Bolt, Plunger 3
17 8.754-850.0 Washer, Lock 2 44* 8.754-092.0 Spacer, Copper 3
18 9.803-198.0 Washer, Copper G3/8 1 45* 8.754-849.0 Plunger, 14 mm 3
19 8.707-262.0 Plug, Brass G3/8 1 46* 9.803-962.0 Spacer, Copper 3
20* See Kits Below Valve Seat 6 47 8.754-827.0 Plunger Rod 3
21* See Kits Below Valve Plate 6 48 9.803-965.0 Connecting Rod Pin 3
22* See Kits Below Valve Spring 6 49 9.803-966.0 Connecting Rod 6
23* See Kits Below Valve cage 6 50 8.933-020.0 Screw, Connecting Rod 6
24 9.802-939.0 Screw, M6 X 16 12 51 8.754-847.0 O-ring Ø2.62 X 111.62 1
25 8.717-137.0 Bearing Cover 2 52 8.754-842.0 Cover, Crankcase 1
26 9.803-954.0 Bearing Seal 1 53 9.803-906.0 O-ring Ø1.78 X 14 1
27 8.754-843.0 Seal Spacer, Crankshaft 1 54 9.803-202.0 Sight Glass, G3/4 1
17
9.801-760.0 • Rev. 12/16
 REPAIR KIT NUMBER 8.754-860.0 8.754-861.0 8.754-862.0 8.754-859.0 9.803-937.0
SERVICE MANUAL
Plunger Seals 14 Plunger Oil
KIT DESCRIPTION mm Seal Packing 14 mm Plunger 14 mm Complete Valve Seals
ITEM NUMBERS
4, 6, 8 4, 5, 6, 7, 8 36, 37, 38, 39 12, 13, 14 3
INCLUDED

NUMBER OF CYLINDERS
3 1 1 6 3
KIT WILL SERVICE
PRESSURE WASHER

18
9.801-760.0 • Rev. 12/16
 LS 4040G PUMP EXPLODED VIEW

PRESSURE WASHER
8.750-753.0 LS4040G

TORQUE
SPECS
Item # Ft.-lbs

SERVICE MANUAL
14 75
15 30
24 7.6
38 10
46 7
56 13

LS4040G PUMP PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.751-217.0 Crankcase 1 33 9.803-161.0 Needle Roller Bearing 1
2 See Kit Below Plunger Oil Seal 3 34 8.751-230.0 Gasket 1
3 See Kit Below O-Ring 1.78 x 31.47 3 35 8.717-544.0 Screw, Set 1
4 See Kit Below Pressure Ring 3 36 9.803-183.0 Engine Flange 1
5 See Kit Below U-Seal, 15mm 3 38 9.803-240.0 Flange Screw 4
6 See Kit Below Intermed, Ring 15mm 3 39 9.803-142.0 Crankshaft Seal 1
7 See Kit Below U-seal, 15mm 3 41 9.803-221.0 Sprong Washer 4
8 9.803-199.0 Copper Washer 1/2'' 1 46 See Below Plunger Nut, M6 3
9 9.802-926.0 Brass Plug, 1/2'' 1 47 See Below Washer, coper, 9.2 x 13.5 3
10 8.751-218.0 Manifold Housing 1 48 See Below Plunger, 15mm 3
11 9.803-191.0 O-Ring 2.62 x 17.13 1 49 See Below Copper Spacer 3
12 See Kit Below Valve Assembly 6 50 See Below O-Ring 0.78 X 5.28 3
13 9.803-193.0 O-Ring 2.62 x 20.29 6 51 See Below Teflon Ring 3
14 9.802-928.0 Valve Plug 6 52 8.751-225.0 Plunger Rod 3
15 9.802-938.0 Manifold Stud Bolt 8 53 8.751-228.0 Connecting Rod Pin 3
16 9.802-884.0 Washer 8 54 9.803-158.0 Connecting Rod 3
17 9.803-198.0 Copper Washer 3/8'' 1 55 5.803-218.0 Spring Washer 6
18 9.802-925.0 Brass Plug 3/8'' 2 56 9.803-238.0 Connecting Rod Screw 6
23 9.803-210.0 Washer, M6 x 16 4 57 8.933-016.0 O-Ring 2.62 x 126.67 1
24 9.802-939.0 Hexagonal Screw 9 58 8.751-229.0 Crankcase Cover 1
25 9.803-184.0 Closed Bearing Housing 1 59 9.803-197.0 O-Ring, 1.78 X 14 1
26 8.717-225.0 O-Ring 2.62 x 61.6 1 60 9.803-202.0 Sight Glass, G 3/4 1
27 9.802-914.0 Snap Ring 1 * Part available in Kit
28 9.803-168.0 Double Row Ball Bearing 1
29 9.803-152.0 Crankshaft 1
30 9.802-945.0 Set Screw 1
31 9.802-921.0 Oil Dip Stick 1
32 9.804-581.0 O-Ring 3.53 x 55.56 1
19
9.801-760.0 • Rev. 12/16
 REPAIR KIT NUMBER 8.725-358.0 8.725-359.0 8.933-023.0 9.802-603.0 9.802-609.0
SERVICE MANUAL
Plunger U-Seal Complete Plunger Oil
KIT DESCRIPTION 15 mm U-Seal Packing 15 mm Plunger 15 mm Complete Valve Seals
ITEM NUMBERS 46, 47, 48, 49,
3, 5, 7 3, 4, 5, 6, 7 11, 12, 13 2
INCLUDED 50, 51

NUMBER OF CYLINDERS
3 1 1 6 3
KIT WILL SERVICE
PRESSURE WASHER

20
9.801-760.0 • Rev. 12/16
 PRESSURE WASHER
VRT3 UNLOADER EXPLODED VIEW AND PART S LIST
8.750-297.0, 8 GPM, 2320 PSI
8.750-298.0, 8 GPM, 3630 PSI
8.750-299.0, 8 GPM, 4500 PSI

ITEM PART NO. DESCRIPTION QTY

20 25 8.750-712.0 Outlet Fitting 1
18 8.750-713.0 Knob, Unloader 1
8.750-709.0 Repair Kit, VRT3, 2320/3630
14

SERVICE MANUAL
PSI
19 8 8.750-710.0 Repair Kit, VRT3, 4500 PSI
(Kit Items: 1, 4, 8-12, 16, 21-22)

9
18 10

17 26 1

22
16 23
24
2
21
3
15
15 4

5 25
13
6

6
12 7

11

Unloader Adjustment Procedures

1. Remove lock nut (Item 19).

2. Remove adjustment knob (Item 18).
3. Loosen the two (2) nuts (Item 15), move them upward on stem (Item 8) until you see 4 or more threads below the nut.
4. Re-attach adjusting knob (Item 18).
5. Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 18) clockwise until
pressure is at the desired operating pressure.
6. Remove the adjustment knob (Item 18), tighten the lower nut (Item 15) tightly against the upper nut (Item 15). Reattach
adjustment knob (Item 18) and screw down until contact is made with the nuts (Items 15). Screw down lock nut (Item 19)
onto the stem (Item 8) until the threads cut into the nylon insert of the lock nut (Item 19).
*If adjustment knob (Item 18) DOES NOT make contact with upper nut (Items 15), remove adjusting knob (Item 18), re-adjust
(raise) nuts (Items 15) on stem (Item 8) and re-attach adjustment knob (Item 18), then repeat step #6.
**If adjustment knob (Item 18) DOES make contact with upper nut; release the trigger of the spray gun and watch the pressure
gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the operating pressure. If “spike” pres-
sure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15) on the stem (Item 8).
Re-attach the adjusting knob (Item 18), then repeat step #6.
21
9.801-760.0 • Rev. 12/16
 TROUBLESHOOTING
SERVICE MANUAL

For Models: HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40Ge

PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING Insufficient water supply. Closed Use larger garden hose; clean inlet water
PRESSURE faucet. Inlet hose kinked screen. Open faucet.
Clogged inlet hose strainer Check plumbing system for leaks. Retape
leaks with teflon tape.
PRESSURE WASHER

Faulty or mis-adjusted unloader Adjust unloader for proper pressure. Install

valve repair kit when needed. Call local distributor.
Worn packing in pump Call Dealer Customer Support.
Machine has been stored in freez- Thaw out machine completely, including
ing temperatures hose, spray gun and wand.
Slow engine RPM Call local distributor.
FLUCTUATING Worn or dirty pump valves Call local distributor.
PRESSURE
Nozzle is obstructed Blow out or remove debris with fine needle.

Pump sucking air, inlet hose Check that all hoses and fittings are airtight.
leaking Turn off machine and trigger spray gun until
a steady flow of water emerges through the
nozzle.
Insufficient water supply Turn water on full force. Check garden hose
for kinks, leaks or blockage.
PRESSURE LOW Nozzle worn Replace nozzle.
AFTER PERIOD OF
NORMAL USE Unloader valve worn Replace unloader valve.

ENGINE WILL NOT Low oil shutdown Fill engine with oil.
START OR STOPS
WHILE OPERATING Out of gas Fill fuel tank.
Water in gasoline Drain gas tank; fill with clean fuel.
ENGINE IS Nozzle partially blocked Clean nozzle.
OVERLOADED
Excessive pressure from high Adjust engine throttle to lower RPM.
engine RPM
WATER OR OIL A small amount of leaking is If excessive leaking occurs, call local
LEAKING FROM normal distributor.
BOTTOM OF PUMP
PRESENCE OF Water sprayed at machine Change oil. Direct spray away from machine.
WATER IN PUMP OIL
High humidity in air Check and change oil twice as often.
Piston packing worn. Oil seal worn. Call local distributor.

22
9.801-760.0 • Rev. 12/16
 PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
For Models: HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40Ge

PROBLEM POSSIBLE CAUSE SOLUTION

ENGINE OPERATES Not enough gas or engine oil Fill tank with gas. Check oil level.
FOR 15 MINUTES
THEN STOPS Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking.
Obstruction in fuel filter Clean or replace fuel filter.
ENGINE LACKS Dirty air filter Replace air filter.
POWER
ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine
runs smoothly.
WATER DRIPPING Piston packing worn Call local distributor.
FROM UNDER
O-Ring plunger retainer worn Call local distributor.
PUMP
Cracked piston Call local distributor.
OIL DRIPPING Oil seal worn or damaged Call local distributor.
FROM UNDER
PUMP
WATER LEAKING Spray gun closed with machine Open spray gun or turn off machine.
FROM PUMP running 5 minutes or longer
PROTECTOR
Excess water supply pressure Place a pressure regulator at end of 50'
garden hose.
NO DETERGENT Detergent suction tube not properly Check connection.
connected to machine
Detergent is too thick Dilute detergent. For best results, use
manufacturers detergent.
Detergent filter valve is at lowest Set detergent filter valve to a higher setting.
setting
Filter on detergent suction tube is Run warm water through filter to remove
clogged debris.
Damaged or clogged detergent suc- Remove obstruction or replace detergent
tion tube suction tube.
A high pressure nozzle is attached. Replace with black detergent nozzle.

Discharge nozzle is obstructed Blow out or remove debris with fine needle.
GARDEN HOSE Loose fittings Tighten fittings.
CONNECTION
LEAKS Missing/worn rubber washer Insert new washer.

SPRAY WAND Spray wand not properly attached Slide the spray wand into the gun. Turn the
LEAKS wand collar clockwise onto the spray gun
threads until tight.

Broken o-ring Call local distributor and order an o-ring.

PUMP IS NOISY Pump is sucking air Check that hoses and fittings are air tight.
Turn off machine and purge pump by
squeezing trigger gun until a steady flow of
water emerges through nozzle.

23
9.801-760.0 • Rev. 12/16
PRESSURE WASHER Troubleshooting Guide
PREVENTATIVE MAINTENANCE
For Models: HD 3.0/27 G, HD 3.5/35 G, HD 4.0/40 G, HD 4.0/40Ge
This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa-
tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer
for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
Perform maintenance more often under severe conditions. Check pump oil and engine oil level before first use
of your new pressure washer.

MAINTENANCE SCHEDULE
Inspect Daily
Change First month or 20 hours.
Engine Oil
Every 100 hours or every 6 months after first month
Filter Every 50 hours
Inspect Every 50 hours
Air Cleaner/Filter
Clean Monthly
Engine Fuel Filter 500 hours or 6 months
Spark Plug Maintenance 300 hours or annually
Clean Fuel Tank(s) Annually
Replace Fuel Lines Annually
Pump Oil Inspect Oil level daily
Change After first 50 hours, then every 500 hours or annually
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects/O-Rings Annually/As needed
Clean Water Screen/Filter Weekly
Replace HP Hose Annually (if there are any signs of wear)

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9.801-760.0 • Rev. 12/16
 PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
For Models: HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB
PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING Faulty pressure gauge Install new gauge.
PRESSURE
Use larger supply hose; clean filter at water
Insufficient water supply
inlet.
Match nozzle number to machine and/or
Old, worn or incorrect spray nozzle
replace with new nozzle.
Belt slippage Tighten or replace; use correct belt.
Check plumbing system for leaks. Re-tape
Plumbing or hose leak
leaks with teflon tape.
Faulty or mis-adjusted unloader Adjust unloader for proper pressure. Install
valve repair kit when needed.
Worn packing in pump Install new packing kit.
Fouled or dirty inlet or discharge
Clean inlet and discharge valves.
valves in pump
Worn inlet or discharge valves Replace with valve kit.
Obstruction in spray nozzle Remove obstruction.
Leaking pressure control valve Rebuild or replace as needed.
Slow engine RPM Set engine speed at proper specifications.
Check water supply and possibility of air
Pump sucking air
seepage.
Valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary.
FLUCTUATING Worn or dirty pump valves Call local distributor.
PRESSURE
Nozzle is obstructed Blow out or remove debris with fine needle.

Pump sucking air, inlet hose Check that all hoses and fittings are airtight.
leaking Turn off machine and trigger spray gun until
a steady flow of water emerges through the
nozzle.
Insufficient water supply Turn water on full force. Check garden hose
for kinks, leaks or blockage.
PRESSURE LOW Nozzle worn Replace nozzle.
AFTER PERIOD OF
NORMAL USE Unloader valve worn Replace unloader valve.

ENGINE WILL NOT Low oil shutdown Fill engine with oil.
START OR STOPS
WHILE OPERATING Out of gas Fill fuel tank.
Water in gasoline Drain gas tank; fill with clean fuel.
ENGINE IS Nozzle partially blocked Clean nozzle.
OVERLOADED
Excessive pressure from high Adjust engine throttle to lower RPM.
engine RPM

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9.801-760.0 • Rev. 12/16
 TROUBLESHOOTING
SERVICE MANUAL

For Models: HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB
PROBLEM POSSIBLE CAUSE SOLUTION
WATER OR OIL A small amount of leaking is If excessive leaking occurs, call local
LEAKING FROM normal distributor.
BOTTOM OF PUMP
PRESENCE OF Water sprayed at machine Change oil. Direct spray away from ma-
PRESSURE WASHER

WATER IN PUMP chine.

OIL
High humidity in air Check and change oil twice as often.
Piston packing worn. Oil seal worn. Call local distributor.
ENGINE OPERATES Not enough gas or engine oil Fill tank with gas. Check oil level.
FOR 15 MINUTES
THEN STOPS Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking.
Obstruction in fuel filter Clean or replace fuel filter.
ENGINE LACKS Dirty air filter Replace air filter.
POWER
ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine
runs smoothly.
WATER DRIPPING Piston packing worn Call local distributor.
FROM UNDER
O-Ring plunger retainer worn Call local distributor.
PUMP
Cracked piston Call local distributor.
OIL DRIPPING Oil seal worn or damaged Call local distributor.
FROM UNDER
PUMP
WATER LEAKING Spray gun closed with machine Open spray gun or turn off machine.
FROM PUMP running 5 minutes or longer
PROTECTOR
Excess water supply pressure Place a pressure regulator at end of 50'
garden hose.
NO DETERGENT Detergent suction tube not properly Check connection.
connected to machine
Detergent is too thick Dilute detergent. For best results, use
manufacturers detergent.
Detergent filter valve is at lowest Set detergent filter valve to a higher setting.
setting
Filter on detergent suction tube is Run warm water through filter to remove
clogged debris.
Damaged or clogged detergent suc- Remove obstruction or replace detergent
tion tube suction tube.
A high pressure nozzle is attached. Replace with black detergent nozzle.

Discharge nozzle is obstructed Blow out or remove debris with fine needle.
GARDEN HOSE Loose fittings Tighten fittings.
CONNECTION
LEAKS Missing/worn rubber washer Insert new washer.

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9.801-760.0 • Rev. 12/16
 TROUBLESHOOTING

PRESSURE WASHER
For Models: HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB

PROBLEM POSSIBLE CAUSE SOLUTION

SPRAY WAND Spray wand not properly attached Slide the spray wand into the gun. Turn the
LEAKS wand collar clockwise onto the spray gun
threads until tight.

Broken o-ring Call local distributor and order an o-ring.

PUMP IS NOISY Pump is sucking air Check that hoses and fittings are air tight.
Turn off machine and purge pump by

SERVICE MANUAL
squeezing trigger gun until a steady flow of
water emerges through nozzle.

PREVENTATIVE MAINTENANCE
HD3.0/27 GB, HD 3.5/35 GB, HD 4.0/40 GB, HD 4.0/40 GeB
This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa-
tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer
for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
Perform maintenance more often under severe conditions. Check pump oil and engine oil level before first use
of your new pressure washer.

MAINTENANCE SCHEDULE
Inspect Daily
First month or 20 hours.
Engine Oil Change
Every 100 hours or every 6 months after first month
Filter Every 50 hours
Inspect Daily
Air Cleaner/Filter
Clean Every 3 months or 50 hours
Engine Fuel Filter 500 hours or 6 months
Spark Plug Inspect Every 6 months or 100 hours
Maintenance Change Every year or 300 hours
Clean Fuel Tank(s) Annually
Inspect Oil level daily
Pump Oil
Change After first 50 hours, then every 500 hours or annually (or 3 months)
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects Annually
Clean Water Screen/Filter Weekly
Replace HP Hose Annually (if there are any signs of wear)
Tighten Every 6 months
Belts*
Inspect/Replace Every 6 months
*Note: When servicing belts, don't exceed 14 lb-ft on pump mounting screws.Failure to do so will cause
pump thread damage.

27
9.801-760.0 • Rev. 12/16
 KNA, Inc.4555 Airport Way Denver, CO 80239
Form #9.801-760.0 • Rev. 12/16 Printed in U.S.A. or Mexico