MAKING MODERN LIVING POSSIBLE

Operating Instructions
VLT® Refrigeration Drive FC 103, 75-400 kW
Safety VLT® Refrigeration Drive Operating Instructions

Safety

WARNING Voltage [V] Power range [kW] Minimum waiting time

[min]
HIGH VOLTAGE! 3x400 90-250 20
Frequency converters contain high voltage when 3x400 110-315 20
connected to AC mains input power. Installation, start up, 3x480 110-315 20
and maintenance should be performed by qualified
3x480 132-355 20
personnel only. Failure to perform installation, start up, and
3x550 55-315 20
maintenance by qualified personnel could result in death
3x690 75-400 20
or serious injury.
Discharge Time
High Voltage
Frequency converters are connected to hazardous mains
voltages. Extreme care should be taken to protect against
shock. Only trained personnel familiar with electronic
equipment should install, start, or maintain this equipment.

WARNING
UNINTENDED START!
Approvals
When the frequency converter is connected to AC mains,
the motor may start at any time. The frequency converter,
motor, and any driven equipment must be in operational NOTE
readiness. Failure to be in operational readiness when the Imposed limitations on the output frequency
frequency converter is connected to AC mains could result (due to export control regulations):
in death, serious injury, equipment, or property damage. From software version 6.72 the output frequency of the
frequency converter is limited to 590 Hz. Software versions
Unintended Start 6x.xx also limit the maximum output frequency to 590 Hz,
When the frequency converter is connected to the AC but these versions cannot be flashed, i.e. neither
mains, the motor may be started by means of an external downgraded nor upgraded.
switch, a serial bus command, an input reference signal, or
a cleared fault condition. Use appropriate cautions to
guard against an unintended start.

WARNING
DISCHARGE TIME!
Frequency converters contain DC-link capacitors that can
remain charged even when the frequency converter is not
powered. To avoid electrical hazards, disconnect AC mains,
any permanent magnet type motors, and any remote DC-
link power supplies, including battery backups, UPS and
DC-link connections to other frequency converters. Wait for
the capacitors to fully discharge before performing any
service or repair work. The amount of wait time is listed in
the Discharge Time table. Failure to wait the specified time
after power has been removed before doing service or
repair could result in death or serious injury.

MG16J102 - VLT® is a registered Danfoss trademark

Safety VLT® Refrigeration Drive Operating Instructions

MG16J102 - VLT® is a registered Danfoss trademark

Contents VLT® Refrigeration Drive Operating Instructions

Contents

1 Introduction 4
1.1 Product Overview 4
1.1.1 Interior Views 4
1.2 Purpose of the Manual 5
1.3 Additional Resources 5
1.4 Product Overview 5
1.5 Internal Controller Functions 5
1.6 Frame Sizes and Power Ratings 7

2 Installation 8
2.1 Planning the Installation Site 8
2.1.2 Planning the Installation Site 8
2.2 Pre-Installation Check List 8
2.3 Mechanical Installation 9
2.3.1 Cooling 9
2.3.2 Lifting 9
2.3.3 Wall Mounting - IP21 (NEMA 1) and IP54 (NEMA 12) Units 10
2.4 Electrical Installation 10
2.4.1 General Requirements 10
2.4.2 Earth (Grounding) Requirements 13
2.4.2.1 Leakage Current (>3.5 mA) 13
2.4.2.2 Earthing (Grounding) IP20 Enclosures 14
2.4.2.3 Earthing (Grounding) IP21/54 Enclosures 14
2.4.3 Motor Connection 15
2.4.3.1 Terminal Locations: D1h-D4h 15
2.4.4 Motor Cable 19
2.4.5 Motor Rotation Check 19
2.4.6 AC Mains Connection 19
2.5 Control Wiring Connection 20
2.5.1 Access 20
2.5.2 Using Screened Control Cables 20
2.5.3 Earthing (Grounding) of Screened Control Cables 20
2.5.4 Control Terminal Types 21
2.5.5 Wiring to Control Terminals 22
2.5.6 Control Terminal Functions 22
2.6 Serial Communication 22
2.7 Optional Equipment 23
2.7.1 Load Share Terminals 23
2.7.2 Regeneration Terminals 23

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Contents VLT® Refrigeration Drive Operating Instructions

2.7.3 Anti-condensation Heater 23

2.7.4 Brake Chopper 23
2.7.5 Mains Shield 23

3 Start Up and Functional Testing 24

3.1 Pre-start 24
3.1.1 Safety Inspection 24
3.2 Applying Power 26
3.3 Basic Operational Programming 26
3.3.1 Set-up Wizard 26
3.4 Automatic Motor Adaptation 32
3.5 Check Motor Rotation 32
3.6 Local-control Test 32
3.7 System Start Up 33

4 User Interface 34
4.1 Local Control Panel 34
4.1.1 LCP Layout 34
4.1.2 Setting LCP Display Values 35
4.1.3 Display Menu Keys 35
4.1.4 Navigation Keys 36
4.1.5 Operation Keys 36
4.2 Back Up and Copying Parameter Settings 36
4.2.1 Uploading Data to the LCP 37
4.2.2 Downloading Data from the LCP 37
4.3 Restoring Default Settings 37
4.3.1 Recommended Initialisation 37
4.3.2 Manual Initialisation 37

5 Programming 38
5.1 Introduction 38
5.2 Programming Example 38
5.3 Control Terminal Programming Examples 39
5.4 International/North American Default Parameter Settings 40
5.5 Parameter Menu Structure 41
5.5.1 Main Menu Structure 42
5.6 Remote Programming with MCT 10 Set-up Software 45

6 Application Examples 46
6.1 Introduction 46
6.2 Application Examples 46

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Contents VLT® Refrigeration Drive Operating Instructions

7 Status Messages 50
7.1 Status Messages 50
7.2 Status Message Definitions 50

8 Warnings and Alarms 53

8.1 System Monitoring 53
8.2 Warning and Alarm Types 53
8.2.1 Warnings 53
8.2.2 Alarm Trip 53
8.2.3 Alarm Trip-lock 53
8.3 Warning and Alarm Displays 53
8.4 Warning and Alarm Definitions 55
8.5 Fault Messages 57

9 Basic Troubleshooting 63
9.1 Start Up and Operation 63

10 Specifications 66
10.1 Power-dependent Specifications 66
10.2 General Technical Data 69
10.3 Fuse Tables 74
10.3.1 Protection 74
10.3.2 Fuse Selection 74
10.3.3 Short Circuit Current Rating (SCCR) 75
10.3.4 Connection Tightening Torques 75

Index 76

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 Introduction VLT® Refrigeration Drive Operating Instructions

1 Introduction
1 1
1.1 Product Overview
1.1.1 Interior Views

130BC301.10
10

130BC252.11
11

8
9 1
16

6
7

4
2
5
3
8
15 14

12

13
(IP 21/54
NEMA 1/12)
Illustration 1.2 Close-up View: LCP and Control Functions
13 (IP 20/Chassis)

Illustration 1.1 D1 Interior Components

1 LCP (Local Control Panel) 9 Relay 2 (04, 05, 06)

2 RS-485 serial bus connector 10 Lifting ring
3 Digital I/O and 24 V power supply 11 Mounting slot
4 Analog I/O connector 12 Cable clamp (PE)
5 USB connector 13 Earth (ground)
6 Serial bus terminal switch 14 Motor output terminals 96 (U), 97 (V), 98 (W)
7 Analog switches (A53), (A54) 15 Mains input terminals 91 (L1), 92 (L2), 93 (L3)
8 Relay 1 (01, 02, 03) 16 TB5 (IP21/54 only). Terminal block for anti-condensation heater

Table 1.1

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Introduction VLT® Refrigeration Drive Operating Instructions

1.2 Purpose of the Manual

This manual is intended to provide detailed information for 1.4 Product Overview
the installation and start up of the frequency converter.
A frequency converter is an electronic motor controller 1 1
2 Installation provides requirements for mechanical and
that converts AC mains input into a variable AC waveform
electrical installation, including input, motor, control and
output. The frequency and voltage of the output are
serial communications wiring and control terminal
regulated to control the motor speed or torque. The
functions. 3 Start Up and Functional Testing provides
frequency converter can vary the speed of the motor in
detailed procedures for start up, basic operational
response to system feedback, such as position sensors on a
programming, and functional testing. The remaining
conveyor belt. The frequency converter can also regulate
chapters provide supplementary details. These details
the motor by responding to remote commands from
include user interface, detailed programming, application
external controllers.
examples, start-up troubleshooting, and specifications.

In addition, the frequency converter monitors the system

1.3 Additional Resources and motor status, issues warnings or alarms for fault
conditions, starts and stops the motor, optimizes energy
Other resources are available to understand advanced efficiency, and offers many more control, monitoring, and
frequency converter functions and programming. efficiency functions. Operation and monitoring functions
are available as status indications to an outside control
• The VLT® Programming Guide provides greater system or serial communication network.
detail on working with parameters and many
application examples.
1.5 Internal Controller Functions
• The VLT® Design Guide is intended to provide
detailed capabilities and functionality to design Illustration 1.3 is a block diagram of the frequency
motor control systems. converter's internal components. See Table 1.2 for their
functions.
• Supplemental publications and manuals are
available from Danfoss.
See www.danfoss.com/BusinessAreas/DrivesSo-
lutions/Documentations/VLT+Technical
+Documentation.htm for listings.

• Optional equipment is available that may change

some of the procedures described. Reference the
instructions supplied with those options for
specific requirements. Contact the local Danfoss
supplier or visit the Danfoss website: Illustration 1.3 Frequency Converter Block Diagram
www.danfoss.com/BusinessAreas/DrivesSolutions/
Documentations/VLT+Technical+Documen-
tation.htm, for downloads or additional
information.

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 Introduction VLT® Refrigeration Drive Operating Instructions

Area Title Functions

1 Mains input • Three-phase AC mains power

1 1
supply to the frequency
converter

2 Rectifier • The rectifier bridge converts

the AC input to DC current to
supply inverter power

3 DC bus • Intermediate DC-bus circuit

handles the DC current

4 DC reactors • Filter the intermediate DC

circuit voltage

• Prove line transient protection

• Reduce RMS current

• Raise the power factor

reflected back to the line

• Reduce harmonics on the AC

input

5 Capacitor bank • Stores the DC power

• Provides ride-through
protection for short power
losses

6 Inverter • Converts the DC into a

controlled PWM AC waveform
for a controlled variable
output to the motor

7 Output to motor • Regulated three-phase output

power to the motor

8 Control circuitry • Input power, internal

processing, output, and motor
current are monitored to
provide efficient operation
and control

• User interface and external

commands are monitored and
performed

• Status output and control can

be provided

Table 1.2 Legend to Illustration 1.3

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Introduction VLT® Refrigeration Drive Operating Instructions

1.6 Frame Sizes and Power Ratings

Normal Overload [kW] 90 110 132 160 200 250 315 355 400
400 V D3h D3h D3h D4h D4h D4h 1 1
480 V D3h D3h D3h D4h D4h D4h
525 V D3h D3h D3h D4h D4h D4h D4h
690 V D3h D3h D3h D4h D4h D4h D4h

Table 1.3 kW Rated Frequency Converters

Normal Overload [HP ] 125 150 200 250 300 350 400 450
460 V D3h D3h D3h D4h D4h D4h
575 V D3h D3h D3h D4h D4h D4h D4h

Table 1.4 HP Rated Frequency Converters

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 Installation VLT® Refrigeration Drive Operating Instructions

2 Installation

2.1 Planning the Installation Site

2 2 NOTE
Before performing the installation it is important to plan
• Ensure that the motor current rating is within the
maximum current from the frequency converter
the installation of the frequency converter. Neglecting this • If the frequency converter is without built-in
may result in extra work during and after installation. fuses, ensure that the external fuses are rated
correctly
Select the best possible operation site by considering the
following (see details on the following pages and the Voltage [V] Altitude restrictions
respective Design Guides): 380-480 At altitudes above 3 km, contact Danfoss regarding

• Ambient operating temperature PELV

525-690 At altitudes above 2 km, contact Danfoss regarding
• Installation method
PELV
• How to cool the unit
Table 2.2 Installation in High Altitudes
• Position of the frequency converter

• Cable routing
2.2 Pre-Installation Check List
• Ensure the power source supplies the correct
voltage and necessary current • Before unpacking the frequency converter, ensure
the packaging is intact. If any damage has
• Ensure that the motor current rating is within the
maximum current from the frequency converter occurred, immediately contact the shipping
company to claim the damage.
• If the frequency converter is without built-in
fuses, ensure that the external fuses are rated • Before unpacking the frequency converter, locate
correctly it as close as possible to the final installation site

Voltage [V] Altitude restrictions

• Compare the model number on the nameplate to
what was ordered to verify the proper equipment
380-500 At altitudes above 3 km, contact Danfoss regarding
PELV • Ensure each of the following are rated for the
same voltage:
525-690 At altitudes above 2 km, contact Danfoss regarding
PELV • Mains (power)

Table 2.1 Installation in High Altitudes • Frequency converter

• Motor
2.1.2 Planning the Installation Site • Ensure that frequency converter output current
rating is equal to or greater than motor full load
NOTE current for peak motor performance
Before performing the installation it is important to plan • Motor size and frequency converter
the installation of the frequency converter. Neglecting this power must match for proper overload
may result in extra work during and after installation. protection

• If frequency converter rating is less than

Select the best possible operation site by considering the motor, full motor output cannot be
following (see details on the following pages and the achieved
respective Design Guides):
• Ambient operating temperature
• Installation method

• How to cool the unit

• Position of the frequency converter

• Cable routing

• Ensure the power source supplies the correct

voltage and necessary current

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Installation VLT® Refrigeration Drive Operating Instructions

2.3 Mechanical Installation Frame Door fan/top fan Heatsink fan

D1h/D3h 102 m3/hr (60 CFM) 420 m3/hr (250 CFM)
2.3.1 Cooling D2h/D4h 204 m3/hr (120 CFM) 840 m3/hr (500 CFM)

• Top and bottom clearance for air cooling must be Table 2.3 Airflow
provided. Generally, 225 mm (9 in) is required.

• Improper mounting can result in over heating 2.3.2 Lifting 2 2

and reduced performance
Always lift the frequency converter using the dedicated
• Derating for temperatures starting between 45 °C
lifting eyes. Use a bar to avoid bending the lifting holes.
(113 °F) and 50 °C (122 °F) and elevation 1000 m
(3300 ft) above sea level must be considered. See
VLT® Design Guide for detailed information. CAUTION
The high power frequency converters utilise a back- The angle from the top of the frequency converter to the
channel cooling concept that removes heatsink cooling air, lifting cables should be 60° or greater.
which carries approximately 90% of the heat out of the
back channel of the frequency converters. The back-

130BC525.10
channel air can be redirected from the panel or room
using one of the kits below.

Duct cooling
A back-channel cooling kit is available to direct the
heatsink cooling air out of the panel when an IP20/chassis
frequency converters is installed in a Rittal enclosure. Use
of this kit reduces the heat in the panel and smaller door
fans can be specified on the enclosure.
Cooling out the back (top and bottom covers)
The back channel cooling air can be ventilated out of the
room so that the heat from the back channel is not
dissipated into the control room.
A door fan(s) is required on the enclosure to remove the
heat not contained in the backchannel of the frequency
converters and any additional losses generated by other
components inside the enclosure. The total required air
flow must be calculated so that the appropriate fans can
be selected.

Airflow
The necessary airflow over the heat sink must be secured.
The flow rate is shown in Table 2.3.
The fan runs for the following reasons:

• AMA

• DC Hold

• Pre-Mag

• DC Brake

• 60% of nominal current is exceeded

• Specific heatsink temperature exceeded (power

size dependent) Illustration 2.1 Recommended Lifting Method
• Specific Power Card ambient temperature
exceeded (power size dependent)

• Specific Control Card ambient temperature

exceeded

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 Installation VLT® Refrigeration Drive Operating Instructions

2.3.3 Wall Mounting - IP21 (NEMA 1) and

IP54 (NEMA 12) Units

Consider the following before selecting the final instal-

lation site:

2 2 • Free space for cooling

• Access to open the door

• Cable entry from the bottom

2.4 Electrical Installation

2.4.1 General Requirements

This section contains detailed instructions for wiring the

frequency converter. The following tasks are described:

• Wiring the motor to the frequency converter

output terminals

• Wiring the AC mains to the frequency converter

input terminals

• Connecting control and serial communication

wiring

• After power has been applied, checking input

and motor power; programming control terminals
for their intended functions

WARNING
EQUIPMENT HAZARD!
Rotating shafts and electrical equipment can be hazardous.
All electrical work must conform to national and local
electrical codes. It is strongly recommended that instal-
lation, start up, and maintenance be performed only by
trained and qualified personnel. Failure to follow these
guidelines could result in death or serious injury.

CAUTION
WIRING ISOLATION!
Run input power, motor wiring and control wiring in three
separate metallic conduits or use separated shielded cable
for high frequency noise isolation. Failure to isolate power,
motor and control wiring could result in less than
optimum frequency converter and associated equipment
performance.

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Installation VLT® Refrigeration Drive Operating Instructions

130BC548.11
TB5
230 VAC R1 Anti-condensation heater (optional)
50/60Hz

230 VAC TB6 Contactor (optional)

50/60Hz

2 2
= = =
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
Load Share 88 (-) Switch Mode
Power Supply Regen +
89 (+)
10Vdc 24Vdc (R+) 82 Brake
15mA 200mA resistor Regen
50 (+10 V OUT) + - + - (R-) 81
+10Vdc
A53 U-I (S201)
Regen - 83
53 (A IN)
1 2

0 VDC - 10VDC
ON

ON=0-20mA Relay1
0/4-20 mA A54 U-I (S202) 03
OFF=0-10V 240Vac, 2A
1 2

54 (A IN)
ON

0 VDC - 10VDC 02
0/4-20 mA 400Vac, 2A
55 (COM A IN) 01
Relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
S801/Bus Term.
24V (NPN)
27 (D IN/OUT) 0V (PNP) OFF-ON
24V ON=Terminated
1 2

ON

OFF=Open 1
Brake Temp
0V 5V 2 (NC)
24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
0V
S801
0V RS-485 (P RS-485) 68 RS-485
24V (NPN) Interface
32 (D IN) 0V (PNP) (N RS-485) 69
24V (NPN) (COM RS-485) 61
33 (D IN) 0V (PNP)
(PNP) = Source
(NPN) = Sink
37 (D IN) - option

Illustration 2.2 Interconnect Diagram

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 Installation VLT® Refrigeration Drive Operating Instructions

For your safety, comply with the following requirements

130BX370.10
• Electronic controls equipment is connected to
hazardous mains voltage. Extreme care should be
taken to protect against electrical hazards when
applying power to the unit.
2 2 • Run motor cables from multiple frequency
converters multiple frequency converters
separately. Induced voltage from output motor
cables run together can charge equipment
capacitors even with the equipment turned off
and locked out.

• Field wiring terminals are not intended to receive

a conductor one size larger.
Overload and Equipment Protection

• An electronically activated function within the

frequency converter provides overload protection
for the motor. The overload calculates the level of
increase to activate timing for the trip (controller
output stop) function. The higher the current
draw, the quicker the trip response. The overload
provides Class 20 motor protection. See
8 Warnings and Alarms for details on the trip
function.

• Because the motor wiring carries high frequency

current, it is important that wiring for mains,
motor power, and control are run separately. Use Stop
metallic conduit or separated shielded wire. See
Start
Illustration 2.3. Failure to isolate power, motor, Line Power Motor
Speed
and control wiring could result in less than
optimum equipment performance.

• All frequency converters must be provided with

short-circuit and over-current protection. Input Control

fusing is required to provide this protection, see

Illustration 2.3 Example of Proper Electrical Installation Using
Illustration 2.4. If not factory supplied, fuses must
Conduit
be provided by the installer as part of installation.
See maximum fuse ratings in 10.3.1 Protection.

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Installation VLT® Refrigeration Drive Operating Instructions

• Do not earth (ground) one frequency converter to

130BB460.10
another in a “daisy chain” fashion
L1 L2 L3 • Keep the earth (ground) wire connections as
91 92 93 short as possible
Fuses
L1 • Using high-strand wire to reduce electrical noise
is recommended 2 2
L2 • Follow motor manufacturer wiring requirements
2.4.2.1 Leakage Current (>3.5 mA)
L3

Follow national and local codes regarding protective

GND earthing of equipment with a leakage current >3.5 mA.
Frequency converter technology implies high frequency
Illustration 2.4 Frequency Converter Fuses switching at high power. This will generate a leakage
current in the earth connection. A fault current in the
frequency converter at the output power terminals might
Wire Type and Ratings contain a DC component, which can charge the filter
capacitors and cause a transient earth current. The earth
• All wiring must comply with local and national
regulations regarding cross-section and ambient leakage current depends on various system configurations
temperature requirements. including RFI filtering, screened motor cables, and
frequency converter power.
• Danfoss recommends that all power connections
be made with a minimum 75 °C rated copper EN/IEC61800-5-1 (Power Drive System Product Standard)
wire. requires special care if the leakage current exceeds 3.5 mA.
Earthing (grounding) must be reinforced in one of the
following ways:
2.4.2 Earth (Grounding) Requirements
• Earth (ground) wire of at least 10 mm2

WARNING • Two separate earth (ground) wires both

complying with the dimensioning rules
EARTHING (GROUNDING) HAZARD!
For operator safety, it is important to earth (ground) the See EN 60364-5-54 § 543.7 for further information.
frequency converter properly in accordance with national Using RCDs
and local electrical codes as well as instructions contained Where residual current devices (RCDs)–also known as earth
within this document. Do not use conduit connected to leakage circuit breakers (ELCBs)–are used, comply with the
the frequency converter as a replacement for proper following: residual current devices (RCDs)
grounding. Earth (ground) currents are higher than 3.5 mA.
Failure to earth (ground) the frequency converter properly
• Use RCDs of type B only, which are capable of
detecting AC and DC currents
could result in death or serious injury.
• Use RCDs with an inrush delay to prevent faults
due to transient earth currents
NOTE
It is the responsibility of the user or certified electrical • Dimension RCDs according to the system configu-
installer to ensure correct earthing (grounding) of the ration and environmental considerations
equipment in accordance with national and local electrical
codes and standards.

• Follow all local and national electrical codes to

earth (ground) electrical equipment properly

• Proper protective earthing (grounding) for

equipment with earth (ground) currents higher
than 3.5 mA must be established, see
2.4.2.1 Leakage Current (>3.5 mA)

• A dedicated earth wire (ground wire) is required

for input power, motor power and control wiring

• Use the clamps provided with the equipment for

proper earth connections (ground connections)

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 Installation VLT® Refrigeration Drive Operating Instructions

2.4.2.2 Earthing (Grounding) IP20 2.4.2.3 Earthing (Grounding) IP21/54

Enclosures Enclosures

The frequency converter can be earthed (grounded) using The frequency converter can be earthed (grounded) using
conduit or shielded cable. For earthing (grounding) of the conduit or shielded cable. For earthing (grounding) of the
power connections, use the dedicated earthing power connections, use the dedicated earthing
2 2 (grounding) points as shown in Illustration 2.5. (grounding) points as shown in Illustration 2.6.

130BC304.10
130BC303.10

Illustration 2.5 Earthing (Grounding) Points for IP20 (Chassis) Illustration 2.6 Earthing (Grounding) for IP21/54 Enclosures.
Enclosures

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Installation VLT® Refrigeration Drive Operating Instructions

2.4.3 Motor Connection • Gland plates are provided at the base of IP21/54
and higher (NEMA1/12) units

• Do not install power factor correction capacitors

WARNING between the frequency converter and the motor

INDUCED VOLTAGE! • Do not wire a starting or pole-changing device

Run output motor cables from multiple frequency between the frequency converter and the motor 2 2
converters separately. Induced voltage from output motor • Connect the 3-phase motor wiring to terminals
cables run together can charge equipment capacitors even 96 (U), 97 (V), and 98 (W)
with the equipment turned off and locked out. Failure to
run output motor cables separately could result in death • Earth (ground) the cable in accordance with the
instructions provided
or serious injury.
• Torque terminals in accordance with the
information provided in 10.3.4 Connection
• For maximum cable sizes, see 10.1 Power-
Tightening Torques
dependent Specifications

• Comply with local and national electrical codes • Follow motor manufacturer wiring requirements
for cable sizes
2.4.3.1 Terminal Locations: D1h-D4h

130BC305.10
SECTION A-A
MAINS TERMINALS A SECTION B-B
B MOTOR TERMINALS

MAINS TERMINAL
MOTOR
TERMINAL

200
[ 7.9 ]

GROUND88 94
[ 3.5 ] [ 3.7 ]

3X M8x20 STUD
WITH NUT
0
[ 0.0 ]
B
[ 1.3 ]

[ 6.4 ]

[ 11.5 ]
[ 0.0 ]

[ 10.7 ]

[ 9.6 ]

[ 0.0 ]
163

A
33

293

244
272
0

0
[ 2.4 ]

[ 5.5 ]

[ 8.8 ]
140

224
62

R T V
[ 0.0 ]

[ 4.0 ]

[ 7.3 ]

[ 10.4 ]
101

185

263
0

S U W

Illustration 2.7 Terminal Locations D1h

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 Installation VLT® Refrigeration Drive Operating Instructions

SECTION A-A

130BC302.10
MAINS TERMINALS SECTION B-B

[ 6.0 ]

[ 8.5 ]
MOTOR TERMINALS AND

152

217
A BRAKE BRAKE TERMINALS

BRAKE
TERMINAL

292

2 2
[ 11.5 ]

188
[ 7.4 ]
MAINS
TERMINAL

83 MOTOR TERMINAL
[ 3.3 ]

0
[ 0.0 ]
A
[ 0.0 ]

[ 10.7 ]

B
272
0

[ 11.4 ]

[ 9.6 ]

[ 0.0 ]
244
290
[ 0.0 ]

[ 2.4 ]

[ 5.7 ]

[ 8.8 ]

0
145

223
62
0

S U W
[ 0.9 ]

[ 4.0 ]

[ 7.2 ]
101

184
22

R T V

Illustration 2.8 Terminal Locations D3h

1 2

130BC533.10
50 98 75 190
[2.0] [3.9] [3.0] [7.5]

Illustration 2.9 Loadshare or Regeneration Terminals, D3h

1 Front view
2 Side view

Table 2.4

16 MG16J102 - VLT® is a registered Danfoss trademark

Installation VLT® Refrigeration Drive Operating Instructions

130BC332.10
SECTION B-B
SECTION A-A MOTOR TERMINALS AND
MAINS TERMINALS A BRAKE TERMINALS
B

MAINS TERMINAL
MOTOR TERMINAL

331.2
[ 13 ]
2 2
211.1
[ 8]
GROUND168.4
[ 7] 168.4 GROUND
GROUND143.4 [ 7]
[ 6] 143.4 GROUND
[ 6]

4X M10x20 STUD
0.0 WITH NUT
[ 0]
A
42.4

377.6
[ 2]

[ 15 ]
B

[ 0]
[ 0]

0.0
0.0

254.7
284.2

[ 10 ]
[ 11 ]

68.1

183.5

299.8
[ 3]

[ 12 ]
[ 7]
R T V
[ 0]
0.0

125.8

245.8

353.8
[ 10 ]

[ 14 ]
[ 5]

S U W

Illustration 2.10 Terminal Locations D2h

130BC333.10
[ 11.5 ]
236.8

A SECTION B-B
SECTION A-A
[ 9]
293

MOTOR TERMINALS AND

MAINS TERMINALS BRAKE BRAKE TERMINALS
B
TERMINALS

BRAKE / REGEN
MAINS TERMINAL 376 TERMINAL
[ 14.8 ]
319
[ 12.6 ]

MOTOR TERMINAL
200
[ 7.9 ]

0
[ 0.0 ]
A
B
[ 0.0 ]

[ 11.2 ]

[ 12.1 ]

[ 10.0 ]

[ 0.0 ]
284

[ 0.0 ]

[ 3.6 ]

[ 8.3 ]

[ 12.6 ]
0

306

255

0
211
91

319
0

S U W
[ 1.3 ]

[ 5.8 ]

[ 10.4 ]
149
33

265

R T V

Illustration 2.11 Terminal Locations D4h

MG16J102 - VLT® is a registered Danfoss trademark 17

 Installation VLT® Refrigeration Drive Operating Instructions

130BC534.10
1
2

95 126 75 190
2 2
[3.7] [4.9] [3.0] [7.5]

Illustration 2.12 Load share and Regeneration Terminals, D4h

1 Front view
2 Side view

Table 2.5

18 MG16J102 - VLT® is a registered Danfoss trademark

Installation VLT® Refrigeration Drive Operating Instructions

2.4.4 Motor Cable

130BC254.10
The motor must be connected to terminals U/T1/96, V/
T2/97, W/T3/98. Earth (ground) to terminal 99. All types of
three-phase asynchronous standard motors can be used
with a frequency converter unit. The factory setting is for
clockwise rotation with the frequency converter output 2 2
connected as follows:

Terminal no. Function

96, 97, 98, 99 Mains U/T1, V/T2, W/T3
Earth (ground)

Table 2.6

2.4.5 Motor Rotation Check

1 2
The direction of rotation can be changed by switching two
phases in the motor cable or by changing the setting of
4-10 Motor Speed Direction.

• Terminal U/T1/96 connected

130HA036.10

to U-phase U V W

• Terminal V/T2/97 connected

to V-phase

• Terminal W/T3/98 96 97 98

connected to W-phase
Illustration 2.13 Connecting to AC Mains

U V W

1 Mains connection
2 Motor connection

96 97 98
Table 2.8

Table 2.7
• Earth (ground) the cable in accordance with the
instructions provided
A motor rotation check can be performed using1-28 Motor
Rotation Check and following the steps shown in the • All frequency converters may be used with an
display. isolated input source as well as with earth
(ground) reference power lines. When supplied
from an isolated mains source (IT mains or
2.4.6 AC Mains Connection floating delta) or TT/TN-S mains with a grounded
leg (grounded delta), set 14-50 RFI Filter to OFF.
• Size wiring is based upon the input current of the When off, the internal RFI filter capacitors
frequency converter between the chassis and the intermediate circuit
• Comply with local and national electrical codes are isolated to avoid damage to the intermediate
for cable sizes circuit and to reduce earth (ground) capacity
currents in accordance with IEC 61800-3.
• Connect 3-phase AC input power wiring to
terminals L1, L2, and L3 (see Illustration 2.13)

MG16J102 - VLT® is a registered Danfoss trademark 19

 Installation VLT® Refrigeration Drive Operating Instructions

e. Twin layer of braided copper wire with a

magnetic, screened/armoured intermediate layer
2.5 Control Wiring Connection
f. Cable that runs in copper tube or steel tube
• Isolate control wiring from high power g. Lead cable with 1.1 mm wall thickness
components in the frequency converter
2 2

175ZA166.13
Transfer impedance, Z a
• If the frequency converter is connected to a mOhm/m t

thermistor, for PELV isolation, optional thermistor 105

control wiring must be reinforced/double

104 b
insulated. A 24 V DC supply voltage is
recommended.
103

2.5.1 Access

The lower the Z the better the cable screening performance

c
102

All terminals to the control cables are located underneath 101

the LCP on the inside of the frequency converter. To
d
access, open the door (IP21/54) or remove the front panel 1
(IP20).
10ˉ1 e

2.5.2 Using Screened Control Cables

10ˉ2 f
Danfoss recommends braided screened/armoured cables to
optimise EMC immunity of the control cables and the EMC 10ˉ3
0,01 0,1 1 10 100 MHz
emission from the motor cables. g

The ability of a cable to reduce the incoming and

outgoing radiation of electric noise depends on the Illustration 2.14
transfer impedance (ZT). The screen of a cable is normally
designed to reduce the transfer of electric noise; however,
a screen with a lower transfer impedance (ZT) value is 2.5.3 Earthing (Grounding) of Screened
more effective than a screen with a higher transfer Control Cables
impedance (ZT).
Correct screening
Transfer impedance (ZT) is rarely stated by cable manufac- The preferred method in most cases is to secure control
turers but it is often possible to estimate transfer and serial communication cables with screening clamps
impedance (ZT) by assessing the physical design of the provided at both ends to ensure best possible high
cable. frequency cable contact. If the earth (ground) potential
between the frequency converter and the PLC is different,
Transfer impedance (ZT) can be assessed on the basis of electric noise may occur that will disturb the entire system.
Solve this problem by fitting an equalizing cable next to
the following factors:
the control cable. Minimum cable cross section: 16 mm2.
• The conductibility of the screen material
• The contact resistance between the individual
130BB922.11

PLC FC
screen conductors

• The screen coverage, i.e. the physical area of the

cable covered by the screen - often stated as a PE PE
percentage value PE PE
1
• Screen type, i.e. braided or twisted pattern 2
Illustration 2.15
a. Aluminium-clad with copper wire
b. Twisted copper wire or armoured steel wire cable
c. Single-layer braided copper wire with varying 1 Min. 16 mm2
percentage screen coverage. 2 Equalizing cable
This is the typical Danfoss reference cable.
Table 2.9
d. Double-layer braided copper wire

20 MG16J102 - VLT® is a registered Danfoss trademark

Installation VLT® Refrigeration Drive Operating Instructions

50/60 Hz earth (ground) loops 2.5.4 Control Terminal Types

With very long control cables, earth loops (ground loops)
may occur. To eliminate earth (ground) loops, connect one Terminal functions and default settings are summarized in
end of the screen-to-earth (ground) with a 100 nF 2.5.6 Control Terminal Functions.
capacitor (keeping leads short).

2 2

130BA012.11
130BB609.11
PLC FC

PE
100nF PE

Illustration 2.16

Avoid EMC noise on serial communication 3

55
This terminal is connected to earth (ground) via an internal 54
53
RC link. Use twisted-pair cables to reduce interference 50
42
between conductors. The recommended method is shown 39
below:
37
69 20
68
61 33
130BB923.11

FC FC
4 32
69 69 29
68 68 27
61 61 19
2 18
PE PE 13
PE PE 12
1
2 1
Illustration 2.17

1 Min. 16 mm2
Illustration 2.19 Control Terminal Locations
2 Equalizing cable

Table 2.10
• Connector 1 provides four programmable digital
Alternatively, the connection to terminal 61 can be input terminals, two additional digital terminals
omitted: programmable as either input or output, a 24 V
DC terminal supply voltage, and a common for
optional customer supplied 24 V DC voltage
130BB924.11

FC FC
69
68
68
69
• Connector 2 terminals (+)68 and (-)69 are for an
RS-485 serial communications connection
PE PE
PE PE • Connector 3 provides two analog inputs, one
1 analog output, 10 V DC supply voltage, and
2
Illustration 2.18
commons for the inputs and output

• Connector 4 is a USB port available for use with

the MCT 10 Set-up Software
1 Min. 16 mm2 • Also provided are two Form C relay outputs that
2 Equalizing cable are located on the power card

Table 2.11 • Some options available for ordering with the unit
may provide additional terminals. See the manual
provided with the equipment option

MG16J102 - VLT® is a registered Danfoss trademark 21

 Installation VLT® Refrigeration Drive Operating Instructions

2.5.5 Wiring to Control Terminals • Terminal 54 default is for a feedback signal in

closed loop set in 16-63 Terminal 54 Switch Setting
Terminal plugs can be removed for easy access.

130BT310.10
130BT306.10
2 2

Illustration 2.20 Removal of Control Terminals

N O
2
2.5.6 Control Terminal Functions

Frequency converter functions are commanded by

BUS TER.
receiving control input signals. OFF-ON A53 A54
U- I U- I

• Each terminal must be programmed for the

function it will be supporting in the parameters
associated with that terminal. See 5 Programming
VLT
and 6 Application Examples for terminals and
associated parameters.
Illustration 2.21 Location of Terminals 53 and 54 Switches and
• It is important to confirm that the control Bus Termination Switch
terminal is programmed for the correct function.
See 5 Programming for details on accessing
parameters and programming.
2.6 Serial Communication
• The default terminal programming is intended to
initiate frequency converter functioning in a RS-485 is a two-wire bus interface compatible with multi-
typical operational mode drop network topology, i.e. nodes can be connected as a
2.5.6.1 Terminal 53 and 54 Switches bus, or via drop cables from a common trunk line. A total
of 32 nodes can be connected to one network segment.
Repeaters divide network segments. Each repeater
• Analog input terminals 53 and 54 can select
functions as a node within the segment in which it is
either voltage (0 to 10 V) or current (0/4-20 mA)
input signals installed. Each node connected within a given network
must have a unique node address across all segments.
• Remove power to the frequency converter before Terminate each segment at both ends, using either the
changing switch positions termination switch (S801) of the frequency converter or a
• Set switches A53 and A54 to select the signal biased termination resistor network. Always use screened
type. U selects voltage, I selects current twisted pair (STP) cable for bus cabling, and always follow
good common installation practice.
• The switches are accessible when the LCP has
Low-impedance earth (ground) connection of the screen at
been removed (see Illustration 2.21).
every node is important, including at high frequencies.
NOTE Thus, connect a large surface of the screen to earth
Some option cards available for the unit may cover these (ground), for example with a cable clamp or a conductive
switches and must be removed to change switch settings. cable gland. It may be necessary to apply potential-
Always remove power to the unit before removing option equalizing cables to maintain the same earth (ground)
cards. potential throughout the network. Particularly in instal-
• Terminal 53 default is for a speed reference signal lations with long cables.
in open loop set in 16-61 Terminal 53 Switch To prevent impedance mismatch, always use the same
Setting type of cable throughout the entire network. When

22 MG16J102 - VLT® is a registered Danfoss trademark

Installation VLT® Refrigeration Drive Operating Instructions

connecting a motor to the frequency converter, always use 2.7.3 Anti-condensation Heater
screened motor cable.
An anti-condensation heater can be installed inside the
Cable Screened twisted pair (STP) frequency converter to prevent condensation from forming
Impedance 120 Ω inside the enclosure when the unit is turned off. The
heater is controlled by customer-supplied 230 V AC. For
Max. cable length 1200 m (including drop lines)
500 m station-to-station best results, operate the heater only when the unit is not 2 2
running and turn the heater off when the unit is running.
Table 2.12

2.7.4 Brake Chopper

2.7 Optional Equipment
A brake chopper can be supplied for applications that
2.7.1 Load Share Terminals have a regenerative load. The brake chopper connects to a
brake resistor, which consumes the braking energy,
Load share terminals enable the connection of the DC preventing an overvoltage fault on the DC bus. The
circuits of several frequency converters. Load share braking chopper is automatically activated when the DC
terminals are available in IP20 frequency converters and bus voltage exceeds a specified level, depending on the
extend out the top of the frequency converter. A terminal nominal voltage of the frequency converter.
cover, supplied with the frequency converter, must be
installed to maintain the IP20 rating of the enclosure. 2.7.5 Mains Shield
Illustration 2.22 shows both the covered and uncovered
terminals. The mains shield is a Lexan cover installed inside the
enclosure to provide protection according to VBG-4
accident-prevention requirements.
130BC547.10

Illustration 2.22 Load Share or Regeneration Terminal with Cover

(L) and without Cover (R)

2.7.2 Regeneration Terminals

Regen (regeneration) terminals can be supplied for

applications that have a regenerative load. A regenerative
unit, supplied by a third party, connects to the regen
terminals so that power can be regenerated back onto the
mains, resulting in energy savings. Regen terminals are
available in IP20 frequency converters and extend out the
top of the frequency converter. A terminal cover, supplied
with the frequency converter, must be installed to
maintain the IP20 rating of the enclosure. Illustration 2.22
shows both the covered and uncovered terminals.

MG16J102 - VLT® is a registered Danfoss trademark 23

 Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

3 Start Up and Functional Testing

3.1 Pre-start
3.1.1 Safety Inspection

3 3 WARNING
HIGH VOLTAGE!
If input and output connections have been connected
improperly, there is potential for high voltage on these
terminals. If power leads for multiple motors are
improperly run in same conduit, there is potential for
leakage current to charge capacitors within the frequency
converter, even when disconnected from mains input. For
initial start up, make no assumptions about power
components. Follow pre-start procedures. Failure to follow
pre-start procedures could result in personal injury or
damage to equipment.

1. Input power to the unit must be OFF and locked

out. Do not rely on the frequency converter
disconnect switches for input power isolation.
2. Verify that there is no voltage on input terminals
L1 (91), L2 (92), and L3 (93), phase-to-phase and
phase-to-ground,
3. Verify that there is no voltage on output
terminals 96 (U), 97 (V), and 98 (W), phase-to-
phase and phase-to-ground.
4. Confirm continuity of the motor by measuring
ohm values on U-V (96-97), V-W (97-98), and W-U
(98-96).
5. Check for proper grounding of the frequency
converter as well as the motor.
6. Inspect the frequency converter for loose
connections on terminals.
7. Record the following motor-nameplate data:
power, voltage, frequency, full load current, and
nominal speed. These values are needed to
program motor nameplate data later.
8. Confirm that the supply voltage matches voltage
of frequency converter and motor.

24 MG16J102 - VLT® is a registered Danfoss trademark

Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

CAUTION
Before applying power to the unit, inspect the entire
installation as detailed in Table 3.1. Check mark those items
when completed.

Inspect for Description ☑

Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside
on the input power side of the frequency converter or output side to the motor. Ensure that they
are ready for full speed operation. 3 3
• Check function and installation of any sensors used for feedback to the frequency converter

• Remove power factor correction caps on motor(s), if present

Cable routing • Ensure that input power, motor wiring and control wiring are separated or in three separate metallic
conduits for high frequency noise isolation

Control wiring • Check for broken or damaged wires and loose connections

• Check that control wiring is isolated from power and motor wiring for noise immunity

• Check the voltage source of the signals, if necessary

• The use of shielded cable or twisted pair is recommended. Ensure that the shield is terminated
correctly

Cooling clearance • Measure that top and bottom clearance is adequate to ensure proper air flow for cooling

EMC considerations • Check for proper installation regarding electromagnetic compatibility

Environmental consider- • See equipment label for the maximum ambient operating temperature limits
ations
• Humidity levels must be 5-95% non-condensing

Fusing and circuit • Check for proper fusing or circuit breakers

breakers
• Check that all fuses are inserted firmly and in operational condition and that all circuit breakers are
in the open position

Earthing (Grounding) • The unit requires an earth wire (ground wire) from its chassis to the building earth (ground)

• Check for good earth connections (ground connections) that are tight and free of oxidation

• Earthing (grounding) to conduit or mounting the back panel to a metal surface is not a suitable
earth (ground)

Input and output power • Check for loose connections

wiring
• Check that motor and mains are in separate conduit or separated screened cables

Panel interior • Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion

Switches • Ensure that all switch and disconnect settings are in the proper positions

Vibration • Check that the unit is mounted solidly or that shock mounts are used, as necessary

• Check for an unusual amount of vibration

Table 3.1 Start Up Check List

MG16J102 - VLT® is a registered Danfoss trademark 25

 Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

event of power failure the application guide is accessed

through the Quick menu screen.
3.2 Applying Power If [Cancel] is pressed, the FC 103 will return to the status
screen. An automatic timer will cancel the wizard after 5
WARNING min. of inactivity (no keys pressed). The wizard must be re-
HIGH VOLTAGE! entered through the Quick Menu when it has been run
Frequency converters contain high voltage when once.
connected to AC mains. Installation, start-up and Answering the questions on the screens takes the user
maintenance should be performed by qualified personnel though a complete set-up for the FC 103. Most standard
3 3 only. Failure to comply could result in death or serious refrigeration applications can be setup by using this
injury. Application Guide. Advanced features must be accessed
though the menu structure (Quick Menu or Main Menu) in
the frequency converter.
WARNING
UNINTENDED START! The FC 103 Wizard covers all standard settings for:
When the frequency converter is connected to AC mains, - Compressors
the motor may start at any time. The frequency converter,
- Single fan and pump
motor, and any driven equipment must be in operational
readiness. Failure to comply could result in death, serious - Condenser fans
injury, equipment, or property damage. These applications are then further expanded to allow
control of the frequency converter to be controlled via the
1. Confirm that the input voltage is balanced within frequency converter's own internal PID controllers or from
3%. If not, correct input voltage imbalance before an external control signal.
proceeding. Repeat this procedure after the
voltage correction. After completing set-up, choose to re-run wizard or start
2. Ensure that optional equipment wiring, if present, application
matches the installation application.
The Application Guide can be cancelled at any time by
3. Ensure that all operator devices are in the OFF
pressing [Back]. The Application Guide can be re-entered
position. Panel doors should be closed or cover
through the Quick Menu. When re-entering the Application
mounted.
Guide, the user will be asked to keep previous changes to
4. Apply power to the unit. DO NOT start the the factory set-up or to restore default values.
frequency converter at this time. For units with a
disconnect switch, turn to the ON position to
The FC 103 will start up initially with the Application guide
apply power to the frequency converter.
thereafter in the event of power failure the application
NOTE guide is accessed through the Quick menu screen.
If the status line at the bottom of the LCP reads AUTO The following screen will be presented:
REMOTE COASTING or Alarm 60 External Interlock is
displayed, this indicates that the unit is ready to operate
130BC951.10

but is missing an input signal on terminal 27.

3.3 Basic Operational Programming

3.3.1 Set-up Wizard
Illustration 3.1

The built -in “wizard” menu guides the installer through

the set -up of the frequency converter in a clear and
structured manner, and has been constructed with If [Cancel] is pressed, the FC 103 will return to the status
reference to the industries refrigeration engineers, to screen. An automatic timer will cancel the wizard after 5
ensure that the text and language used makes complete min. of inactivity (no keys pressed). The wizard must be re-
sense to the installer. entered through the Quick Menu as described below.
At start-up the FC 103 asks the user run the VLT Drive If [OK] is pressed, the Application Guide will start with the
Application Guide or to skip it (until it has been run, the following screen:
FC 103 will ask every time at start-up), thereafter in the

26 MG16J102 - VLT® is a registered Danfoss trademark

Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

Current and nominal speed set-up

130BC952.10
Illustration 3.2

NOTE 3 3
Numbering of steps in wizard (e.g. 1/12) can change
depending on choices in the workflow.

This screen will automatically change to the first input Illustration 3.6
screen of the Application Guide:

Min. and max. frequency set-up

130BC953.10

Illustration 3.3
130BC954.10

Illustration 3.7

Illustration 3.4

Min. time between two starts

Compressor pack set-up

As an example, see screens below for a compressor pack

set-up:

Voltage and frequency set-up

Illustration 3.8

Illustration 3.5

MG16J102 - VLT® is a registered Danfoss trademark 27

 Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

Choose with/without bypass valve Select sensor type

3 3

Illustration 3.9 Illustration 3.11

Select open or closed loop Settings for sensor

Illustration 3.10 Illustration 3.12

NOTE Info: 4-20 mA feedback chosen - connect accordingly

Internal/Closed loop: The FC 103 will control the
application directly using the internal PID control within
the frequency converter and needs an input from an
external input such as a temperature or other sensor which
is wired directly into the frequency converter and controls
from the sensor signal.
External/Open loop: The FC 103 takes its control signal
from another controller (such as a pack controller) which
gives the frequency converter e.g. 0-10 V, 4-20 mA or FC
103 Lon. The frequency converter will change its speed
depending upon this reference signal.

Illustration 3.13

28 MG16J102 - VLT® is a registered Danfoss trademark

Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

Info: Set switch accordingly Set setpoint

3 3

Illustration 3.14 Illustration 3.17

Select unit and conversion from pressure Set high/low limit for setpoint

Illustration 3.15 Illustration 3.18

Select fixed or floating setpoint Set cut out/in value

Illustration 3.16
Illustration 3.19

MG16J102 - VLT® is a registered Danfoss trademark 29

 Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

Choose pack control set-up Info: Setup completed

3 3

Illustration 3.20 Illustration 3.23

Set number of compressors in pack After completing set-up, choose to re-run wizard or start
application. Select between the following options:

• Re-run wizard

• Go to main menu

• Go to status

• Run AMA - Note this is a reduced AMA if

compressor application is selected and full AMA if
single fan and pump is selected.

• If condenser fan is selected in application NO

AMA can be run.

• Run application- this mode starts the frequency

Illustration 3.21 converter in either hand/local mode or via an
external control signal if open loop is selected in
an earlier screen
Info: Connect accordingly
130BP956.10
130BC955.10

Illustration 3.24

Illustration 3.22

The Application Guide can be cancelled at any time by

pressing [Back]. The Application Guide can be re-entered
through the Quick Menu:
130BC957.10

Illustration 3.25

30 MG16J102 - VLT® is a registered Danfoss trademark

Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

When re-entering the Application Guide, select between

130BP087.10
0.0% 0.00A 1(1)
previous changes to the factory set-up or restore default Operation / Display 0-**
values. 0-0* Basic Settings
0-1* Set-up Opperations
0-2* LCP Display
NOTE 0-3* LCP Custom Readout

If the system requirement is to have the internal pack

controller for 3 compressors plus by-pass valve connected,
there is the need to specify FC 103 with the extra relay
Illustration 3.27 Operation/Display
card (MCB 105) mounted inside the frequency converter.
The bypass valve must be programmed to operate from 3 3
one of the extra relay outputs on the MCB 105 board.
This is needed because the standard relay outputs in the 4. Use navigation keys to scroll to 0-03 Regional
FC 103 are used to control the compressors in the pack. Settings and press [OK].

130BP088.10
0.0% 0.00A 1(1)
3.3.2 Required Initial Frequency Converter Basic Settings 0-0*

Programming 0-03 Regional Settings

NOTE
If the wizard is run, ignore the following. [0] International

Frequency converters require basic operational Illustration 3.28 Basic Settings

programming before running for best performance. Basic
operational programming requires entering motor-
nameplate data for the motor being operated and the
5. Use navigation keys to select [0] International or
minimum and maximum motor speeds. Enter data in
[1] North America as appropriate and press [OK].
accordance with the following procedure. Parameter
(This changes the default settings for a number
settings recommended are intended for start up and
of basic parameters. See 5.4 International/North
checkout purposes. Application settings may vary. See
American Default Parameter Settings for a
4 User Interface for detailed instructions on entering data
complete list.)
through the LCP.
6. Press [Quick Menu] on the LCP.
Enter data with power ON, but before operating the 7. Use the navigation keys to scroll to parameter
frequency converter. group Q2 Quick Setup and press [OK].

130BB847.10
13.7% 13.0A 1(1)
1. Press [Main Menu] twice on the LCP.
Quick Menus
2. Use the navigation keys to scroll to parameter
Q1 My Personal Menu
group 0-** Operation/Display and press [OK].
Q2 Quick Setup
130BP066.10

1107 RPM 3.84 A 1 (1) Q5 Changes Made

Main menu
Q6 Loggings
0 - ** Operation/Display
1 - ** Load/Motor
Illustration 3.29 Quick Menus

2 - ** Brakes
3 - ** Reference / Ramps
8. Select language and press [OK].
Illustration 3.26 Main Menu 9. A jumper wire should be in place between
control terminals 12 and 27. If this is the case,
leave 5-12 Terminal 27 Digital Input at factory
3. Use navigation keys to scroll to parameter group default. Otherwise select No Operation. For
0-0* Basic Settings and press [OK]. frequency converters with an optional Danfoss
bypass, no jumper wire is required.
10. 3-02 Minimum Reference
11. 3-03 Maximum Reference
12. 3-41 Ramp 1 Ramp Up Time

MG16J102 - VLT® is a registered Danfoss trademark 31

 Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

13. 3-42 Ramp 1 Ramp Down Time

14. 3-13 Reference Site. Linked to Hand/Auto* Local 3.5 Check Motor Rotation
Remote.
Before running the frequency converter, check the motor
rotation. The motor will run briefly at 5 Hz or the
3.4 Automatic Motor Adaptation minimum frequency set in 4-12 Motor Speed Low Limit [Hz].
Automatic motor adaptation (AMA) is a test procedure that
measures the electrical characteristics of the motor to 1. Press [Quick Menu].

3 3 optimize compatibility between the frequency converter

and the motor.
2. Scroll to Q2 Quick Setup.
3. Press [OK].
• The frequency converter builds a mathematical
4. Scroll to 1-28 Motor Rotation Check.
model of the motor for regulating output motor
current. The procedure also tests the input phase 5. Press [OK].
balance of electrical power. It compares the 6. Scroll to [1] Enable.
motor characteristics with the data entered in
parameters 1-20 to 1-25. The following text will appear: Note! Motor may run in
wrong direction.
• It does not cause the motor to run or harm to 7. Press [OK].
the motor
8. Follow the on-screen instructions.
• Some motors may be unable to run the complete
To change the direction of rotation, remove power to the
version of the test. In that case, select [2] Enable
reduced AMA frequency converter and wait for power to discharge.
Reverse the connection of any two of the three motor
• If an output filter is connected to the motor, cables on the motor or frequency converter side of the
select Enable reduced AMA connection.
• If warnings or alarms occur, see 8 Warnings and
Alarms
3.6 Local-control Test
• Run this procedure on a cold motor for best
results
CAUTION
MOTOR START!
Ensure that the motor, system and any attached
NOTE equipment are ready for start. It is the responsibility of the
The AMA algorithm does not work when using PM motors. user to ensure safe operation under any condition. Failure
to ensure that the motor, system, and any attached
To run AMA equipment is ready for start could result in personal injury
1. Press [Main Menu] to access parameters. or equipment damage.

2. Scroll to parameter group 1-** Load and Motor.

NOTE
3. Press [OK].
The [Hand On] key provides a local start command to the
4. Scroll to parameter group 1-2* Motor Data. frequency converter. The [Off] key provides the stop
5. Press [OK]. function.
When operating in local mode, [▲] and [▼] increase and
6. Scroll to 1-29 Automatic Motor Adaptation (AMA).
decrease the speed output of the frequency converter. [◄]
7. Press [OK]. and [►] move the display cursor in the numeric display.
8. Select [1] Enable complete AMA.
1. Press [Hand On].
9. Press [OK].
2. Accelerate the frequency converter by pressing
10. Follow on-screen instructions.
[▲] to full speed. Moving the cursor left of the
11. The test will run automatically and indicate when decimal point provides quicker input changes.
it is complete.
3. Note any acceleration problems.
4. Press [Off].
5. Note any deceleration problems.

32 MG16J102 - VLT® is a registered Danfoss trademark

Start Up and Functional Tes... VLT® Refrigeration Drive Operating Instructions

If acceleration problems were encountered 4. Adjust the speed reference> throughout the
speed range.
• If warnings or alarms occur, see 8 Warnings and 5. Remove the external run command.
Alarms
6. Note any problems.
• Check that motor data is entered correctly
If warnings or alarms occur, see 8 Warnings and Alarms.
• Increase the ramp-up time accel time in
3-41 Ramp 1 Ramp Up Time

•
3 3
Increase current limit in 4-18 Current Limit

• Increase torque limit in 4-16 Torque Limit Motor

Mode
If deceleration problems were encountered

• If warnings or alarms occur, see 8 Warnings and

Alarms.

• Check that motor data is entered correctly.

• Increase the ramp-down time decel time in

3-42 Ramp 1 Ramp Down Time.

• Enable overvoltage control in 2-17 Over-voltage

Control.
See 4.1.1 Local Control Panel for resetting the frequency
converter after a trip.

NOTE
3.2 Applying Power to 3.3 Basic Operational Programming
conclude the procedures for applying power to the
frequency converter, basic programming, set-up and
functional testing.

3.7 System Start Up

The procedure in this section requires user-wiring and
application programming to be completed. 6 Application
Examples is intended to help with this task. Other aids to
application set-up are listed in 1.3 Additional Resources. The
following procedure is recommended after application set-
up by the user is completed.

CAUTION
MOTOR START!
Ensure that the motor, system and any attached
equipment is ready for start. It is the responsibility of the
user to ensure safe operation under any condition. Failure
to do so could result in personal injury or equipment
damage.

1. Press [Auto On].

2. Ensure that external control functions are
properly wired to the frequency converter and all
programming is completed.
3. Apply an external run command.

MG16J102 - VLT® is a registered Danfoss trademark 33

 User Interface VLT® Refrigeration Drive Operating Instructions

4 User Interface

4.1.1 LCP Layout

4.1 Local Control Panel
The LCP is divided into four functional groups (see
The local control panel (LCP) is the combined display and Illustration 4.1).
keypad on the front of the unit. The LCP is the user
interface to the frequency converter.

130BC362.10
The LCP has several user functions.
4 4 Status 1(1)
• Start, stop, and control speed when in local 1234rpm 1.0 A 43,5Hz
control

• Display operational data, status, warnings and

a 43,5Hz
cautions

• Programming frequency converter functions

Run OK
• Manually reset the frequency converter after a
fault when auto-reset is inactive
Quick Main Alarm
b Status
An optional numeric LCP (NLCP) is also available. The NLCP Menu Menu Log

operates in a manner similar to the LCP. See the

Programming Guide, for details on use of the NLCP.

Ca
ck

n
Ba

ce
l
c On OK

Info
Warn.

Alarm

Hand Auto
d Off Reset
on on

Illustration 4.1 LCP

a. Display area.
b. Display menu keys for changing the display to
show status options, programming, or error
message history.
c. Navigation keys for programming functions,
moving the display cursor, and speed control in
local operation. Also included are the status
indicator lights.
d. Operational mode keys and reset.

34 MG16J102 - VLT® is a registered Danfoss trademark

User Interface VLT® Refrigeration Drive Operating Instructions

4.1.2 Setting LCP Display Values 4.1.3 Display Menu Keys

The display area is activated when the frequency converter Menu keys are used for menu access for parameter set-up,
receives power from mains voltage, a DC bus terminal, or toggling through status display modes during normal
an external 24 V DC supply. operation, and viewing fault log data.

The information displayed on the LCP can be customized

130BP045.10
for user application. Quick Main Alarm
Status
Menu Menu Log

• Each display readout has a parameter associated Illustration 4.3 Menu Keys
with it

• Options are selected in the quick menu Q3-13

Display Settings Key Function
4 4
• Display 2 has an alternate larger display option Status Shows operational information.
• In Auto mode, press to toggle between
• The frequency converter status at the bottom line
status read-out displays
of the display is generated automatically and is
not selectable • Press repeatedly to scroll through each
status display
130BT831.10

Status
0.0% 0.00 A
1 (1)
0.00 kw
• Press [Status] plus [▲] or [▼] to adjust the
1.1 display brightness
0.0Hz • The symbol in the upper right corner of the
1.2 display shows the direction of motor
2605kWh rotation and which set-up is active. This is
Off Remote Stop
2 not programmable.

Quick Menu Allows access to programming parameters for

3 1.3
initial set up instructions and many detailed
Illustration 4.2 Display Readouts application instructions.
• Press to access Q2 Quick Setup for
sequenced instructions to program the basic
frequency controller set up
Display Parameter number Default setting
1.1 0-20 Reference % • Follow the sequence of parameters as
1.2 0-21 Motor current presented for the function set up
1.3 0-22 Power [kW] Main Menu Allows access to all programming parameters.
2 0-23 Frequency • Press twice to access top-level index
3 0-24 kWh counter
• Press once to return to the last location
accessed
Table 4.1 Legend to Illustration 4.2
• Press to enter a parameter number for
direct access to that parameter

Alarm Log Displays a list of current warnings, the last 10

alarms, and the maintenance log.
• For details about the frequency converter
before it entered the alarm mode, select the
alarm number using the navigation keys
and press [OK].

Table 4.2 Function Description Menu Keys

MG16J102 - VLT® is a registered Danfoss trademark 35

 User Interface VLT® Refrigeration Drive Operating Instructions

4.1.4 Navigation Keys 4.1.5 Operation Keys

Navigation keys are used for programming functions and Operation keys are found at the bottom of the LCP.
moving the display cursor. The navigation keys also
provide speed control in local (hand) operation. Three

130BP046.10
frequency converter status indicator lights are also located
in this area. Hand
Off
Auto
Reset
on on

130BT117.10
Illustration 4.5 Operation Keys

Ca
ck

n
ce
Ba

4 4 l
Key Function
Hand On Starts the frequency converter in local control.
• Use the navigation keys to control frequency
converter speed

•
Info

On OK An external stop signal by control input or

serial communication overrides the local hand
on
Warm
Off Stops the motor but does not remove power to
the frequency converter.
Alarm
Auto On Puts the system in remote operational mode.
Illustration 4.4 Navigation Keys • Responds to an external start command by
control terminals or serial communication

• Speed reference is from an external source

Key Function
Back Reverts to the previous step or list in the menu Reset Resets the frequency converter manually after a
structure. fault has been cleared.

Cancel Cancels the last change or command as long as

Table 4.5 Operation Keys Functions
the display mode has not changed.
Info Press for a definition of the function being
displayed. 4.2 Back Up and Copying Parameter
Navigation Use the four navigation keys to move between Settings
Keys items in the menu.
OK Use to access parameter groups or to enable a Programming data is stored internally in the frequency
choice. converter.

Table 4.3 Navigation Keys Functions

• The data can be uploaded into the LCP memory
as a storage back up

Light Indicator Function • Once stored in the LCP, the data can be
Green ON The ON light activates when the downloaded back into the frequency converter
frequency converter receives • Data can also be downloaded into other
power from mains voltage, a DC frequency converters by connecting the LCP into
bus terminal, or an external 24 V those units and downloading the stored settings.
supply. (This is a quick way to program multiple units
Yellow WARN When warning conditions are met, with the same settings).
the yellow WARN light comes on
and text appears in the display
• Initialisation of the frequency converter to restore
factory default settings does not change data
area identifying the problem.
stored in the LCP memory
Red ALARM A fault condition causes the red
alarm light to flash and an alarm
text is displayed.

Table 4.4 Indicator Lights Functions

36 MG16J102 - VLT® is a registered Danfoss trademark

User Interface VLT® Refrigeration Drive Operating Instructions

WARNING personal menu settings, fault log, alarm log, and

other monitoring functions
UNINTENDED START!
When the frequency converter is connected to AC mains, • Using 14-22 Operation Mode is generally
recommended
the motor may start at any time. The frequency converter,
motor, and any driven equipment must be in operational • Manual initialisation erases all motor,
readiness. Failure to be in operational readiness when the programming, localization, and monitoring data
frequency converter is connected to AC mains could result and restores factory default settings
in death, serious injury, or equipment or property damage.
4.3.1 Recommended Initialisation
4.2.1 Uploading Data to the LCP
1. Press [Main Menu] twice to access parameters.
1. Press [Off] to stop the motor before uploading or 2. Scroll to 14-22 Operation Mode. 4 4
downloading data.
3. Press [OK].
2. Go to 0-50 LCP Copy.
4. Scroll to Initialisation.
3. Press [OK].
5. Press [OK].
4. Select All to LCP.
6. Remove power to the unit and wait for the
5. Press [OK]. A progress bar shows the uploading display to turn off.
process.
7. Apply power to the unit.
6. Press [Hand On] or [Auto On] to return to normal
operation. Default parameter settings are restored during start up.
This may take slightly longer than normal.

4.2.2 Downloading Data from the LCP

8. Alarm 80 is displayed.

1. Press [Off] to stop the motor before uploading or 9. Press [Reset] to return to operation mode.
downloading data.
2. Go to 0-50 LCP Copy. 4.3.2 Manual Initialisation
3. Press [OK].
1. Remove power to the unit and wait for the
4. Select All from LCP. display to turn off.
5. Press [OK]. A progress bar shows the 2. Press and hold [Status], [Main Menu], and [OK] at
downloading process. the same time and apply power to the unit.
6. Press [Hand On] or [Auto On] to return to normal Factory default parameter settings are restored during start
operation. up. This may take slightly longer than normal.

4.3 Restoring Default Settings Manual initialisation does reset not the following frequency
converter information

CAUTION • 15-00 Operating hours

Initialisation restores the unit to factory default settings.
Any programming, motor data, localization, and • 15-03 Power Up's
monitoring records will be lost. Uploading data to the LCP • 15-04 Over Temp's
provides a backup before initialisation.
• 15-05 Over Volt's

Restoring the frequency converter parameter settings back

to default values is done by initialisation of the frequency
converter. Initialisation can be through 14-22 Operation
Mode or manually.

• Initialisation using 14-22 Operation Mode does not

change frequency converter data such as
operating hours, serial communication selections,

MG16J102 - VLT® is a registered Danfoss trademark 37

 Programming VLT® Refrigeration Drive Operating Instructions

5 Programming

2. 3-02 Minimum Reference. Set minimum internal

frequency converter reference to 0 Hz. (This sets
5.1 Introduction the minimum frequency converter speed at 0 Hz.)
The frequency converter is programmed for its application

130BT762.10
14.7% 0.00A 1(1)
functions using parameters. Parameters are accessed by
Analog Reference Q3-21
pressing either [Quick Menu] or [Main Menu] on the LCP.
(See 4.1 Local Control Panel for details on using the LCP 3-02 Minimum Reference

function keys). Parameters may also be accessed through a

PC using the MCT 10 Set-up Software (see 5.6.1 Remote 0.000 Hz
Programming with MCT 10 Set-up Software).

5 5 The quick menu is intended for initial start up (Q2-** Quick Illustration 5.2
Set Up) and detailed instructions for common frequency
converter applications (Q3-** Function Set Up). Step-by-step
instructions are provided. These instructions enable the 3. 3-03 Maximum Reference. Set maximum internal
user to walk through the parameters used for frequency converter reference to 60 Hz. (This sets
programming applications in their proper sequence. Data the maximum frequency converter speed at 60
entered in a parameter can change the options available in Hz. Note that 50/60 Hz is a regional variation.)
the parameters following that entry. The quick menu

130BT763.11
14.7% 0.00A 1(1)
presents easy guidelines for getting most systems up and
running. Analog Reference Q3-21

3-03 Maximum Reference

The main menu accesses all parameters and allows for

advanced frequency converter applications. 50.000 Hz

5.2 Programming Example Illustration 5.3

Here is an example for programming the frequency

converter for a common application in open loop using
the quick menu. 4. 6-10 Terminal 53 Low Voltage. Set minimum
external voltage reference on Terminal 53 at 0 V.
(This sets the minimum input signal at 0 V.)
• This procedure programs the frequency converter
to receive a 0-10 V DC analog control signal on
130BT764.10

14.7% 0.00A 1(1)

input terminal 53
Analog Reference Q3-21
• The frequency converter will respond by 6-10 Terminal 53 Low
providing 6-60 Hz output to the motor propor- Voltage
tional to the input signal (0-10 V DC = 6-60 Hz)
Select the following parameters using the navigation keys 0.00 V

to scroll to the titles and press [OK] after each action.

Illustration 5.4
1. 3-15 Reference Resource 1
130BB848.10

14.7% 0.00A 1(1)

References 5-1*

3-15 Reference Resource

[1]] Analog input 53

Illustration 5.1

38 MG16J102 - VLT® is a registered Danfoss trademark

Programming VLT® Refrigeration Drive Operating Instructions

5. 6-11 Terminal 53 High Voltage. Set maximum

130BC958.10
external voltage reference on Terminal 53 at 10 V.
(This sets the maximum input signal at 10 V.)

130BT765.10
14.7% 0.00A 1(1)
6-1* 53 +
Analog Reference Q3-21 U-I

6-11 Terminal 53 High 0-10V

Voltage
A53 55

10.00 V

Illustration 5.5

Illustration 5.8 Wiring Example for External Device Providing

0-10 V Control Signal (Frequency Converter Left, External Device
6. 6-14 Terminal 53 Low Ref./Feedb. Value. Set
minimum speed reference on Terminal 53 at 6Hz.
Right)
5 5
(This tells the frequency converter that the
minimum voltage received on Terminal 53 (0 V)
equals 6 Hz output.)
5.3 Control Terminal Programming
Examples
130BT773.11

14.7 % 0.00 A 1(1)

Analog Reference Q3-21 Control terminals can be programmed.
6 - 14 Terminal 53 Low
Ref./Feedb. Value
• Each terminal has specified functions it is capable
of performing
000020.000
• Parameters associated with the terminal enable
the function
Illustration 5.6
• For proper frequency converter functioning, the
control terminals must be
wired properly
7. 6-15 Terminal 53 High Ref./Feedb. Value. Set
maximum speed reference on Terminal 53 at 60 programmed for the intended function
Hz. (This tells the frequency converter that the receiving a signal
maximum voltage received on Terminal 53 (10 V)
equals 60 Hz output.) See Table 5.1 for control terminal parameter number and
default setting. (Default setting can change based on the
130BT774.11

14.7 % 0.00 A 1(1) selection in 0-03 Regional Settings).

Analog Reference Q3-21

6 - 15 Terminal 53 High The following example shows accessing Terminal 18 to see

Ref./Feedb. Value
the default setting.

50.000
1. Press [Main Menu] twice, scroll to parameter
group 5-** Digital In/Out Parameter Data Set and
Illustration 5.7 press [OK].
130BT768.10

14.6% 0.00A 1(1)

Main Menu
With an external device providing a 0-10 V control signal
connected to frequency converter terminal 53, the system 2-** Brakes
is now ready for operation. Note that the scroll bar on the 3-** Reference / Ramps
right in the last illustration of the display is at the bottom, 4-** Limits / Warnings
indicating the procedure is complete.
5-** Digital In/Out

Illustration 5.8 shows the wiring connections used to Illustration 5.9

enable this set up.

MG16J102 - VLT® is a registered Danfoss trademark 39

 Programming VLT® Refrigeration Drive Operating Instructions

2. Scroll to parameter group 5-1* Digital Inputs and Parameter International North American
press [OK]. default parameter default parameter
value value

130BT769.10
14.7% 0.00A 1(1) 4-13 Motor Speed 1500 RPM 1800 RPM
Digital In/Out 5-** High Limit [RPM]
5-0* Digital I/O mode See Note 3
5-1* Digital Inputs 4-14 Motor Speed 50 Hz 60 Hz
High Limit [Hz]
5-4* Relays
See Note 4
5-5* Pulse Input
4-19 Max Output 100 Hz 120 Hz
Illustration 5.10 Frequency
4-53 Warning Speed 1500 RPM 1800 RPM
High
3. Scroll to 5-10 Terminal 18 Digital Input. Press [OK] 5-12 Terminal 27 Coast inverse External interlock
to access function choices. The default setting Digital Input
5 5 Start is shown. 5-40 Function Relay [2] Drive ready No alarm
6-15 Terminal 53 50 60
130BT770.10

14.7% 0.00A 1(1) High Ref./Feedb.

Digital Inputs 5-1* Value
5-10 Terminal 18 Digital 6-50 Terminal 42 Output frequency Speed 4-20 mA
Input Output
14-20 Reset Mode Manual reset Infinite auto reset
[8]] Start 22-85 Speed at 1500 RPM 1800 RPM
Design Point [RPM]
Illustration 5.11 See Note 3
22-86 Speed at 50 Hz 60 Hz
Design Point [Hz]

5.4 International/North American Default Table 5.1 International/North American Default Parameter Settings
Parameter Settings Note 1: 1-20 Motor Power [kW] is only visible when 0-03 Regional
Settings is set to [0] International.
Setting 0-03 Regional Settings to [0] International or [1]
Note 2: 1-21 Motor Power [HP], is only visible when 0-03 Regional
North America changes the default settings for some
Settings is set to [1] North America.
parameters. Table 5.1 lists those parameters that are
Note 3: This parameter is only visible when 0-02 Motor Speed Unit is
effected.
set to [0] RPM.
Note 4: This parameter is only visible when 0-02 Motor Speed Unit is
Parameter International North American set to [1] Hz.
default parameter default parameter Note 5: The default value depends on the number of motor poles. For
value value a 4 poled motor the international default value is 1500 RPM and for
0-03 Regional International North America a 2 poled motor 3000 RPM. The corresponding values for North
Settings America is 1800 and 3600 RPM, respectively.
0-71 Date Format DD-MM-YYYY MM/DD/YYYY
0-72 Time Format 24 h 12 h Changes made to default settings are stored and available
1-20 Motor Power See Note 1 See Note 1 for viewing in the quick menu along with any
[kW] programming entered into parameters.
1-21 Motor Power See Note 2 See Note 2
[HP] 1. Press [Quick Menu].
1-22 Motor Voltage 230 V/400 V/575 V 208 V/460 V/575 V 2. Scroll to Q5 Changes Made and press [OK].
1-23 Motor 50 Hz 60 Hz
3. Select Q5-2 Since Factory Setting to view all
Frequency
programming changes or Q5-1 Last 10 Changes
3-03 Maximum 50 Hz 60 Hz
for the most recent.
Reference
3-04 Reference Sum External/Preset
Function

40 MG16J102 - VLT® is a registered Danfoss trademark

Programming VLT® Refrigeration Drive Operating Instructions

130BB850.10
25.9% 0.00A 1(1)
Changes Made Q5

Q5-1 Last 10 Changes

Q5-2 Since Factory Setti...

Illustration 5.12 Changes Made

5.4.1 Parameter Data Check

1. Press [Quick Menu].

2. Scroll to Q5 Changes Made and press [OK].
130BP089.10 5 5
25.9% 0.00A 1(1)
Quick Menus

Q1 My Personal Menu

Q2 Quick Setup

Q3 Function Setups

Q5 Changes Made

Illustration 5.13 Q5 Changes Made

3. Select Q5-2 Since Factory Setting to view all

programming changes or Q5-1 Last 10 Changes
for the most recent.

5.5 Parameter Menu Structure

Establishing the correct programming for applications
often requires setting functions in several related
parameters. These parameter settings provide the
frequency converter with system details it needs to
operate properly. System details may include such things
as input and output signal types, programming terminals,
minimum and maximum signal ranges, custom displays,
automatic restart, and other features.

• See the LCP display to view detailed parameter

programming and setting options

• Press [Info] in any menu location to view

additional details for that function

• Press and hold [Main Menu] to enter a parameter

number for direct access to that parameter

• Details for common application set ups are

provided in 6 Application Examples

MG16J102 - VLT® is a registered Danfoss trademark 41

 5 5

42
5.5.1 Main Menu 1-0* General Settings 1-9* Motor Temperature 4-5* Adj. Warnings 5-9* Bus Controlled
Structure 1-00 Configuration Mode 1-90 Motor Thermal Protection 4-50 Warning Current Low 5-90 Digital & Relay Bus Control
1-03 Torque Characteristics 1-91 Motor External Fan 4-51 Warning Current High 5-93 Pulse Out #27 Bus Control
1-1* Motor Selection 1-93 Thermistor Source 4-52 Warning Speed Low 5-94 Pulse Out #27 Timeout Preset
0-** Operation / Display 1-10 Motor Construction 2-** Brakes 4-53 Warning Speed High 5-95 Pulse Out #29 Bus Control
0-0* Basic Settings 1-1* VVC+ PM 2-0* DC-Brake 4-54 Warning Reference Low 5-96 Pulse Out #29 Timeout Preset
Programming

0-01 Language 1-14 Damping Gain 2-00 DC Hold/Preheat Current 4-55 Warning Reference High 5-97 Pulse Out #X30/6 Bus Control
0-02 Motor Speed Unit 1-15 Low Speed Filter Time Const. 2-01 DC Brake Current 4-56 Warning Feedback Low 5-98 Pulse Out #X30/6 Timeout Preset
0-03 Regional Settings 1-16 High Speed Filter Time Const. 2-02 DC Braking Time 4-57 Warning Feedback High 6-** Analog In/Out
0-04 Operating State at Power-up 1-17 Voltage filter time const. 2-03 DC Brake Cut In Speed [RPM] 4-58 Missing Motor Phase Function 6-0* Analog I/O Mode
0-05 Local Mode Unit 1-2* Motor Data 2-04 DC Brake Cut In Speed [Hz] 4-6* Speed Bypass 6-00 Live Zero Timeout Time
0-1* Set-up Operations 1-20 Motor Power [kW] 2-06 Parking Current 4-60 Bypass Speed From [RPM] 6-01 Live Zero Timeout Function
0-10 Active Set-up 1-21 Motor Power [HP] 2-07 Parking Time 4-61 Bypass Speed From [Hz] 6-02 Fire Mode Live Zero Timeout Function
0-11 Programming Set-up 1-22 Motor Voltage 2-1* Brake Energy Funct. 4-62 Bypass Speed To [RPM] 6-1* Analog Input 53
0-12 This Set-up Linked to 1-23 Motor Frequency 2-10 Brake Function 4-63 Bypass Speed To [Hz] 6-10 Terminal 53 Low Voltage
0-13 Readout: Linked Set-ups 1-24 Motor Current 2-16 AC brake Max. Current 4-64 Semi-Auto Bypass Set-up 6-11 Terminal 53 High Voltage
0-14 Readout: Prog. Set-ups / Channel 1-25 Motor Nominal Speed 2-17 Over-voltage Control 5-** Digital In/Out 6-12 Terminal 53 Low Current
0-2* LCP Display 1-26 Motor Cont. Rated Torque 3-** Reference / Ramps 5-0* Digital I/O mode 6-13 Terminal 53 High Current
0-20 Display Line 1.1 Small 1-28 Motor Rotation Check 3-0* Reference Limits 5-00 Digital I/O Mode 6-14 Terminal 53 Low Ref./Feedb. Value
0-21 Display Line 1.2 Small 1-29 Automatic Motor Adaptation (AMA) 3-02 Minimum Reference 5-01 Terminal 27 Mode 6-15 Terminal 53 High Ref./Feedb. Value
0-22 Display Line 1.3 Small 1-3* Adv. Motor Data 3-03 Maximum Reference 5-02 Terminal 29 Mode 6-16 Terminal 53 Filter Time Constant
0-23 Display Line 2 Large 1-30 Stator Resistance (Rs) 3-04 Reference Function 5-1* Digital Inputs 6-17 Terminal 53 Live Zero
0-24 Display Line 3 Large 1-31 Rotor Resistance (Rr) 3-1* References 5-10 Terminal 18 Digital Input 6-2* Analog Input 54
0-25 My Personal Menu 1-35 Main Reactance (Xh) 3-10 Preset Reference 5-11 Terminal 19 Digital Input 6-20 Terminal 54 Low Voltage
0-3* LCP Custom Readout 1-36 Iron Loss Resistance (Rfe) 3-11 Jog Speed [Hz] 5-12 Terminal 27 Digital Input 6-21 Terminal 54 High Voltage
0-30 Custom Readout Unit 1-37 d-axis Inductance (Ld) 3-13 Reference Site 5-13 Terminal 29 Digital Input 6-22 Terminal 54 Low Current
0-31 Custom Readout Min Value 1-39 Motor Poles 3-14 Preset Relative Reference 5-14 Terminal 32 Digital Input 6-23 Terminal 54 High Current
0-32 Custom Readout Max Value 1-40 Back EMF at 1000 RPM 3-15 Reference 1 Source 5-15 Terminal 33 Digital Input 6-24 Terminal 54 Low Ref./Feedb. Value
0-37 Display Text 1 1-5* Load Indep. Setting 3-16 Reference 2 Source 5-16 Terminal X30/2 Digital Input 6-25 Terminal 54 High Ref./Feedb. Value
0-38 Display Text 2 1-50 Motor Magnetisation at Zero Speed 3-17 Reference 3 Source 5-17 Terminal X30/3 Digital Input 6-26 Terminal 54 Filter Time Constant
0-39 Display Text 3 1-51 Min Speed Normal Magnetising [RPM] 3-19 Jog Speed [RPM] 5-18 Terminal X30/4 Digital Input 6-27 Terminal 54 Live Zero
0-4* LCP Keypad 1-52 Min Speed Normal Magnetising [Hz] 3-4* Ramp 1 5-19 Terminal 37 Safe Stop 6-3* Analog Input X30/11
0-40 [Hand on] Key on LCP 1-58 Flystart Test Pulses Current 3-41 Ramp 1 Ramp Up Time 5-3* Digital Outputs 6-30 Terminal X30/11 Low Voltage
0-41 [Off] Key on LCP 1-59 Flystart Test Pulses Frequency 3-42 Ramp 1 Ramp Down Time 5-30 Terminal 27 Digital Output 6-31 Terminal X30/11 High Voltage
0-42 [Auto on] Key on LCP 1-6* Load Depen. Setting 3-5* Ramp 2 5-31 Terminal 29 Digital Output 6-34 Term. X30/11 Low Ref./Feedb. Value
0-43 [Reset] Key on LCP 1-60 Low Speed Load Compensation 3-51 Ramp 2 Ramp Up Time 5-32 Term X30/6 Digi Out (MCB 101) 6-35 Term. X30/11 High Ref./Feedb. Value
0-5* Copy/Save 1-61 High Speed Load Compensation 3-52 Ramp 2 Ramp Down Time 5-33 Term X30/7 Digi Out (MCB 101) 6-36 Term. X30/11 Filter Time Constant
0-50 LCP Copy 1-62 Slip Compensation 3-8* Other Ramps 5-4* Relays 6-37 Term. X30/11 Live Zero
0-51 Set-up Copy 1-63 Slip Compensation Time Constant 3-80 Jog Ramp Time 5-40 Function Relay 6-4* Analog Input X30/12
0-6* Password 1-64 Resonance Dampening 3-81 Quick Stop Ramp Time 5-41 On Delay, Relay 6-40 Terminal X30/12 Low Voltage
0-60 Main Menu Password 1-65 Resonance Dampening Time Constant 3-82 Starting Ramp Up Time 5-42 Off Delay, Relay 6-41 Terminal X30/12 High Voltage

MG16J102 - VLT® is a registered Danfoss trademark

0-61 Access to Main Menu w/o Password 1-66 Min. Current at Low Speed 3-9* Digital Pot.Meter 5-5* Pulse Input 6-44 Term. X30/12 Low Ref./Feedb. Value
0-65 Personal Menu Password 1-7* Start Adjustments 3-90 Step Size 5-50 Term. 29 Low Frequency 6-45 Term. X30/12 High Ref./Feedb. Value
VLT® Refrigeration Drive Operating Instructions

0-66 Access to Personal Menu w/o 1-70 PM Start Mode 3-91 Ramp Time 5-51 Term. 29 High Frequency 6-46 Term. X30/12 Filter Time Constant
Password 1-71 Start Delay 3-92 Power Restore 5-52 Term. 29 Low Ref./Feedb. Value 6-47 Term. X30/12 Live Zero
0-67 Bus Password Access 1-72 Start Function 3-93 Maximum Limit 5-53 Term. 29 High Ref./Feedb. Value 6-5* Analog Output 42
0-7* Clock Settings 1-73 Flying Start 3-94 Minimum Limit 5-54 Pulse Filter Time Constant #29 6-50 Terminal 42 Output
0-70 Set Date and Time 1-74 Start Speed [RPM] 3-95 Ramp Delay 5-55 Term. 33 Low Frequency 6-51 Terminal 42 Output Min Scale
0-71 Date Format 1-75 Start Speed [Hz] 4-** Limits / Warnings 5-56 Term. 33 High Frequency 6-52 Terminal 42 Output Max Scale
0-72 Time Format 1-76 Start Current 4-1* Motor Limits 5-57 Term. 33 Low Ref./Feedb. Value 6-53 Terminal 42 Output Bus Control
0-74 DST/Summertime 1-77 Compressor Start Max Speed [RPM] 4-10 Motor Speed Direction 5-58 Term. 33 High Ref./Feedb. Value 6-54 Terminal 42 Output Timeout Preset
0-76 DST/Summertime Start 1-78 Compressor Start Max Speed [Hz] 4-11 Motor Speed Low Limit [RPM] 5-59 Pulse Filter Time Constant #33 6-6* Analog Output X30/8
0-77 DST/Summertime End 1-79 Compressor Start Max Time to Trip 4-12 Motor Speed Low Limit [Hz] 5-6* Pulse Output 6-60 Terminal X30/8 Output
0-79 Clock Fault 1-8* Stop Adjustments 4-13 Motor Speed High Limit [RPM] 5-60 Terminal 27 Pulse Output Variable 6-61 Terminal X30/8 Min. Scale
0-81 Working Days 1-80 Function at Stop 4-14 Motor Speed High Limit [Hz] 5-62 Pulse Output Max Freq #27 6-62 Terminal X30/8 Max. Scale
0-82 Additional Working Days 1-81 Min Speed for Function at Stop [RPM] 4-16 Torque Limit Motor Mode 5-63 Terminal 29 Pulse Output Variable 6-63 Terminal X30/8 Output Bus Control
0-83 Additional Non-Working Days 1-82 Min Speed for Function at Stop [Hz] 4-17 Torque Limit Generator Mode 5-65 Pulse Output Max Freq #29 6-64 Terminal X30/8 Output Timeout Preset
0-89 Date and Time Readout 1-86 Compressor Min. Speed for Trip [RPM] 4-18 Current Limit 5-66 Terminal X30/6 Pulse Output Variable
1-** Load and Motor 1-87 Compressor Min. Speed for Trip [Hz] 4-19 Max Output Frequency 5-68 Pulse Output Max Freq #X30/6
 8-** Comm. and Options 13-2* Timers 15-11 Logging Interval 16-22 Torque [%] 18-10 FireMode Log:Event
8-0* General Settings 13-20 SL Controller Timer 15-12 Trigger Event 16-3* Drive Status 18-11 Fire Mode Log: Time
8-01 Control Site 13-4* Logic Rules 15-13 Logging Mode 16-30 DC Link Voltage 18-12 Fire Mode Log: Date and Time
8-02 Control Source 13-40 Logic Rule Boolean 1 15-14 Samples Before Trigger 16-32 Brake Energy /s 18-3* Inputs & Outputs
8-03 Control Timeout Time 13-41 Logic Rule Operator 1 15-2* Historic Log 16-33 Brake Energy /2 min 18-30 Analog Input X42/1
8-04 Control Timeout Function 13-42 Logic Rule Boolean 2 15-20 Historic Log: Event 16-34 Heatsink Temp. 18-31 Analog Input X42/3
Programming

8-05 End-of-Timeout Function 13-43 Logic Rule Operator 2 15-21 Historic Log: Value 16-35 Inverter Thermal 18-32 Analog Input X42/5
8-06 Reset Control Timeout 13-44 Logic Rule Boolean 3 15-22 Historic Log: Time 16-36 Inv. Nom. Current 18-33 Analog Out X42/7 [V]
8-07 Diagnosis Trigger 13-5* States 15-23 Historic log: Date and Time 16-37 Inv. Max. Current 18-34 Analog Out X42/9 [V]
8-1* Control Settings 13-51 SL Controller Event 15-3* Alarm Log 16-38 SL Controller State 18-35 Analog Out X42/11 [V]
8-10 Control Profile 13-52 SL Controller Action 15-30 Alarm Log: Error Code 16-39 Control Card Temp. 20-** Drive Closed Loop
8-13 Configurable Status Word STW 14-** Special Functions 15-31 Alarm Log: Value 16-40 Logging Buffer Full 20-0* Feedback
8-3* FC Port Settings 14-0* Inverter Switching 15-32 Alarm Log: Time 16-41 LCP Bottom Statusline 20-00 Feedback 1 Source
8-30 Protocol 14-00 Switching Pattern 15-33 Alarm Log: Date and Time 16-5* Ref. & Feedb. 20-01 Feedback 1 Conversion
8-31 Address 14-01 Switching Frequency 15-34 Alarm Log: Status 16-50 External Reference 20-02 Feedback 1 Source Unit
8-32 Baud Rate 14-03 Overmodulation 15-35 Alarm Log: Alarm Text 16-52 Feedback[Unit] 20-03 Feedback 2 Source
8-33 Parity / Stop Bits 14-04 PWM Random 15-4* Drive Identification 16-53 Digi Pot Reference 20-04 Feedback 2 Conversion
8-35 Minimum Response Delay 14-1* Mains On/Off 15-40 FC Type 16-54 Feedback 1 [Unit] 20-05 Feedback 2 Source Unit
8-36 Maximum Response Delay 14-12 Function at Mains Imbalance 15-41 Power Section 16-55 Feedback 2 [Unit] 20-06 Feedback 3 Source
8-37 Maximum Inter-Char Delay 14-2* Reset Functions 15-42 Voltage 16-56 Feedback 3 [Unit] 20-07 Feedback 3 Conversion
8-4* Adv. Protocol Set. 14-20 Reset Mode 15-43 Software Version 16-6* Inputs & Outputs 20-08 Feedback 3 Source Unit
8-40 Telegram Selection 14-21 Automatic Restart Time 15-44 Ordered Typecode String 16-60 Digital Input 20-12 Reference/Feedback Unit
8-45 BTM Transaction Command 14-22 Operation Mode 15-45 Actual Typecode String 16-61 Terminal 53 Switch Setting 20-2* Feedback/Setpoint
8-46 BTM Transaction Status 14-23 Typecode Setting 15-46 Frequency Converter Ordering No 16-62 Analog Input 53 20-20 Feedback Function
8-47 BTM Timeout 14-25 Trip Delay at Torque Limit 15-47 Power Card Ordering No 16-63 Terminal 54 Switch Setting 20-21 Setpoint 1
8-5* Digital/Bus 14-26 Trip Delay at Inverter Fault 15-48 LCP Id No 16-64 Analog Input 54 20-22 Setpoint 2
8-50 Coasting Select 14-28 Production Settings 15-49 SW ID Control Card 16-65 Analog Output 42 [mA] 20-23 Setpoint 3
8-52 DC Brake Select 14-29 Service Code 15-50 SW ID Power Card 16-66 Digital Output [bin] 20-25 Setpoint Type
8-53 Start Select 14-3* Current Limit Ctrl. 15-51 Frequency Converter Serial Number 16-67 Pulse Input #29 [Hz] 20-3* Feedback Adv. Conv
8-54 Reversing Select 14-30 Current Lim Ctrl, Proportional Gain 15-53 Power Card Serial Number 16-68 Pulse Input #33 [Hz] 20-30 Refrigerant
8-55 Set-up Select 14-31 Current Lim Ctrl, Integration Time 15-6* Option Ident 16-69 Pulse Output #27 [Hz] 20-31 User Defined Refrigerant A1
8-56 Preset Reference Select 14-32 Current Lim Ctrl, Filter Time 15-60 Option Mounted 16-70 Pulse Output #29 [Hz] 20-32 User Defined Refrigerant A2
8-8* FC Port Diagnostics 14-4* Energy Optimising 15-61 Option SW Version 16-71 Relay Output [bin] 20-33 User Defined Refrigerant A3
8-80 Bus Message Count 14-40 VT Level 15-62 Option Ordering No 16-72 Counter A 20-4* Thermostat/Pressostat
8-81 Bus Error Count 14-41 AEO Minimum Magnetisation 15-63 Option Serial No 16-73 Counter B 20-40 Thermostat/Pressostat Function
8-82 Slave Message Count 14-42 Minimum AEO Frequency 15-8* Operating Data II 16-75 Analog In X30/11 20-41 Cut-out Value
8-83 Slave Error Count 14-43 Motor Cosphi 15-80 Fan Running Hours 16-76 Analog In X30/12 20-42 Cut-in Value
8-9* Bus Jog / Feedback 14-5* Environment 15-9* Parameter Info 16-77 Analog Out X30/8 [mA] 20-7* PID Autotuning
8-94 Bus Feedback 1 14-50 RFI Filter 15-92 Defined Parameters 16-8* Fieldbus & FC Port 20-70 Closed Loop Type
8-95 Bus Feedback 2 14-52 Fan Control 15-93 Modified Parameters 16-80 Fieldbus CTW 1 20-71 PID Performance

MG16J102 - VLT® is a registered Danfoss trademark

8-96 Bus Feedback 3 14-53 Fan Monitor 15-99 Parameter Metadata 16-82 Fieldbus REF 1 20-72 PID Output Change
11-** LonWorks 14-55 Output Filter 16-** Data Readouts 16-84 Comm. Option STW 20-73 Minimum Feedback Level
11-2* LON Param. Access 14-6* Auto Derate 16-0* General Status 16-85 FC Port CTW 1 20-74 Maximum Feedback Level
VLT® Refrigeration Drive Operating Instructions

11-21 Store Data Values 14-60 Function at Over Temperature 16-00 Control Word 16-86 FC Port REF 1 20-79 PID Autotuning
11-9* AK LonWorks 14-61 Function at Inverter Overload 16-01 Reference [Unit] 16-9* Diagnosis Readouts 20-8* PID Basic Settings
11-90 VLT Network Address 14-62 Inv. Overload Derate Current 16-02 Reference [%] 16-90 Alarm Word 20-81 PID Normal/ Inverse Control
11-91 AK Service Pin 15-** Drive Information 16-03 Status Word 16-91 Alarm Word 2 20-82 PID Start Speed [RPM]
11-98 Alarm Text 15-0* Operating Data 16-05 Main Actual Value [%] 16-92 Warning Word 20-83 PID Start Speed [Hz]
11-99 Alarm Status 15-00 Operating hours 16-09 Custom Readout 16-93 Warning Word 2 20-84 On Reference Bandwidth
13-** Smart Logic 15-01 Running Hours 16-1* Motor Status 16-94 Ext. Status Word 20-9* PID Controller
13-0* SLC Settings 15-02 kWh Counter 16-10 Power [kW] 16-95 Ext. Status Word 2 20-91 PID Anti Windup
13-00 SL Controller Mode 15-03 Power Up's 16-11 Power [hp] 16-96 Maintenance Word 20-93 PID Proportional Gain
13-01 Start Event 15-04 Over Temp's 16-12 Motor Voltage 18-** Info & Readouts 20-94 PID Integral Time
13-02 Stop Event 15-05 Over Volt's 16-13 Frequency 18-0* Maintenance Log 20-95 PID Differentiation Time
13-03 Reset SLC 15-06 Reset kWh Counter 16-14 Motor current 18-00 Maintenance Log: Item 20-96 PID Diff. Gain Limit
13-1* Comparators 15-07 Reset Running Hours Counter 16-15 Frequency [%] 18-01 Maintenance Log: Action 21-** Ext. Closed Loop
13-10 Comparator Operand 15-08 Number of Starts 16-16 Torque [Nm] 18-02 Maintenance Log: Time 21-0* Ext. CL Autotuning
13-11 Comparator Operator 15-1* Data Log Settings 16-17 Speed [RPM] 18-03 Maintenance Log: Date and Time 21-00 Closed Loop Type
13-12 Comparator Value 15-10 Logging Source 16-18 Motor Thermal 18-1* Fire Mode Log 21-01 PID Performance

43
5 5
 5 5

44
21-02 PID Output Change 22-23 No-Flow Function 23-13 Maintenance Time Interval 25-86 Reset Relay Counters 28-71 Day/Night Bus Indicator
21-03 Minimum Feedback Level 22-24 No-Flow Delay 23-14 Maintenance Date and Time 25-87 Inverse Interlock 28-72 Enable Day/Night Via Bus
21-04 Maximum Feedback Level 22-26 Dry Pump Function 23-1* Maintenance Reset 25-88 Pack capacity [%] 28-73 Night Setback
21-09 PID Autotuning 22-27 Dry Pump Delay 23-15 Reset Maintenance Word 25-9* Service 28-74 Night Speed Drop [RPM]
21-1* Ext. CL 1 Ref./Fb. 22-3* No-Flow Power Tuning 23-16 Maintenance Text 25-90 Compressor Interlock 28-75 Night Speed Drop Override
21-10 Ext. 1 Ref./Feedback Unit 22-30 No-Flow Power 23-5* Energy Log 25-91 Manual Alternation 28-76 Night Speed Drop [Hz]
Programming

21-11 Ext. 1 Minimum Reference 22-31 Power Correction Factor 23-50 Energy Log Resolution 26-** Analog I/O Option 28-8* P0 Optimization
21-12 Ext. 1 Maximum Reference 22-32 Low Speed [RPM] 23-51 Period Start 26-0* Analog I/O Mode 28-81 dP0 Offset
21-13 Ext. 1 Reference Source 22-33 Low Speed [Hz] 23-53 Energy Log 26-00 Terminal X42/1 Mode 28-82 P0
21-14 Ext. 1 Feedback Source 22-34 Low Speed Power [kW] 23-54 Reset Energy Log 26-01 Terminal X42/3 Mode 28-83 P0 Setpoint
21-15 Ext. 1 Setpoint 22-35 Low Speed Power [HP] 23-6* Trending 26-02 Terminal X42/5 Mode 28-84 P0 Reference
21-17 Ext. 1 Reference [Unit] 22-36 High Speed [RPM] 23-60 Trend Variable 26-1* Analog Input X42/1 28-85 P0 Minimum Reference
21-18 Ext. 1 Feedback [Unit] 22-37 High Speed [Hz] 23-61 Continuous Bin Data 26-10 Terminal X42/1 Low Voltage 28-86 P0 Maximum Reference
21-19 Ext. 1 Output [%] 22-38 High Speed Power [kW] 23-62 Timed Bin Data 26-11 Terminal X42/1 High Voltage 28-87 Most Loaded Controller
21-2* Ext. CL 1 PID 22-39 High Speed Power [HP] 23-63 Timed Period Start 26-14 Term. X42/1 Low Ref./Feedb. Value 28-9* Injection Control
21-20 Ext. 1 Normal/Inverse Control 22-4* Sleep Mode 23-64 Timed Period Stop 26-15 Term. X42/1 High Ref./Feedb. Value 28-90 Injection On
21-21 Ext. 1 Proportional Gain 22-40 Minimum Run Time 23-65 Minimum Bin Value 26-16 Term. X42/1 Filter Time Constant 28-91 Delayed Compressor Start
21-22 Ext. 1 Integral Time 22-41 Minimum Sleep Time 23-66 Reset Continuous Bin Data 26-17 Term. X42/1 Live Zero
21-23 Ext. 1 Differentation Time 22-42 Wake-up Speed [RPM] 23-67 Reset Timed Bin Data 26-2* Analog Input X42/3
21-24 Ext. 1 Dif. Gain Limit 22-43 Wake-up Speed [Hz] 23-8* Payback Counter 26-20 Terminal X42/3 Low Voltage
21-3* Ext. CL 2 Ref./Fb. 22-44 Wake-up Ref./FB Difference 23-80 Power Reference Factor 26-21 Terminal X42/3 High Voltage
21-30 Ext. 2 Ref./Feedback Unit 22-45 Setpoint Boost 23-81 Energy Cost 26-24 Term. X42/3 Low Ref./Feedb. Value
21-31 Ext. 2 Minimum Reference 22-46 Maximum Boost Time 23-82 Investment 26-25 Term. X42/3 High Ref./Feedb. Value
21-32 Ext. 2 Maximum Reference 22-5* End of Curve 23-83 Energy Savings 26-26 Term. X42/3 Filter Time Constant
21-33 Ext. 2 Reference Source 22-50 End of Curve Function 23-84 Cost Savings 26-27 Term. X42/3 Live Zero
21-34 Ext. 2 Feedback Source 22-51 End of Curve Delay 25-** Pack Controller 26-3* Analog Input X42/5
21-35 Ext. 2 Setpoint 22-6* Broken Belt Detection 25-0* System Settings 26-30 Terminal X42/5 Low Voltage
21-37 Ext. 2 Reference [Unit] 22-60 Broken Belt Function 25-00 Pack Controller 26-31 Terminal X42/5 High Voltage
21-38 Ext. 2 Feedback [Unit] 22-61 Broken Belt Torque 25-04 Compressor Cycling 26-34 Term. X42/5 Low Ref./Feedb. Value
21-39 Ext. 2 Output [%] 22-62 Broken Belt Delay 25-06 Number of Compressors 26-35 Term. X42/5 High Ref./Feedb. Value
21-4* Ext. CL 2 PID 22-7* Short Cycle Protection 25-2* Zone Settings 26-36 Term. X42/5 Filter Time Constant
21-40 Ext. 2 Normal/Inverse Control 22-75 Short Cycle Protection 25-20 Neutral Zone [unit] 26-37 Term. X42/5 Live Zero
21-41 Ext. 2 Proportional Gain 22-76 Interval between Starts 25-21 + Zone [unit] 26-4* Analog Out X42/7
21-42 Ext. 2 Integral Time 22-77 Minimum Run Time 25-22 - Zone [unit] 26-40 Terminal X42/7 Output
21-43 Ext. 2 Differentation Time 22-78 Minimum Run Time Override 25-23 Fixed Speed neutral Zone [unit] 26-41 Terminal X42/7 Min. Scale
21-44 Ext. 2 Dif. Gain Limit 22-79 Minimum Run Time Override Value 25-24 + Zone Delay 26-42 Terminal X42/7 Max. Scale
21-5* Ext. CL 3 Ref./Fb. 22-8* Flow Compensation 25-25 - Zone Delay 26-43 Terminal X42/7 Bus Control
21-50 Ext. 3 Ref./Feedback Unit 22-80 Flow Compensation 25-26 ++ Zone Delay 26-44 Terminal X42/7 Timeout Preset
21-51 Ext. 3 Minimum Reference 22-81 Square-linear Curve Approximation 25-27 -- Zone Delay 26-5* Analog Out X42/9
21-52 Ext. 3 Maximum Reference 22-82 Work Point Calculation 25-3* Staging Functions 26-50 Terminal X42/9 Output
21-53 Ext. 3 Reference Source 22-83 Speed at No-Flow [RPM] 25-30 Destage At No-Flow 26-51 Terminal X42/9 Min. Scale

MG16J102 - VLT® is a registered Danfoss trademark

21-54 Ext. 3 Feedback Source 22-84 Speed at No-Flow [Hz] 25-31 Stage Function 26-52 Terminal X42/9 Max. Scale
21-55 Ext. 3 Setpoint 22-85 Speed at Design Point [RPM] 25-32 Stage Function Time 26-53 Terminal X42/9 Bus Control
VLT® Refrigeration Drive Operating Instructions

21-57 Ext. 3 Reference [Unit] 22-86 Speed at Design Point [Hz] 25-33 Destage Function 26-54 Terminal X42/9 Timeout Preset
21-58 Ext. 3 Feedback [Unit] 22-87 Pressure at No-Flow Speed 25-34 Destage Function Time 26-6* Analog Out X42/11
21-59 Ext. 3 Output [%] 22-88 Pressure at Rated Speed 25-4* Staging Settings 26-60 Terminal X42/11 Output
21-6* Ext. CL 3 PID 22-89 Flow at Design Point 25-42 Staging Threshold 26-61 Terminal X42/11 Min. Scale
21-60 Ext. 3 Normal/Inverse Control 22-90 Flow at Rated Speed 25-43 Destaging Threshold 26-62 Terminal X42/11 Max. Scale
21-61 Ext. 3 Proportional Gain 23-** Time-based Functions 25-44 Staging Speed [RPM] 26-63 Terminal X42/11 Bus Control
21-62 Ext. 3 Integral Time 23-0* Timed Actions 25-45 Staging Speed [Hz] 26-64 Terminal X42/11 Timeout Preset
21-63 Ext. 3 Differentation Time 23-00 ON Time 25-46 Destaging Speed [RPM] 28-** Compressor Functions
21-64 Ext. 3 Dif. Gain Limit 23-01 ON Action 25-47 Destaging Speed [Hz] 28-2* Discharge Temperature Monitor
22-** Appl. Functions 23-02 OFF Time 25-8* Status 28-20 Temperature Source
22-0* Miscellaneous 23-03 OFF Action 25-80 Pack Status 28-21 Temperature Unit
22-00 External Interlock Delay 23-04 Occurrence 25-81 Compressor Status 28-24 Warning Level
22-2* No-Flow Detection 23-1* Maintenance 25-82 Lead Compressor 28-25 Warning Action
22-20 Low Power Auto Set-up 23-10 Maintenance Item 25-83 Relay Status 28-26 Emergency Level
22-21 Low Power Detection 23-11 Maintenance Action 25-84 Compressor ON Time 28-27 Discharge Temperature
22-22 Low Speed Detection 23-12 Maintenance Time Base 25-85 Relay ON Time 28-7* Day/Night Settings
Programming VLT® Refrigeration Drive Operating Instructions

5.6 Remote Programming with MCT 10 Set-

up Software
Danfoss has a software program available for developing,
storing, and transferring frequency converter
programming. The MCT 10 Set-up Software allows the user
to connect a PC to the frequency converter and perform
live programming rather than using the LCP. Additionally,
all frequency converter programming can be done off-line
and simply downloaded to the frequency converter. Or the
entire frequency converter profile can be loaded onto the
PC for back up storage or analysis.

The USB connector or RS-485 terminal are available for

connecting to the frequency converter.
5 5

MG16J102 - VLT® is a registered Danfoss trademark 45

 Application Examples VLT® Refrigeration Drive Operating Instructions

6 Application Examples

Parameters
Function Setting

130BB930.10
6.1 Introduction FC
+24 V 12

NOTE +24 V 13 1-29 Automatic

D IN 18 Motor [1] Enable
When the optional safe stop feature is used, a jumper wire
D IN 19 Adaptation complete
may be required between terminal 12 (or 13) and terminal
COM 20 (AMA) AMA
37 for the frequency converter to operate when using
D IN 27
factory default programming values. 5-12 Terminal 27 [0] No
D IN 29
Digital Input operation
D IN 32
* = Default Value
The examples in this section are intended as a quick D IN 33
Notes/comments: Parameter
reference for common applications. D IN 37
group 1-2* must be set
according to motor
• Parameter settings are the regional default values +10 V
A IN
50
53
6 6 unless otherwise indicated (selected in
0-03 Regional Settings)
A IN
COM
54
55
• Parameters associated with the terminals and A OUT 42
their settings are shown next to the drawings COM 39

• Where switch settings for analog terminals A53 or

A54 are required, these are also shown

6.2 Application Examples Table 6.2 AMA without T27 Connected

Parameters
Parameters
Function Setting
130BB929.10

FC Function Setting
130BB926.10

+24 V 12 FC
+24 V 12
+24 V 13 1-29 Automatic
+24 V 13 6-10 Terminal 53
D IN 18 Motor [1] Enable
D IN 18 Low Voltage 0.07 V*
D IN 19 Adaptation complete
COM 20
D IN 19 6-11 Terminal 53 10 V*
(AMA) AMA
D IN 27
COM 20 High Voltage
5-12 Terminal 27 [2]* Coast D IN 27
D IN 29 6-14 Terminal 53 0 Hz
Digital Input inverse D IN 29
D IN 32 Low Ref./Feedb.
* = Default Value D IN 32
D IN 33 Value
D IN 37
Notes/comments: Parameter D IN 33
6-15 Terminal 53 50 Hz
group 1-2* must be set D IN 37
High Ref./Feedb.
+10 V 50 according to motor
Value
A IN 53
+10 V 50
+ * = Default Value
A IN
A IN 53
54
COM
A IN 54 Notes/comments:
55
A OUT
COM 55
42 -
COM A OUT 42
39 -10 - +10V
COM 39

U-I

Table 6.1 AMA with T27 Connected A53

Table 6.3 Analog Speed Reference (Voltage)

46 MG16J102 - VLT® is a registered Danfoss trademark

Application Examples VLT® Refrigeration Drive Operating Instructions

Parameters

130BB805.11
Speed
Function Setting

130BB927.10
FC
+24 V 12
+24 V 13 6-12 Terminal 53 4 mA*
D IN 18 Low Current
D IN 19 6-13 Terminal 53 20 mA*
COM 20 High Current Start (18)
D IN 27
6-14 Terminal 53 0 Hz
D IN 29 Illustration 6.1 Start/Stop Command with Safe Stop
Low Ref./Feedb.
D IN 32
Value
D IN 33
D IN 37
6-15 Terminal 53 50 Hz
Parameters
High Ref./Feedb.
Function Setting
Value FC

130BB803.10
+10 V 50
+ +24 V 12
A IN 53 * = Default Value
A IN +24 V 13 5-10 Terminal 18 [9] Latched
54 Notes/comments:
COM 55 D IN 18 Digital Input Start
- D IN 19
A OUT 42 5-12 Terminal 27 [6] Stop
4 - 20mA
COM 39 COM 20 Digital Input Inverse

U-I
D IN
D IN
27
29
* = Default Value 6 6
Notes/comments:
D IN 32
If 5-12 Terminal 27 Digital Input
D IN 33
A53 is set to [0] No operation, a
D IN 37
jumper wire to terminal 27 is
Table 6.4 Analog Speed Reference (Current) not needed.
+10 V 50
A IN 53
Parameters A IN 54
Function Setting COM 55
130BB802.10

FC
A OUT 42
+24 V 12
COM 39
+24 V 13 5-10 Terminal 18 [8] Start*
D IN 18 Digital Input
D IN 19 5-12 Terminal 27 [0] No
COM 20 Digital Input operation
D IN 27 Table 6.6 Pulse Start/Stop
5-19 Terminal 37 [1] Safe Stop
D IN 29
Safe Stop Alarm
D IN 32
* = Default Value
130BB806.10
Speed
D IN 33
Notes/comments:
D IN 37
If 5-12 Terminal 27 Digital Input
+10 50
is set to [0] No operation, a
A IN 53 jumper wire to terminal 27 is
A IN 54 not needed.
COM 55
A OUT 42
Latched Start (18)
COM 39
Stop Inverse (27)

Illustration 6.2 Latched Start/Stop Inverse

Table 6.5 Start/Stop Command with Safe Stop

MG16J102 - VLT® is a registered Danfoss trademark 47

 Application Examples VLT® Refrigeration Drive Operating Instructions

Parameters Parameters
Function Setting Function Setting

130BB934.10

130BB683.10
FC FC
+24 V 12 +24 V 12
+24 V 13 5-10 Terminal 18 [8] Start +24 V 13 6-10 Terminal 53
D IN 18 Digital Input D IN 18 Low Voltage 0.07 V*
D IN 19 5-11 Terminal 19 [10] D IN 19 6-11 Terminal 53 10 V*
COM 20 Digital Input Reversing* COM 20 High Voltage
D IN 27 D IN 27 6-14 Terminal 53 0 Hz
D IN 29 D IN 29
Low Ref./Feedb.
D IN 32 5-12 Terminal 27 [0] No D IN 32
Value
D IN 33 Digital Input operation D IN 33
D IN 37
6-15 Terminal 53 1500 Hz
5-14 Terminal 32 [16] Preset D IN 37
High Ref./Feedb.
Digital Input ref bit 0
+10 V 50 Value
+10 V 50
5-15 Terminal 33 [17] Preset
A IN 53 A IN 53 ≈ 5kΩ * = Default Value
Digital Input ref bit 1
A IN 54 A IN 54 Notes/comments:
COM 55
3-10 Preset
COM 55
A OUT 42 Reference A OUT 42
COM 39 Preset ref. 0 25%
6 6
COM 39
Preset ref. 1 50%
Preset ref. 2 75%
U-I
Preset ref. 3 100%
* = Default Value
Notes/comments: A53

Table 6.9 Speed Reference (using a Manual Potentiometer)

Parameters
Table 6.7 Start/Stop with Reversing and 4 Preset Speeds Function Setting
130BB804.10
FC
+24 V 12
Parameters 5-10 Terminal 18 [8] Start*
+24 V 13
Digital Input
Function Setting D IN 18
130BB928.10

FC
D IN 19 5-12 Terminal 27 [19] Freeze
+24 V 12
COM 20 Digital Input Reference
+24 V 13 5-11 Terminal 19 [1] Reset
D IN 27 5-13 Terminal 29 [21] Speed
D IN 18 Digital Input
D IN 29 Digital Input Up
D IN 19 * = Default Value
D IN 32 5-14 Terminal 32 [22] Speed
COM 20 Notes/comments:
D IN 33 Digital Input Down
D IN 27
D IN 37
D IN 29 * = Default Value
D IN 32 Notes/comments:
+10 V 50
D IN 33
A IN 53
D IN 37
A IN 54
COM 55
+10 V 50
A OUT 42
A IN 53
COM 39
A IN 54
COM 55
A OUT 42
COM 39

Table 6.8 External Alarm Reset

Table 6.10 Speed Up/Down

48 MG16J102 - VLT® is a registered Danfoss trademark

Application Examples VLT® Refrigeration Drive Operating Instructions

Parameters

130BB840.10
Function Setting

130BB686.11
FC
+24 V 12
S peed
+24 V 13 1-90 Motor [2]
R efe rence D IN 18 Thermal Thermistor
D IN 19 Protection trip
COM 20
1-93 Thermistor [1] Analog
S tart ( 18 ) D IN 27
Source input 53
D IN 29
Freez e ref ( 27 ) * = Default Value
D IN 32
S peed up ( 29 ) D IN 33
D IN 37
Notes/comments:
S peed down ( 32 )
If only a warning is desired,
Illustration 6.3 Speed Up/Down
+10 V 50 1-90 Motor Thermal Protection
A IN 53 should be set to [1] Thermistor
A IN 54 warning.
Parameters COM 55
Function Setting A OUT 42
130BB685.10

FC
COM 39

6 6
+24 V 12
+24 V 13 8-30 Protocol FC*
D IN 18 8-31 Address 1* U-I
D IN 19 8-32 Baud Rate 9600*
COM 20 * = Default Value A53
D IN 27
D IN 29
Notes/comments:
Select protocol, address and Table 6.12 Motor Thermistor
D IN 32
D IN 33 baud rate in the above
D IN 37 mentioned parameters.

+10 V 50
A IN 53
A IN 54
COM 55
A OUT 42
COM 39

01
02
R1

03

04
05
R2

06 RS-485

61
+
68
69
-

Table 6.11 RS-485 Network Connection

CAUTION
Thermistors must use reinforced or double insulation to
meet PELV insulation requirements.

MG16J102 - VLT® is a registered Danfoss trademark 49

 Status Messages VLT® Refrigeration Drive Operating Instructions

7 Status Messages

7.1 Status Messages 7.2 Status Message Definitions

When the frequency converter is in status mode, status Table 7.1, Table 7.2 and Table 7.3 define the meaning of the
messages are generated automatically from within the status message display words.
frequency converter and appear in the bottom line of the
display (see Illustration 7.1.) Off The frequency converter does not react to any
control signal until [Auto On] or [Hand On] is
pressed.

130BB037.10
Status 1(1)
799RPM 7.83A 36.4kW Auto On The frequency converter is controlled from the
0.000 control terminals and/or the serial communi-
53.2% cation.
Hand On The frequency converter can be controlled by
the navigation keys on the LCP. Stop
commands, reset, reversing, DC brake, and
Auto Remote Ramping
Hand Local Stop other signals applied to the control terminals
Off Running
can override local control.
7 7
Jogging
.
.
. Table 7.1 Operation Mode
Stand by
a b c
Remote The speed reference is given from external
Illustration 7.1 Status Display signals, serial communication, or internal
preset references.
Local The frequency converter uses [Hand On]
a. The first part of the status line indicates where control or reference values from the LCP.
the stop/start command originates.
Table 7.2 Reference Site
b. The second part of the status line indicates where
the speed control originates. AC Brake AC Brake was selected in 2-10 Brake Function.
c. The last part of the status line gives the present The AC brake over-magnetizes the motor to
frequency converter status. These show the achieve a controlled slow down.
operational mode the frequency converter is in. AMA finish OK Automatic motor adaptation (AMA) was
carried out successfully.
NOTE AMA ready AMA is ready to start. Press [Hand On] to start.
In auto/remote mode, the frequency converter requires
AMA running AMA process is in progress.
external commands to execute functions.
Braking The brake chopper is in operation. Generative
energy is absorbed by the brake resistor.
Braking max. The brake chopper is in operation. The power
limit for the brake resistor defined in
2-12 Brake Power Limit (kW) is reached.
Coast • Coast inverse was selected as a function
for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal
is not connected.

• Coast activated by serial communication

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Status Messages VLT® Refrigeration Drive Operating Instructions

Ctrl. Ramp-down Control Ramp-down was selected in Jog request A jog command has been given, but the
14-10 Mains Failure. motor will be stopped until a run permissive
• The mains voltage is below the value set signal is received via a digital input.
in 14-11 Mains Voltage at Mains Fault at Jogging The motor is running as programmed in
mains fault 3-19 Jog Speed [RPM].

• The frequency converter ramps down the • Jog was selected as function for a digital
motor using a controlled ramp-down input (parameter group 5-1* Digital Inputs).
The corresponding terminal (e.g. Terminal
Current High The frequency converter output current is
29) is active.
above the limit set in 4-51 Warning Current
High. • The Jog function is activated via the serial
communication
Current Low The frequency converter output current is
below the limit set in 4-52 Warning Speed Low • The Jog function was selected as a
DC Hold DC hold is selected in 1-80 Function at Stop reaction for a monitoring function (e.g. No
and a stop command is active. The motor is signal). The monitoring function is active
held by a DC current set in 2-00 DC Hold/ Motor check In 1-80 Function at Stop, Motor Check was
Preheat Current. selected. A stop command is active. To ensure
DC Stop The motor is held with a DC current (2-01 DC that a motor is connected to the frequency
Brake Current) for a specified time (2-02 DC converter, a permanent test current is applied
Braking Time). to the motor.
• DC Brake is activated in 2-03 DC Brake Cut OVC control Overvoltage control was activated in 2-17 Over-
In Speed [RPM] and a Stop command is
active
voltage Control. The connected motor is
supplying the frequency converter with
7 7
• DC Brake (inverse) is selected as a function generative energy. The overvoltage control
for a digital input (parameter group 5-1* adjusts the V/Hz ratio to run the motor in
Digital Inputs). The corresponding terminal controlled mode and to prevent the frequency
is not active. converter from tripping.
PowerUnit Off (For frequency converters with an external 24
• The DC Brake is activated via serial
communication V power supply installed only). Mains supply
to the frequency converter is removed, but
Feedback high The sum of all active feedbacks is above the the control card is supplied by the external 24
feedback limit set in 4-57 Warning Feedback V.
High.
Protection md Protection mode is active. The unit has
Feedback low The sum of all active feedbacks is below the detected a critical status (an overcurrent or
feedback limit set in 4-56 Warning Feedback overvoltage).
Low.
• To avoid tripping, switching frequency is
Freeze output The remote reference is active, which holds reduced to 4 kHz
the present speed.
• Freeze output was selected as a function • If possible, protection mode ends after
approximately 10 s
for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal • Protection mode can be restricted in
is active. Speed control is only possible via 14-26 Trip Delay at Inverter Fault
the terminal functions speed up and speed Ramping The motor is accelerating/decelerating using
down. the active Ramp Up/Down. The reference, a
• Hold ramp is activated via serial communi- limit value or a standstill is not yet reached.
cation Ref. high The sum of all active references is above the
reference limit set in 4-55 Warning Reference
Freeze output A freeze output command has been given,
High.
request but the motor will remain stopped until a run
permissive signal is received. Ref. low The sum of all active references is below the
reference limit set in 4-54 Warning Reference
Freeze ref. Freeze Reference was chosen as a function for
Low.
a digital input (parameter group 5-1* Digital
Inputs). The corresponding terminal is active. Run on ref. The frequency converter is running in the
The frequency converter saves the actual reference range. The feedback value matches
reference. Changing the reference is now only the setpoint value.
possible via terminal functions speed up and
speed down.

MG16J102 - VLT® is a registered Danfoss trademark 51

 Status Messages VLT® Refrigeration Drive Operating Instructions

Run request A start command has been given, but the

motor is stopped until a run permissive signal
is received via digital input.
Running The motor is driven by the frequency
converter.
Speed high Motor speed is above the value set in
4-53 Warning Speed High.
Speed low Motor speed is below the value set in
4-52 Warning Speed Low.
Standby In Auto On Auto mode, the frequency
converter will start the motor with a start
signal from a digital input or serial communi-
cation.
Start delay In 1-71 Start Delay, a delay starting time was
set. A start command is activated and the
motor will start after the start delay time
expires.
Start fwd/rev Start forward and start reverse were selected
as functions for two different digital inputs
(parameter group 5-1* Digital Inputs). The
motor will start in forward or reverse
7 7 depending on which corresponding terminal
is activated.
Stop The frequency converter has received a stop
command from the LCP, digital input or serial
communication.
Trip An alarm occurred and the motor is stopped.
Once the cause of the alarm is cleared, the
frequency converter can be reset manually by
pressing [Reset] or remotely by control
terminals or serial communication.
Trip lock An alarm occurred and the motor is stopped.
Once the cause of the alarm is cleared, power
must be cycled to the frequency converter.
The frequency converter can then be reset
manually by pressing [Reset] or remotely by
control terminals or serial communication.

Table 7.3 Operation Status

52 MG16J102 - VLT® is a registered Danfoss trademark

Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

8 Warnings and Alarms

8.2.3 Alarm Trip-lock

8.1 System Monitoring
An alarm that causes the frequency converter to trip-lock
The frequency converter monitors the condition of its requires that input power be cycled. The motor will coast
input power, output, and motor factors as well as other to a stop. The frequency converter logic will continue to
system performance indicators. A warning or alarm may operate and monitor the frequency converter status.
not necessarily indicate a problem internal to the Remove input power to the frequency converter and
frequency converter itself. In many cases, it indicates failure correct the cause of the fault, then restore power. This
conditions from input voltage, motor load or temperature, action puts the frequency converter into a trip condition as
external signals, or other areas monitored by the frequency described above and may be reset in any of those 4 ways.
converter’s internal logic. Be sure to investigate those areas
exterior to the frequency converter as indicated in the
8.3 Warning and Alarm Displays
alarm or warning.

130BP085.11
Status !1(1)
0.0Hz 0.000psi 0.00A
8.2 Warning and Alarm Types 0.0Hz
1:0 - Off
8.2.1 Warnings

A warning is issued when an alarm condition is impending !Live zero error [W2]
Off Remote Stop
or when an abnormal operating condition is present and
may result in the frequency converter issuing an alarm. A
Illustration 8.1
8 8
warning clears by itself when the abnormal condition is
removed.

An alarm or trip-lock alarm will flash on the display along

8.2.2 Alarm Trip with the alarm number.

An alarm is issued when the frequency converter is

130BP086.11
Status 1(1)
tripped, that is, the frequency converter suspends 0.0Hz 0.000kW 0.00A
operation to prevent frequency converter or system 0.0Hz
0
damage. The motor will coast to a stop. The frequency
converter logic will continue to operate and monitor the
frequency converter status. After the fault condition is
remedied, the frequency converter can be reset. It will Earth Fault [A14]
Auto Remote Trip
then be ready to start operation again.
Illustration 8.2
A trip can be reset in any of 4 ways:

• Press [Reset]

• Digital reset input command

• Serial communication reset input command

• Auto reset

MG16J102 - VLT® is a registered Danfoss trademark 53

 Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

In addition to the text and alarm code on the frequency

converter display, there are three status indicator lights.

130BB467.10
Ca
ck

nc
Ba

el

Info
On OK

Warn.

Alarm

Hand Auto
on Off on Reset

Illustration 8.3

Warn. LED Alarm LED

Warning ON OFF

8 8 Alarm
Trip-Lock
OFF
ON
ON (Flashing)
ON (Flashing)

Table 8.1

54 MG16J102 - VLT® is a registered Danfoss trademark

Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

8.4 Warning and Alarm Definitions

Table 8.2 defines whether a warning is issued before an alarm, and whether the alarm trips the unit or trip locks the unit.

No. Description Warning Alarm/Trip Alarm/Trip lock Parameter reference

1 10 Volts low X
2 Live zero error (X) (X) 6-01 Live Zero Timeout
Function
4 Mains phase loss (X) (X) (X) 14-12 Function at Mains
Imbalance
5 DC link voltage high X
6 DC link voltage low X
7 DC over voltage X X
8 DC under voltage X X
9 Inverter overloaded X X
10 Motor ETR over temperature (X) (X) 1-90 Motor Thermal Protection
11 Motor thermistor over temperature (X) (X) 1-90 Motor Thermal Protection
12 Torque limit X X
13 Over Current X X X
14 Earth (ground) fault X X X
15 Hardware mismatch X X
16 Short Circuit X X
17 Control word timeout (X) (X) 8-04 Control Timeout Function
18
23
Start Failed
Internal Fan Fault X
8 8
24 External Fan Fault X 14-53 Fan Monitor
25 Brake resistor short-circuited X
26 Brake resistor power limit (X) (X) 2-13 Brake Power Monitoring
27 Brake chopper short-circuited X X
28 Brake check (X) (X) 2-15 Brake Check
29 Drive over temperature X X X
30 Motor phase U missing (X) (X) (X) 4-58 Missing Motor Phase
Function
31 Motor phase V missing (X) (X) (X) 4-58 Missing Motor Phase
Function
32 Motor phase W missing (X) (X) (X) 4-58 Missing Motor Phase
Function
33 Inrush fault X X
34 Fieldbus communication fault X X
35 Out of frequency range X X
36 Mains failure X X
37 Phase Imbalance X X
38 Internal fault X X
39 Heatsink sensor X X
40 Overload of Digital Output Terminal 27 (X) 5-00 Digital I/O Mode,
5-01 Terminal 27 Mode
41 Overload of Digital Output Terminal 29 (X) 5-00 Digital I/O Mode,
5-02 Terminal 29 Mode
42 Overload of Digital Output On X30/6 (X) 5-32 Term X30/6 Digi Out (MCB
101)
42 Overload of Digital Output On X30/7 (X) 5-33 Term X30/7 Digi Out (MCB
101)
46 Pwr. card supply X X
47 24 V supply low X X X

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 Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

No. Description Warning Alarm/Trip Alarm/Trip lock Parameter reference

48 1.8 V supply low X X
49 Speed limit X (X) 1-86 Trip Speed Low [RPM]
50 AMA calibration failed X
51 AMA check Unom and Inom X
52 AMA low Inom X
53 AMA motor too big X
54 AMA motor too small X
55 AMA Parameter out of range X
56 AMA interrupted by user X
57 AMA timeout X
58 AMA internal fault X X
59 Current limit X
60 External Interlock X
62 Output Frequency at Maximum Limit X
64 Voltage Limit X
65 Control board overtemperature X X X
66 Heat sink Temperature Low X
67 Option Configuration has Changed X
70 Illegal FC configuration X
71 PTC 1 Safe Stop X X1)
72 Dangerous Failure X1)
73 Safe Stop Auto Restart
8 8 76 Power Unit Setup X
77 Reduced Power Mode
79 Illegal PS config X X
80 Drive Initialized to Default Value X
91 Analog input 54 wrong settings X
92 NoFlow X X 22-2* No-Flow Detection
93 Dry Pump X X 22-2* No-Flow Detection
94 End of Curve X X 22-5* End of Curve
95 Broken Belt X X 22-6* Broken Belt Detection
96 Start Delayed X 22-7* Short Cycle Protection
97 Stop Delayed X 22-7* Short Cycle Protection
98 Clock Fault X 0-7* Clock Settings
104 Mixing Fan Fault X X 14-53 Fan Monitor
203 Missing Motor
204 Locked Rotor
243 Brake IGBT X X
244 Heatsink temp X X X
245 Heatsink sensor X X
246 Pwr.card supply X X
247 Pwr.card temp X X
248 Illegal PS config X X
250 New spare parts X
251 New Type Code X X

Table 8.2 Alarm/Warning Code List

(X) Dependent on parameter
1) Cannot be Auto reset via 14-20 Reset Mode

56 MG16J102 - VLT® is a registered Danfoss trademark

Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

8.5 Fault Messages

The warning/alarm information below defines each WARNING/ALARM 7, DC overvoltage
warning/alarm condition, provides the probable cause for If the intermediate circuit voltage exceeds the limit, the
the condition, and details a remedy or troubleshooting frequency converter trips after a time.
procedure. Troubleshooting
WARNING 1, 10 Volts low • Connect a brake resistor
The control card voltage is below 10 V from terminal 50.
Remove some of the load from terminal 50, as the 10 V
• Extend the ramp time

supply is overloaded. Max. 15 mA or minimum 590 Ω. • Change the ramp type

This condition can be caused by a short in a connected • Activate the functions in 2-10 Brake Function
potentiometer or improper wiring of the potentiometer. • Increase 14-26 Trip Delay at Inverter Fault
Troubleshooting WARNING/ALARM 8, DC under voltage
Remove the wiring from terminal 50. If the warning clears, If the intermediate circuit voltage (DC link) drops below
the problem is with the customer wiring. If the warning the under voltage limit, the frequency converter checks if a
does not clear, replace the control card. 24 V DC backup supply is connected. If no 24 V DC backup
WARNING/ALARM 2, Live zero error supply is connected, the frequency converter trips after a
This warning or alarm only appears if programmed by the fixed time delay. The time delay varies with unit size.
user in 6-01 Live Zero Timeout Function. The signal on one Troubleshooting
of the analog inputs is less than 50% of the minimum • Check that the supply voltage matches the
value programmed for that input. Broken wiring or faulty frequency converter voltage
device sending the signal can cause this condition.
• Perform input voltage test
Troubleshooting
• Check connections on all the analog input • Perform soft charge circuit test 8 8
terminals. Control card terminals 53 and 54 for WARNING/ALARM 9, Inverter overload
signals, terminal 55 common. MCB 101 terminals The frequency converter is about to cut out because of an
11 and 12 for signals, terminal 10 common. MCB overload (too high current for too long). The counter for
109 terminals 1, 3, 5 for signals, terminals 2, 4, 6 electronic, thermal inverter protection gives a warning at
common). 98% and trips at 100%, while giving an alarm. The
frequency converter cannot be reset until the counter is
• Check that the frequency converter programming
below 90%.
and switch settings match the analog signal type
The fault is that the frequency converter is overloaded by
• Perform Input Terminal Signal Test more than 100% for too long.
WARNING/ALARM 3, No motor Troubleshooting
No motor has been connected to the output of the • Compare the output current shown on the LCP
frequency converter. with the frequency converter rated current
WARNING/ALARM 4, Mains phase loss • Compare the output current shown on the LCP
A phase is missing on the supply side, or the mains with measured motor current
voltage imbalance is too high. This message also appears
for a fault in the input rectifier on the frequency converter.
• Display the Thermal Drive Load on the LCP and
monitor the value. When running above the
Options are programmed at 14-12 Function at Mains
frequency converter continuous current rating,
Imbalance.
the counter should increase. When running below
Troubleshooting the frequency converter continuous current
Check the supply voltage and supply currents to the rating, the counter should decrease.
frequency converter.
WARNING/ALARM 10, Motor overload temperature
WARNING 5, DC link voltage high According to the electronic thermal protection (ETR), the
The intermediate circuit voltage (DC) is higher than the motor is too hot. Select whether the frequency converter
high voltage warning limit. The limit is dependent on the gives a warning or an alarm when the counter reaches
frequency converter voltage rating. The unit is still active. 100% in 1-90 Motor Thermal Protection. The fault occurs
WARNING 6, DC link voltage low when the motor is overloaded by more than 100% for too
The intermediate circuit voltage (DC) is lower than the low long.
voltage warning limit. The limit is dependent on the
frequency converter voltage rating. The unit is still active.

MG16J102 - VLT® is a registered Danfoss trademark 57

 Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

Troubleshooting WARNING/ALARM 13, Over current

• Check for motor overheating The inverter peak current limit (approximately 200% of the
rated current) is exceeded. The warning lasts about 1.5
• Check if the motor is mechanically overloaded
secs., then the frequency converter trips and issues an
• Check that the motor current set in 1-24 Motor alarm. This fault may be caused by shock loading or fast
Current is correct acceleration with high inertia loads. If extended mechanical
• Ensure that Motor data in parameters 1-20 to brake control is selected, trip can be reset externally.
1-25 are set correctly Troubleshooting
• If an external fan is in use, check in 1-91 Motor • Remove power and check if the motor shaft can
External Fan that it is selected be turned

• Running AMA in 1-29 Automatic Motor Adaptation • Check that the motor size matches the frequency
(AMA) tunes the frequency converter to the converter
motor more accurately and reduces thermal
• Check parameters 1-20 to 1-25 for correct motor
loading data
WARNING/ALARM 11, Motor thermistor over temp ALARM 14, Earth (ground) fault
The thermistor might be disconnected. Select whether the There is current from the output phases to earth, either in
frequency converter gives a warning or an alarm in the cable between the frequency converter and the motor
1-90 Motor Thermal Protection. or in the motor itself.
Troubleshooting Troubleshooting:
• Check for motor overheating • Remove power to the frequency converter and
• Check if the motor is mechanically overloaded repair the earth fault

• Check that the thermistor is connected correctly • Check for earth faults in the motor by measuring
8 8 between either terminal 53 or 54 (analog voltage the resistance to ground of the motor leads and
the motor with a megohmmeter
input) and terminal 50 (+10 V supply) and that
the terminal switch for 53 or 54 is set for voltage.
• Perform current sensor test
Check 1-93 Thermistor Source selects terminal 53
ALARM 15, Hardware mismatch
or 54.
A fitted option is not operational with the present control
• When using digital inputs 18 or 19, check that board hardware or software.
the thermistor is connected correctly between
Record the value of the following parameters and contact
either terminal 18 or 19 (digital input PNP only)
the Danfoss supplier:
and terminal 50

• If using a thermal switch or thermistor, check that • 15-40 FC Type

the programming if 1-93 Thermistor Resource • 15-41 Power Section
matches sensor wiring
• 15-42 Voltage
WARNING/ALARM 12, Torque limit
The torque has exceeded the value in 4-16 Torque Limit
• 15-43 Software Version

Motor Mode or the value in 4-17 Torque Limit Generator • 15-45 Actual Typecode String
Mode. 14-25 Trip Delay at Torque Limit can change this from • 15-49 SW ID Control Card
a warning only condition to a warning followed by an
alarm. • 15-50 SW ID Power Card

Troubleshooting • 15-60 Option Mounted

• If the motor torque limit is exceeded during ramp • 15-61 Option SW Version (for each option slot)
up, extend the ramp up time ALARM 16, Short circuit
• If the generator torque limit is exceeded during There is short-circuiting in the motor or motor wiring.
ramp down, extend the ramp down time Remove power to the frequency converter and repair the
• If torque limit occurs while running, possibly short circuit.
increase the torque limit. Be sure the system can WARNING/ALARM 17, Control word timeout
operate safely at a higher torque. There is no communication to the frequency converter.
• Check the application for excessive current draw The warning will only be active when 8-04 Control Word
on the motor Timeout Function is NOT set to OFF.
If 8-04 Control Word Timeout Function is set to Stop and
Trip, a warning appears and the frequency converter ramps
down until it trips then displays an alarm.

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Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

Troubleshooting: This alarm/warning could also occur should the brake

• Check connections on the serial communication resistor overheat. Terminals 104 and 106 are available as
cable brake resistors Klixon inputs.

• Increase 8-03 Control Word Timeout Time WARNING/ALARM 28, Brake check failed
The brake resistor is not connected or not working.
• Check the operation of the communication
Check 2-15 Brake Check.
equipment
ALARM 29, Heatsink temp
• Verify a proper installation based on EMC
The maximum temperature of the heatsink has been
requirements
exceeded. The temperature fault will not reset until the
WARNING 23, Internal fan fault temperature falls below a defined heatsink temperature.
The fan warning function is an extra protective function The trip and reset points are different based on the
that checks if the fan is running/mounted. The fan warning frequency converter power size.
can be disabled in 14-53 Fan Monitor ([0] Disabled).
Troubleshooting
Troubleshooting Check for the following conditions
• Check fan resistance • Ambient temperature too high
• Check soft charge fuses
• Motor cable too long
WARNING 24, External fan fault
• Incorrect airflow clearance above and below the
The fan warning function is an extra protective function frequency converter
that checks if the fan is running/mounted. The fan warning
can be disabled in 14-53 Fan Monitor ([0] Disabled). • Blocked airflow around the frequency converter

Troubleshooting • Damaged heatsink fan

• Check fan resistance. • Dirty heatsink

• Check soft charge fuses. This alarm is based on the temperature measured by the 8 8
heatsink sensor mounted inside the IGBT modules.
WARNING 25, Brake resistor short circuit
The brake resistor is monitored during operation. If a short Troubleshooting
circuit occurs, the brake function is disabled and the • Check fan resistance
warning appears. The frequency converter is still
operational but without the brake function. Remove power
• Check soft charge fuses

to the frequency converter and replace the brake resistor • IGBT thermal sensor
(see 2-15 Brake Check). ALARM 30, Motor phase U missing
WARNING/ALARM 26, Brake resistor power limit Motor phase U between the frequency converter and the
The power transmitted to the brake resistor is calculated as motor is missing.
a mean value over the last 120 s of run time. The Remove power from the frequency converter and check
calculation is based on the intermediate circuit voltage and motor phase U.
the brake resistance value set in 2-16 AC brake Max.
ALARM 31, Motor phase V missing
Current. The warning is active when the dissipated braking
Motor phase V between the frequency converter and the
is higher than 90% of the brake resistance power. If [2] Trip
motor is missing.
is selected in 2-13 Brake Power Monitoring, the frequency
converter will trip when the dissipated braking power Remove power from the frequency converter and check
reaches 100%. motor phase V.

WARNING ALARM 32, Motor phase W missing

Motor phase W between the frequency converter and the
There is a risk of substantial power being transmitted to motor is missing.
the brake resistor if the brake transistor is short-circuited.
Remove power from the frequency converter and check
motor phase W.
WARNING/ALARM 27, Brake chopper fault
The brake transistor is monitored during operation and if a ALARM 33, Inrush fault
short circuit occurs, the brake function is disabled and a Too many power-ups have occurred within a short time
warning is issued. The frequency converter is still period. Let the unit cool to operating temperature.
operational but, since the brake transistor has short- WARNING/ALARM 34, Fieldbus communication fault
circuited, substantial power is transmitted to the brake The fieldbus on the communication option card is not
resistor, even if it is inactive. working.
Remove power to the frequency converter and remove the
brake resistor.

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 Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

WARNING/ALARM 36, Mains failure No. Text

This warning/alarm is only active if the supply voltage to 1381 Option C0 did not respond when calculating
the frequency converter is lost and 14-10 Mains Failure is platform version.
NOT set to [0] No Function. Check the fuses to the 1382 Option C1 did not respond when calculating
frequency converter and mains power supply to the unit. platform version.
ALARM 38, Internal fault 1536 An exception in the application oriented control is
When an internal fault occurs, a code number defined in registered. Debug information written in LCP
the table below is displayed. 1792 DSP watchdog is active. Debugging of power part
data, motor oriented control data not transferred
Troubleshooting
correctly.
• Cycle power 2049 Power data restarted
• Check that the option is properly installed 2064-2072 H081x: option in slot x has restarted
• Check for loose or missing wiring 2080-2088 H082x: option in slot x has issued a powerup-wait
2096-2104 H983x: option in slot x has issued a legal
It may be necessary to contact the Danfoss supplier or
powerup-wait
service department. Note the code number for further
2304 Could not read any data from power EEPROM
troubleshooting directions.
2305 Missing SW version from power unit
No. Text 2314 Missing power unit data from power unit
0 Serial port cannot be initialised. Contact the 2315 Missing SW version from power unit
Danfoss supplier or Danfoss Service Department. 2316 Missint lo_statepage from power unit
256-258 Power EEPROM data is defective or too old. 2324 Power card configuration is determined to be
512 Control board EEPROM data is defective or too incorrect at power up
old. 2325 A power card has stopped communicating while

8 8 513
514
Communication time out reading EEPROM data
Communication time out reading EEPROM data 2326
main power is applied
Power card configuration is determined to be
515 Application oriented control cannot recognize the incorrect after the delay for power cards to
EEPROM data. register.
516 Cannot write to the EEPROM because a write 2327 Too many power card locations have been
command is on progress. registered as present.
517 Write command is under time out 2330 Power size information between the power cards
518 Failure in the EEPROM does not match.
519 Missing or invalid barcode data in EEPROM 2561 No communication from DSP to ATACD
783 Parameter value outside of min/max limits 2562 No communication from ATACD to DSP (state
1024-1279 A centelegram that has to be sent can not be running)
sent. 2816 Stack overflow control board module
1281 Digital signal processor flash timeout 2817 Scheduler slow tasks
1282 Power micro software version mismatch 2818 Fast tasks
1283 Power EEPROM data version mismatch 2819 Parameter thread
1284 Cannot read digital signal processor software 2820 LCP stack overflow
version 2821 Serial port overflow
1299 Option SW in slot A is too old 2822 USB port overflow
1300 Option SW in slot B is too old 2836 cfListMempool too small
1301 Option SW in slot C0 is too old 3072-5122 Parameter value is outside its limits
1302 Option SW in slot C1 is too old 5123 Option in slot A: Hardware incompatible with
1315 Option SW in slot A is not supported (not allowed) control board hardware
1316 Option SW in slot B is not supported (not allowed) 5124 Option in slot B: Hardware incompatible with
1317 Option SW in slot C0 is not supported (not Control board hardware.
allowed) 5125 Option in slot C0: Hardware incompatible with
1318 Option SW in slot C1 is not supported (not control board hardware.
allowed) 5126 Option in slot C1: Hardware incompatible with
1379 Option A did not respond when calculating control board hardware.
platform version 5376-6231 Out of memory
1380 Option B did not respond when calculating
Table 8.3
platform version

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Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

ALARM 39, Heatsink sensor ALARM 52, AMA low Inom

No feedback from the heatsink temperature sensor. The motor current is too low. Check the settings.
The signal from the IGBT thermal sensor is not available on ALARM 53, AMA motor too big
the power card. The problem could be on the power card, The motor is too big for the AMA to operate.
on the gate drive card, or the ribbon cable between the
ALARM 54, AMA motor too small
power card and gate drive card.
The motor is too small for the AMA to operate.
WARNING 40, Overload of digital output terminal 27
ALARM 55, AMA Parameter out of range
Check the load connected to terminal 27 or remove short-
The parameter values of the motor are outside of the
circuit connection. Check 5-00 Digital I/O Mode and
acceptable range. AMA will not run.
5-01 Terminal 27 Mode.
ALARM 56, AMA interrupted by user
WARNING 41, Overload of digital output terminal 29
The user has interrupted the AMA.
Check the load connected to terminal 29 or remove short-
circuit connection. Check 5-00 Digital I/O Mode and ALARM 57, AMA internal fault
5-02 Terminal 29 Mode. Try to restart AMA again a number of times, until the AMA
is carried out. Note that repeated runs may heat the motor
WARNING 42, Overload of digital output on X30/6 or
to a level where the resistance Rs and Rr are increased. In
overload of digital output on X30/7
most cases, however, this is not critical.
For X30/6, check the load connected to X30/6 or remove
the short-circuit connection. Check 5-32 Term X30/6 Digi ALARM 58, AMA internal fault
Out (MCB 101). Contact the Danfoss supplier.

For X30/7, check the load connected to X30/7 or remove WARNING 59, Current limit
the short-circuit connection. Check 5-33 Term X30/7 Digi The current is higher than the value in 4-18 Current Limit.
Out (MCB 101). Ensure that Motor data in parameters 1-20 to 1-25 are set

8 8
correctly. Possibly increase the current limit. Be sure that
ALARM 46, Power card supply
the system can operate safely at a higher limit.
The supply on the power card is out of range.
WARNING 60, External interlock
There are three power supplies generated by the switch
External interlock has been activated. To resume normal
mode power supply (SMPS) on the power card: 24 V, 5 V,
operation, apply 24 V DC to the terminal programmed for
±18 V. When powered with 24 V DC with the MCB 107 external interlock and reset the frequency converter (via
option, only the 24 V and 5 V supplies are monitored. serial communication, digital I/O, or by pressing [Reset]).
When powered with three phase mains voltage, all three
supplies are monitored. WARNING 62, Output frequency at maximum limit
The output frequency is higher than the value set in
WARNING 47, 24 V supply low 4-19 Max Output Frequency.
The 24 V DC is measured on the control card. The external
24 V DC backup power supply may be overloaded, ALARM 64, Voltage Limit
otherwise contact the Danfoss supplier. The load and speed combination demands a motor
voltage higher than the actual DC link voltage.
WARNING 48, 1.8 V supply low
The 1.8 V DC supply used on the control card is outside of WARNING/ALARM 65, Control card over temperature
allowable limits. The power supply is measured on the The control card has reached its trip temperature of 75 °C.
control card. Check for a defective control card. If an WARNING 66, Heatsink temperature low
option card is present, check for an overvoltage condition. The frequency converter is too cold to operate. This
WARNING 49, Speed limit warning is based on the temperature sensor in the IGBT
When the speed is not within the specified range in module.
4-11 Motor Speed Low Limit [RPM] and 4-13 Motor Speed Increase the ambient temperature of the unit. Also, a
High Limit [RPM], the frequency converter shows a warning. trickle amount of current can be supplied to the frequency
When the speed is below the specified limit in 1-86 Trip converter whenever the motor is stopped by setting
Speed Low [RPM] (except when starting or stopping) the 2-00 DC Hold/Preheat Current at 5% and 1-80 Function at
frequency converter will trip. Stop

ALARM 50, AMA calibration failed Troubleshooting

Contact the Danfoss supplier or Danfoss Service The heatsink temperature measured as 0 °C could indicate
Department. that the temperature sensor is defective, causing the fan
speed to increase to the maximum. If the sensor wire
ALARM 51, AMA check Unom and Inom
between the IGBT and the gate drive card is disconnected,
The settings for motor voltage, motor current, and motor
this warning would result. Also, check the IGBT thermal
power are wrong. Check the settings in parameters 1-20 to
sensor.
1-25.

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 Warnings and Alarms VLT® Refrigeration Drive Operating Instructions

ALARM 67, Option module configuration has changed WARNING/ALARM 104, Mixing fan fault
One or more options have either been added or removed The fan monitor checks that the fan is spinning at drive
since the last power-down. Check that the configuration power-up or whenever the mixing fan is turned on. If the
change is intentional and reset the unit. fan is not operating, then the fault is annunciated. The
mixing-fan fault can be configured as a warning or an
ALARM 68, Safe Stop activated
Safe stop has been activated. To resume normal operation, alarm trip by 14-53 Fan Monitor.
apply 24 V DC to terminal 37, then send a reset signal (via Troubleshooting
Bus, Digital I/O, or by pressing [Reset]). Cycle power to the frequency converter to determine if the
ALARM 69, Power card temperature warning/alarm returns.
The temperature sensor on the power card is either too WARNING 250, New spare part
hot or too cold. A component in the frequency converter has been
Troubleshooting replaced. Reset the frequency converter for normal
operation.
• Check the operation of the door fans
WARNING 251, New typecode
• Check that the filters for the door fans are not
The power card or other components have been replaced
blocked
and the typecode changed. Reset to remove the warning
• Check that the gland plate is properly installed and resume normal operation.
on IP21/IP54 (NEMA 1/12) frequency converters
ALARM 70, Illegal FC configuration
The control card and power card are incompatible. Contact
the supplier with the type code of the unit from the
nameplate and the part numbers of the cards to check
compatibility.
8 8 WARNING 73, Safe stop auto restart
Safe stopped. With automatic restart enabled, the motor
may start when the fault is cleared.
WARNING 76, Power unit setup
The required number of power units does not match the
detected number of active power units.
Troubleshooting:
When replacing an F-frame module, this will occur if the
power specific data in the module power card does not
match the rest of the frequency converter. Confirm the
spare part and its power card are the correct part number.
WARNING 77, Reduced power mode
This warning indicates that the frequency converter is
operating in reduced power mode (i.e. less than the
allowed number of inverter sections). This warning will be
generated on power cycle when the frequency converter is
set to run with fewer inverters and will remain on.
ALARM 79, Illegal power section configuration
The scaling card is the incorrect part number or not
installed. Also MK102 connector on the power card could
not be installed.
ALARM 80, Drive initialised to default value
Parameter settings are initialised to default settings after a
manual reset. Reset the unit to clear the alarm.
ALARM 81, CSIV corrupt
CSIV file has syntax errors.
ALARM 82, CSIV parameter error
CSIV failed to init a parameter.
ALARM 85, Dang fail PB
Profibus/Profisafe Error.

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Basic Troubleshooting VLT® Refrigeration Drive Operating Instructions

9 Basic Troubleshooting

9.1 Start Up and Operation

Symptom Possible cause Test Solution

Missing input power See Table 3.1 Check the input power source
Missing or open fuses or circuit See open fuses and tripped circuit Follow the recommendations
breaker tripped breaker in this table for possible provided
causes
No power to the LCP Check the LCP cable for proper Replace the faulty LCP or
connection or damage connection cable
Shortcut on control voltage Check the 24 V control voltage Wire the terminals properly
(terminal 12 or 50) or at control supply for terminals 12/13 to 20-39
terminals or 10 V supply for terminals 50 to
Display dark/No function
55
Wrong LCP (LCP from VLT® 2800 Use only LCP 101 (P/N 130B1124)
or 5000/6000/8000/ FCD or FCM) or LCP 102 (P/N 130B1107)
Wrong contrast setting Press [Status] + [▲]/[▼] to adjust
the contrast
Display (LCP) is defective Test using a different LCP Replace the faulty LCP or
connection cable
Internal voltage supply fault or Contact supplier
SMPS is defective
Overloaded power supply (SMPS) To rule out a problem in the If the display stays lit, then the 9 9
due to improper control wiring or control wiring, disconnect all problem is in the control wiring.
a fault within the frequency control wiring by removing the Check the wiring for shorts or
Intermittent display
converter terminal blocks. incorrect connections. If the display
continues to cut out, follow the
procedure for display dark.
Service switch open or missing Check if the motor is connected Connect the motor and check the
motor connection and the connection is not service switch
interrupted (by a service switch or
other device).
No mains power with 24 V DC If the display is functioning but no Apply mains power to run the unit
option card output, check that mains power is
applied to the frequency converter.
LCP Stop Check if [Off] has been pressed Press [Auto On] or [Hand On]
(depending on operation mode) to
run the motor
Missing start signal (Standby) Check 5-10 Terminal 18 Digital Input Apply a valid start signal to start
Motor not running
for correct setting for terminal 18 the motor
(use default setting)
Motor coast signal active Check 5-12 Coast inv. for correct Apply 24 V on terminal 27 or
(Coasting) setting for terminal 27 (use default program this terminal to No
setting).. operation
Wrong reference signal source Check reference signal: Local, Program correct settings. Check
remote or bus reference? Preset 3-13 Reference Site. Set preset
reference active? Terminal reference active in parameter
connection correct? Scaling of group 3-1* References. Check for
terminals correct? Reference signal correct wiring. Check scaling of
available? terminals. Check reference signal.

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 Basic Troubleshooting VLT® Refrigeration Drive Operating Instructions

Symptom Possible cause Test Solution

Motor rotation limit Check that 4-10 Motor Speed Program correct settings
Direction is programmed correctly.
Active reversing signal Check if a reversing command is Deactivate reversing signal
Motor running in wrong programmed for the terminal in
direction parameter group 5-1* Digital
inputs..
Wrong motor phase connection See 2.4.5 Motor Rotation Check in
this manual
Frequency limits set wrong Check output limits in 4-13 Motor Program correct limits
Speed High Limit [RPM], 4-14 Motor
Speed High Limit [Hz] and 4-19 Max
Output Frequency.
Motor is not reaching
Reference input signal not scaled Check reference input signal Program correct settings
maximum speed
correctly scaling in 6-0* Analog I/O Mode and
parameter group 3-1* References.
Reference limits in parameter
group 3-0* Reference Limit.
Possible incorrect parameter Check the settings of all motor Check settings in parameter group
settings parameters, including all motor 1-6* Analog I/O mode. For closed
Motor speed unstable
compensation settings. For closed loop operation, check settings in
loop operation, check PID settings. parameter group 20-0* Feedback..
Possible over-magnetization Check for incorrect motor settings Check motor settings in parameter
in all motor parameters groups 1-2* Motor Data, 1-3* Adv
Motor runs rough
Motor Data, and 1-5* Load Indep.
Setting.
Possible incorrect settings in the Check brake parameters. Check Check parameter group 2-0* DC
9 9 Motor will not brake brake parameters. Possible too ramp time settings Brake and 3-0* Reference Limits.
short ramp down times
Phase to phase short Motor or panel has a short phase Eliminate any shorts detected
to phase. Check motor and panel
phase for shorts
Motor overload Motor is overloaded for the Perform startup test and verify
application motor current is within specifi-
Open power fuses or circuit cations. If motor current is
breaker trip exceeding nameplate full load
current, motor may run only with
reduced load. Review the specifi-
cations for the application.
Loose connections Perform pre-startup check for loose Tighten loose connections
connections
Problem with mains power (See Rotate input power leads into the If imbalanced leg follows the wire,
Alarm 4 Mains phase loss frequency converter one position: A it is a power problem. Check mains
Mains current imbalance description) to B, B to C, C to A. power supply.
greater than 3% Problem with the frequency Rotate input power leads into the If imbalance leg stays on same
converter frequency converter one position: A input terminal, it is a problem with
to B, B to C, C to A. the unit. Contact the supplier.
Problem with motor or motor Rotate output motor leads one If imbalanced leg follows the wire,
wiring position: U to V, V to W, W to U. the problem is in the motor or
motor wiring. Check motor and
Motor current imbalance
motor wiring.
greater than 3%
Problem with the frequency Rotate output motor leads one If imbalance leg stays on same
converters position: U to V, V to W, W to U. output terminal, it is a problem
with the unit. Contact the supplier.

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Basic Troubleshooting VLT® Refrigeration Drive Operating Instructions

Symptom Possible cause Test Solution

Bypass critical frequencies by using
parameters in parameter group
4-6* Speed Bypass
Acoustic noise or vibration Turn off over-modulation in
Check if noise and/or vibration
(e.g. a fan blade is making Resonances, e.g. in the motor/fan 14-03 Overmodulation
have been reduced to an
noise or vibrations at system Change switching pattern and
acceptable limit
certain frequencies) frequency in parameter group
14-0* Inverter Switching
Increase Resonance Dampening in
1-64 Resonance Dampening

Table 9.1 Troubleshooting

9 9

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 Specifications VLT® Refrigeration Drive Operating Instructions

10 Specifications

10.1 Power-dependent Specifications

N110 N132 N160 N200 N250 N315
Normal Load* NO NO NO NO NO NO
Typical Shaft output at 400 V [kW] 110 132 160 200 250 315
Typical Shaft output at 460 V [hp] 150 200 250 300 350 450
Typical Shaft ouptut at 480 V [kW] 132 160 200 250 315 355
Enclosure IP21 D1h D1h D1h D2h D2h D2h
Enclosure IP54 D1h D1h D1h D2h D2h D2h
Enclosure IP20 D3h D3h D3h D4h D4h D4h
Output current
Continuous (at 400 V) [A] 212 260 315 395 480 588
Intermittent (60 s overload) (at 400
233 286 347 435 528 647
V)[A]
Continuous (at 460/480 V) [A] 190 240 302 361 443 535
Intermittent (60 s overload) (at
209 264 332 397 487 588
460/480 V) [kVA]
Continuous kVA (at 400 V) [kVA] 147 180 218 274 333 407
Continuous kVA (at 460 V) [kVA] 151 191 241 288 353 426
Max. Input current
Continuous (at 400 V) [A] 204 251 304 381 463 567
Continuous (at 460/480 V) [A] 183 231 291 348 427 516
Max. cable size: mains, motor,
2 x95 (2x3/0) 2x185 (2x350)
brake and load share mm (AWG)]

10 10 Max. external mains fuses [A]

Estimated power loss at 400 V [W]
315
2555
350
2949
400
3764
550
4109
630
5129
800
6663
Estimated power loss at 460 V [W] 2257 2719 3622 3561 4558 5703
Weight, enclosure IP21, IP54 kg
62 (135) 125 (275)
(lbs.)
Weight, enclosure IP20 kg (lbs.) 62 (135) 125 (275)
Efficiency 0.98
Output frequency 0-590 Hz
*Normal overload=110% current for 60 s

Table 10.1 Mains Supply 3x380-480 V AC

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Specifications VLT® Refrigeration Drive Operating Instructions

N75K N90K N110 N132 N160 N200

Normal Load* NO NO NO NO NO NO
Typical Shaft output at 550 V [kW] 55 75 90 110 132 160
Typical Shaft output at 575 V [hp] 75 100 125 150 200 250
Typical Shaft ouptut at 690 V [kW] 75 90 110 132 160 200
Enclosure IP21 D1h D1h D1h D1h D1h D2h
Enclosure IP54 D1h D1h D1h D1h D1h D2h
Enclosure IP20 D3h D3h D3h D3h D3h D4h
Output current
Continuous (at 550 V) [A] 90 113 137 162 201 253
Intermittent (60 s overload) (at 550
99 124 151 178 221 278
V)[A]
Continuous (at 575/690 V) [A] 86 108 131 155 192 242
Intermittent (60 s overload) (at
95 119 144 171 211 266
575/690 V) [kVA]
Continuous kVA (at 550 V) [kVA] 86 108 131 154 191 241
Continuous kVA (at 575 V) [kVA] 86 108 130 154 191 241
Continuous kVA (at 690 V) [kVA] 103 129 157 185 229 289
Max. Input current
Continuous (at 550 V) [A] 89 110 130 158 198 245
Continuous (at 575 V) [A] 85 106 124 151 189 234
Continuous (at 690 V) [A] 87 109 128 155 197 240
Max. cable size: mains, motor, 2x185
2x95 (2x3/0)
brake and load share [mm (AWG)] (2x350 mcm)
Max. external mains fuses [A] 160 315 315 315 350 350
Estimated power loss at 575 V [W] 1161 1426 1739 2099 2646 3071
Estimated power loss at 690 V [W] 1203 1476 1796 2165 2738 3172
Weight, enclosure IP21, IP54 kg
62 (135) 125 (275)
(lbs.)
Weight, enclosure IP20 kg (lbs.) 62 (135) 125 (275) 10 10
Efficiency 0.98
Output frequency 0-590 Hz
Heatsink overtemp. trip 110 °C
Power card ambient trip 75 °C
*Normal overload=110% current for 60 s

Table 10.2 Mains Supply 3x525-690 V AC

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 Specifications VLT® Refrigeration Drive Operating Instructions

N250 N315 N400

Normal Load* NO NO NO
Typical Shaft output at 550 V [kW] 200 250 315
Typical Shaft output at 575 V [hp] 300 350 400
Typical Shaft ouTput at 690 V [kW] 250 315 400
Enclosure IP21 D2h D2h D2h
Enclosure IP54 D2h D2h D2h
Enclosure IP20 D4h D4h D4h
Output current
Continuous (at 550 V) [A] 303 360 418
Intermittent (60 s overload) (at 550 V)[A] 333 396 460
Continuous (at 575/690 V) [A] 290 344 400
Intermittent (60 s overload) (at 575/690 V) [kVA] 319 378 440
Continuous kVA (at 550 V) [kVA] 289 343 398
Continuous kVA (at 575 V) [kVA] 289 343 398
Continuous kVA (at 690 V) [kVA] 347 411 478
Max. Input current
Continuous (at 550 V) [A] 299 355 408
Continuous (at 575 V) [A] 286 339 390
Continuous (at 690 V) [A] 296 352 400
Max. cable size: mains, motor, brake and load share, mm
2x185 (2x350 mcm)
(AWG)
Max. external mains fuses [A] 400 500 550
Estimated power loss at 575 V [W] 3719 4460 5023
Estimated power loss at 690 V [W] 3848 4610 5150
Weight, enclosure IP21, IP54 kg (lbs.) 125 (275)
Weight, enclosure IP20 kg (lbs.) 125 (275)
Efficiency 0.98
Output frequency 0-590 Hz
10 10 Heatsink overtemp. trip 110 °C
Power card ambient trip 75 °C
*Normal overload=110% current for 60 s

Table 10.3 Mains Supply 3x525-690 V AC

The typical power loss is at nominal load conditions and expected to be within ±15% (tolerance relates to variety
in voltage and cable conditions).
The losses are based on the default switching frequency. The losses increase significantly at higher switching
frequencies.
The options cabinet adds weight to the frequency converter. The maximum weights of the D5h–D8h frames is
shown in Table 10.4

Frame size Description Maximum weight [kg] ([lbs.])

D5h D1h ratings+disconnect and/or brake chopper 166 (255)
D6h D1h ratings+contactor and/or circuit breaker 129 (285)
D7h D2h ratings+disconnect and/or brake chopper 200 (440)
D8h D2h ratings+contactor and/or circuit breaker 225 (496)

Table 10.4 D5h–D8h Weights

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Specifications VLT® Refrigeration Drive Operating Instructions

10.2 General Technical Data

Mains supply (L1, L2, L3)
Supply voltage 380–480 V ±10%, 525–690 V±10%
Mains voltage low/mains voltage drop-out:
During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage drops
below the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage.
Power-up and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest rated
supply voltage.
Supply frequency 50/60 Hz ±5%
Max. imbalance temporary between mains phases 3.0% of rated supply voltage
True Power Factor (λ) ≥0.9 nominal at rated load
Displacement Power Factor (cos Φ) near unity (>0.98)
Switching on input supply L1, L2, L3 (power ups) maximum one time/2 min
Environment according to EN60664-1 overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 480/600 V
Motor Output (U, V, W)
Output voltage 0-100% of supply voltage
Output frequency 0-590 Hz*
Switching on output Unlimited
Ramp times 0.01-3600 s
* Dependent on voltage and power
Torque Characteristics
Starting torque (Constant torque) maximum 110% for 60 s*
Starting torque maximum 135% up to 0.5 s*
Overload torque (Constant torque) maximum 110% for 60 s*
*) Percentage relates to the frequency converter's nominal torque
Cable lengths and cross sections
10 10
Max. motor cable length, screened/armoured 150 m
Max. motor cable length, unscreened/unarmoured 300 m
Max. cross section to motor, mains, load sharing and brake *
Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2x0.75 mm2)
Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG
Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG
Minimum cross section to control terminals 0.25 mm2
*) Depending on voltage and power.
Digital inputs
Programmable digital inputs 4 (6)
Terminal number 18, 19, 271), 291), 32, 33
Logic PNP or NPN
Voltage level 0-24 V DC
Voltage level, logic '0' PNP <5 V DC
Voltage level, logic '1' PNP >10 V DC
Voltage level, logic '0' NPN >19 V DC
Voltage level, logic '1' NPN <14V DC
Maximum voltage on input 28 V DC
Input resistance, Ri aprrox. 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.

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 Specifications VLT® Refrigeration Drive Operating Instructions

Analog inputs
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switches A53 and A54
Voltage mode Switch A53/A54=(U)
Voltage level 0 V to 10 V (scaleable)
Input resistance, Ri approx. 10 kΩ
Max. voltage ±20 V
Current mode Switch A53/A54=(I)
Current level 0/4 to 20 mA (scaleable)
Input resistance, Ri approx. 200 Ω
Max. current 30 mA
Resolution for analog inputs 10 bit (+sign)
Accuracy of analog inputs Max. error 0.5% of full scale
Bandwidth 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation

130BA117.10
+24V
Control Mains
18

High
voltage Motor
37
Functional
isolation

RS485 DC-Bus

Illustration 10.1

10 10 Pulse inputs
Programmable pulse inputs 2
Terminal number pulse 29, 33
Max. frequency at terminal, 29, 33 110 kHz (Push-pull driven)
Max. frequency at terminal, 29, 33 5 kHz (open collector)
Min. frequency at terminal 29, 33 4 Hz
Voltage level see 10.2.1 Digital Inputs:
Maximum voltage on input 28 V DC
Input resistance, Ri approx. 4 kΩ
Pulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scale
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4-20 mA
Max. resistor load to common at analog output 500 Ω
Accuracy on analog output Max. error: 0.8 % of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS-485 serial communication
Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the
supply voltage (PELV).

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Specifications VLT® Refrigeration Drive Operating Instructions

Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 29 1)

Voltage level at digital/frequency output 0-24 V

Max. output current (sink or source) 40 mA
Max. load at frequency output 1 kΩ
Max. capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Max. error: 0.1 % of full scale
Resolution of frequency outputs 12 bit
1)Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output
Terminal number 12, 13
Max. load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Relay outputs
Programmable relay outputs 2
Relay 01 Terminal number 1-3 (break), 1-2 (make)
Max. terminal load (AC-1)1) on 1-2 (NO) (Resistive load)2)3) 400 V AC, 2 A
Max. terminal load (AC-15)1) on 1-2 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 1-2 (NO) (Resistive load) 80 V DC, 2 A
Max. terminal load (DC-13)1) on 1-2 (NO) (Inductive load) 24 V DC, 0.1 A
Max. terminal load (AC-1)1) on 1-3 (NC) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) on 1-3 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 1-3 (NC) (Resistive load) 50 V DC, 2 A
Max. terminal load (DC-13)1) on 1-3 (NC) (Inductive load)
Min. terminal load on 1-3 (NC), 1-2 (NO)
24 V DC, 0.1 A
24 V DC 10 mA, 24V AC 2 mA
10 10
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
Relay 02 Terminal number 4-6 (break), 4-5 (make)
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3) 400 V AC, 2 A
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A
Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A
Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A
Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A
Min. terminal load on 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24V AC 2 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1) IEC 60947 t 4 and 5
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II

3) UL applications 300 V AC 2 A

Control card, 10 V DC output

Terminal number 50
Output voltage 10.5 V ±0.5 V
Max. load 25 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

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 Specifications VLT® Refrigeration Drive Operating Instructions

Control characteristics
Resolution of output frequency at 0-590 Hz ± 0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, 33) ≤2 ms
Speed control range (open loop) 1:100 of synchronous speed
Speed accuracy (open loop) 30-4000 rpm: Maximum error of ±8 rpm
All control characteristics are based on a 4-pole asynchronous motor.
Surroundings
Enclosure type D1h/D2h/D5h/D6h/D7h/D8h IP21/Type 1, IP54/Type12
Enclosure type D3h/D4h IP20/Chassis
Vibration test all enclosure types 1.0 g
Relative humidity 5%-95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test class Kd
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature (at 60 AVM switching mode)
- with derating max. 55°C1)

- with full output power of typical EFF2 motors (up to 90% output current) max. 50 °C1)
- at full continuous FC output current max. 45 °C1)
1) For more information on derating see the Design Guide, section on Special Conditions.
Minimum ambient temperature during full-scale operation 0 °C
Minimum ambient temperature at reduced performance -10 °C
Temperature during storage/transport -25 to +65/70 °C
Maximum altitude above sea level without derating 1000 m
Maximum altitude above sea level with derating 3000 m
1) For more information on derating see the Design Guide, section on Special Conditions.
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2,
EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
10 10 See the Design Guide, section on Special Conditions.
Control card performance
Scan interval 5 ms

Control card, USB Serial Communication

USB standard 1.1 (Full speed)
USB plug USB type B “device” plug

CAUTION
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from protection earth (ground). Use only isolated laptop/PC as connection to
the USB connector on frequency converter or an isolated USB cable/converter.

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Specifications VLT® Refrigeration Drive Operating Instructions

Protection and Features

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches 95
°C±5 °C. An overload temperature cannot be reset until the temperature of the heatsink is below 70 °C±5 °C
(Guideline - these temperatures may vary for different power sizes, enclosures etc.). The frequency converter has
an auto derating function to avoid its heatsink reaching 95 °C.

• The frequency converter is protected against short-circuits on motor terminals U, V, W.

• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit
voltage is too low or too high.

• The frequency converter is protected against earth (ground) faults on motor terminals U, V, W.

10 10

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 Specifications VLT® Refrigeration Drive Operating Instructions

10.3 Fuse Tables

10.3.1 Protection

Branch Circuit Protection protection (UL-applications excluded). See 4-18 Current

In order to protect the installation against electrical and Limit. Moreover, fuses or circuit breakers can be used to
fire hazard, all branch circuits in an installation, switch provide the over-current protection in the installation.
gear, machines etc., must be short-circuited and over- Over-current protection must always be carried out
current protected according to national/international according to national regulations.
regulations.
10.3.2 Fuse Selection
Short-circuit Protection
The frequency converter must be protected against short- Danfoss recommends using the following fuses which will
circuit to avoid electrical or fire hazard. Danfoss ensure compliance with EN50178. In case of malfunction,
recommends using the fuses mentioned below to protect not following the recommendation may result in
service personnel and equipment in case of an internal unnecessary damage to the frequency converter.
failure in the frequency converter. The frequency converter
provides full short-circuit protection in case of a short- The fuses below are suitable for use on a circuit capable of
circuit on the motor output. delivering 100,000 Arms (symmetrical).

Over-current Protection N110-N315 380–480 V type aR

Provide overload protection to avoid fire hazard due to
N75K–N400 525–690 V type aR
overheating of the cables in the installation. The frequency
converter is equipped with an internal over-current Table 10.5
protection that can be used for upstream overload
Power Fuse options
Size Bussman Littelfuse PN Littelfuse Bussmann Siba PN Ferraz-Shawmut Ferraz-Shawmut PN Ferraz-Shawmut PN
PN PN PN PN (Europe) (North America)
N110 170M2619 LA50QS300-4 L50S-300 FWH-300A 20 610 A50QS300-4 6,9URD31D08A0315 A070URD31KI0315

10 10 N132 170M2620 LA50QS350-4 L50S-350 FWH-350A

31.315
20 610 A50QS350-4 6,9URD31D08A0350 A070URD31KI0350
31.350
N160 170M2621 LA50QS400-4 L50S-400 FWH-400A 20 610 A50QS400-4 6,9URD31D08A0400 A070URD31KI0400
31.400
N200 170M4015 LA50QS500-4 L50S-500 FWH-500A 20 610 A50QS500-4 6,9URD31D08A0550 A070URD31KI0550
31.550
N250 170M4016 LA50QS600-4 L50S-600 FWH-600A 20 610 A50QS600-4 6,9URD31D08A0630 A070URD31KI0630
31.630
N315 170M4017 LA50QS800-4 L50S-800 FWH-800A 20 610 A50QS800-4 6,9URD32D08A0800 A070URD31KI0800
31.800

Table 10.6 Fuse Options for 380-480 V Frequency Converters

OEM Fuse options

VLT Model Bussmann PN Siba PN Ferraz-Shawmut European PN Ferraz-Shawmut North American PN
N75k T7 170M2616 20 610 31.160 6,9URD30D08A0160 A070URD30KI0160
N90k T7 170M2619 20 610 31.315 6,9URD31D08A0315 A070URD31KI0315
N110 T7 170M2619 20 610 31.315 6,9URD31D08A0315 A070URD31KI0315
N132 T7 170M2619 20 610 31.315 6,9URD31D08A0315 A070URD31KI0315
N160 T7 170M2619 20 610 31.315 6,9URD31D08A0315 A070URD31KI0315
N200 T7 170M4015 20 620 31.550 6,9URD32D08A0550 A070URD32KI0550
N250 T7 170M4015 20 620 31.550 6,9URD32D08A0550 A070URD32KI0550
N315 T7 170M4015 20 620 31.550 6,9URD32D08A0550 A070URD32KI0550
N400 T7 170M4015 20 620 31.550 6,9URD32D08A0550 A070URD32KI0550

Table 10.7 Fuse Options for 525-690 V Frequency Converters

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Specifications VLT® Refrigeration Drive Operating Instructions

For UL compliance, for units supplied without a contactor-

only option, the Bussmann 170M series fuses must be
used.

10.3.3 Short Circuit Current Rating (SCCR)

The Short Circuit Current Rating (SCCR) of the frequency

converters is 100,000 amps at all voltages (380–690 V).

If the frequency converter is supplied with a mains

disconnect, the SCCR of the frequency converter is 100,000
amps at all voltages (380–690 V).

10.3.4 Connection Tightening Torques

When tightening all electrical connections it is very

important to tighten with the correct torque. Too low or
too high torque results in a bad electrical connection. Use
a torque wrench to ensure correct torque. Always use a
torque wrench to tighten the bolts.

Frame Size Terminal Torque Bolt size

D1h/D3h/D5h/ Mains
19-40 Nm
D6h Motor
(168-354 in- M10
Load sharing
lbs)
Regen
Earth (Ground) 8.5-20.5 Nm
M8
Brake (75-181 in-lbs)
D2h/D4h/D7h/ Mains
D8h Motor
Regen
19-40 Nm
(168-354 in- M10
10 10
Load sharing lbs)
Earth (ground)
Brake 8.5-20.5 Nm
M8
(75-181 in-lbs)

Table 10.8 Torque for Terminals

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Index VLT® Refrigeration Drive Operating Instructions

Index Control
Cables................................................................................................... 20
Card....................................................................................................... 57
A Card Performance............................................................................ 72
AC Card, 10 V DC Output..................................................................... 71
Input................................................................................................. 6, 19 Card, 24 V DC Output..................................................................... 71
Mains.................................................................................................. 5, 6 Card, RS-485 Serial Communication:........................................ 70
Mains Connection............................................................................ 19 Card, USB Serial Communication............................................... 72
Waveform......................................................................................... 5, 6 Characteristics................................................................................... 71
Signal...................................................................................... 38, 39, 50
Accel Time............................................................................................... 32 System.................................................................................................... 5
Airflow......................................................................................................... 9 Terminal Functions.......................................................................... 22
Terminal Types.................................................................................. 21
Alarm Terminals................................................................. 31, 36, 50, 39, 22
Log......................................................................................................... 35 Wiring.............................................................................. 10, 12, 13, 25
Trip........................................................................................................ 53 Wiring Connection.......................................................................... 20
Alarm/Warning Code List.................................................................. 56 Cooling
AMA Cooling................................................................................................... 9
AMA............................................................................................... 58, 61 Clearance............................................................................................ 25
With T27 Connected....................................................................... 46 Copying Parameter Settings............................................................ 36
Without T27 Connected................................................................ 46
Current
Analog Limit...................................................................................................... 32
Inputs..................................................................................... 21, 57, 70 Rating............................................................................................... 8, 57
Output........................................................................................... 21, 70
Signal.................................................................................................... 57
Application Examples......................................................................... 46 D
DC
Auto
Current............................................................................................ 6, 50
Auto............................................................................................... 36, 50
Link........................................................................................................ 57
Mode..................................................................................................... 35
On............................................................................................ 50, 36, 50 Derating........................................................................................ 72, 73, 9
Automatic Motor Adaptation................................................... 32, 50 Digital
Input....................................................................................... 21, 50, 58
Auto-reset............................................................................................... 34
Inputs..................................................................................... 50, 39, 69
Output.................................................................................................. 71
B Disconnect
Basic Operational Programming..................................................... 26 Switch................................................................................................... 26
Switches.............................................................................................. 24
Braking.............................................................................................. 59, 50
Downloading Data From The LCP.................................................. 37
Duct Cooling............................................................................................. 9
C
Cable Lengths And Cross Sections................................................. 69
Circuit Breakers...................................................................................... 25 E
Earth
Closed Loop............................................................................................ 22
Connections................................................................................ 13, 25
Communication Option..................................................................... 59 Loops.................................................................................................... 20
Conduit.............................................................................................. 12, 25 Wire....................................................................................................... 25
Earthing
Earthing............................................................................................... 25
(Grounding)........................................................................................ 25
(Grounding) IP20 Enclosures....................................................... 14
(Grounding) IP21/54 Enclosures................................................. 14
(Grounding) Of Screened Control Cables............................... 20

'
'Earthing (grounding) Hazard.......................................................... 13
Electrical
Installation.......................................................................................... 10
Noise..................................................................................................... 13
EMC.............................................................................................. 21, 25, 72

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Index VLT® Refrigeration Drive Operating Instructions

Equalizing Cable................................................................................... 20
External L
Commands..................................................................................... 6, 50 Leakage
Controllers............................................................................................. 5 Current................................................................................................. 24
Interlock............................................................................................... 40 Current (>3.5 MA)............................................................................ 13
Voltage................................................................................................. 38
Lifting.......................................................................................................... 9
Local
F Control................................................................................... 34, 36, 50
Fault Control Panel..................................................................................... 34
Log......................................................................................................... 35 Mode..................................................................................................... 32
Messages............................................................................................. 57 Operation............................................................................................ 34
Start....................................................................................................... 32
Feedback............................................................................ 22, 25, 61, 50
Local-control Test................................................................................. 32
Floating Delta........................................................................................ 19
Frame Sizes And Power Ratings........................................................ 7
Frequency Converter Block Diagram............................................... 5 M
Main Menu....................................................................................... 38, 35
Full Load Current.............................................................................. 8, 24
Mains
Functional Testing........................................................................... 5, 32 Mains.................................................................................................... 12
Fuses............................................................................................ 25, 60, 63 Supply (L1, L2, L3)............................................................................ 69
Voltage................................................................................... 35, 36, 50
Fusing................................................................................................ 12, 25
Manual Initialisation............................................................................ 37
Mechanical Installation......................................................................... 9
G
Ground Menu
Connections................................................................................ 13, 25 Keys................................................................................................ 34, 35
Loops.................................................................................................... 20 Structure....................................................................................... 36, 41
Wire................................................................................................ 13, 25 Motor
Grounded Delta.................................................................................... 19 Cable..................................................................................................... 19
Cables..................................................................................... 12, 15, 32
Grounding................................................................................. 13, 24, 25 Connection......................................................................................... 15
Current.............................................................................. 6, 32, 61, 35
Data.................................................................................. 32, 58, 61, 32
H Frequency........................................................................................... 35
Hand Output (U, V, W)................................................................................ 69
Hand....................................................................................... 32, 36, 50 Power..................................................................................... 12, 61, 35
On............................................................................................ 50, 32, 36 Protection.................................................................................... 12, 73
Harmonics.................................................................................................. 6 Rotation........................................................................................ 32, 35
Rotation Check.................................................................................. 19
Speeds.................................................................................................. 31
I Status...................................................................................................... 5
IEC 61800-3............................................................................................. 72 Wiring..................................................................................... 10, 12, 25
Induced Voltage.................................................................................... 12 Mounting................................................................................................. 25
Initialisation............................................................................................ 37 Multiple
Frequency Converters............................................................. 12, 15
Input Motors.................................................................................................. 24
Current................................................................................................. 19
Power............................................................ 10, 13, 24, 25, 53, 63, 6
Signal.................................................................................................... 39 N
Signals.................................................................................................. 22
Navigation Keys......................................................... 31, 38, 50, 34, 36
Terminals............................................................................... 22, 24, 57
Voltage.......................................................................................... 26, 53 Noise Isolation................................................................................ 10, 25
Installation
Installation....................................................................... 5, 12, 25, 26
O
Site........................................................................................................... 8
Open Loop................................................................................ 22, 38, 71
Isolated Mains........................................................................................ 19
Operation Keys...................................................................................... 36
Optional Equipment....................................................................... 26, 5

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Index VLT® Refrigeration Drive Operating Instructions

Output Set Up....................................................................................................... 35

Current................................................................................... 50, 57, 71
Setpoint.................................................................................................... 50
Signal.................................................................................................... 41
Terminals............................................................................................. 24 Set-up................................................................................................ 33, 35
Overcurrent............................................................................................ 50 Shielded
Cable.............................................................................................. 10, 25
Overload Protection........................................................................ 8, 12 Wire....................................................................................................... 12
Overvoltage..................................................................................... 32, 50 Short Circuit............................................................................................ 58
Specifications........................................................................................... 5
P Speed Reference............................................. 22, 33, 39, 46, 0 , 50
Parameter Settings....................................................................... 36, 40
Start Up.................................................................................. 5, 37, 38, 63
PELV............................................................................................. 20, 49, 71
Status
Phase Loss............................................................................................... 57 Messages............................................................................................. 50
Power Mode..................................................................................................... 50
Power................................................................................................... 13 Stop Command..................................................................................... 50
Connections....................................................................................... 13
Factor........................................................................................ 6, 15, 25 Supply Voltage.......................................................... 20, 21, 24, 60, 70

Pre-Installation Check List.................................................................... 8 Surroundings......................................................................................... 72

Product Overview................................................................................... 4 Switching Frequency.......................................................................... 50

Programming................................... 5, 32, 35, 40, 41, 45, 57, 34, 36 System Feedback.................................................................................... 5

Protection
Protection........................................................................................... 74 T
And Features...................................................................................... 73 Temperature Limits............................................................................. 25
Pulse Inputs............................................................................................ 70 Terminal
53............................................................................................. 38, 22, 38
54........................................................................................................... 22
Q Locations D1h................................................................................... 15
Quick Menu........................................................................ 35, 38, 40, 35 Locations D2h................................................................................... 17
Programming.................................................................................... 22
Programming Examples................................................................ 39
R
Thermistor
Ramp-down Time................................................................................. 32
Thermistor............................................................................ 20, 49, 58
Ramp-up Time....................................................................................... 32 Control Wiring................................................................................... 20
Reference............................................................................. iii, 46, 50, 35 Torque
Relay Outputs................................................................................. 21, 71 Characteristics................................................................................... 69
For Terminals..................................................................................... 75
Remote Limit...................................................................................................... 32
Commands............................................................................................ 5
Programming.................................................................................... 45 Transient Protection.............................................................................. 6
Reference............................................................................................ 50 Trip Function.......................................................................................... 12
Reset......................................................... 34, 37, 50, 53, 57, 62, 73, 36 Troubleshooting........................................................................ 5, 57, 63
Residual Current Devices (RCDs)..................................................... 13
Restoring Default Settings................................................................ 37 U
RFI Filter................................................................................................... 19 Uploading Data To The LCP.............................................................. 37
RMS Current.............................................................................................. 6 Using Screened Control Cables....................................................... 20
RS-485....................................................................................................... 22
Run V
Command........................................................................................... 33 Voltage Imbalance............................................................................... 57
Permissive........................................................................................... 50

W
S Warning And Alarm Definitions...................................................... 55
Safety Inspection.................................................................................. 24
Wire Type And Ratings....................................................................... 13
Screened Control Cables................................................................... 20
Wiring To Control Terminals............................................................. 22
Serial Communication................................. 5, 20, 21, 36, 50, 53, 22

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Index VLT® Refrigeration Drive Operating Instructions

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 www.danfoss.com/drives

130R0414 MG16J102 Rev. 2012-10-03

*MG16J102*