Workshop 13 Nonlinear Static Analysis of A Pump Assembly
Workshop 13 Nonlinear Static Analysis of A Pump Assembly
Tip: Use [Shift]+Click to select more than one item at a time. Select as many regions as
possible using the face angle technique; then select any remaining regions individually.
Zoom in as necessary to facilitate your selections. To deselect any unintentionally
selected regions, use [Ctrl]+Click.
10. Use the Assembly Display Options dialog box to restore the visibility of the
cover and to suppress the visibility of the pump housing.
11. Define a geometry-based surface named CoverTop on the region of the cover
where it contacts the gasket.
12. Define a surface named CoverInside that defines the region where the
pressure load will be applied as shown in Figure W13–4.
13. Create a surface for each of the four holes in the cover as shown in
Figure W13–5. Name these surfaces BoltHole-1 through BoltHole-4.
Note: Keep track of the order in which you define the bolt hole surfaces since later you
will have to create corresponding surfaces on the bolt shanks. You should save your
W13.4
current view (ViewSaveUser 1) to make it easier when defining the bolts surfaces
later.
14. Restore the visibility of the gasket and suppress the visibility of the cover using
the Assembly Display Options dialog box. Define surfaces on the top and
bottom regions of the gasket. Name these surfaces GasketTop and
GasketBot, respectively.
15. Suppress the visibility of the gasket, and restore the visibility of the bolts. Set the
view to the user-defined view (ViewViews Toolbox and click 1 in the
Views dialog box).
16. Create a surface for each bolt thread corresponding to each bolt hole surface in the
cover, as shown in Figure W13–5. Name the surfaces BoltThread-1 through
BoltThread-4.
17. Create a single surface that includes the regions directly under the heads of all the
bolts as shown in Figure W13–5. Name this surface BoltHeads.
18. Save your model database as PumpAssy.cae.
surface
CoverInside
surface
BoltHeads
surface
surface BoltHole BoltThread
35. Select the datum axis defined earlier when prompted for a datum axis parallel to
the bolt centerline.
36. Enter a bolt load of 500 lb in the Edit Load dialog box. Accept all other default
settings in the dialog box.
37. Repeat steps 8 through 12 for the other bolts.
Tip: After creating the first bolt load, copy the load and edit the region selections.
38. Typically, you want to tighten the bolts to a predefined load level (pre-tensioning)
and then “freeze” the deformation in the subsequent load steps (pressure loading,
heating up, etc). To do this, proceed as follows:
A. From the main menu, select LoadManager. The load manager appears in
the viewport.
B. Select any bolt load in the Pressure step by clicking Propagated and click
Edit in the dialog box.
C. In the Edit Bolt Load dialog box, select Fix at current length as the
method and click OK in the dialog box.
D. Repeat steps B and C for the other bolt loads.
After the analysis is complete, you will review the results in the Visualization module.
For the kind of analysis you just performed, some of the interesting results would be the
distribution of the sealing pressure in the gasket at different stages of operation, the
history of the bolt force in the bolts, the deformed shape and stresses in the bolts, etc.
end of path
beginning of path
I. From the main menu bar, select ToolsXY DataCreate. Select Path in
the Create XY data dialog box and click Continue.
J. Browse the settings in the XY Data from Path dialog box. In the Y-values
frame, click Step/Frame.
K. In the Step/frame dialog box, select the last frame of the step named
Pressure. Click OK.
L. Make sure that Field output variable is set to S11 in the XY Data from
Path dialog box. Click Plot in the dialog box to view the path plot.
M. Save the plot as Step-2.
N. Similarly, create a path plot of the sealing pressure for the same set of nodes
for the PreloadBolts step. Save the plot as Step-1.
O. View the saved plots. From the main menu bar, select ToolsXY
DataManager. In the XY Data Manager dialog box, select both the
saved plots using [Shift] +Click and click Plot in the dialog box. The plot
should look similar to the one shown in Figure W13–9.
From this figure it is clear the gasket unloads during the pressurization step. In this
exercise, however, nominal bolt and pressure loads were applied. At these load levels, the
maximum pressure in the gasket after the bolt load step is approximately 330 psi, which
is less than the largest pressure specified in the loading data (6835.4 psi). Thus, during the
pressurization step, the gasket unloads elastically; i.e., along the loading curve.
Optional analysis
To observe the distinct loading and unloading behaviors of the gasket, make the
following modifications to the model:
1. Apply a load of 12000 lb to each bolt.
W13.11
54. Apply a pressure load of 10000 psi.
Rerun the analysis and postprocess the results. You will notice that in this case the peak
pressure in the gasket after the bolt load step is approximately 8000 psi, which is greater
than the largest pressure value specified in the loading data. In the pressurization step,
then, the gasket unloads along the unloading curve. To see this, create a pressure vs.
closure curve as described below:
1. Using field data, create and save X–Y curves of S11 (i.e., pressure) and E11 (i.e.,
closure) versus time at the integration points of the element indicated in
Figure W13–10.
Since the element has four integration points, eight curves are created.
55. Create a new curve by combining the pressure and closure curves of a given
integration point (say integration point 1) into a single curve. The resulting curve
is shown in Figure W13–11 and clearly illustrates the distinct loading and
unloading behaviors of the gasket. The response predicted by ABAQUS follows
the material data very closely.
W13.12