Advanced AMR Ion Manual For Lay Persons
Advanced AMR Ion Manual For Lay Persons
Implementation
Manual (For Lay Persons)
Bill Melendez
[email protected]
NOTICE
This document is for educational purposes only and is
not intended to be an actual planning or implementing
document
Contents
Purpose
Scope
Introduction
Work Implementation
Conclusion
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Copyrighted 2009 by Bill Melendez. All Rights Reserved.
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Purpose. One of the most important aspects of any Automatic Meter Reading
(AMR) Implementation is the procedures and processes that make for success
AMR application. This case study is designed to guide the installation of an AMR
purchase at the municipality level.
Scope. It is the intent of this document to provide guidelines and ideas for
installing radio enabled meters and the methods authorized or approved by the
manufacturer. It is not the intent or direction of this document to educate project
mangers on project management. For a more in depth project management
approach see AMI/AMR Project Management Manual: Process and Procedures
for Lay Persons (Copyrighted 2009 by Bill Melendez) also by the current author.
Introduction. During this simple case study, the reader will be doing a
simulated installation of 5,000 radios on various meters. This study does not
cover the uniqueness of any route management software nor how it is
incorporated into the billing system the customer uses. It is assumed that any
route management software used is provided by either the AMR manufacturer or
a different vendor. The intent is to provide some realism to the case study by
using known software and hardware tools. The focus is on doing the actual
installation of the AMR system.
The planning process begins with setting objectives based on defined needs. In
order to define the needs, one has to ask key questions that place limits on the
scope of the installation.
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Planning an installation may be simple or complex depending on the siz, of the
site and the number of units being installed. For this study, we will focus
an installation of 5,000 or lower and the municipality doing the actual install of the
external radio units. Since the installation of this number of units is less
complicated, the emphasis is therefore on providing simple steps that can be
implemented as part of the project strategy. We have provided an Evaluation
Worksheet in Appendix 1 as a guide for helping in the planning process.
The municipality's Request For Proposal (RFP) or the utility's Need Assessment
normally drive the contract requirements for an AMR purchase. In the absence of
either, a Needs Assessment can be part of the goals and objectives of the actual
project. Somewhere there has to be some form of documentation delineating
what the need is as a requirement for justifying AMF This need is the basis from
which the project manager or supervisor in charge of the installation will
determine project requirements and project acceptance criteria. These two
categories drive the project and determine its success.
There are two critical. goals that should be defined. The reason for the AMR
purchase is the first and primary basis for defining the project. The other critical
goal is the actual accomplishment of the installation. For our purpose, we will
focus on the goal of the actual installation. An installation goal may be:
Implementation TIP: Break down the installation goals into daily and weekly
goals. After each day's numbers of radio enabled meters to install are met the
team gets the next day's number goals. Reward for any installs beyond the
projected daily numbers.
Let’s assume that the installation should take about twenty weeks based on the
number of installers and meters. Outline the per week numbers based on the
installation capability and rate of the installing teams and a 5,000-unit installation
requirement:
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Week 6 100 75 75 250
Week 7 100 75 75 250
Week 8 100 75 75 250
Week 9 100 75 75 250
Week 10 100 75 75 250
Week 11 100 75 75 250
Week 12 100 75 75 250
Week 13 100 75 75 250
Week 14 100 75 75 250
Week 15 100 75 75 250
Week 16 100 75 75 250
Week 17 100 75 75 250
Week 18 100 75 75 250
Week 19 100 75 75 250
Week 20 100 75 75 250
That would give the project a 500 unit fudge factor to play with in anticipation of
canceled appointments, hard to access meters, main line repairs or changes. We
know that we would have to get the total number of meters that would fall into the
“hard to access or difficult to install" categories prior to the first week. Hopefully,
the number would be less than 500. We also see the need to maintain a two
week buffer to offset these delays during the installation process (The amount of
buffer is open to what the project manager feels is needed). With the buffer, we
could project the completion date for the end of September of the same year.
This would be ideal since October tended to be difficult due to the cold and rain.
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Work Breakdown Structure (WBS)
The work breakdown structure (WBS) consists of three categories, one of which
is the identified Requirements and the others being Management and
Resourcing. The work listing was divided into these three areas -- Management,
Resource, and Requirements. The management tasks are normally assigned to
the project manager while the other categories belong to the various
departments. In small municipalities, the project manager may be required to do
all of them. The list not all inclusive and in some cases some of the category
breakdowns may not apply to a small installation. We used the ones we felt were
appropriate for the project started in the Define the Objective section.
Installation Management
Installation Resource
Installation Resourcing category lists those items that will require resourcing or
that identify a need for a resource. In most cases, the resource is identified as
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the action needed to meet that requirement follows. The resourcing of the project
is normally done in conjunction with the accounting office and the requisition
department, if one exists.
RESOURCING
RESOURCE REQUIREMENTS TASKS OR ACTIVITY REQUIREMENT
Identify and allocate installation Submit installation equipment & tools request and/or
equipment and tools per team Purchase Order
Identify and allocate vehicle Submit vehicle request form and/or rental agreement
requirements per team
Identify and allocate safety equipment Submit safety equipment request and/or
per team Purchase Order
Identify and allocate uniforms (or Submit uniform request and/or Purchase Order and/or
uniform ID patches) per person per Uniform Rental Agreement
team
Identify and rent office and Submit rental agreement for office and storage
warehousing storage space requirement
Identify and allocate building security Submit security equipment purchase and/or rental
systems for office and warehousing
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Identify and/or develop training Submit training requirements and scheduled training
curriculum, classroom, and equipment
Installation Requirements
The last category covers the actual installation process. The Installation
Requirements identify requirements but not necessarily the When of the
requirement. Tasks associated with the requirements are either outlined in this
section or implied by the activity listed.
INSTALLATION REQUIREMENTS
SCHEDULE
CATEGORY ACTIVITY OR TASK Prior During After
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SECURITY Identify and implement applicant background check procedures X
Conduct background check for all selected applicants X
Identify and implement personnel authorization & verification X X
process
Conduct random personnel check (ID, drug testing, safety X X
adherence)
Identify security personnel and verify with subcontractor before X X
each shift
Identify and implement daily security procedures & verification for X X
employees
Identify warehousing and office building requirements X
Implement warehouse and office building security and alarm X X
systems
Identify scrap location or disposal facility for meters X
SCHEDULING & Develop a breakdown rate for installing AMR per section per team X X
REPORTING Identify a start install date and end date X
Identify daily, weekly, and monthly install goals X
Identify installation costs and daily cost tracking procedures X
Identify reporting procedures and forms X
Identify shipping schedules and receipt verification X
Identify AMR to meter interfacing needs and procedures X X
Identify or develop Route Management Software (RMS) X X
Identify or develop Billing Software (BS) X X
Identify route management software interfacing and file format X
Develop and program RMS & BS interfacing modules as needed X X
Implementation TIP: Each stage of the process requires some form of checks
and balances to ensure proper installation of the radio enabled product. A report
at the end of each work day and phase will do just that.
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Activity Major Activity Category Sub Task Areas
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3.2.4 Identify route management software interfacing and file format
3.2.5 Develop and program RMS & BS interfacing modules as needed
3.3.1 Meter Data Management Identify and record old and new meter reading data per account
3.3.2 Identify meter register to meter electronic output differences
3.3.3 Identify and record meter ID, AMR device ID, and account address
3.4.1 Meter Removal / Identify and record meter body change outs (model and size)
3.4.2 Installation Identify and record meter register change outs (type and resolution)
3.4.3 Tag and store removed meters until read verification
3.4.4 Install meters in accordance with manufacturer and local ordinances
3.4.5 Identify scrap location or disposal facility for meters
3.5.1 Project Schedule Identify personnel authorized to make schedule changes
3.5.2 Coordination Identify personnel authorized to implement schedule
3.5.3 Identify and allocate vehicle requirements per team
3.5.4 Identify and implement work hour recording and logging
3.5.5 Identify and implement installing schedule by section per team
3.5.6 Identify schedule dependencies by task precedence
3.5.7 Identify daily resource constraints
3.6.1 Quality Assurance Identify and verify manufacturer's compliance standards
3.6.2 Testing Identify and verify manufacturer's installation procedures
3.6.3 Identify and verify city/environmental compliance
3.7.1 Safety & OSHA Identify and verify safety procedures and compliance
4 Installation Manager/Supervisor
4.1.1 Notify customers of water interrupt (2-4 days in advance)
4.1.2 Re-schedule "no-access" or non-installed locations
4.1.3 Identify and breakdown installation tools, two way communications, safety
gear, meters (and meter accessories) and AMR devices by route per team
4.1.4 Brief installation personnel on safety & health, security, and traffic conditions
(congested and construction areas)
5 Installation Team
5.1.1 Prior to Installation Acquire and inventory installation tools, two way communications gear, safety
gear, meters (and meter accessories) and AMR devices
5.1.2 Brief on safety & health, security (uniforms & vehicle logo ID) and local laws
requirements
5.1.3 Issue ID tags, door hangers, phone list of contacts, paperwork & forms
5.2.1 During Installation Identify, report and/or repair meter maintenance requirements for retrofits
5.2.2 Identify, report and/or repair mains/water pipe maintenance requirements
5.2.3 Identify, report and/or repair pit casing/cover
5.2.4 Identify "no-access" customers or non-installed locations
5.2.5 Identify "difficult to install" accounts
5.2.6 Locate, inspect, and operate curb stop valve before installing new meter
5.2.7 Remove and dispose all debris, water, sand, mud, etc., from pit before
installing new meter or before installing AMR device (for retrofits)
5.2.8 Install meter in accordance with manufacturer's specifications and local
ordinances for new meter installs
5.2.9 Configure, install, and check AMR device for functionality in accordance with
manufacturer's specifications
5.2.10 Perform a water flow test on new meter and check for leaks, correct meter
register count, and correct AMR device to register count
5.2.11 Tag old meter for ID and storage (until reading is verified -- for approximately
3 days)
5.2.12 Record old and new meter data to customer account record
5.2.13 Tag broken, damaged, or nonfunctional new meters or AMR devices
5.3.1 After Installation Remove replaced meters to designated storage location
5.3.2 Remove and inventory tagged broken, damaged, or nonfunctional new
meters or AMR devices for return/warranty coverage
5.3.3 Provide "no-access" or non-installed locations report
5.3.4 Inventory and store all installation tools, two way communications gear,
safety gear, meters (and meter accessories) and AMR devices
5.3.5 Acquire and inventory meters (and meter accessories) and AMR devices for
the following day's install
5.3.6 Debrief on issues and problems and resolve conflicts
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Copyrighted 2009 by Bill Melendez. All Rights Reserved.
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Work Implementation Schedule
Prior to installing the radio enabled meters, it would help to quarter the city or
town into phases or stages. A city can be broken down into areas based on a
NE, NW, SE, and SW orientation. Industrial Parks can also be given its own
designated phase. In a 5,000 unit installation that is broken down into four
phases (NE, NW, SE, SW) this would come to a requirement of 1,250 units per
phase. Based on the rate of install chart (Define the Objective Section) this would
equate to five weeks of work per phase. The first phase, done in May, would be
completed during that month if everything goes as planned. The following shows
how it is scheduled:
Phase 2 would require four weeks in June and one in August for a 4 & 1.
September has the make up weeks for rescheduled visits or work that required
re-doing.
Breaking down the city into sections of NW, NE, SW, and SE may not be feasible
to some cities. Their breakdown may instead be based on the water lines and the
areas they service. The idea of phases and the method above can still be
applicable to this scenario. Since we know how many per day the teams can do,
it is merely a matter of counting how many customers are located in a particular
zone or service area and designating our phases and numbers to complete on
that premise.
Implementation TIP: The four phases can be further divided into commercial
and residential installation requirements. For commercial, there might be unique
needs such as the time of day when water may be turned off.
Problems that create delays are normally cause by occurrences external of the
project manager's control or are internal due to poor planning or execution of the
project plan. External circumstances may be unavoidable, hence the need for the
two week buffer. Internal delays or work stoppages due to poorly done or poorly
executed project plan can be minimized by using experience personnel, tried
methods and processes. In the absence of experience, external expertise may
be required. The best approach to minimizing delays or work stoppage is realistic
work schedule that can be fine tuned each day or each week. The key is
balancing the rate of installs per day with the daily/weekly number requirement; If
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the number per day is too low, than more teams may be needed, longer hour
may be required, or the numbers expectation may need adjustment.
There are many reasons work is delayed or stopped. The following is a small I of
possible causes a project manager or site supervisor may encounter.
Resource Constraints. Not ensuring that resources are available prior to each
day's install is another area that can cause delays. Assign your sharpest
individual to deal with the daily logistics to prevent this area from becoming a
problem. Do your daily inventories of supplies and tools at the beginning and end
of each day.
Using the current employed teams is normally the best approach since they have
the skill base and experience base. The personnel have trained and worked
together over periods of time and therefore have group synergism. The
limitations are that the teams can only install at a certain max rate per day. If the
schedule requires a short time frame than the rate per day may increase and
therefore requiring more of the teams. The only way to overcome rate limitation is
to increase personnel or decrease the rate of install. Both incur costs that need to
be considered by the project manager or project supervisor.
Implementation TIP: The rule of thumb is that, assuming that the number of
required installed units stays constant, the number of installers increases as the
time allocated to doing the installation decreases.
1. Accept jobs that are within the team's capability or just slightly higher
so as to increase the experience and challenge the personnel.
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2. Team up the experienced person with the inexperienced individual so
as to provide knowledge continuity and training and therefore
increase the effectiveness of the teams. This tends to slow the
team somewhat until the inexperienced person gains the skills
needed. If this is done as part of the initial training then this limitation can be
minimized.
3. Hire/subcontract external skills to complement existing skill base.
Work Implementation
The bottom line in an AMR implementation scheme is getting the radio enabled
meters installed with minimal disruption to the customers. By using the previous
scheduling charts and an installation check list, the installation teams can
accomplish the activities needed to complete the installation on schedule.
Appendix 2 has a sample Installation Checklist for doing the daily installations
and end of day report. Following the end of day report is a Daily Evaluation
Criteria (Appendix 3) report that allows the project manager the "heads up" on
any issues that required special attention or immediate action.
Work is categorized into Prior, During, and After installation. Those tasks and
requirements that fall under Management and Resourcing normally are
considered Prior to Installation activities since they are elements of the planning
and resource stages of the install. The actual installation has activities that are
unique to this stage and have been outlined in the Installation Requirements
category. The After the Installation activities are the Prior activities but in reverse
order. Namely, those activities that required warehousing, buildings, outside
contracting, and so on are of the type that must have some form of closure or
termination.
Conclusion
Implementing AMR is difficult only if the level of planning and experience is less
than desirable. There are many project management resources to assist in the
planning process. Advice on planning and implementation can also be provided
by the equipment manufacturer staff and technical personnel. The level of
experience and job skills, however, is critical for on site success.
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Appendix 1
Project ID
Project Name
Project Manager
Account Manager
Site Address W a t e r G a s
W a l k - B y D r i v e - B y
P i t O u t d o o r
Site Contact
Installation
Date
USER Training
MISC Training
COMMENTS
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Appendix 1 Evaluation Worksheet (continued)
Project ID
Project Name
Project Manager
Account Manager
CONFIGURE RADIOS/METERS
Do end users have the proper tools for configuring product?
Do end users have the proper tools for reading the meters?
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REPLACE/TROUBLESHOOT NONFUNCTIONING RADIOS/METERS
Are there spare backup radios/meters?
Appendix 2
Installation Checklist
Phase ________Week __________ Approved By ______________________
Installation Supervisor
TASK COMPLETED REMARKS
Notify customers of water interrupt
(2-4 days in advance)
Re-schedule "no-access" or non-
installed locations
Identify and breakdown installation
tools, two way communications,
safety gear, meters (and meter
accessories) and AMR devices by
route per team
Brief installation personnel on safety
& health, security, and traffic
conditions (congested and
construction areas)
Update Daily Status Report / Daily
Evaluation Criteria Sign Off
Installation Team
Prior to Installation:
TASK COMPLETED REMARKS
Acquire and inventory installation
tools, two way communications gear,
safety gear, meters (and meter
accessories) and AMR devices
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Brief on safety & health, security
(uniforms & vehicle logo ID) and local
laws requirements
Issue ID tags, door hangers, phone
During Installation:
TASK COMPLETED REMARKS
Identify, report and/or repair meter
maintenance requirements for
retrofits
Identify, report and/or repair
mains/water pipe maintenance
requirements
Identify, report and/or repair pit
casing/cover
Identify "no-access" customers or
non-installed locations
Identify "difficult to install" accounts
Locate, inspect, and operate curb
stop valve before installing new
meter
Remove and dispose all debris,
water, sand, mud, etc., from pit
before installing new meter or before
installing AMR device (for retrofits)
Install meter in accordance with
manufacturer's specifications and
local ordinances for new meter
installs
Configure, install, and check AMR
device for functionality in accordance
with manufacturer's
specifications
Perform a water flow test on new
meter and check for leaks, correct
meter register count, and correct
AMR device to register count
Tag old meter for I D and storage
(until reading is verified -- for
approximately 3 days)
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Record old and new meter data to
customer account record
Tag broken, damaged, or
nonfunctional new meters or AMR
devices
After Installation:
TASK COMPLETED REMARKS
Remove replaced meters to
designated storage location
Remove and inventory tagged
broken, damaged, or nonfunctional
new meters or AMR devices for
return/warranty coverage
Provide "no-access" or non-installed
locations report
Inventory and store all installation
tools, two way communications gear,
safety gear, meters (and meter
accessories) and AMR devices
Acquire and inventory meters (and
meter accessories) and AMR
devices for the following day's install
Debrief on issues and problems and
resolve conflicts (Daily Status
Report)
Daily Evaluation Criteria Sign Off
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Appendix 3
1. Was each product verified for quality and performance before installation?
REASON: __________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
REASON: __________________________________________________
___________________________________________________________
___________________________________________________________
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CORRECTIVE ACTION: ______________________________________
___________________________________________________________
___________________________________________________________
3. Were the results, both old and new, recorded to each account for
verification at a later time?
REASON: __________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
REASON: __________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
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