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Heat Input Calcs

This document provides calculations and instructions for converting WPQR data into working data for WPSs. It includes tables with columns for welding parameters like amps, volts, speed, heat input, and arc efficiencies. The document explains to read the yellow squares for input values and blue squares for the WPS output values. It also notes to use the average heat input value and plus or minus 10% of average values for the WPS.

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Scott Trainor
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119 views3 pages

Heat Input Calcs

This document provides calculations and instructions for converting WPQR data into working data for WPSs. It includes tables with columns for welding parameters like amps, volts, speed, heat input, and arc efficiencies. The document explains to read the yellow squares for input values and blue squares for the WPS output values. It also notes to use the average heat input value and plus or minus 10% of average values for the WPS.

Uploaded by

Scott Trainor
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Calculations to convert WPQR data into working data for WPSs

heat input calcs KJ/mm

AMPS VOLTS SPEED mm/secHEAT INPUTHEAT INPUT ±10% amps


low high low high low high average low high -10%

86 98 21 23 2.5 2.5 0.65 0.58 0.71 83


- - - -
- - - -
- - - -
- - - -
- - - -
- - - -
- - - -
- - - -

Arc efficiencies Arc efficiency 80 %


submerged arc 100%
GTAW, Plasma 60%
all others SMAW,GMAW etc 80% Calc speed:

ROL mm 20
only use yellow squares for input
time secs 10

read off blue squares for WPS


plus and minus 10% of average values
mm/sec mm/min

amps volts volts speed Speed amps volts speed speed-10% Speed+10%
10% -10% 10% -10% 10% average average average

101 20 24 2.3 2.8 92 22 2.5 138 168


- - - - - 0 0 0
- - - - - 0 0 0
- - - - - 0 0 0
- - - - - 0 0 0
- - - - - 0 0 0
- - - - - 0 0 0
- - - - - 0 0 0
- - - - - 0 0 0

Speed
2
Speed+10%

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