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Physical Plant Cost (PPC) : Service

This document outlines the steps to calculate various costs involved in a capital investment project including: 1) Fixed capital investment which includes physical plant cost, direct plant cost, contractors fee, and contingencies 2) Total manufacturing cost made up of direct manufacturing cost and fixed manufacturing cost 3) Total production cost which is the total of manufacturing cost and general expenses It then describes how to calculate sales, profit, percentages of profit on sales and return on investment, as well as payback period.

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126 views4 pages

Physical Plant Cost (PPC) : Service

This document outlines the steps to calculate various costs involved in a capital investment project including: 1) Fixed capital investment which includes physical plant cost, direct plant cost, contractors fee, and contingencies 2) Total manufacturing cost made up of direct manufacturing cost and fixed manufacturing cost 3) Total production cost which is the total of manufacturing cost and general expenses It then describes how to calculate sales, profit, percentages of profit on sales and return on investment, as well as payback period.

Uploaded by

Mentari Adinda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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1.

Fixed Capital Investment


a. Physical Plant Cost (PPC)

No Komponen
1 Delivered Equipment Cost
2 Installation
3 Piping
4 Instrumentation (15% PEC)
5 Utilities Total Cost (25% PEC)
Physical Plant Cost (PPC)

 Process Equipment Cost


PEC = Harga HE + Ongkos Kirim HE (15% dari harga HE)
 Instalasi (biaya pengelasan)
Biaya pengelasan = (Diameter pipa x banyaknya pengelasan) x Rp 180.000,-
 Piping (pipa, valve dan fitting)
 Instrumentasi

Instrumentasi = PEC x 40%

 Utilitas

Service %PEC
Sedikit 25
Rata-rata 40
Lengkap 75
Utilitas = PEC x 25%
b. Direct Plant Cost

6 Eng. And Construction (30% PPC)


Direct Plant Cost (DPC)

Total Harga PPC %PPC


< $ 1,000,000 30
$ 1,000,000 - $ 25
5,000,000
>$ 5,000,000 20
Engineering and construction = 30% x PPC
DPC = PPC + E&C
c. Contractors Fee
Contractors fee = 10% x DPC
d. Biaya tak terduga

Level %DPC
Low 10
Rata-rata 15
Tinggi 25

Biaya tak terduga = 10% x DPC

FCI = DPC + Contractors Fee + biaya tak terduga

2. Total Manufacturing Cost


a. Direct manufacturing cost

No Jenis
1 Maintanance
2 Harga Bahan Baku
3 Plant supplies
Direct Manufacturing Cost
 Maintanance

Level %DPC
Low 2-4
Rata-rata 6-7
Tinggi 8-10

Maintenance = 6% x FCI
 Harga bahan baku = harga nitrogen x jumlah nitrogen
 Plant supplies
Plant supplies = 15% x maintenance
DMC = maintenance + harga bahan baku + plant supplies
b. Fixed manufacturing cost

No Jenis
1 Depresiasi (10% FCI)
2 Property tax (1% FCI)
3 Asuransi (1% FCI)
Fixed Manufacturing Cost

 Depresiasi
Depresiasi = 10% x FCI
 Property tax
Property tax = 1% x FCI
 Asuransi
Asuransi = 1% x FCI
FMC = depresiasi + property tax + asuransi
TMC = DMC + FMC
3. Total production cost
a. General expense

No Jenis
1 Administrasi (4% TMC)
2 Finance (15% FCI)
General Expense
 Administrasi
Administrasi = 4% x TMC
 Finance
Finance = 15% x FCI
GE = administrasi + finance
TPC = TMC + GE
4. Sales
Sales = (jumlah produk selama 3 jam x harga jual) + biaya dari penghematan gas venting
desul + biaya penghematan ng dan fuel yang digunakan untuk start up selama 3 jam
5. Profit
Net profit = Sales – HPP
Net profit = $30/ton ammonia
6. % profit on sales
net profit
x100%
%POS = sales
7. %return of investment
net profit
x100%
%ROI = FCI
8. Pay out time
FCI
POT =
depresiasi+profit

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