PUMP HEALTH MONITORING
Pump health monitoring process help to monitor the conditions of pump system. The
process may include monitoring and inspection on these item:-
1. RESTRICTION
Suction piping and piping connection of pump system
Root causes can include a plugged suction strainer, loss of level in the suction
drum or a possible valve issue.
2. CAVITATION
Vibration and noise occur
Damaging pump internals
Disrupting flow
3. LEAKAGE
Caused by mechanical failures
Early detection of abnormal conditions such as cavitation, pressure imbalance
or excess vibration can help avoid leaks and their consequences.
4. AUXILIARY SYSTEM
Inadequate monitoring of Auxiliary Seal Flush levels
Result in missed low level conditions
Indicating mechanical seal leakage and eventual flaring
5. VIBRATION
Damage seals or internals and cause pump failure
Inspection points for vibrations correspond to the centerline of the shaft on
the bearing housing
Piping system vibration
6. TEMPERATURE RISK
Bearing area, motor and media/product temperature
Reduce equipment life expectancy
7. PUMP AND PIPING INSTALLATION
Improper installation
Lead to shaft misalignment
Excessive vibration occur
PUMP PIPING SYSTEM
Many pumps are installed with inappropriate piping arrangements, resulting in premature
pump failures. Below is some of the important point to check the piping system of pump:
1. SUCTION PIPING
Include a straight run pipe length between the pump inlet and any
obstruction in suction line
Obstructions include valves, elbows, "tees", and etc.
Pipe diameter on suction inspect
2. ELBOWS POSITION
Diameters of straight run pipe between the pump inlet and elbow
This helps to eliminate "side loading" of the pump impeller and creates
uniform pump axial bearing
3. AIR ENTRAINMENT
Check adequate levels in supply tanks
Check high pockets in suction piping, which can trap air, keep all pipe and
fitting connections tight in suction vacuum conditions
4. PIPING ARRANGEMENT
Pumps should never support the suction or discharge piping
Any stress on the pump casing by the piping system greatly reduces pump life
and performance