Service Manual: Getinge Hs33

Getinge hs33
service Manual
En
p/n: 6011000091 Revision A
Service Manual Getinge HS33 6011000091 rev A 121020 EN
Always with you

HS33_servMAN_6011000091_REVA_121020_EN_NONUS
Page 2 of 80
English
language VERSION
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Table of Contents
General 6
Intended use 6
Warnings and cautions 6
Warranty 7
Verification, validation 8
Copyright 8
Manufacturer 8
Disposal 8
process description 9
General 9
Vacuum system 10
Heating up 10
Pre-treatment 11
Sterilization 11
Post-treatment 11
maintenance service 12
Component placement 14
Component placement, external 14
Component placement, internal 15
Start troubleshooting 16
Troubleshooting orientation 16
Maintenance service 17
Symptom (experienced by user) 18
operation 19
Operation check 19
component check 20
1. General checks 20
2. Pipe/Pipe couplings 21
3. Solenoid valves 22
4. Water reducing valve 26
5. Steam generator 27
6. Injector 29
7. Chamber 30
8. Chamber heat jacket 31
9. Chamber strainer 32
10. Air filter 32

11. Pressure relief valve 33
12. Overheating protection (OVP) 34
13. Steam pump (P1) 35
14. Vacuum pump (P2) 36
15. Water ejector 37
16. Non-return valve BV-2, 3 and 4 37
17. Door 39
18. Door gasket 41
20. Air piston 43
21. Air cylinder 44
22. Microswitch 1 and 2 44
23. Air reducing valve (automatic door/s) 44
24. Air nozzle valve (automatic door/s) 45
25. Electromagnetic door lock (manual door) 45
26. Absolute pressure sensor 46
27. Pressure gauge 47
Page 4 of 80
28. Temperature sensor 48
29. Water quality sensor 50
30. Water level switch 52
31. Water filter 53
32. Electrical system 53
33. Circuit board 54
34. Emergency stop 57
35. Display 58
36. PACS software 59
37. Ventilation fan 60
38. Printer 61
40. Water treatment system 62
Advanced troubleshooting 66
General 66
Leakage 66
Automatic leakage test 66
Manual leakage test 67
Error pressure 67
Calibration sensor 68
Cleaning the steam generator 69
INstallation 72
Internal transport 72
Unpacking 72
Setup 72
Validation 75
Indicators 75
Wrapping material 75
Installation drawing, single door 76
Installation drawing, double door 77
Technical data 78
Page 5 of 80
introduction
intended use
This sterilizer is designed to sterilize the following items with steam at tem-
peratures between 121 and 138 °C: pre-cleaned material used for medical,
dental, veterinary and cosmetic purposes which is designed for steam
sterilization.
This manual describes the following sterilizer versions:
o Single manual door with either Classic or Avanti display
o Single automatic door with either Classic or Avanti display
o Double automatic door with either Classic or Avanti display
WARNING TEXTS IN THIS manual

There are four different admonitory levels in the manual:
• WARNING!
! Factor, circumstance or state that can give rise to the risk of
personal injury.
• caution!
! Factor, circumstance or state that can give rise to the risk of
damage to machinery or the process.
• NOTE!
Clarification that facilitates the understanding of that described in
this manual.
• TIP!
Factor, circumstance or state that can facilitate execution or the
process.
Following warning symbols are placed on the outside of the sterilizer

(symbols according to ISO 3864). If national requirements do not accept
! this symbol, the symbol must be replaced by a suitable symbol valid in
the country where the sterilizer is used.
The warning symbol indicates that the person, responsible for the sterilizer
must be fully conversant with all requirements mentioned in the documents
for the sterilizer.
Page 6 of 80
! WARNING!
Since the sterilizer operates with pressurized steam, certain parts of the
sterilizer may become hot. Therefore be extremely careful during all work
with the sterilizer.
Be aware that the goods are hot after sterilization. When the door is
opened, hot steam may flow out of the sterilizer. When handling and
loading goods, bear in mind that the chamber, door and the vicinity of
the chamber opening are very hot.
External plates must not be removed by anyone other than a technician

with documented experience.
Be aware of the risk of crushing when opening and closing the door.
Turn the sterilizer off for all work that does not require it to be on.
NEVER sterilize liquids in other programs than programs specially in-

tended for the sterilization of liquids. Liquid program is only available
in LS33, the laboratory version of HS33
This sterilizer must not be used in any other way than that specified in
this manual. The sterilizer must not be used for any other materials than
those specified in the “Sterilization processes” section. All other uses are
potentially hazardous.
Hazardous waste and explosive materials must never be sterilized in this

sterilizer.
! warning!
SAFETY DEVICES
Each sterilizer is equipped with components that are intended for personal
safety. The components are specially choosen and shall not be replaced
with different design or manufacturer. The safety components are marked
with ! symbol in the technical manual.
Warranty
There is a 1-year warranty on components, except for those regarded as
consumables, e.g. door seals. For service work, reference should be made to
agreements with the supplier. The Product Liability Act only applies when the
instructions in this manual have been followed in their entirety.
note!
The warranty on the delivered product is invalidated by faulty instal-
lation or neglecting service and maintenance intervals. Service and
maintenance must be documented.
Page 7 of 80
verification
If indicators are used to verify the process, use only certified products, ful-
filling relevant standards. In our test runs we have used Getinge Assured
indicators.
validation
If the sterilizer is to be used for resterilization of medical instruments, the
sterilizer must be validated pursuant to ISO 17665-1 before commissioning.
If the products that are being sterilized are to be CE-labeled, the MDD
directive must be followed.
copyright
Copyright © 2012 Getinge Skärhamn AB. All rights reserved.
All technical documentation provided by Getinge Skärhamn AB is copyright

protected and the property of Getinge Skärhamn AB.
This publication may be downloaded from Getinge Skärhamn’s official web-

site: www.skarhamn.getinge.com
The technical documentation is delivered as is. The documentation may

contain printing errors, technical errors or other errors. Getinge Skärhamn
AB reserves the right to make alterations without prior notice.
No part of this publication may be copied without the expressed permission

of Getinge Skärhamn AB.
Manufacturer
Getinge Skärhamn AB
Industrivägen 5, SE-47131 Skärhamn, Sweden
Disposal
This product contains electrical and electronic components.
The electronics must be handled by an authorized recycling company.
When scrapping, the sterilizer must be sorted at the source pursuant to the
requirements of the WEEE directive (2002/96/EC). If you have questions,
contact your dealer.
This product consists of (percentage/weight)

• 40 % stainless steel
• 35 % aluminum
• 8 % iron
• 6 % brass
• 6 % elektronics
• 3 % plastic
• 2 % copper
Page 8 of 80
PROCESS DESCRIPTION
T = temperature sensor
Bv = NOn-return valve
MV = solenoid valve
PK = PRessure sensor
LS = Level switch
GENERAL
The sterilizer has an integrated steam generator.
Pump P1 (a vibration-type pump) pumps deionized water from an integrated

tank to the steam generator, which turns the water into steam. The tem-
perature of the steam generator is proportionally controlled to 255 ±5 °C, by
means of temperature sensor “Heat acc”.
The temperature of the chamber walls is proportionally controlled to the set

value by means of temperature sensor “Chamber”.
The pressure in the chamber rises when steam enters the chamber. The pres-
sure is monitored by a pressure sensor which, via a PID regulator, controls the
frequency of pump P1. The steam temperature is monitored by temperature
sensor “Steam”.
Page 9 of 80
vacuum system
Ejector system
Solenoid valve MV-1 is used to discharge the chamber. The steam flows to
the condense tank. The overflow is lead to the waste connection.
Pump P2 supplies an ejector, which creates a vacuum to reduce the pressure

in the chamber below atmospheric pressure. Water is circulated by the pump
from the big water reservoir via the ejector back to the water reservoir. The
main part of the water is thereby returned to the water reservoir. Only a small
part goes out to the waste. This ensures a low water temperature in the reser-
voir, which guarantees both that the pre-programmed vacuum levels quickly
are reached and that the water consumption thereby is minimized.
Solenoid valve MV-2 admits air, filtered through the air filter, to enter the
chamber.
VWW System (option)

Solenoid valve MV-1 is used to discharge the chamber. The steam flows
through the cooler.
MV-IN VWW and temperature sensor “Sensor VWW” control the temperature
in the water reservoir; the temperature shall be max 50 ±5 °C. When the
temperature is above 50 °C, the valve (IN VWW) opens and fills water into the
water reservoir. The water in the reservoir is used to feed the pump 2.
The MV-AIR VWW controls the sound level in system, when the pump 2 is
starting, the valve opens for 1 second and lets air into the pump. The rest
water comes out into the drain.
HEATING UP
The element that preheats the steam generator and chamber is connected
to the power supply. The display shows “HEATING”. When the temperature
of the steam generator reaches 248 °C and the chamber reaches 117 °C, the
process parameters show up and the sterilizer is ready to be used.
Pressure 8
3000
9
7
2000
1
6
1000 12 Time
10 11
0 2 3 4 5
Phases
Pre-pulse vacuum Sterilization Drying time
time vacuum
Page 10 of 80
PRE-TREATMENT (1) (2) (3) (4) (5) (6)
The aim of pre-treatment is to drive out the air that prevents the essen-
tial contact between the steam and the microorganisms to be killed. Pre-
treatment consists of fractionated vacuum, series of varied vacuum and
pressure pulses.
The pre-treatment consists of
1 Steam-blow where pump P1, MV-3 and MV-1 are started/opened

alternately during a preset time.
2-5 Pressure drops where MV-1 and pump P2 are opened/started to a

preset vacuum level.
6-7 Pressure rise where pump P1 and MV-3 are started/opened and
runs to a pre-programmed value. The sterilization pressure is
reached in the last pressure rise pulse. When sterilization pressure
and sterilization temperature have been achieved for temperature
sensor X5, “STERILIZATION” appears on the display.
SterilizATION (8)
Sterilization takes place by alternatively pumping steam into the chamber,
and then evacuating this to uphold the saturated steam relation (boiling
point at a specific pressure). The sterilization phase is in progress during
a pre-programmed number of minutes at the pre-selected temperature/
pressure.
Two temperature ranges are standard:

• 134 °C (134-138 °C), 3150 mbar ABS, 4 and 18 minutes
• 121 °C (121-124 °C), 2150 mbar ABS,16 minutes
The sterilization phase continues for a preset time at preset temperature/
pressure. The pressure is regulated using pump P1, which will start when
required when the pressure/temperature reaches a preset value.
POST-TREATMENT (9) (10) (11) (12)

The purpose of post-treatment is to reduce the moisture content in the

goods. During post-treatment the pressure drops to atmospheric pressure
or lower - depending on the selected program. The vacuum phase is com-
pleted by air being drawn through a sterile filter until atmospheric pressure
prevails in the chamber.
9 MV-1 and pump P2 are opened/started.
10 When the pressure reaches the preset value, a timer starts.
11 When the time has elapsed, MV-1 closes and MV-2 opens, air en-
ters the chamber via the air filter and the pressure is rising towards
atmospheric pressure.
12 When atmospheric pressure is reached, the sterilizer indicates
“FINISHED” in the control panel.
Page 11 of 80
maintenance SERVICE
In accordance with the demands set out in Medical Device Directive (MDD
93/42 EEC), the sterilizer must undergo annual servicing by a qualified techni-
cian. Any warranty claims are only accepted under the condition that main-
tenance and service has been carried out according to the description in
this manual. The service history must be stored with the sterilizer its entire
lifetime, which is estimated to be 10 years.
Action / Year* 1 2 3 4 5 6 7 8 9
A Verify installation is according to specification X X X X X X X X X
B Replace door gasket X X X X X X X X X
C Lubricate door moving parts with heat resistant grease X X X X X X X X X
D Replace air filter X X X X X X X X X
E Check steam generator temperature X X X X X X X X X
F Check chamber preheating temperature X X X X X X X X X
G Check pressure sensor and steam temp. calibration X X X X X X X X X
H Replace MV-1 X X X
I Replace MV-AIR VWW and MV-IN VWW service kit X X X
I Replace MV-2, -3, -4, -5, -6, -7 and -8 service kit X X X
J Check floaters in the water reservoirs X X X X X X X X X
K Check all silicone hoses and replace if needed X X X
L Check water quality from the water system X X X X X X X X X
M Clean the water quality sensor X X X X
N Run a leakage test program X X X X X X X X X
O Check the battery X
P Safety checks X X X X X X X X X
Q Reset the annual service alarm X X X X X X X X X
R Remind customer about system age; new offer X X
* Additional periodic maintenance must be performed with a 1200 cycle interval (1200, 2400 etc).
NOTE!
Validation.
Recommendation is to perform a validation at installation and a qualifi-
cation annually, according to ISO EN 17665.
Page 12 of 80
EXPLANATION
Explanations to references to sections stated in the tables below:
• CC: chapter Component check
• Advanced troubleshooting: chapter Advanced troubleshooting
Other references are given in plain text.
A Check the installation criteria: wall spacing, chamber tilt etc. For installation help, see the section
Installation.
B Change the door gasket, CC 18
C Procedure according to CC 17
D CC 10. A wet filter: Check BV-2, CC 16
E Insert calibrated thermometer in the steam generator and measure, CC 5
F Follow the procedure in CC 8
G Calibrate first pressure sensor in vacuum, then in pressure. Check steam temperature to the
theoretical temperature in pressure. See section Calibration
H The valve can not be serviced, CC 3. Replace if needed.
I Dismount the coil and open the guide tube. Replace plunger, spring and O-rings.
Service kit available. CC 3
J Check that the floaters work and the water level is ok, CC 30
K Remove the hoses and replace with new ones if needed, CC 2
L Check that water coming from the water system is according to recommendation.
See CC 29 and applicable water system instructions.
M Clean the sensor, CC 29

N Check that the door seals against the steam pressure during the sterilizing process, CC 17
For general leakage, see advanced troubleshooting / leakage.
O Check the battery, voltage min. 3.5 V, CC 33
P During the sterilization process, check that the door is sealing against the steam pressure, CC 17
Check that the sterilizer cannot be started until the door is correctly closed and locked, CC 17, 22
Make sure that all personnel understands all the warning notes, see Introduction
If the sterilizer includes programs for the sterilization of liquids, make sure that the Operators are
aware of the risks associated with such applications. See User manual, Liquid sterilization.
Q Reset the service counter in the Service message menu
(under SETUP / SYSTEM / SERVICE). See separate documentation for the display.
R Contact your local salesman in addition to the discussion with the customer.
Page 13 of 80
Component placement
Component placement, external
9 1 Display
2 Printer
8 3 2 3 Pressure gauge
1
4 Door
5 Door handle (manual door only)
6 Emergency switch
7 Media connections
6 5 8 Ventilation fan
9 Printer port RS232 (optional)
4 10 Fastening screws
10
10
10
Page 14 of 80
Component placement, internal
Below information complies to the Component

33 Check chapter.
1 General checks (no picture, no component)
2 Pipe couplings
3 Solenoid valves
4 Water reducing valve
5 Steam generator (under chamber)
32
6 Injector
37 11 3 10 7 Chamber
8 Chamber heat jacket
26 16 38 9 Chamber strainer (no picture)
10 Air filter
35 27 11 Pressure relief valve
7 12 Overheat protection (no picture)
8 22
25 13 Steam pump P1
34 14 Vacuum pump P2
17 15 Water ejector
28 2 16 Non-return valves 2-4
5 6 17 Door
18 Door gasket (no picture)
15 19 Gas spring (not in Component Check list)
3 4 13 20 Air piston (automatic door[s], no picture)
16 3 21 Air cylinder (no picture)
30
16 22 Microswitch 1 and 2
29 23 Air reducing valve (no picture)
14
19 24 Air nozzle valve (no picture)
31
25 Electromagnetic door lock
26 Absolute pressure sensor
27 Pressure gauge
28 Temperature sensor
29 Water quality sensor
39
30 Water level switch
31 Water filter
32 Electrical system
40 41 33 Circuit board
34 Emergency stop
35 Display
36 PACS software (no picture)
37 Ventilation fan
38 Printer
39 Adjustable feet (not in Component Check list)
40 VWW system (option)
41 Dust filter (VWW system) (not in CC list)
Page 15 of 80
START TROUBLESHOOTING
Troubleshooting orientation
START TROUBLESHOOTING HERE
Choose the error code/codes displayed and the symptom experienced in
the table below. Carry out the prescribed actions in the stated order, until
the fault has been identified and corrected.
CHECK PROCEDURE
1. START
Select the alarm (error code) or symptom in the tables below.
2. ACTION
1. Start Carry out the actions set out in the table. Carry out the actions in the
4. Final Choose the
verification stated order, continue until the fault has been corrected.
error code
symptom
• Check the components. In the event of a component fault,
repair or replace it. Instructions are enclosed with the spare
part or are set out after each check.
3. Verify
2. Action • Should the check indicate that the component is OK, return to
the action
the table in this section and continue with next action as
per point 2.
3. VERIFY ACTION
After repair/replacement the action must be verified. Instructions
concerning verification are enclosed with the spare part or are
set out after each check.
4. FINAL VERIFICATION
(ERROR CODE/SYMPTOM VERIFICATION)
After action verification it must be verified that the displayed error
code is not displayed again and the experienced symptom no longer
remains. This is done by running a program and checking that no
error codes are displayed or the symptoms are experienced.
NOTE!
The actions stated in the tables are usually specific checks on the
components. However, the actions can also represent advanced
troubleshooting and indicate the specific component to be checked.
CAUTION!
!
After the action (e.g. component replacement) the action must be
verified (e.g. manual activation). In addition, it must be verified that
the error code/customer’s experienced symptom has been correct-
ed. Several actions may be needed with subsequent action verifi-
cation, remember to always end with verification against the error
code/symptom.
Page 16 of 80
maintenance SERVICE
ERROR CODE EXPLANATION ACTIONS IN ORDER OF PRIORITY

GETINGE PACS 3000D Process does not start, frozen 1. CC 36. Software PACS cold start
process. 2. CC 35. Display
Generated from PACS software 3. CC 33. Circuit board
GETINGE PACS 3000D The display does not communicate 1. CC 35. Display
DISPLAY with PACS 2. CC 33. Circuit board
DOOR OPEN Door open during process 1. Operation, check
2. CC 22. Microswitch
3. CC 17. Door
4. CC 33. Circuit board
POWER INTERRUPT Power failure during process 1. CC 32. Mains power
2. CC 32. Fuses (auto fuse)
3. CC 12. Overheating protection resetting
4. CC 32. Fuse (PACS 350)
HEATING ERROR Overheat protection has tripped 6. CC 12. Overheating protection (OVP)
CHECK WATER QA Water quality message 1. Check possible external demineralization
Conductivity more than 30 µS/cm system
2. CC 40. Osmose system
3. CC 29. Water quality sensor
ERROR PT-100 5 Error on temperature sensor 5 dur- 1. CC 28. Temperature sensor, temp. sensor 5
ing the process (steam generator) 2. CC 33. Circuit board
ing the process (steam temp) 2. CC 33. Circuit board
ing process (chamber preheating) 2. CC 33. Circuit board
SERVICE Maintenance indicator alarm 1. Contact the service technician. Maintenance
required, see Maintenance service
PROCESS STOPPED The process has been stopped with 1. Operation, check User manual
the STOP button
ERROR PRESSURE The sterilizer has not reached a 1. Advanced troubleshooting, Check with error
turning point in the process. code ERROR PRESSURE
Timeout alarm 5 minutes
STERILE ERROR Fallen out of range in sterilizing 1. Advanced troubleshooting, Check with error
phase code ERROR PRESSURE
PRESSURE SENSOR Error on pressure sensor during the 1. CC 26 Pressure sensor
process
UPDATE System battery, low voltage 1. CC 33 Circuit board
Generated from PACS software
WATER QA ERROR Poor water quality. 1. Check demineralization system
Conductivity exceeds 20 µS/cm. (see documentation accessories)
System is locked. 2. CC 29. Water quality sensor
STEAM GEN COLD The steam generator cold during 1. Operation, check
process 2. Advanced troubleshooting, Man. leakage test
3. CC 28. Temperature sensor, temp. sensor 5
4. CC 5. Steam generator, Steam gen. heater
Page 17 of 80
Symptom (experienced by user)
SYMPTOM ACTIONS IN ORDER OF PRIORITY

Wet load 1. Operation, check
2. Post-vacuum, adjustment (see the section Menu tree, Main menus)
3. CC 8. Chamber heat jacket, Chamber preheating
Gravel in the chamber 1. CC 29. Water quality sensor
2. Check external demineralization system (see documentation acces-
sories)
3. CC 40. Osmose system
No “FINISH” indication 1. CC 26. Absolute pressure sensor
2. CC 3. Solenoid valves, MV-2
3. CC 10. Air filter
Sterilizer does not build up 1. CC 13. Steam pump
pressure 2. CC 3. Solenoid valves, MV-3
3. CC 6. Injector
4. CC 5. Steam generator
Instruments rust in the sterilizer 1. Poor instrument quality. Check instructions from instr. manufacturer
2. CC 29. Water quality sensor
3. Check external demineralization system (see documentation acces-
sories)
Process time abnormally long 1. Installation, check
2. Advanced troubleshooting, Manual leakage test
3. Operation, check User manual
4. CC 9. Chamber strainer
5. CC 6. Injector
6. CC 5. Steam generator
Wrapping material damaged. 1. Check that the bags are in accordance with relevant EU-norms
Seems released. 2. Operation, check
Humming noise in standby 1. CC 3. Solenoid valves, MV-1 / MV-2 / MV-5
mode 2. CC 37. Ventilation fan
Steam in the drain water tank 1. CC 3. Solenoid valve, MV-1

Puffing noise from the chamber 1. CC 3. Solenoid valves, MV-3
(steam production in standby 2. CC 33. Circuit board
mode) 3. CC 5. Steam generator
Water in the chamber 1. Operation, check that door is not locked when power off.
2. Installation, check
3. CC 16. Non-return valve BV-3
Pressure gauge shows pressure 1. CC 27. Pressure gauge
with the door open
Not possible to open door (auto- 1. CC 21. Air cylinder
matic door)
Door doesn´t lock 1. CC 17. Door
2. CC 21. Air cylinder
Positive spore tests 1. Run a leakage test program
2. Advanced troubleshooting, calibration
Page 18 of 80
OPERATION
Operation, check
INCORRECT OPERATION, CHECKLIST
The table below lists the most common operating faults that result in an
alarm (error code) or that certain symptoms are experienced.
Check the user operations.
ALARM (ERROR CODE) REASONS

Close door The door has not been closed before the start button has been pressed.
Read User manual
ERROR PRESSURE The sterilizer may have been incorrectly loaded. Read User manual
ERROR STERILE The sterilizer may have been incorrectly loaded. Read User manual
EMERGENCY Stop The emergency stop button has been pressed by the operator. CC 34.
Heat acc cold The sterilizer may have been incorrectly loaded. Read User manual. Can
be due to the gasket material being pinched in the door.
SYMPTOM REASONS
Damp goods • Incorrect loading, e.g. heavy goods placed on top or the goods have
been stacked on each other. See User manual
• Incorrect loading equipment, for example, heavy, solid trays or no
racks in the chamber. See User manual
• Check that the sterilizer is tilted backwards. Adjust by using the front
feet. See the section Installation.
• Extend the post-vacuum time – Read User manual.
Gravel in the chamber • Recommended maintenance for demineralization system has not
been followed.
• The sterilized items were not cleaned prior to sterilization.
• The water does not comply with Getinge’s minimum requirements
(according to VDE 0510).
Process abnormally long • The sterilizer has been incorrectly loaded. Read User Manual
• Check that the sterilizer is tilted backwards. Adjust using the front
feet.
Wrapping material damaged • Sealer needs adjustment.
• Not enough wrapping material.
• Bags do not comply with relevant EU norms.
Water in the chamber • The sterilizer’s main power supply has been cut with the door locked.
• The sterilizer chamber is not tilted backwards as specified.
Door difficult to close • Goods caught between the chamber and door.
• Rack not in correct position.
• Door adjustment perhaps needed.
Positive spore tests • Incorrect process choosen or incorrect loading.
• The used indicator is not according to Getinge recommendations.
Use indicators manufactured by an accredited company that con-
form to applicable requirements.
• Redo the tests.
Page 19 of 80
COMPONENT CHECK
1. General checks
WARNING!
!
Use only insulated tools at any work which requires the equipment to
be energized. Disconnect the power supply at any other work.
NOTE!
Use Getinge original parts to guarantee reliable funtionality. Getinge
service kit, seals and O-rings are all optimized for the specific use
and strain. Non-original parts will void any valid product warranty.
It is extremely important for safe functionality that all couplings are tight-
ened so that a poor air removal in the process is avoided and not jeop-
ardizing the sterilization result. If pipe couplings must be removed while
performing checks, think about the following when assembling:
• Only use Getinge original spare parts.
• If the coupling from factory site was not tightened with Teflon tape,
the coupling might have to be heated up slightly to facilitate dis-
mounting.
• There are lots of tightening liquids on the market, but most of them
are not suitable for steam. Therefore it is strictly recommended to
use Teflon tape when remounting any coupling.
Page 20 of 80
2. Pipe/pipe couplings
TIP!
Leakage testing
• Run a cycle and visually look for steam leakages.
• Use soapy water on cold components.
• Use a mirror on hot components.
Leakages
Check
• Remove all covers including cover for steam generator.
• Start a P01 TEXTILE 134 °C program.
Set the Service switch to 1 during the sterilization phase. Troubleshoot
when pressurized.
• Check for steam leakages. Around the connections to the steam gen-
erator, look for water drips on the inlet side and steam leakages on the
outlet side. Use a dentist mirror for small steam leakages by holding it
to the connections and look for condense on the mirror.
• Set the Service switch to 0 and allow the process to continue for pres-
sure release.
Troubleshoot in vacuum
• Set the Service switch to 1.
• Check for water leakages in the ejector and other water pipes. A clear
indication of leakages are miscolored connections.
Couplings
Check
Check for leakages.
Action
Leakages in quick connections: disconnect the hose, cut of a small piece
and reconnect. Replace hose if not long enough for shortening.

Change quick connection if leakage is not solved.
Silicone hoses
Check
If miscolored, change the hoses. Follow the service intervals.
If stiff, change the hose.
If dirty, clean the hose.
Action
Change or clean the hoses.
Verification
Check all pipes/pipe couplings again.
Page 21 of 80
3. Solenoid valves
WARNING!
Risk of steam. Remember the risks of discharged hot steam when the
pressure relief valve trips.
NOTE!
Valve status. All valves open in an energized state.
Pay attention to solenoid valves that hum! The noise may be a warning
about the coil starting to overheat due to it not working in a closed iron
circuit. This can occur when the moving core is influenced by the magnetic
forces from the winding and dirt prevents the coil from reaching the end po-
sition. An air gap forms in the magnetic circuit, which lowers the inductance
in the coil resulting in increased current.
MV-1 (connected to X16:4)

This is fitted in the T-piece (ejector) close the pump P2. Its task is to evac-
uate air and steam from the chamber. It is open when connected to the
power supply. The valve is open when the sterilizer is in the home posi-
tion if the door is closed. It is closed with no power as soon as the door
is opened.
Checking: Activate pump P2 and MV-1. The pressure shall reach the max-
imum vacuum level after approximately 20 minutes. Also check, during
MV-1
the holding time at 134 °C that the valve is not leaking. NOTE, that the
valve is opening for venting during the holding time.
MV-1 is the most heavy-loaded valve in the sterilizer.
Check
Check that both the plunger and the area it runs in are clean. Always
change the O-ring that seals between the coil and housing after removing
the coil. Activate MV-3 and pump P1 to about 2 bar. Activate MV-1. Check
that the pressure drops to atmospheric pressure. Measure the resistance
on the coil, 800 Ohm. Check the voltage supply.
Action
Clean the valve and replace the plunger. Replace the entire valve if nec-
essary.
Verification
Run the leakage test program followed by a Textile 134 °C program.
Check that no steam enters the drain water tank when the chamber is
pressurized.

This valve controls pressure equalization after the post-vacuum phase. It
is energized and open when the sterilizer is in the standby position. The
valve closes when the door is opened.
Page 22 of 80
Check
Activate pump P2, MV-1 and MV-2. The pressure shall not drop more than
slightly below athmospheric pressure. Also check during the holding time
at 134 °C, that no steam leaks to the air filter.
Takes care of pressure equalization after the post-vacuum phase. The
valve is open when the sterilizer is in standby mode if the door is locked.
It becomes energized as soon as the door is opened.
Check, open position

MV-2 Check that both the plunger and the area it runs in are clean. Always
change the O-ring that seals between the coil and housing after remov-
ing the coil. Activate MV-1, pump P2 and MV-2 on the diagnostics menu.
The pressure should not drop appreciably below atmospheric pressure.
Measure the resistance on the coil, 800 Ohm. Check the voltage supply.
Check, closed position

Carefully insert a small screwdriver in BV-2 to keep it open. Activate MV-3
and pump P1. No steam should come out of BV-2.
Action
Clean valve and replace the plunger. Replace the entire valve if necessary.
Verification
Run a sterilization program. Check to ensure that the air filter is not wet.
Check that pressure equalization occurs at the end of the program. In
case of a wet filter, BV-2 may also be worn out or broken.

MV-3 is located close to pump P1.
Prevents water to get into the steam generator during the vacuum phases.
Checking: Activate pump P1 and MV-3 whereby the pressure shall rise to
MV-3 2,7 bar, whereafter the safety valve shall open.
Check the closing function

In standby mode, check that there is no steam generation in the chamber.
Symptom of this: puffing sound from the chamber.
Action
Replace the valve. Check the direction of flow.
Verification
Run a sterilization program. Check that no steam generation takes place
once the process has ended and the door is open.
Page 23 of 80
MV-4 (automatic door, connected to X17:4)
Is activated when starting the process.
Supplies the piston for door locking (of the loading door) with com-
pressed air.
Placed on the frame below the door.
The valve is energized until the key for opening the door is activated.
Check
To lock the door manually:
MV-4/5/6/7 Activate MV-4 in the diagnostics menu.
Deactivate MV-5 in the diagnostics menu.
Action
Leakage: change L-shaped connection or shorten hose and retrofit, alter-
native change the valve.
Doesn´t react - adjust reducer, CC 23., or change valve.
Verification
See “Check”.
MV-5 (automatic door, connected to X17:5)

Is activated with the door opening key. Opens the door.
Supplies the piston for door opening with compressed air.
Placed on the frame under the door.
The valve is energized until the key for closing the door is activated.
Check
To open the door manually:
Activate MV-5 in the diagnostics menu.
Action
natively change the valve.
Doesn´t react - adjust reducer, CC 23. or change valve.
Verification
See “Check”.
Page 24 of 80
MV-6 (double door, connected to X18:3)
Is activated with the key for locking the unloading door. Supplies the pis-
ton for door locking with compressed air. Placed on the frame under the
door. The valve is energized until the process is finished.
Check
To lock the door manually:
Activate MV-6 in the diagnostics menu.
Action
native change the valve.
Doesn´t react - adjust reducer, CC 23., or change valve.
Verification
See “Check”.
MV-7 (double door, connected to X18:4)

Is activated with the key for opening the unloading door.
Supplies the piston for opening the unloading with compressed air.
Placed on the frame below the door.
The valve is energized until the key for closing the unloading door is ac-
tivated.
Check
To open the door manually:
Activate MV-7 in the diagnostics menu. HS33_servMAN_6011000091_REVA_121020_EN_NONUS
Action
natively change the valve.
Does not react - adjust reducer, CC 23., or change valve.
Verification
See “Check”.
Page 25 of 80
Is mounted to the clean water tank and is controlled by level switch 1
and 3. It opens when level switch 1 and 3 is in lower position and close
when level switch 3 is in upper position.
Check
MV-8
Check that the valve closes and opens when the level switches are
activated.
Action
If leakage, change valve.
Verification
Check that the valve closes and opens when the level switches are
activated.
4. water reducing valve
The water reducing valve Is mounted at MV-8 close to the clean water
tank, it reduces the pressure of the incoming deionized water. The pur-
pose is to reduce the incoming water flow according to the over fill hose
capacity.
Check
Check that the valve reduce the water flow to 1.5 liter / minute when MV-8
opens that when overflowing, the over flow hose manage to drain the
overflow.
Action
Close the reducing valve by turning the knob counterclockwise to stop,
where after you turn the knob clockwise one and a half turn until a flow of
1.5 liter / minute is reached.
Verification
Check the flow rate to 1.5 liter / minute.
Page 26 of 80
5. Steam generator
WARNING!
!
Risk of steam
Remember the risks of discharged hot steam when the pressure relief
valve trips.
NOTE!
Always measure the steam generator temperature in Standby mode
and as the first step when calibrating other sensors.
Check for leakage

Check that there are no signs of leakage or crack formation.
Check steam generation

Check that the steam generator generates good quality steam. Open the
door. Activate MV3, pump P1 50 %. The steam generated must no cause
water on the bottom of the chamber or be “spat” out. Particles in the form
of gravel (lime) should not appear.
Action
• Check that the pipe between the steam generator and chamber is not
blocked. Clean if necessary.
• Check the nozzle as set out below.
• Clean the steam generator as set out in the section Advanced trouble-
shooting, Cleaning the steam generator.
Verification
Run a sterilization program followed by a leakage test program.
Page 27 of 80
STEAM GENERATOR HEATER ELEMENTS
The four elements are mounted in the steam generator. They preheat and
support heating of the steam generator to 255 ±5 °C.
Check
Mount an independent thermometer in the testing hole on the front side
of the generator. Measure the temperature, which should be 255 ±5 °C.
Action
Calibrate if necessary, see separate chapter, calibration.
Verification
See Check.
Check elements
Activate Heat acc-1 and Heat acc-2
Measure using a clamp-on amp meter, which should show a reading of
about 3.6 A. The output per heater is 900 W, which gives a resistance of
about 60 Ω. Check the resistance.
Action
Replace the heater with incorrect resistance.
Activate the heater output. If there is no voltage across the heater, replace
the circuit board.
Verification
Verify by measuring the resistance, or reading the steam generator tem-
perature on the display. The temperature should be 255 ±5 °C when it has
stabilized.
Page 28 of 80
6. INJECTOR
The injector consists of the following parts:
1 Graphite seal
2 Injector housing
3 Jet-nozzle
4 Filter
5 Turbulencer
The injector is fitted to the steam generator inlet and is used to spray wa-
ter in the form of mist into the steam generator. The filter and hole at the
front of the jet-nozzle can easily be clogged if the sterilizer is not running
with correct water, demineralized or distilled according to VDE 0510.
5
4
3
2
1
Check
Activate pump P1 and MV-3 from the diagnostics menu. The pressure can
now rise to 3.15 bar.
Action
Clean the jet-nozzle, the filter and the turbulencer. If necessary replace the
complete injector.
Verification
Run a sterilization program. Check that the pressure rises. Make a visual
inspection that no leakage has occurred from the nozzle coupling.
Page 29 of 80
7. Chamber
The sterilizers chamber is a pressure vessel, which is constructed and
built according to relevant standards such as PED. The material is acid
proof stainless steel, 316Ti.
Check
According to local regulations.
Visually inspect the chamber for defects and leakages. Clean chamber
on a weekly basis or more often in case of heavy use.
Action
Check for leakages, see separate chapter Advanced troubleshooting,
Leakages.
Cleaning is performed with the chamber in a cold state. Remove the
insert and wipe out the chamber with a dry cloth. In case of heavy soiled
chamber, use a non-tenside spirit of low volatility. Moist the cloth and
polish. Let evaporize before running cycles. Never use sharp items to
scratch.
Verification
Follow the routines for leakages.
Visually inspect the chamber.
Follow local regulations.
Page 30 of 80
8. Chamber heat jacket
The chamber heat jacket is mounted around and on the outside of the
chamber, see picture on previous page. Consists of an electric heating
mat. Its function is to preheat the chamber to about 120 °C with a high
pressure program and 110 °C with a low pressure program.
Connected to X16:3
Check
Activate the chamber. Measure using a clamp-on amp meter, which
should read about 4.2 A. The output of the mat is 1,000 W and resis-
tance about 53 Ω. Check the resistance. Measure the voltage on the
output terminal. Replace the Control board if output is low.
Action
Replacing the heating mat.
Dismantle the insulation cover and insulation around the chamber. Care-
fully pull the mat off from the chamber. If possible heat the mat, it will then
be easier to remove.
Verification
Measure the resistance. Verify by using a clamp-on amp meter and by
leaving the door open for approximately 10-20 minutes. Measure the cur-
rent, about 4.2 A.
Page 31 of 80
9. Chamber strainer
There are two drains placed at the rear end of the chamber. Each drain has
a strainer mounted flush the chamber bottom. Their function is to prevent
particles in the chamber from entering the pipe system.
Check
Brush the strainers with a tooth brush before lifting them out of the cham-
ber. This to avoid particles falling into the drain hole. Lift out the strainers
and clean them.
Replace if necessary.
Verification
Verify that the strainer is refitted correctly.
CAUTION!
!
During dismounting the strainers, beware that no particles are falling
into the drain hole.
10. Air filter

The air filter is placed on the top of the sterilizer in the service area, con-
nected to MV-2. The function is to supply the sterilizer with sterile filtered
air after the post-vacuum phase.
Check
The air filter must be dry. Check that pressure equalization takes place
after the post-vacuum phase in the program.
Action
Replace the filter.
Replacement interval is 12 months minimum.
Verification
Run a program. Also see CC 16. Non-return valve BV-2, check.
Page 32 of 80
! 11. Pressure relief valve
The pressure relief valve is located on top of the chamber. The function
of the pressure relief valve is to relieve the pressure in the chamber if the
pressure rises above pre-set value.
WARNING!
!
Adjustments or actions that alter the opening pressure on the pres-
sure relief valve may only be performed by persons with documented
experience.
Check
Close and lock the door. Activate pump P1 and MV-3. Check, using an
independently calibrated pressure gauge for absolute pressure, that the
opening pressure is 3.7 ±0.14 bar (absolute pressure). Check that water or
steam does not leak from the pressure relief valve after testing.
Action
If leaking: Open the valve continusly until leakage stops. Replace the valve
if necessary.
Verification
Activate pump P1 and MV-3. Read when the pressure relief valve opens.
Check that the valve does not leak during a program.
NOTE!
The pressure relief valve’s opening pressure can vary from national
provisions, see the sterilizer’s type plate.
Page 33 of 80
! 12. Overheating protection (OVP), resetting
CAUTION!
!
Never disconnect or jumpering the OVP.
Always investigate/ troubleshoot for any underlaying root cause for the
OVP tripping. If defect OVP, always change it - do not adjust or repair!
Protects the steam generator from overheating.

The protection trips at approx. 300 °C and requires manual resetting. The
sensor is located at the rear end of the sterilizer, under the steam generator in
a box. The resetting button (A) is placed just above the power socket on the
back sterilizer. When the OVP trips the display shows “HEATING ERROR”.
NOTE!
Resetting
Note that if overheating protection trips due to a temperature outside of
the working range (0-300 °C), the sterilizer must cool or be heated for
a period so that the resetting button remains pressed in. Wait until the
sterilizer is within the working range again. The unit should always be de-
energized when resetting.
Note that it requires a great deal of force to press in the red button (A).
Possible causes:
• The sterilizer has been transported in temperatures below freezing.
• A fault has occurred in the temperature regulation of the steam generator,
like defective OVP device, PT-100 or control board.
The unit should always be de-energized when resetting.

Connected to: L, N, and X:21:1
Check
Check that the manual resetting button is pressed in and check with an in-
dependent thermometer that the steam generator temperature does not ex-
ceed 300 °C. Measure the voltage on the incoming and outgoing pins on the
protection. Voltage on the incoming but not on the outgoing, means that the
protection has tripped or is faulty.
Measure the temperature of the steam generator at Tp1.
Action
Replace the OVP or the root cause of the problem.
Verification
Page 34 of 80 Check that the control panel is on and that the system is fully operational.
13. STEAM Pump (P1)
Pump P1 is located to the right side under the steam generator in the front
side. Its function is to feed the steam generator with distilled or deionized
water. The pump is of a vibration type. The voltage supply is frequency
regulated via the output pump P1 (triac output).
NOTE!
It is not possible to verify the function of the pump by measuring the
voltage.
Connected to: X21:3
Check
Loosen the pipe coupling on the pressure side of the pump. Activate
pump P1 (TRIAC) and MV-3 from the diagnostics menu. The pump should
give a flow of 100-200 ml/minute with 100 % pump level.
The pressure shall manage to rise to 2.7 bar, whereafter the safety valve
shall open.
Action
Replace the pump.
Verification
Run a program.
Page 35 of 80
14. vacuum Pump (P2)
The purpose of pump P2 is to supply the ejector with water from the tank
to produce a vacuum in the sterilizer chamber.
Pump P2 is a centrifugal pump. The function is to run water through the
ejector to create a vacuum for evacuating the air and steam from the
chamber.
Connected to: X20:5
Check
Activate pump P2 and MV-1. The pressure shall drop to at least -0.8 bar
after about 15 minutes. The water should circulate with an even flow in the
water tank. Measure the voltage on the incoming pin to the pump.
The pump is protected by a motor protection. in case the pump is heavy
loaded due to for instance running dry, the protection trips. The protection
is situated to the right of the pump
Action
If not starting, check the motor protection.
If leaking, or resetting motor protection does not help, replace the pump.
Verification
Activate pump P2. The water should circulate with a even flow in the water
tank. Run a leakage test program and a Textile program.
Page 36 of 80
15. Water ejector
The ejector is fitted on top of the vacuum pump P2 in a T-junction shape.
P2 circulates water through the ejector and creates a vacuum. The ejector is
connected to the chamber through the drain and MV-1. Directly in connection
to MV-1 the check valve BV-3 is mounted.
The ejector contains two ejector nozzles. NOTE: these nozzles are not identi-
cal. The smaller holes in each of the nozzles must face each other, and the
nozzle with the largest hole must be fitted in the outlet of the T piece towards
the tank.
Check
Activate pump P2 and MV-1. The pressure shall reach the maximum vacuum
level after approximately 20 minutes.
If the sterilizer performs a poor vacuum or the time for creating the vacuum
is slow and all measures have been taken (checking for leakage, checking
circulation pump), dismount the ejector and visually inspect. Slightest dirt in
the nozzle will create an uneven water spray which affects the function of the
ejector.
Action
Clean the ejector with soaped steel wool. No scratching!
Verification
Run a Textile program with load, check time for creating vacuum, check
vacuum depth.
16. Non-return valves BV-2, BV-3 and BV-4

BV-2 is fitted between the air filter and MV-2.
The function is to prevent steam, with a fault on MV-2, being forced through
the filter.
Check BV-2
Close and lock the door using the Service switch and the Function key.
Remove the air filter from the inlet port.
Activate the digital outputs (DO) for: pump P1, MV-2 and MV-3. Allow the
pressure to rise to approximately 1 bar according to the internal or external
pressure gauge. Check that no steam comes out of the air inlet port.
Action
If needed replace BV-2. Check that the air filter is not wet.
Verification
As Check, see above.
Page 37 of 80
BV-3 is located in the outlet of solenoid valve MV-1. Its task is to ensure
that no water enters the chamber during the vacuum phase or during the
pressure-equalization phase after post-vacuum.
Check BV-3
Activate MV-1 and pump P2. Check that no water gets into the chamber.
Action
If needed replace BV-3.
Verification
BV-4 is mounted immediately after pump P2. Its task is to prevent steam be-
ing forced backwards via pump P2 to the tank during venting in the pressure-
reduction phases.
Check BV-4
Check when the sterilizer vents in the beginning of the pre-treatment, that
no air or steam flows through the connection in the bottom of the tank.
Action
If needed replace BV-4.
Verification
Page 38 of 80
! 17. DOOR
The door is designed that it can not be opened during the process. This is
secured with a solenoid door lock, see CC 25. Electromagnetic door lock.
Check
• that the door can be closed with normal force (manual door).
• that the door closes without noise (automatic door).
• that the door does not leak after changing the door gasket, alterna-
tively that the door gasket needs to be changed more often than the
stipulated 1,200 processes.
Action
• The door adjustment procedure described may only be used in ex-
ceptional cases, e.g. if the door is too stiff to lock or if there is leakage
that cannot be traced to any other part of the sterilizer.
• Before adjusting the door:
1. Check that the gasket groove and the door are undamaged and
free from deposits.
2. Replace the door gasket.
3. Check the function of the door locking link system.
4. Check chamber preheating. Calibrate if necessary, see section
Advanced Troubleshooting, calibration sensor.
5. Make the adjustments with the sterilizer heated up.
• Adjusting the door
1. Remove the covering plates on the right-hand and left-hand
sides of the door.
2. Check that the door gasket reaches the chamber simultaneusly
both at the top and at the bottom, on both the right and left-
hand sides when the edges moves the door to locked position.
3. Adjustment is made by moving the rails closer to/further from
the front of the chamber. In this way the gasket pressure is
increased/reduced when the door is locked.
4. Avoid major adjustments.
NOTE!
Door leakage
In the event of door leakage, first replace the door gasket, if that
does not solve the leakage, adjust the door.
Page 39 of 80
Adjustment
• Close the door and run the sterilizer to approximately 200 mbar vacu-
um by means of the diagnostics menu.
• Slacken the inner M20 nuts (2) and bolts (3) so that the guide (4)
comes free.
• Press the guide, using a tool midway between the nuts, to the door
rail, that the guide lies against the door.
• Tighten the outer M20 nuts (5) using hand force without a tool.
• Tighten the inner M20 nuts (2) with a tool. Beware that the tool does
not damage the rails.
• Tighten the bolts that the guide is parallel to the door.
Verification
• Run a Textile cycle, check for leakages according to above.
Page 40 of 80
• Test the door closing torque. For manual door, the door should be closed
without stressing the hand force. The torque of the door handle with new
door gasket after a 134 °C process is between 50 and 60 Nm (normal
hand force).
• Test the door closure for automatic door. The locking should take place
without noice and smooth movement of the locking wedges.
1. Reduce the pressure with the air pressure reduce valve to 3-3.5 bar.
2. Open the door.
3. Check that the door closes and gets looked without interruption on
its way to the upper position.
4. Reset the valve to 5 bar.
Noisy locking indicates too narrow adjustment.
TIP!
After adjusting the door, let the user open and close the door to ensure
that they are happy with the torque.
18. Door gasket

The door gasket is a trapezoid shaped gasket. The gasket is mounted in a
groove in the chamber. By locking the door, the door blade is mechanically
forced against the gasket and seals.
Page 41 of 80
WARNING!
!
The sterilizer must be disconnected from the power supply when the door
gasket is replaced and at all adjustments of the door. When the adjust-
ment has been completed, check that all nuts and bolts are tightened.
Incorrectly fitted parts in the door structure may pose a potentially
lethal danger.
Check
• Check that the sterilizer is seal tight during pre-treatment when the cycle
turn from vacuum to pressure, during preussure rise, sterilization and
during pressure decease.
• Seal tight means no steam blows out around the door when it is locked,
during process in steam pressure.
NOTE!
Check particularly that no steam blows out around the door when the
pressure passes 0, i.e. when the vacuum moves towards 0 and the
pressure builds up.
Action
• Remove the covers, including left-hand and right-hand side covers.
• Open the door and place the door it in its lower end position.
• Manual door: move the door stop.
• Automatic door: move the half-moon formed washers on the pistons so
the door can be slid a few centimeters further down. Then move the door
a few centimeters so that it is held in place by the the chamber bottom.
• Remove the old gasket and clean the gasket groove very carefully. Check
also that the door sheet is free from dirt and not damaged.
• Place the new gasket and orient it so that it covers the groove.
• Note that the gasket is a parallel trapezoid in cross-section. Turn the gas-
ket so that its right angles end up down in the groove.
• Start pressing down the corners, then the middle and finally the remain-
ing parts of the gasket.
• Refit in the reverse order. Do not forget to re-adjust the lower end position
of the door.
Verification
Run a Textile 134 °C program.
Check that no steam blows out around the door.
Page 42 of 80
20. AIR PISTON
The air piston balances the weight of the door when the door is opened/
closed (not locked). On automatic door, the air piston also closes the door.
Check
Check that the vertical movement of the door is smooth and not obstructed.
Action
Adjust by changing the lower attachment point of the air piston. NOTE: When
changing the air piston the piston part must be facing downwards and con-
sequently the cylinder part must be facing upwards. Shall be adjusted so that
the door movement upwards can be stopped by normal hand power.
When mounting the air piston, leave the plastic strap that holds the spring
compressed mounted until the spring is in place, then remove the strap.
Verification
Check that the door can be stopped by hand. Check that the door closes.
Page 43 of 80
21. air CYLINDER (automatic door/s)
Opens and locks the door. When the air for the cylinder is disconnected,
the air piston will close the door.
Check
That the vertical movement of the door runs smoothly and without ob-
structions or hesitations also if the reducing valve, CC 23, has been set to
3-3.5 bar. Check for air leakages.
Action
Adjust the reduce valve to correct value, 5 bar.
Leakages in the cylinder means the air cylinder must be changed.
Verification
See “Check”.
Air cylinder
22. microswitch 1 and 2

Switch 1 is to indicate that the door has been closed and locked, before
the sterilization cycle begins. Located on the right side of the chamber.
Check
Check that it is not possible to start the sterilizer if the door switch is not
activated.
Action
Switch 2 is placed under the door(s). It indicates that the door has reached
open position. Check that the switch is activated when the door is open.
Verification
See “Check”.
23. Air reducing valve (automatic door/S)

Reduces the incoming air pressure for the door opening/locking mecha-
nism. Located on the connection bracket. Equipped with a manometer.
Shall be set to 5 bar.
Check
Check that the set pressure is in accordance with the above mentioned
value of 5 bar.
Action
If the door is slow or fast, adjust the reducer alternatively change the re-
ducer if repeating of error.
Verification
Page 44 of 80 See “Check”.
24. Air nozzle valve (automatic door/S)
The air nozzle valve is mounted at MV-4 and MV-6. Reduces the outlet air
from the air piston when the door is closed and regulates the movement
speed at opening.
Check
That the door reaches the lower end position smoothly and without any
obstructions and hesitations.
Reducing valve Action

Adjust if necessary.
Verification
Check that the door movement is smooth and even.
25. electromagnetic door lock (manual door)

Electromagnetic door lock (manual door). The task of the door lock is to
prevent the door from being opened during the process or if a programme
is interrupted. The door can only be opened after resetting the error code,
see User manual.
Check
• The door lock is in combination with a microswitch and a hock which
is mounted in the door. When the door is closed, the hock hits the
microswitch which keeps the lock from catching the hock. Once the
Electromagnetic
cycle is started, the lock catches the hock and it is not possible to
door lock
open the door. The door can only be opened when the sterilizer is
connected to a power source.
Action
• Interrupt a programme by pressing the Stop button. Check that the
door cannot be opened before the Reset button has been pressed.
Check that the door cannot be opened if the sterilizer is not con-
nected to a power source.

• Opening and closing the door should be done smoothly without
the door lock interferes. If the locking is not smooth and the hock is
catched even though the cycle is not started:
1. Check that the microswitch is activated when the hock hits it.
2. Check that the hock is not pointing to much upward.
If so, adjust the hock in the door by releasing its screw and lower
it slightly.
Verification
• Follow bullet point number 1 and check that opening and closing
runs smoothly.
Page 45 of 80
26. Absolute pressure sensor
The two absolute pressure sensors are located on the top of the sterilizer.
One monitors and controls the process and the second is for the built in
printer, see separate chapter. Both sensors connects to the left side of the
chamber.
NOTE!
Test, connection
Connect a pressure gauge for absolute pressure to the VT/PT outlet on
top of the chamber.
Check
Carried out with an independently, calibrated pressure gauge for the ABS
pressure, whose values are compared with the values shown on the display.
Range: 0-4 bar absolute pressure corresponds to 4-20 mA, output signal with
open door approximately 8 mA.
NOTE!
Calibrate the pressure sensor before calibration of the steam temper-
ature, which is calculated from the pressure. Calibration is preferably
made during the holding time, using a separately connected absolute
pressure sensor. (104 kpa: 121 oC, 203 kpa: 134 oC).
Action
With big deviation, replace the sensor and calibrate. With minor deviation,
calibrate. Calibration is carried out via the menu tree. SETTINGS, SYSTEM,
(password), CALIBRATION, MANUAL CALIBRATION. Adjust index A or B up
or down, depending on the deviation of pressure shown on display verse the
pressure of independent absolute pressure gauge.
B-parameter = Vacuum, A-parameter = Pressure.
Always adjust the B-parameter first, then A-parameter.
Verification
Run a Textile program. Compare with an independent, calibrated absolute
pressure sensor the values shown on the display and print out from the printer.
TIP!
Use the diagnostic tool CS100 / CS1000 for calibration. This will ease and
simplify the calibration procedure.
Page 46 of 80
27. Pressure gauge
The pressure gauge is placed in the sterilizer front. It shows the chamber
pressure even if the power is switched off.
CAUTION!
!
Pressure gauge, function
The pressure gauge only gives an indication of the pressure and should
not be used for calibration.
Check
When the door is open the pressure should show 0 ±0.1 bar. Check that
the pointer indicates a pressure higher and lower than zero during a cycle.
Action
Calibrate the pressure gauge according to the section Pressure gauge
adjustment. If it is not possible, replace the pressure gauge.
Verification
Run a wrapped program. Compare the pressure gauge with the pressure
indication on the display.
PRESSURE GAUGE ADJUSTMENT

• Make sure the door is open.
• Open the front.
• Loosen the brass nipple at the rear of the pressure gauge and lift out
the pressure gauge.

• Try loosening the pressure gauge glass by inserting a screwdriver in
the notch at the top of the pressure gauge glass.
• Insert narrow tipped pliers under the pointer and lift it off.
• Adjust and press back the pointer in the right position.
Page 47 of 80
28. Temperature sensor
TEMPERATURE SENSOR 6 (PT-100 6)
The sensor that monitors the sterilization process is a “double sensor” (i.e
two separate sensor elements in the same sensor pipe), and provides the
signal both to the controler and the printer. They act indepent from each
other. The sensor is fitted in the outlet drain and can be seen rear under
the chamber in the service area. It is connected to connector X2 on the
circuit board.
NOTE!
Liquid load
If the sterilizer features a program for the sterilization of liquids, it
can be equipped with an additional PT-100 sensor.

The sensor to the steam generator is located in the front of the steam gen-
erator and is connected to connector X2 on the circuit board. It regulates
the steam generator temperature (about 250 °C).
NOTE!
Temperature alarm
Temperature sensor 5 also has the function to cut the process if the
temperature in the steam generator during an ongoing process drop
below the pre-programmed value (about 140 °C). Alarm: “Cold
steam generator”.
Page 48 of 80
The sensor for the chamber is located on the left-hand side of the cham-
ber in the heating mat and is connected to connector X2 on the circuit
board. Its function is to regulate the chamber preheating temperature to
about 120 °C with a high pressure program and 110 °C with a low pres-
sure program.
Check the temperature sensor

Check the sensor using an ohmmeter, once the connection to the con-
trol system has been disconnected. The resistance of the sensor should
be about 110 ohm at room temperature. The higher the temperature the
higher the resistance.
Check the sensor’s connection contact with regard to loose cores or
breakage.
Check for leakage

Check for leakage from the temperature sensor lead-throughs.
Action
See the section Advanced troubleshooting, Calibration sensor tempera-
ture/pressure.
Action: Leakage
Replace the silicone seal.
Verification
This requires the sterilizer to have been turned on for at least an hour.
Insert an independently calibrated thermometer, capable of measuring
to at least 300 °C, in the measurement hole of the steam generator and
wait for the temperature reading to stabilize. The temperature shall be be-
tween 255 ±5 oC. The thermometer in the steam generator should show
the same value as shown on the display on the sterilizer. Also see the sec-
tion Steam generator.

Connect a calibrated pressure gauge for absolute pressure to the VT/PT-
outlet on top of the chamber. Run a Textile program. Compare the pres-
sure value on the display with the control pressure gauge in the steriliza-
tion phase. Check the steam temperature in the sterilization phase 135 °C
or 121 °C depending on the selected program. Check that the chamber
temperature corresponds with the steam temperature at the end of the
sterilization phase.
Verify with a leakage test that the throughput is tight if the steam sensor
has been changed.
Page 49 of 80
29. water quality SENSOR
The sensor is mounted in the water flow to pump P1 and connected to
input X1 on the print board. Its task is to give an alarm if the water for
steam generation is above the set value (30 microsiemens). The sensor
is measuring at the end of each process in connection with pressure
equalization.
NOTE!
The sterilizer is automatically blocked for further cycles if the alarm
is not rectified after 20 operations (the water quality is too bad for
steam generation).
If the sterilizer is blocked due to bad water quality, the sterilizer has
to be reset by an educated service technician after changing the wa-
ter filter.
Check
Loosen the hose between the sensor and tank. Insert the hose in a con-
tainer with tap water. Run a process. When the process is finished the
alarm CHECK WATER QA should be shown on the display.
If the position of the two parallel metal legs on the sensor is changed, the
alarm limit is also changed. Check before assembly and during the annual
service that the parallel setting of the metal legs has not changed. Clean
the sensor annually.
NOTE!
The sensor should be treated with care, and not exposed to mechani-
cal stress.
Page 50 of 80
Action
• Calibration is performed with the help of a PC and a test probe for
water quality (supplied by Getinge).
• Fill a container with water with a quality of 30 microsiemens.
• Connect a hose between the steam pump and the container.
• Set the PAUSE key to 1.
• Open the door.
• Press the +button on the panel. Press "pump on".
• Run the pump for approximately 5 seconds.
• Press "pump off".
• Press "water"
• Check after a approximately 20 seconds that SV is 15 % (equal to
30 microsiemens). If not, adjust the setting on the menu SETTINGS/
CALIBRATION/ ANALOG INPUT/ WATER. A high value gives a higher
alarm level a lower value gives a lower alarm level.
NOTE!
To get the right water value when calibrating (according to VDE 0510),
use deionized water and mix with tap water until the test probe shows
the correct value, 30 microsiemens.
Verification
Run a sterilization process and use the test probe for verification. After
filter replacement, press the START button.
• If the quality of the water is OK, the process is completed.
• If the water quality is not OK, the process is interrupted after approxi-
mately 10 seconds.
TIP!
If the water quality is not sufficient, you can try pressing START again.
Repeat this procedure if necessary 5-7 times to force good water to

the sensor.
Page 51 of 80
30. Water level switch / float valve
Constructed as a floater, mounted in the water reservoirs to control the
water level.
Water level switch 1
The function of the floater is to give signal to MV-8 to close when the
supply tank for steam generation water is full.
Water level switch 2
The function of the floater is to give signal to MV-8 to open when the
supply tank for steam generation water is close to empty.
Check
Check that the MV-8 valve opens and fills the tank when the floater 2
is in down position.
Check that the MV-8 valve closes when the floater 1 is in vertical posi-
tion. Check cable connections.
Check position of floater in empty tank state. Floater should hang
straight down.
Action
No adjustments can be made. Replace the water level switch if no
communication.
Float valve 3
The task of the float valve is to fill the supply tank for pump P2 with
water from the main water supply, for vacuum production. P2 circu-
lates water in the tank for vacuum production. A T-junction lets a part
of the water directly into the drain, and the float valve calls for new,
cold water to keep the level. In this way the water consumption is kept
to a minimum and the necessary cooling of the condense takes place.
Check
Check that the floater is set that the water level is just below the drain
hole in the upper part of the tank. Water should not flow in to the drain
when the sterilizer is in standby mode.
Check that the lid for the tank does not “force down” the floater.
Check that the floater does not hit the tank sides.
Action
Bend the floater bar to receive the good water level.
Release the screw that holds the floater and move the floater on the
bar to prefered position to avoid touching the tank sides.
Verification
Run a process and check in standby mode that the floaters communi-
cate to right water levels.
Page 52 of 80
31. Water filter
Water filter that prevents particles from the water supply to enter the steam
pump.
Check
Visually check the transparent filter for dirt. Colored filter indicates time for
changing.
Action
Change filter.
Verification
Run steam pump / process to verify flow through the filter.
32. electrical system

The sterilizer can be configurated with either:
400 V 3N PE 10 amp
230 V 3N PE 16 amp
200 V 3N PE 16 amp
With 200 V solution there is an aditional transformer mounted.
The effect is 4600 W splitted over:
Steam generator: 4 x 900 W
Chamber preheating 1000 W
The elements are regulated over contactors
Check
That the sterilizer has power
Action
Check fuses in the building
Verification
See “Check”
Page 53 of 80
33. Circuit board
The circuit board is located on the top of the sterilizer in an enclosure. Its
function is to bridge all input and output signals with the software PACS.
The circuit board houses, among others, the flash memory that holds the
PACS software and the battery.
X1:1A,1B Pressure sensor

X1:3A,3B Pressure sensor
X1:5A,5B,6B Water quality sensor
X1:7A, 8B Load sensor*
X1:9,10 PT-100 chamber
X2:1,2 PT-100 steam generator
X2:3,4 PT-100 steam
X2: 5,6 PT-100 steam
X9:1-4 Common
X9:5A Step button
X9:5B Door in
X9:6A Door out (DD)
X9:6B Emergency stop
X9:7A Limit switch in
X9:7B Limit switch out (DD)
X9:8B Overheat protection
X10:1-4 Common
X10:5A Level switch high
X10:5B Level switch low
X10:6A Sensor VWW*
X16:3 Chamber
X16:4 MV-1
X16:5 MV-2
X17:3 MV-3
X17:4 MV-4
X17:5 MV-5
X18:3 MV-6 (DD)
X18:4 MV-7 (DD)

X18:5 Door switch
X19:3 Steam generator
X19:4 Line recorder*
X19:5 MV-8
X20:3 MV-air VWW*
X20:4 MV-in VWW*
20:5 Pump P2
21:3 Steam pump P1
X23:1 L3 (phase)
X23:2 N (neutral)
X23:3 Ground
X24 Printer
X25 Display
Page 54 of 80 * Option X32 Netcom*
Check the circuit board
• Incoming voltage on X23.
• That PT-100/PT-1000 jumpers are located correctly: PT-100 position
• Fuse 315 mA.
• Voltage on the battery, 3.6 V.
• Connect the cables and connectors.
Check the relays

To check the function of a relay, activate each output via Diagnostics (see
separate documentation), connect a voltmeter between Line N (X23) and
each output. The voltmeter should show approximately 230 VAC. On con-
nection COM 1 (X32) the board is equipped with a serial communication
port (RS232) for connection e.g. to a computer.
Action
Replacing the battery.
• Make a backup of the software according to the CC 36. PACS soft-
ware, if possible.
• Cut off the battery solder tags as close to the battery as possible.
• Do not solder on the circuit board!
• Solder in the new battery on the old solder tags.
• Check that the new battery’s voltage is 3.7 V.
• Perform a cold start according to CC 36. PACS software, Cold start.
WARNING!
!
Lithium battery - explosion risk.
Replace the battery with the same type as recommended by Getinge.
TIP!
Battery
When battery replacement is necessary and no battery is available, the
sterilizer can temporarily be run with jumper (see section CC 36. PACS
software, Cold start) in cold start mode.
The calendar and process counter does not work in cold start mode.
Page 55 of 80
Action
If the above does not correspond, correct or replace the board.
Replacing the circuit board

• Move the flash memory circuit from the old board.
• Check the circuit board according to the section above.
• Perform a cold start according to CC 36. PACS software, Cold start.
• Set the time and date and the language version.
• Check calibration values according to Advanced troubleshooting,
Calibration sensor.
• Go to the menu TOOLS-PACS and select SAVE RAM TO FLASH.
Verification
• Run a Textile program.
BACKUP THROUGH A NEW FLASH MEMORY
Connect your PC to contact X32 on the sterilizer. Use the communication-
cable. Start the CS100 program. State the password.
Go to the menu TOOLS-PACS and select SAVE RAM TO FLASH.
Switch off the power and change FLASH circuit.
Make a “cold start” see below.
Set the time and date and the language version.
Go to the menu TOOLS-PACS and select SAVE RAM TO FLASH.
CAUTION!
!
The display unit and the circuit board unit must always be kept in shielded
bags until the components are to be installed in the sterilizer. Make sure
not to be electrostatically charged when these parts are handled, by e.g.
touching an earthed heater or by using an ESD wrist strap.
COLD START
Switch off the power and place the jumper (marked with an circle in the
picture) to position Cold start.
Switch on the power again, wait a few seconds. Switch of the power.
Place the jumper in the normal position.
Switch on the sterilizer.
CAUTION!
!
Performing cold start means all settings in RAM will be replaced with
FLASH settings including cycle counter and calibrations.
Cycle counter can only be reset through CS1000.
Page 56 of 80
! 34. Emergency stop
The emergency stop is placed to the left of the chamber. In case of emer-
gency, press the emergency stop. To reset it, turn a quarter of an turn
clockwise.
Check
Press the emergency stop. Alarm text shows up: “Emergency stop”.
Reset by turning the button. The alarm text disappears.
Action
If the text does not show up, change the complete button.
If the text stays and can not be resetted by turning the button, check the
cables connected to the button.
Verification
See “Check”.
Page 57 of 80
35. Display
The display is placed on the front of the sterilizer. Its function is to show
values and act as the interface to the PACS software. It is connected to
X26 on the circuit board. There are two interface types:
sterilization

P01
00:05:15 wrapped 134
00:00:15 01 sterilization ?
3.162 BAR
PRESSURE
135.5 C
Steam-temp
135.4 C
chamber
00:09
P1
P2
Cycles Login Menu
+
More Open Close Start
Avanti
8,5” color touch display
Cycles Open Close Start
Classic
Piezo buttons with graphic display
Check
For adjustments, settings and menues, see separate documentation.
If no communication between display and circuit board, check the cables
including connection X26.
Action
Replace the display card.
Verification
Run a program and make sure the display communicates without inter-
ference.
CAUTION!
!
Connecting the display to wrong connection on the circuit board
can damage the display!
Page 58 of 80
36. PACS software
The PACS software is installed in the flash memory on the circuit board.
Its function is to monitor and govern the entire sterilizer and the processes
run on it. PACS also logs events and alarms.
Action
MAKE A BACKUP.
• Follow the following when the sterilizer’s program version is to be
saved on a PC:
• NOTE! The calibration settings will not be saved on this backup.
• Connect your PC to contact X32 on the sterilizer using the communi-
cation cable.
• Start the CS100 program. State the service password.
• Go to the menu TOOLS-PACS to RAM/UPLOAD TO FILE.
• Now save the backup file on the PC’s hard drive.
LOAD A NEW BACKUP

• Connect your PC to contact X32 on the sterilizer using the communi-
cation cable.
• Start the CS100 program. State the password.
• Go to the same menu and select RAM/ DOWNLOAD FROM FILE.
Verification
Connect an external pressure gauge intended for absolute pressure. Run
a process and check the calibration against the display.
BACKUP THROUGH A NEW FLASH MEMORY

• Connect your PC to contact X32 on the sterilizer. Use the communica-
tion cable.
• Start the CS 100 program. State the password.
• Switch off the power and change FLASH circuit.
• Make a “cold start” see below.
Page 59 of 80
COLD START
By performing a cold start, the FLASH memory will overwrite the RAM mem-
ory settings.
CAUTION!
!
Performing a cold start means all settings in RAM will be replaced with
FLASH settings including cycle counter and calibrations.
Cycle counter can only be reset through CS1000.
COLD START
Switch off the power and place the jumper (marked with an circle in the
picture) to position Cold start.
Switch on the power again, wait a few seconds. Switch off the power.
Place the jumper in the normal position.
Switch on the sterilizer.
37. ventilation fan

The fan is as standard mounted on the left side of the sterilizer. The fan can
be mounted on the right side or on top of the sterilizer. The fan runs as long
as the sterilizer is connected to power.
Check
Check that the fan is running when the sterilizer is connected to power.
Action
Measure the power to the fan if fan is not running, 230 V. If power but fan not
running, change fan.
Verification
Check that the fan is running when the sterilizer is connected to power.
Page 60 of 80
38. printer
The printer is a fascia mounted thermal printer, connected to X25, and
is delivered as standard with HS33. The printer contains a compartment
for printer paper, rolls of 15 meters. The compartment is covered with a
lid that also contains the feeding for the printer paper. Changing paper is
done by opening the lid, removing the empty paper holder, fit a new roll
letting approximately 5 cm paper outside the lid, and then close the lid.
The printer is connected to an independent converter on the PACS 350 board.
The converter is connected to separate pressure and temperature sensors.
Check
No feeding of paper: Open the lid and close again.
No printing: Check that the paper is correctly mounted. It is a thermal paper
and can be placed with the backside out.
Action
Change printer.
Check
Strange values: Check sensors and PACS circuit board.
Wrong language: Set the language in the PACS software. See user manual.
Action
Seek problem outside printer.
Verification
Run a program and check printout.
Page 61 of 80
40. Water treatment system, Osmose (option)
The HS33 sterilizer can be equipped with an osmose plant as option, built
in inside the cabinet under the chamber. The water is used for steam pro-
duction only. The water is led to the storage tank from where it is fed to the
steam generator. When the steam is condensed back into water, it goes into
the sterilizer’s drain water tank.
The water consumption for each sterilizing process is approximately 0.5-1.5
liters, depending on programme and load type.
The parts in the system are:

5 1. Sediment (pre-filter 5 µm)
4 2. Carbon filter (pre-filter 20 µm)
3. Carbon filter (pre-filter 20 µm)
4. TFC membrane
8 5. Booster pump
3 6. Storage tank
7. Level switch (CC 30)
8. Post-filter DS150 (deionizer)
9. Reducer - adjusted to approx.
1.5 liters/minute (CC 4)
5
4
6
1
2
3 7 9
Check
Check that the water produced is below 30 microsiemens.
The sterilizer gives an alarm “CHECK WATER QA”.
Action
Follow the instruction how to change filters.
Verification
Check the water quality with an independent water quality test pen.
Page 62 of 80
Vww-system (option)
Check
Check that no water comes out from the VWW system.
Check the water temperature in the water reservoir. Connect a temperature
sensor on the top of the water reservoir (disconnect the hose at the top of
the water reservoir). Check that the temperature is approx. 50 ±5 °C.
Check water consumption.
Action
Seal the leakage or replace the VWW system.
Adjust the temperature on the TS (temperature switch) in the electrical box.
Adjust the reducing valve for incoming water (approx. 1 bar).
Verification
Run a cycle and check above.
EACH 6 MONTH OR AT WATER ALARM
note!
Depending on number of sterilizer processes, maintenance of sterilizer
and the hardness of the feed water, the filter change intervals vary.
Action
Change pre- and post-filters.
1. Close the feeding water supply to the sterilizer.
2. Switch off the power to the sterilizer.
3. Open the front cover of the sterilizer by undoing the two screws on the
front.
4. Switch on the power of the sterilizer.
5. Manually depress the level switch (7) in the water reservoir and wait
until the flow stops.
6. Switch off the power again (preventing the booster pump from running
dry).
7. Release the filter housings (1, 2, 3 and 8) with the attached key(s).
By removing the filter housings for 1, 2 and 3 it is possible to remove 8.
When mounting, always start with 8, and then 3, 2 and 1.
NOTE!
The post-filter 8 (DS150) can only be removed by first removing the pre-
filters 1, 2 and 3 mounted on the osmose.
Page 63 of 80
8. Clean the housings with a mild soap solution and a dish brush.
Wash carefully that no soap is left. Mount new filters (for DS150 see
separate chapter). Make sure the correct filters are mounted in the
correct housings. Secure the housings with the key(s).
9. Open the water supply to the sterilizer.
10. Switch on the power to the sterilizer.
11. Fill the storage tank and empty two times to flush the new filters.
Remove the feeding hose to the steam pump for simple drainage.
12. Mount the front cover
Verification
Launch a cycle. Check the water quality on the display.
13. If the water quality doesn’t improve, change the TFC membrane.
TIP!
Service kit for pre-filters: Art.no 48320265
Includes one sediment filter, two carbon filters and resin for the post-filter.
CHANGE TFC MEMBRANE

Follow the above points, but instead of point 7 (changing the pre-filters),
release the hoses on the incoming and out coming side of the membrane
(4). Replace with a new membrane.
Follow from point 8.
TECHNICAL SPECIFICATION
• Capacity (feed water temperature 25 °C):
550 liters/day (need for the sterilizer at 10 processes/day is
approximately 25 liters).
• Water quality:
At continuous run approximately 10 µS/cm (the sterilizer requires
maximum 30 µS/cm).
Water quality at normal run approximately 5 µS/cm.
• Feed water quality:
Maximum 9 dH
Iron: maximum 0.5 ppm
PH-value: maximum 3-11
Particles: maximum 1000 ppm
Water pressure, minimum 3 bar
The reverse osmoses system contains a booster pump. Thus the
incoming water pressure is not critical, but still mentioned in coming
pressure is recommended.
Page 64 of 80
CHANGE RESIN IN POST-FILTER, DS150
Follow point 1- 6 at page 2 (change pre- and post-filters).
2. Release the filter housing, 3 with the attached key(s).
3. Remove the incoming and outgoing tube from the filter 7 (DS150).
4. Remove filter 7.
5. Remove the filter lid.
6. Empty the resin (use a bucket or alike). Make sure that no resin is left
in the housing or in the lid. Check especially the O-ring in the lid.
Allow the resin to dry before disposing
7. Clean the housing and the lid. Remember that no old resin shall
remain in the housing or in the lid.
CAUTION!
!
In case of skin contact: Wash the resin off immediately with soap and
plenty of water. In case of eye contact: Flush eyes thoroughly with plenty
of water for at least 15 minutes. Seek medical advice.
8. Cut a hole in the plastic bag containing the resin.

9. Keep the hole in the plastic bag closed and put the bag upside down
in the filter housing. NOTE: The volume of the resin in the bag is larger
than the volume of the filter housing!
10. Fill the filter housing with resin (use approx 2/3 of the resin in the bag)
NOTE the risk of injuries; Spilled resin makes the floor very slippery.
Tap gently on the side of the filter housing in order to fill the filter hous-
ing with the maximum volume of resin.
11. Close the lid. Tighten with the spanner provided.
12. Remount the filter in its holder and connect all hoses.
13. Remount filters 1, 2 and 3 on the osmose system.
14. Open the water supply to the sterilizer.
15. Switch on the power to the sterilizer.
16. Fill the storage tank and empty two times to flush the new filters.
Remove the feeding hose to the steam pump for simple drainage.
17. Mount the front cover.
Verification
Launch a cycle. Check the water quality on the display.
Page 65 of 80
ADVANCED TROUBLESHOOTING
GENERAL
This section concerns advanced troubleshooting. The different sub-sections
below follow on from the section Start troubleshooting. This means that all
troubleshooting starts there. However, when a sub-section is identified, you
can start by reading the sub-section Process description first.
NOTE!
Troubleshooting takes place in 2 stages:
• At overpressure
• At vacuum
Follow the method in CC, 2. Pipe/pipe couplings.
CC refers to the chapter Check component.
Leakage
1. Check for leakage from the door as set out in the section CC 17. Door,
CC 18. Door gasket
2. Check for leakage from the pressure relief valve as set out in the section
CC 11. Pressure relief valve.
3. Check for leakage from the solenoid valves as set out in the section
CC 3. Solenoid valves.
4. Check for leakage from the pipe couplings as set out in the section
CC 2. Pipe/pipe couplings.
5. Check for leakage from the temperature sensors’ throughputs as set out
in the section CC 28. Temperature sensor.
6. Check for leakage from the ejector as set out in the section CC 15. Ejector.
TIP!
Check whether steam is let out with an overpressure.
• On cold components: use soap water
• On hot components: use a mirror
automatic leakage test

If a green ”finished” lamp lights up, the sterilizer is not leaking. If a red lamp
lights up, there could be an air leakage.
Page 66 of 80
Manual leakage test
(Leakage test according to EN-285)
1. Connect a separately calibrated pressure gauge to the sterilizer’s pres-
sure outlet (marked PT/VT).
2. Activate MV-1, fan and pump P2 from the diagnostics menu. The pres-
sure drops in the chamber.
3. When the pressure reaches 200 mbar (-0.8 bar), activate MV-1 and pump
P2 from the diagnostics menu.
4. Wait at least 10 minutes until the pressure has stabilized. Note the pres-
sure and start a stop watch. After 5 minutes, read the pressure again.
5. Calculate the pressure increase per minute. If the pressure increase is
greater then 1.3 mbar/minute there is a leak in the sterilizer (see EN 285,
§ 20.2.3).
ERROR PRESSURE
CAUSE ACTION
Incorrectly calibrated absolute Calibrate the absolute pressure sensor as set out in the
pressure sensor section CC 26. Absolute pressure sensor.
Incorrectly loaded sterilizer chamber Instruct the operator as set out in the section Operation
check.
Strainer in the chamber clogged Clean the strainer.
Incorrect installation (e.g. tilting Review the section Installation.
forward)
Leakage Troubleshoot according to the section Advanced
troubleshooting, Troubleshooting leakage.
Leakage through or blocked See the section CC 3. Solenoid valves.
MV-1/2/3
Clogged nozzle in the steam See the section CC 5. Steam generator, Steam genera-
generator tor nozzle.
Pump P1 has stopped See the section CC 13. Pump P1.
The steam generator’s temperature See the section CC 5. Steam generator, CC 6. injector
is too low or CC 28. Temperature sensor.

Poor steam generation (e.g. chan- See the section Advanced troubleshooting, Cleaning the
nels damaged by poor water) steam generator.
Faulty circuit board Replace the circuit board.
Clogged filter before P1 Clean the filter.
Water not connected Open the water tap
Page 67 of 80
Calibration sensor
1. When calibrating the sensor for the steam generator temperature (5), an
external temperature sensor is needed. Put the sensor in the appropri-
ate hole in the front side of the steam generator. Wait until the tempera-
ture has stabilized between 250 and 260 °C. Adjust the A-parameter so
the temperature shown on the display is the same as the temperature
on the external sensor.
2. Connect an external absolute manometer to the fitting marked PT on
the sterilizer.
3. Start a 134 °C Textile program.
4. Press the PAUSE-button to 1 position (is placed close to the print
board) when the process reaches the 4th pre-vacuum pulse.
5. When the vacuum has stabilized, calibrate the B-parameter for the pres-
sure transducer.
6. Check that the external absolute manometer shows the same pressure
as the pressure shown on the display of the sterilizer.
7. Press the PAUSE-button to 0 position and let the sterilizer enter the
sterilization phase.
8. Press the PAUSE-button to 1 position. Calibrate the A-parameter of
the pressure transducer. Check that the external absolute manometer
shows the same pressure as the pressure shown on the display of the
sterilizer.
9. Calibrate the sensor for the steam temperature (27) with the A-parame-
ter. Calculate the temperature from the present pressure (see saturated
steam table where 203 kPA ≈ 134 °C). Approximate correct value for
3,150 ABS is 135 °C.
10. After approximately 10 minutes sterilization time, calibrate the chamber
temperature, sensor (6). Adjust the A-parameter so that the chamber
temperature is the same as the steam temperature.
11. Press the PAUSE-button to 0 position and let the process finish. Check
that the pressure calibration is OK during vacuum in the post-treatment
phase.
12. Start a low temperature program 121 °C. Press the PAUSE-button when
the process reaches the sterilization phase.
13. Calibrate the B-parameter for the temperature sensor 5 and 6, is the
same way as on point 7 and 8 above (104 kpa ≈ 121 °C).
14. Save RAM in flash. See CC 36. PACS software.
Page 68 of 80
Cleaning the steam generator
GENERAL
If the sterilizer has been running on poor deionized water, this can result in
lime deposits in the channels of the steam generator or pipes/pipe couplings
between the steam generator and the chamber. The deposits can cause
complete blockage of the system. Extensive cleaning is then required.
Check
Check first which part is clogged with lime. Scale usually forms in the first
narrowing after the steam generator, in the outlet coupling/couplings from the
steam generator and the subsequent pipes.
NOTE!
Clogged steam generator
In some cases the connecting channel in the heating element between
the two channels is also exposed to the build up of scale.
CLOGGED PIPES/CONNECTIONS
Try to clean the clogged pipes. Nipples can be drilled to clean. Use drill ac-
cording to diameter of the hole.
In case clogged pipe can not be cleaned - replace the clogged pipe section.
Page 69 of 80
CAUTION!
!
Cleaning the steam generator, the sterilizer must be cold.
WARNING!
!
Risk of hot, discharged steam during heating.
CLOGGED STEAM GENERATOR

There are two tried out and trusted methods to remove deposits and a
third more drastic method to try before changing the steam generator:
Method 1
1. Make sure the sterilizer has a new serviced deionizing system provid-
ing water according to specification.
2. Disconnect the heating element. The sterilizer including the steam
generator must be cold.
3. Remove the tray holder and anything that might be left in the chamber
(trays, holders etc).
4. Run a vacuum as deep as possible via the Diagnostics menu.
5. Close everything and pump water with the steam pump P1 for two
minutes via the Diagnostics menu to fill the steam generator with
water.
6. Stop the steam pump P1 and equalize eventually pressure in the
chamber. Open the door to see whether there is a small amount of
water in the rear of the chamber. If not, repeat the above procedure
until there is water in the chamber. This indicates that the complete
steam generator is filled with water.
7. Wipe out the water from the chamber and let the sterilizer rest for at
least 24 hours.
8. Switch on the sterilizer with the door closed and locked. Condensa-
tion will now form from the steam generator as the sterilizer heats
up and the water that was pumped into the system will condense
through the chamber out into the outlet. When the sterilizer signals
ready for start, make sure there is no overpressure before the door is
opened, and open the door.
Verification
Run a Textile program.
9. When there is no risk of getting burned, dry out the chamber with a
dry cloth, preferably with the sterilizer cooled down. Mount the tray
holder.
Page 70 of 80
WARNING!
!
The sterilizer must be cold.
Method 2
1. Fill the steam channel/steam channels with saturated citric acid solu-
tion, either
a/ Disconnect the steam generator from the sterilizer and place it on a
bench with the inlet and outlet facing upwards. Fill the steam generator,
or
b/ disconnect the pipings to the steam generator and mount two trans-
parent hoses. Make sure they are leak proof mounted. Hold the hoses
higher than the generator. Fill in one of them until acid is shown in the
other hose.
2. Let the citric acid act at room temperature for at least 24 hours.
3. Thoroughly flush out the citric acid from the channels, by connecting
ordinary tap water to the inlet or outlet on the steam generator.
4. Reconnect the steam generator
5. Switch on the sterilizer with the door closed and locked. Condensa-
tion will now form from the steam generator as the sterilizer heats up
and the water that was filled into the system will condense through the
chamber out into the outlet. When the sterilizer signals ready for start,
make sure there is no overpressure before the door is opened, and
open the door.
6. Run the Textile program ten or more times, preferably by using the ser-
vice program (activate pump P1) with the door open. The particles that
have come loose from the channels can enter the chamber, however,
this is known to stop after a period of time.
7. If the fault has not been rectified, repeat the procedure.
Method 3
As an additional method if method 1 and method 2 do not help is to drill out
the steam generator:
Loosen the nozzle on the inlet side and the nipple on the outlet side of the
steam generator.
8. Drill out the channels with at least a 300 mm long 14 mm bit, or clean the
channels with a rotating steel brush.
9. Perform any of the above methods (method 1 or method 2).
If the actions mentioned above do not help, the steam generator must be
replaced.
Page 71 of 80
INSTALLATION
Internal transport
Move the sterilizer with a pallet truck with a minimum lifting limit of 450 kg.
After taking of the sterilizer from the pallet, remove the front cover and in-
sert the forks under the frame and lift. Depending on fork size, one or two
forks fits.
Unpacking
• Check that the packaging is intact.
• Check that the supplied goods correspond with the order.
• Check that the sterilizer is free from defects.
Transport damage must be reported immediately to the carrier.
NOTE!
The package is equipped with a load check device, Tip´N Tell. Check that
it has not released. If so, take photo and report to carrier ASAP.
Setup
NOTE!
If the sterilizer has been transported at temperatures below 0°C, the over-
heat protection may need to be reset. If the sterilizer does not light up
when connecting the power, check the overheat protection, see CC 12.
Over heat protection. If the overheating protection has tripped because of
cold, the sterilizer must be left at room temperature for a few hours before
resetting is possible
GENERAL
! Setup must be carried out by technicians with documented experience.
• The sterilizer must be installed and located indoor.

• Firm surface that will not be damaged by any unintentional water spillage
or leakage and withstand at least 420 kg.
• Maximum ambient temperature of +2-35 °C.
• Relative, non-condensing, humidity of maximum 95 %.
• Feed water temperature maximum 20 °C.
• Feed water hardness, maximum 4 dH, for steam production 30 µS.
• Max installation altitude is 2,000 m.
• The sterilizer is constructed according to installation category 2 (CAT II).
• Minimum permitted spacing between the sterilizer and patient is 1.5 m.
Page 72 of 80
PREPARATION
• The document “Installation checklist” is supplied with each sterilizer.
Check each point and return the document to the supplier or to the deal-
er, depending on agreement.
• Remove all covers to simplify the installation. On top of the sterilizer,
manuals and door handle (manual door only) are attached.
• On manual door, mount the door handle.
• Manual door: Before connecting to media, open the door by pulling the
strap hanging on the right side of the chamber (releases the door locking)
and control that there is nothing in the chamber that could be damaged
(attached accessories, documentation etc) when heating the sterilizer.
• Automatic door: connect media. Open the door immediately to remove
chamber content.
SETUP
! • Place the sterilizer on a firm surface that will not be damaged by any
unintentional water spillage or leakage and withstands at least 420 kg.
• Place the sterilizer with at least 100 mm clearance on all sides in order to
ensure air circulation and service access.
• The sterilizer should slope slightly backwards to help condence drain to
the chamber outlet, placed in the back end of the chamber. On double
door model, the slope should be towards the unloading side. Adjust-
ments are made with the front pair of feet. Adjust the slope to be 5 -10
mm inside the chamber, from loading side opening to chamber outlet.
• If loading trolley is delivered, adjust the wheels on the trolley after adjust-
ing the sterilizers position. For automatic door, mount the docking device
in the door. Check the docking of the trolley. Test with loading equipment,
e.g. tray on wheels, that the loading/unloading runs smooth. HS33_servMAN_6011000091_REVA_121020_EN_NONUS
NOTE!
Optimal loading height is 900 mm. This can be adjusted with the feet.
• Check that any clean-water equipment and any other equipment related
to the sterilizer has been installed in accordance with the relevant instal-
lation instructions and in accordance with local regulations.
caution!
!
If the conductivity of the feed water is above 30 µS, clean-water equip-
ment must be installed.
Page 73 of 80
CONNECTING MEDIA
Regarding connection to existing medias, account must be taken to local
regulations.
• Connect the sterilizer to water supply and drain according to the installa-
tion drawing. Secure that the water supply does not contain impurities be-
fore connecting it to the sterilizer. If so, A sediment filter must be installed.
• Water connection
1/2” male connection (hose not included). Closing valve required. Shall
be possible to close the main water connection when leaving the instal-
lation for longer period, like over night. The water, max. 4 dH, shall be
particle-free. Water pressure 3-4 bar.
• Connection for deionized/RO water

If demineralized water is available at the installation site, a built-in water
treatment system is not required.
Max. 30 µS/cm, pressure 1-9 bar, hose connection 1/2” male (hose not
included), particle-free water.
• Compressed air connection

Only when automatic door(s).
Pneumatic quick connection 6 mm,
6 bar dry air, filtered to 5 microns (hose not included)
Adjust the pressure with the reducer on the incoming connection. CC 23.
Air reducing valve
• Drain hose
Hose delivered. Angled, non-threaded connection 1 1/4”. The hose must
end 3 cm above the water surface in the gutter.
• Gutter
Recommended dimensions: 150 mm, 6”
10 liters/min 60 °C
POWER
Power supply according to specification.
400 V 3 N AC, 10 A fuse
230 V 3 N AC, 16 A fuse
208 V, 3 N AC, 16 A fuse
• Check that the sterilizer is permanently connected to the power supply in
accordance with the rating plate on the sterilizer. The sterilizer must have
a main power supply switch (not included) in direct connection to the in-
stallation site, for service work purpose. According to EN 61010-1.
• Check the earth with a multi meter.
• Check the rotation of the circulating pump. When running, the cooling fan
on the pump should run clockwise. CC 14 Vacuum pump
• Check that the cooling fan on top of the sterilizer is running. CC 37.
Page 74 of 80
DOCUMENTATION
• Fit the maintenance instructions close to the sterilizer.
• Make sure that the operator has access to and has read all sections in the
manual up to and including “Maintenance” and also is aware of the warn-
ings in the manual.
• Take care of all other documentation supplied with the sterilizer. The docu-
mentation must accompany the sterilizer until it is scrapped.
• Make sure that the technician has access to the technical documentation.
Validation
NOTE!
The document “Installation checklist” is supplied with each sterilizer.
Check and fill in each point and return the document to the supplier or to
the dealer, depending on agreement.
VALIDATION
If the sterilizer is used for resterilizing medical instruments, the sterilizer
should be validated before starting to use it. Applicable norms are:
ISO EN 17665
EN 554
EN 285
If a sterilized product is to be labeled with a CE-mark, the medical device

directive must be followed. Applicable directive is:
MDD 93/42/EEC
indicators
If indicators are used to verify the process, use only certified products, fulfill-
ing relevant standards.
Applicable norm is:

ISO EN 11140
In our test runs we have used Getinge Assured indicators.
wrapping material
Wrapping material for the load must comply to norms and regulations to se-
cure a perfect result. Applicable norms are:
ISO EN 11607
EN 868
Page 75 of 80
installation drawing, single door
Page 76 of 80
installation drawing, double door
Page 77 of 80
TECHNICAL DATA
Getinge HS33
Dimensions (W x D x H) 595 x 880 x 1575 mm

Chamber size (W x D x H) 320 x 620 x 320 mm
Chamber corner radius 20 mm
Chamber volume 63 liters (1 STU)
Chamber weight 85 kg
Chamber design pressure 2.7 bar
Chamber regulations AFS 1999:4, PED 97/23 EN 13445, ASME VIII, JBA/MHLW
Chamber material EN 1.4571 / 316 Ti
Chamber temperature (TS), maximum 140 °C
Door material EN-AW 5754H111 / SB-247A92014T6
Weight of steam generator 35 kg
Loading height 900 + 0-100 mm
14 kg (instruments), 7.5 kg (textiles, 80 % of chamber
Maximum load (incl. rack, baskets, trays etc.)
volume), 6 liters (liquids)
Water connection: pressure / quality / temp. 3-4 bar / 10 dH / max 25 °C
Feed water for steam production deionized or RO water, maximum 30 µS/cm
Maximum steam flow 600 liters/min
Tank volume 7 liters tap water, 5 liters deionized/RO water
50-60 liters tap water (depending on
Water consumption/process
load and process type)
Water consumption/process VWW-system 7-15 liters
Water consumption during steam production maximum 0.4 liters/min

Drain flow maximum 12 liters/min
400 V 3 N AC (±10 %) 10 amp
Electrical connection (max. variation)
230 V 3 N AC (±10 %) 16 amp
According to rating plate
208 V 3 N AC (±10 %) 16 amp
Electrical consumption, average load 1.75 kWh
Electrical consumption, stand-by 0.77 kWh
Effect, total 5,000 W
Effect, steam generator 4 x 900 W

Effect, jacket 1,000 W
Frequency 50/60 Hz
Air supply 4-6 bar dry, filtered to 5 microns
Heat emission: closed door / open door approximately 615 W / approximately 1,300 W
Noise level <73 dB
Air filter 0.2 µm
Weight (with water-filled chamber) 350 kg (410 kg)
Weight/cm2 12.5 kg/cm2
Installation, maximum altitude 2,000 m above sea level
Thermal printer connected to independent documen-
tation system with separate pressure and temperature
Documentation
sensors, or 2- or 3-line independent recorder, with
separate pressure and temperature sensors
Page 78 of 80
Page 79 of 80
Service Manual Getinge HS33 6011000091 rev A 121020 EN
COMPLETE SOLUTIONS FOR INFECTION CONTROL
Getinge is the world’s leading provider of solutions for
effective cleaning, disinfection and sterilization in the
healthcare and life science sectors. We are dedicated to
helping our customers provide better care at a lower cost.
We do this by offering well thought through and customized
solutions. This means that we are with our customers
all the way from architectural planning and training to
traceability and support – with complete solutions, long-
term commitment and global presence.
Getinge – Always with you
Getinge Skärhamn AB
Industrivägen 5
SE-471 31 Skärhamn, Sweden
Phone: +46 (0)10 335 02 00
Fax: +46 (0)10 335 02 29
[email protected]
www.skarhamn.getinge.com
GETINGE GROUP is a leading global provider of products and systems that

contribute to quality enhancement and cost efficiency within healthcare and life
sciences. We operate under the three brands of ArjoHuntleigh, GETINGE and
MAQUET. ArjoHuntleigh focuses on patient mobility and wound management
solutions. GETINGE provides solutions for infection control within healthcare and
contamination prevention within life sciences. MAQUET specializes in solutions,
therapies and products for surgical interventions, interventional cardiology and
www.getinge.com
intensive care.
appendix
Document history, Service Manual Getinge HS33
Date Edition Change Updated by

2012-10-20 Rev A 121020 First edition Jesper Wahlin

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Service Manual Getinge HS33 6011000091 rev A 121020 EN

Always with you

10. Air filter 32

This manual describes the following sterilizer versions:

o Single manual door with either Classic or Avanti display

o Single automatic door with either Classic or Avanti display

o Double automatic door with either Classic or Avanti display

WARNING TEXTS IN THIS manual

Following warning symbols are placed on the outside of the sterilizer

the country where the sterilizer is used.

External plates must not be removed by anyone other than a technician

NEVER sterilize liquids in other programs than programs specially in-

Hazardous waste and explosive materials must never be sterilized in this

with ! symbol in the technical manual.

All technical documentation provided by Getinge Skärhamn AB is copyright

This publication may be downloaded from Getinge Skärhamn’s official web-

The technical documentation is delivered as is. The documentation may

No part of this publication may be copied without the expressed permission

This product consists of (percentage/weight)

Pump P1 (a vibration-type pump) pumps deionized water from an integrated

The temperature of the chamber walls is proportionally controlled to the set

Pump P2 supplies an ejector, which creates a vacuum to reduce the pressure

VWW System (option)

1 Steam-blow where pump P1, MV-3 and MV-1 are started/opened

2-5 Pressure drops where MV-1 and pump P2 are opened/started to a

Two temperature ranges are standard:

POST-TREATMENT (9) (10) (11) (12)

The purpose of post-treatment is to reduce the moisture content in the

M Clean the sensor, CC 29

Below information complies to the Component

ERROR CODE EXPLANATION ACTIONS IN ORDER OF PRIORITY

SYMPTOM ACTIONS IN ORDER OF PRIORITY

Steam in the drain water tank 1. CC 3. Solenoid valve, MV-1

ALARM (ERROR CODE) REASONS

and reconnect. Replace hose if not long enough for shortening.

MV-1 (connected to X16:4)

on the coil, 800 Ohm. Check the voltage supply.

MV-2 (connected to X16:5)

Check, open position

Check, closed position

MV-3 (connected to X17:3)

MV-3 2,7 bar, whereafter the safety valve shall open.

Check the closing function

MV-5 (automatic door, connected to X17:5)

MV-7 (double door, connected to X18:4)

4. water reducing valve

Check for leakage

Check steam generation

10. Air filter

Check that the valve does not leak during a program.

Protects the steam generator from overheating.

The unit should always be de-energized when resetting.

Connected to: X21:3

16. Non-return valves BV-2, BV-3 and BV-4

Noisy locking indicates too narrow adjustment.

18. Door gasket

22. microswitch 1 and 2

23. Air reducing valve (automatic door/S)