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Procex Level Controler

The document provides instructions for installing and connecting the ProceX process indicator. It describes the panel cutout dimensions for various ProceX models. It also shows diagrams of electrical connections for connecting the AC power supply, relay outputs, and DC power input terminals. The document contains sections on the front panel layout/operation and parameter settings.

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0% found this document useful (0 votes)
183 views9 pages

Procex Level Controler

The document provides instructions for installing and connecting the ProceX process indicator. It describes the panel cutout dimensions for various ProceX models. It also shows diagrams of electrical connections for connecting the AC power supply, relay outputs, and DC power input terminals. The document contains sections on the front panel layout/operation and parameter settings.

Uploaded by

sudhansu8behera
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Proce

Process Indicator
with Alarms
AC SUPPLY
85 ~ 265 V
N

10
5
NO

12
L

AC SUPPLY
6

85 ~ 265 V
4
NC
C

8
3 48X48 11
C

7 5
NO

2
6 10
1 4
9
3
8
2
7
mA
V

1 2 3
REL 4
SSR AY 9 5 NC
NO 10
11
48X9 6 C NO
C NC 12 6 7 8
13 14 15
16
85 ~ L26 N
AC SU
PPLY5 V

Proce
48H

PRG

User Manual
PROCEX User Manual

CONTENTS

1. PANEL MOUNTING & ELECTRICAL CONNECTIONS 1

2. FRONT PANEL : LAYOUT AND OPERATION 2

3. PARAMETERS SETTINGS 4
PROCEX User Manual

Section 1
PANEL MOUNTING & ELECTRICAL CONNECTIONS

PANEL CUTOUTS
Figure 1.1

ProceX96
ProceX72 Panel Cutout
ProceX48 ProceX48H
Panel Cutout
Panel Cutout
92 X 92 mm Panel Cutout
68 X 68 mm -0, +0.5 mm
45 X 45 mm
-0, +0.5 mm 45 X 92 mm
-0, +0.5 mm
-0, +0.5 mm

ELECTRICAL CONNECTIONS

Figure 1.2(a) Figure 1.2(b)

RELAY
SSR
C NO RELAY
SSR

OUTPUT-1 6 12

NO
OUTPUT-2 AC SUPPLY
85 ~ 265 V

OUTPUT-2 AC SUPPLY
DC INPUT OUTPUT-1

85 ~ 265 V
5 11

N
5 10
RELAY NO C NC L N

C
NC
4 9 4 10

L
3 48 x 48 8 72 x 72
DC INPUT

3 9

NC
2 7
mA

2 8
V

C
1 6
mA
V

NO
1 7
SSR

{ 22 && 33 short for mA

SSR
RELAY
open for V

{ 22 && 33 short for mA


open for V

Figure 1.2(c) Figure 1.2(d)


RELAY
SSR

AC SUPPLY
85 ~ 265 V

{ 22 && 33 short for mA


DC INPUT OUTPUT-1
NO

L N
OUTPUT-1

9 18 open for V
V SSR
8 17
C

mA
NC C NO RELAY
NC

7 16
1 2 3 4 5 6 7 8
6 15

5 96 x 96 14 48 x 96
4 13
9 10 11 12 13 14 15 16
NC

3 12
OUTPUT-2

RELAY NO C NC L N
DC INPUT

2 11
C

SSR 85 ~ 265 V
mA
V

NO

1 10 AC SUPPLY
OUTPUT-2
RELAY
SSR

2 & 3 short for mA


{ 2 & 3 open for V

1
PROCEX User Manual

Section 2
FRONT PANEL AND OPERATION

PROCEX48 / PROCEX72 / PROCEX96


Figure 2.1(a)

Proce
Process Value
Display

Alarm-1 Alarm-2
Indicator Indicator

PROGRAM PRG UP Key


Key
DOWN Key

PROCEX48H
Figure 2.1(b)

Proce 48H Alarm-1


Indicator
Process Value
Display Alarm-2
Indicator

PROGRAM PRG
Key UP Key

DOWN Key

Table 2.1
KEY DEFINITIONS

Symbol Key Function

PROGRAM Keep pressed for approximately 5 seconds to enter / exit Set-


PRG up mode.
MODE
Press to decrease the parameter value. Pressing once
DOWN decreases the value by one count; holding the key pressed
speeds up the change.

Press to increase the parameter value. Pressing once


UP increases the value by one count; holding the key pressed
speeds up the change.

MAIN MODE DISPLAY

Upon switching on the power to the Indicator, all displays and indicators are lit on for approximately 3 seconds. This is followed
by the indication of the Indicator model name for approximately 1 second. The Indicator now enters MAIN Mode
wherein the display shows the PV proportional to the Input DC signal within user set Range Low and Range High Limits.

2
PROCEX User Manual

PV ERROR INDICATION

In case of PV Error the following messages are flashed.

Table 2.2

Message PV Error Type

Over-range (PV above Max. Range)

Under-range (PV below Min. Range)

3
PROCEX User Manual

Section 3
PARAMETER SETTINGS

The Indicator offers various parameters for setting-up the configuration and operation modes. Each parameter has a unique
name and a settable value. For example, the parameter ‘Input Type’ is identified by its name and has the settable
values ‘0-20mA / 4-20mA / 0-5V / 0-10V’.

Further, the parameters are organized under different groups. Each group of parameters is called PAGE. Each page is
assigned a unique number for its identification and access. The various pages along with their parameters are described later.

Follow the steps below for setting / changing any parameter value.

1. Keep PRG key pressed (approximately 5 seconds) until display shows PAGE ( ). Release the key.

2. Press PRG key again. Display shows page number 0.

3. Press PRG key if page 0 is the desired page number (operator page) or use UP / DOWN keys to set the desired page
number and then press PRG key. The display now shows the name for the first parameter in the page.

4. Use UP / DOWN keys to select the desired parameter name.


5. Press PRG key. The display now shows the value for the selected parameter.
6. Use UP / DOWN keys to change the parameter value.
7. Press PRG key to save the new value. The display shows the name for the next parameter in the list.
8. Repeat steps 4 to 7 for any other parameter settings, if required.

9. For returning to Main Mode, keep PRG key pressed (approximately 3 seconds) until the display starts showing PV.

The following figures step-wise show an example of changing the value for the parameter ‘Resolution’ from ‘1’ to ‘0.1’. The
parameter ‘Resolution’ is available on PAGE-12 and is second in the list. Notice that from MAIN Mode the appropriate page
number is selected first and then the desired parameter name is selected for changing the value. Finally, PRG key is used to
return back to MAIN Mode.

Figure 3.1

or or PRG
PRG PRG PRG

MAIN Mode Set-up Mode Page Number Page Number First Parameter Second Parameter
Display Display on Page-12 on Page-12

Press PRG key Press PRG key. Use UP/DOWN Press PRG key Use UP/DOWN Press PRG
for approx. 5 sec. Display shows keys to set to open the keys to move to key to view
until display ‘Page Number’ 0 Page Number Page next parameter the Parameter
shows ‘PAGE’ Value

Figure 3.2
or PRG PRG

Parameter New Parameter Next Parameter MAIN Mode


Value Value Display

Use UP/DOWN Press PRG key Press PRG key


keys to change to store the value and for approx. 3 sec to
the value move to next parameter return to the Main Mode

4
PROCEX User Manual

Table 3.1
PAGE - 0 : OPERATOR PARAMETERS
Parameter Description Settings
ALARM-1 SETPOINT
-1999 to 9999
Available only if selected ‘Alarm-1 type’ is either ‘Process High’ or (with selected
‘Process Low’. This parameter value sets the Upper (Process Resolution)
High) or Lower (Process Low) Alarm Limit.

ALARM-2 SETPOINT
-1999 to 9999
Available only if selected ‘Alarm-2 type’ is either ‘Process High’ or (with selected
‘Process Low’. This parameter value sets the Upper (Process Resolution)
High) or Lower (Process Low) Alarm Limit.

Table 3.2
PAGE - 1 : PV MIN / MAX PARAMETERS
Parameter Description Settings
MAXIMUM PROCESS VALUE
View Only
This gives the maximum PV recorded since Power-up or last reset

MINIMUM PROCESS VALUE


View Only
This gives the minimum PV recorded since Power-up or last reset.

RESET PV MONITOR No
This command resets Maximum value and Minimum value to the Yes
instantaneous Process Value.

Table 3.3
PAGE - 12 : INPUT CONFIGURATION PARAMETERS
Parameter Description Settings
INPUT TYPE
Controller Version :
The Indicator is factory calibrated for DC Voltage (0-5V / 0-10V) 0 - 20 mA
and DC Current (0-20mA / 4-20mA). Select the appropriate input
type as per the type of Input Signal. 4 - 20 mA

Note : 0-5V
For DC Voltage Input, keep Terminals 2 & 3 open.
0 - 10 V
For DC Current Input, keep terminals 2 & 3 shorted.

RESOLUTION 1

Decimal Point for the displayed value. 0.1

0.01

0.001

5
PROCEX User Manual

Parameter Description Settings


DC RANGE LOW
AND
DC RANGE HIGH -1999 to 9999
(with selected
Set Range High as the value corresponding to Maximum input Resolution)
signal level and Range Low as the value corresponding to
Minimum input signal level.

OFFSET FOR PV -1999 to 9999


(with selected
Zero offset for measured PV.
Resolution)
Displayed PV = Actual PV + Offset

Table 3.4
PAGE - 11 : ALARM PARAMETERS
Parameter Description Settings
ALARM-1 TYPE None
Type for Alarm-1. Process Low
Process High

ALARM-1 HYSTERESIS 1 to 999


(with selected
Differential (dead) band between the ON and OFF alarm states.
Resolution)
Keep it large enough to avoid frequent switching.

ALARM-1 LOGIC
Normal : The alarm-1 output remains ON under alarm conditions; Normal
OFF otherwise. Reverse
Reverse : The alarm-1 output remains OFF under alarm
conditions; ON otherwise.

ALARM-1 INHIBIT
Yes : The alarm-1 is suppressed during start-up alarm conditions. No
No : The alarm-1 is not suppressed during start-up alarm
Yes
conditions.

ALARM-2 TYPE None


Type for Alarm-2. Process Low
Process High

1 to 999
ALARM-2 HYSTERESIS
(with selected
Same as Alarm-1 Hysteresis. Resolution)

ALARM-2 LOGIC Normal


Same as Alarm-1 Logic. Reverse

ALARM-2 INHIBIT No
Same as Alarm-1 Inhibit. Yes

6
Process Precision Instruments
101, Diamond Industrial Estate, Navghar, Vasai Road (E),
Dist. Palghar - 401 210.Maharashtra, India
May 2017

0250 - 2391722/33/37/42 07498799226, 09321985369


[email protected], [email protected]

w w w . p p i i n d i a . n e t

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