Substation Monitoring Device

SMD
Installation Manual
01/2017

www.schneider-electric.com
Substation Monitoring Device Installation manual
1 About this document ..........................................................................................................................................3
2 Acronyms and definitions ..................................................................................................................................3
2.1 Acronyms ..................................................................................................................................................3
2.2 Definitions .................................................................................................................................................3
3 SMD General description ..................................................................................................................................4
3.1 Functions ..................................................................................................................................................4
3.1.1 Thermal monitoring ...............................................................................................................................4
3.1.2 Substation alarming ..............................................................................................................................4
3.1.3 Local and remote monitoring ................................................................................................................4
3.2 Hardware & Connections ..........................................................................................................................4
3.2.1 Architecture ...........................................................................................................................................4
3.2.2 TM251MESE.........................................................................................................................................5
3.2.3 Local HMI ..............................................................................................................................................7
3.2.4 Zigbee concentrator ZBRN32 ...............................................................................................................7
3.2.5 Easergy TH110 thermal sensor ............................................................................................................8
3.2.6 Connectivity ..........................................................................................................................................8
3.2.7 Hardware reference table .................................................................................................................. 10
4 Installation ...................................................................................................................................................... 11
4.1 Hardware configuration .......................................................................................................................... 11
4.2 Physical installation ............................................................................................................................... 11
4.3 Power supply ......................................................................................................................................... 11
4.4 Wiring ..................................................................................................................................................... 11
4.4.1 Main components .............................................................................................................................. 11
4.4.2 GSM option ........................................................................................................................................ 13
4.5 Nearby HMI ............................................................................................................................................ 13
4.6 Remote communication ......................................................................................................................... 14
5 SMD Configuration ......................................................................................................................................... 14
5.1 Presentation of the SMD configurator ................................................................................................... 14
5.2 Configurator installation ......................................................................................................................... 14
5.3 How to use the SMD configurator .......................................................................................................... 14
5.3.1 Principle ............................................................................................................................................. 14
5.3.2 Switchboards screen ......................................................................................................................... 15
5.3.3 Switchboard edit screen for switchboard configuration ..................................................................... 15
5.3.4 Cubicle edit screen for cubicles configuration ................................................................................... 18
5.4 Print the configuration file ...................................................................................................................... 24
6 Download the configuration into the SMD ...................................................................................................... 25
6.1.1 Hardware needed .............................................................................................................................. 25
6.1.2 Generating files to download ............................................................................................................. 25
6.1.3 Transferring files on memory device ................................................................................................. 25

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6.1.4 Copying files into SMD ..................................................................................................................... 25
7 Programming the HMI .................................................................................................................................... 26
8 Configuring the Zigbee concentrator .............................................................................................................. 26
9 Pairing sensors with the Zigbee concentrator ................................................................................................ 27
9.1 Pairing .................................................................................................................................................... 27
9.2 Configuration back-up............................................................................................................................ 29
9.2.1 Equipment needed, prerequisite ........................................................................................................ 29
9.2.2 Operation ........................................................................................................................................... 29
10 ANNEX 1 : Modbus address ...................................................................................................................... 29

1 ABOUT THIS DOCUMENT

This document gives all information for installation, configuration and commissioning of Substation
Monitoring Device (SMD)

2 ACRONYMS AND DEFINITIONS

2.1 Acronyms
BMS Building Management System
CT Current Transformer
HMI Human Machine Interface
I/O Input/Output
LV Low Voltage
MV Medium Voltage
PLC Programmable Logic Controller
RSP Remote Service Platform
RTU Remote Terminal Unit
SCADA Supervision Control And Data Acquisition
SMD Substation Monitoring Device

2.2 Definitions
Zigbee Green Power Radio frequency (2.4GHZ) communication for protocol based on the standard
IEEE 802.15.4. It is commonly used for devices with very low bit rate and
energy consumption.

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3 SMD GENERAL DESCRIPTION

3.1 Functions

3.1.1 Thermal monitoring

Loose connection is one of the major causes of MV switchboard failure. The purpose of this function is
to monitor the temperature of connections to detect deteriorated one before any damage occurs. It
monitors cable, busbar or CB withdrawable connections thanks to an innovative wireless sensor.

3.1.2 Substation alarming

Substation Monitoring Device is able to collect all alarming signals available in the substation using
digital inputs, for example the "blown fuse" or "relay watchdog" information.
Alarms collected that way are then presented locally on HMI or sent remotely

3.1.3 Local and remote monitoring

Substation Monitoring Device can be use for local and/or remote monitoring.
Local monitoring includes :
- SLD representation with temperature values and journal of alarm on colour display
- Synthetic information on global status of the substation available on contact outputs. It can
be used for signalisation though lights, or any equipment accepting contact output.

Remote monitoring is achieved thanks to :

- SMS emission in case of alarms
- Connection to remote SCADA, BMS or Schneider service platform thanks to
Modbus TCP/IP link

3.2 Hardware & Connections

3.2.1 Architecture

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3.2.2 TM251MESE

The TM251MESE is the processing unit of the SMD :

- It acquires all the sensors information: digital, IO, analog IO or Zigbee sensors.
- It runs the different functions: Thermal monitoring, transformer monitoring and generate 2 levels
of alarms.
- It drives the HMI
- It communicates to external world thanks to SMS or Ethernet link.

Please refer to document "Modicon_M251_TM251MESE.pdf" for more information

Up to 7 I/O boards can be added to TM251MESE. Maximum configuration is :

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4DI+ 4DO, Mandatory

16DI, Optional

16DI, Optional

16DI, Optional

16DI, Optional
TM251MESE

4AI, Optional

4AI, Optional
TM3DM8R

TM3DI16

TM3DI16

TM3DI16

TM3DI16

TM3TI4

TM3TI4
3.2.2.1 Module TM3DM8R

1 TM3DM8R module is always required.

The TM3DM8R extension module is equipped with 4 contact outputs, normally open and 4 binary inputs.
Contact outputs are used for local signalling of substation global status (Green, Yellow, Red).
Binary inputs are used to collect alarming signals or switchgear position

Please refer to document "Modicon_TM3_TM3DM8R.pdf" for more information

3.2.2.2 Module TM3DI16

1 to 4 TM3DI16 modules can be optionally added to TM251MESE

The TM3DI16 extension module has 16 Digital Inputs. It is use to collect alarming signals or switchgear
position.

Please refer to document "Modicon_TM3_TM3DI16.pdf" for more information

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3.2.2.3 Module TM3TI4

1 to 2 TM3TI4 modules can be optionally added to TM251MESE

The TM3TI4 extension module has 4 Analog Inputs. It will be used for future function of SMD
Please refer to document "Modicon_TM3_TM3TI4.pdf" for more information

3.2.3 Local HMI

The local HMI displays all information and alarm. It allows to locate the origin of the problem thanks to :
single line diagram view
synthesis and detailed views

It is used also to help to install and commission the SMD and its sensors.

The local HMI is made of a Magelis HMISTU855 colour touch screen panel 5''7.
Please refer to the document "Magelis_STO___STU_HMISTU855.pdf" for more information.

3.2.4 Zigbee concentrator ZBRN32

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The Zigbee concentrator ZBRN32 receives data transmitted by up to 60 zigbee sensors.

One SMD can include up to 3 ZBRN32.

ZBRN32 should be installed in LV compartment of switchboard. To ensure correct reception of zigbee

sensors, it should be placed
In the middle of 7 cubicles in raw, if cubicle width is equal or smaller than 500mm
In the middle of 5 cubicles in raw, if cubicle width is greater than 500mm

Please refer to document "xxx.pdf" for more information

3.2.5 Easergy TH110 thermal sensor

The Easergy TH110 is a wireless, battery free thermal sensor. It is used for thermal monitoring of power
connection.
It communicates thanks to Zigbee Green Power protocol (ZGP)

Please refer to document " 2016 Easergy TH110 User Guide V15.pdf" for more information.

3.2.6 Connectivity
SMD offers multiple choices to communicate locally or remotely.

3.2.6.1 Local signaling

SMD provide 3 contacts output to display the global status of the substation.
TM3DM8R - Q0: Green status. No alarms, No pre-alarms
TM3DM8R - Q1: Yellow status some pre-alarms present in the substation (no alarm)
TM3DM8R - Q2: Red status some alarms present in the substation
.

3.2.6.2 SMS communication

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As an option, the SMD is able to send SMS upon alarm or pre-alarm event.
This is achieved thanks to the use of GMS Modem SR2MOD03.

SMS can be sent either directly to one correspondent or to Facility Hero server. Facility Hero is a
digitized log book which allows you to manage your equipments and share maintenance information
inside facility management team.
Please refer to : "http://www.schneider-electric.com/b2b/en/services/partner-managed-services/facility-
hero/facility-hero-overview.jsp" for more information

3.2.6.3 Local area network

All data, pre-alarms and alarms are available using Ethernet port and Modbus-TCP/IP protocol.
It could be used for
- direct connection to a SCADA or a BMS
- connection to Schneider service, thanks to Com'x 210/510 gateway

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3.2.7 Hardware reference table

The table below illustrates the references for ordering the SMD components and some complementary
modules
Name Reference Quantity Usage
Main modules
Processing Unit. Get sensors value. Run
PLC - M251 TM251MESE 1 algorithm, set alarm, drive HMI
HMI-Display HMISTU855 1 HMI to display value and alarm
4 Digital Outputs - Dry contact.
Q0 : Green status
Q1 : Yellow status
Q2 : Red status
Q3 : Not used
4 Digital Inputs - 24V
I0 to I3 : switchgear positions or
PLC -4DO, 4DI TM3DM8R 1 alarm defined by configuration
16 Digital Inputs - 24V
I0 to I15 : switchgear positions or
PLC-16DI TM3DI16 0 to 4 alarm defined by configuration
4 Analog Inputs
I0 to I2 : Transformer wiring
temperature phases 1 to 3
PLC-4AI TM3TI4 0 to 2 I3 : Not used
ZGP concentrator Interface up to 60 Zigbee Green Power
(sologate) ZBRN32 0 to 3 Sensor TH110 or CL110

Optional modules
Allow to send SMS or to connect to facility
GSM modem SR2MOD03 0 to 1 hero
Allow wifi connection to SMD. It is used for
Wifi acces point - Wifer TCSEGWB13FA0 0 to 1 nearby HMI
4 Ethernet switches TM4ES4 0 to 1 Allow to add 4 ethernet port RJ45

Cables and accessories

PLC - SD card TMASD1 0-1 Memory card used for PLC programming
Cable to connect HMI to PLC through
HMI- Cable 490NTW00002 1 ethernet
Cable to connect ZGP concentrator to PLC
through serial line. Daisy chaining when
ZGP concentrator cable 490NTW00002 0 to 3 more than 1
Cable to connect GSM modem to PLC through
GSM cable TCSMCN3M4M3S2 0 to 1 serial line
LogiLink MP0037 Allow to connect the GMS Modem and the
GSM Y connection or EFB 37528.1 0 to 1 ZGP concentrator to the same serial line
Power supply ABL8REM24030 0 to 1 Power supply module 24V / 3A

Sensors

Thermal sensors EMS59440 0 to 180 3 sensors Easergy TH110, with velcro

Magnetic ribbon EMS59441 Coil of magnetic ribbon. 62 m (~150 sensors)

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4 INSTALLATION

4.1 Hardware configuration

Based on your application you should determine the number of inputs you need. You can use the
configurator (see §5) to help you.
Determine:
- The number of Zigbee sensors and their location, and then the number of Zigbee Concentrator
ZBRN32. Make sure you respect the spacing as mentioned in § 3.2.4
- The number of Digital Inputs to acquire external alarms and position of switchgear
- The number of Analog Inputs to measure transformer winding temperature.

The I/O board of PLC TM251MESE should respect the following order:
- 1 TM3DM8R board (mandatory)
- 0 to 4 TM3DI16 boards
- 0 to 2 TM3TI4 boards

4.2 Physical installation

All the modules, except the HMI, are installed on a din rail in an LV cabinet. The HMI is installed on the
door of the LV cabinet.
Please refer to module documentation for installation :
- Modicon M251 Logic Controller - Hardware Guide.pdf
- MagelisHMISTU855 user manual.pdf
- ZBRN1 ZBRN2 user manual.pdf
-GSM Modem User Guide_ SR2MOD02& SR2MOD03.pdf

4.3 Power supply

All the modules are powered in 24 Vdc. In case this auxiliary supply is not available in the LV cabinet,
you can use the power supply module listed in § 3.2.7 or equivalent.

4.4 Wiring

4.4.1 Main components

4.4.1.1 principle

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4.4.1.2 Power supply and I/O

Please refer to module documentation mentioned in §3.2 for pin-out

4.4.1.3 Communication

Magelis screen is connected to the Ethernet port 1 of the PLC TM251MESE

The Zigbee concentrator is connected on serial port of the PLC TM251MESE. In case of several Zigbee
concentrator, there are daisy chained using the second port of the Zigbee concentrator.

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4.4.2 GSM option

The GSM option use the same serial line as the zigbee concentrator.
A Y derivation should be used to connect them to the PLC.

4.5 Nearby HMI

Nearby HMI allows seeing the screen displayed on Magelis HMI directly on a smartphone or a tablet
without coming in front of the cubicle.

It uses a wifi connection to communicate between the Magelis screen and the mobile device.

Wifi connection can be established using Schneider wifi access point "Wifer" (see § 3.2.7) or equivalent,
directly connected to Ethernet port 1 of PLC TMS215MESE or connected to the same subnetwork as the
Magelis HMI.

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The display of Magelis HMI screen on mobile device is realize thanks to the mobile application "Vijeo
Air" available for IOS or Android mobile device.

4.6 Remote communication

Remote communication is realized on Ethernet RJ45 port 2 of TM251MESE
- 10 baseT / 100 base Tx
- Modbus TCP/IP
- Address: 192.168.0.60.
- Subnet mask : 255.255.255.0
- See modbus address table in document : SMD Modbus User Table .xlsx

5 SMD CONFIGURATION

5.1 Presentation of the SMD configurator

The SMD configuratator is used to give all the application data needed to run the SMD software :
Number and type of cubicles
Function used
Sensors localization
Algorithm parameters

5.2 Configurator installation

Configurator is delivered through a unique executable file : SMD Configurator.exe
Copy this file on your PC and double click on it to execute it
On first execution, the configurator will be installed
Click on "Deploy" button

5.3 How to use the SMD configurator

5.3.1 Principle
SMD configurator is a web application using your web browser to display configuration screen.
Configuration files are stored in a database on the computer running the SMD configurator. No need to
be connected to internet.

To launch the configurator.

Execute SMD Configurator application

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Click on "Run Browser"

Configurator will execute as a web based application in your default internet browser.

Configuration is made of two mains steps, with different screens for each :
 General configuration of the switchboard.
 Detailed configuration of each cubicles part of the switchboard.

5.3.2 Switchboards screen

This Switchboards screen allow to :

- Create new switchboard : The button New Switchboard will drive you to an empty Switchboard
edit screen to be filled out
- Edit and existing switchboard : the Edit action will open the Switchboard edit screen on the
switchboard you select
- Delete and existing switchboard : By clicking on Delete you will erase the selected switchboard
after confirmation.

5.3.3 Switchboard edit screen for switchboard configuration

The switchboard edit screen displays all the tabs to be filled out to describe the switchboard
configuration:

5.3.3.1 General tab

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In this tab you can fill information that will appear to identify the substation:
The substation name
The substation description

The click boxes allow to select the function that will be effectively run by the SMD :
- Connection thermal monitoring : Check that box to monitor the temperature of all power
connection. Detail of connection to be monitored will be configurated later.

5.3.3.2 Project information tab

In this tab you type all the information and identification of the project to document it properly in printing
out :
- Name of the project
- Identification of the project
- The customer which has ordered the project
- The Schneider entity which is handling the project
- The identification of output document : reference to be used for the printed output of the
configurator

5.3.3.3 Hardware tab

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This tab describes the hardware configuration of the SMD :

- Number of Digital Input board: From 0 to 4 inputs boards of 16 Digital Inputs (D)I each. DI are used
to connect switchgear auxiliary contact for position monitoring and for any digital information that
can be interesting to collect as an alarm (See Free alarms tab).
- Number of Analog Input board: From 0 to 2 inputs boards of 4 Analog Input (AI) each. DI are used
to monitor dry transformer internal temperature thanks to embedded PT100 probe.
- Number of ZGP concentrator: From 0 to 3 Zigbee Green Power concentrator. Each of them allows
to get the measurement of up to 60 thermal sensors (Easergy TH110)
- GSM : Check that box if you intend to use SMS or Facility Hero to notify alarms of SMD. A
dedicated field will appears to enter the phone number. Please refer to Facility Hero documentation
to find out phone number of Facility Hero server.

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5.3.3.4 Cubicles tab

This cubicles tab allow to :

- Create new cubicle : The button Add Cubicle will drive you to an empty Cubicle Edit screen to be
filled out
- Edit and existing cubicle : the Edit action will open the Cubicle Edit screen on the cubicle you
select
- Delete and existing cubicle : By clicking on Delete you will erase the selected cubicle after
confirmation.

5.3.3.5 Free alarms tab

Free alarms tab allow to create alarm and pre-alarm information related to the switchboard or the
substation based on a Digital Input by keying :
The text to be displayed when alarm or Pre-Alarm occurs
The status to be chosen between Alarm or Pre-Alarm
The normal level of the DI (when not an Alarm/Pre-Alarm) Normally open or Normally closed
The reference of the DI through the Board number (0..4) and the Input number (0..15)

5.3.4 Cubicle edit screen for cubicles configuration

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The cubicle edit screen displays all the tabs to be filled out to describe the cubicle configuration. It has to
be filled for each cubicle of the switchboard.

5.3.4.1 General tab

This tab describes the general characteristics of a cubicle:

- The Number allows to identify the cubicle. It could be any number from 1 to 999 but all cubicles
inside a switchboard should have consecutive numbers and ranked from left to right as they will be
installed.
- The name of the cubicle will be displayed on the display to better identify the cubicle
- The function has to be chosen between: LBS, CB, CB+riser, riser. Following drawing will be
displayed on HMI in regards of your choice :

Riser LBS CB CB+riser

The down connection describe how the cubicle is connected on the low part:

- Feeder: outcoming cable connexion

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- Incomer: incoming cable connexion

- Transformer: cable connection to a transformer.

- Left: down connection from the left side.

(Upper connection is on the right)

- Right: down connection from the right side

(Upper connection is on the left)

Down connection apply to function Riser, LBS, or CB but not to CB+riser which has already a down
connection defined

The cubicle rated current and CT/Fuse rate current are used to determine the threshold value for
connection thermal monitoring function. Threshold will take into account that cubicle will never be fully
loaded if the CT (or Fuse) rated current is significantly lower than the cubicle rated current.
If they aren't any CT neither fuse, key the cubicle rated current value in the field CT/fuse rated current.

If LBS (or CT) position display is Yes the position of the LBS (or CB) will be displayed and animated on
the HMI on regards of the actual position. If it is No the HMI will display a fix drawing. To animate the
LBS or CB you need to connect 2 digital inputs to the SMD.

5.3.4.2 Transformer monitoring tab

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This tab allow setting up transformer monitoring function

- Name, Type and Number to identify the transformer. For now only dry transformer are possible to
monitor
- The Thermal class of the transformer that could be either : 105A, 130B, 155F, 180H, 200
- The Initial ageing is the age of the transformer at the date the thermal monitoring start to be added
to the result of real time monitoring. The date of initial ageing is the date when the initial ageing
was set-up. The ageing will be set to the initial ageing only at that date and up to 3 months after-

- Internal winding monitoring should be Yes to run the thermal monitoring algorithm. It uses 3 Pt100
probes to be connected to analogue Input board.

5.3.4.3 Thermal monitoring tab

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The thermal monitoring tab allows setting up the different location of the cubicle and the transformer
where sensors will be installed to monitor the electrical connection.

In the cubicle the possible locations are:

- On Busbar
- On upper arms of withdrawable CB : CB Up
- On lower arms of withdrawable CB : CB down
- On cable connection, up to two cable connections per phase can be monitored : Cable 1, Cable 2

On the transformer the possible locations are:

- On LV connections. Specifically on that location it is possible to monitor the neutral beside the 3
phases
- On MV connections
- On winding connections to monitor the location where inter-winding bars are connected

5.3.4.4 Sensor tab

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The sensor tab allows setting up the information to address the sensor on Zigbee communication.
Only the location described in the previous tab will be concerned.

The number of the ZGP concentrator used for the cubicle and/or the transformer should be set-up, then
for each sensor:
- The Zigbee Id (not mandatory, it could be determined at pairing time)
- The type of sensor TH110 for thermal monitoring, CL110 for future use
- The input number used in ZGP concentrator. 60 inputs are available. Only one sensor per input
should be set up.

5.3.4.5 Threshold tab

Threshold tab allows adapting the threshold set automatically based on characteristic of the cubicle.
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For each location where sensors have been declared:
- Absolute alarm threshold will generate an alarm when one phase exceed it
- Absolute pre-alarm threshold will generate a pre-alarm when one phase temperature exceed it

- Discrepancy alarm threshold will generate an alarm when the difference between two phase
temperatures exceed it

- Discrepancy pre-alarm threshold will generate a pre-alarm when the difference between two phase
temperature exceed it

For each threshold a value can be set between Min and Max value

5.3.4.6 Free Alarms tab

Free alarms tab allow to create alarm and pre-alarm information related to the cubicle or the transformer
based on a Digital Input by keying :
The text to be displayed when alarm or pre-alarm occurs
The status to be chosen between Alarm or Pre-Alarm
The normal level of the DI (when not an Alarm/Pre-Alarm) Normally open or Normally closed
The reference of the DI through the Board number and the Input number

5.3.4.7 LBS/CB position tab

This tab exists only in case of the LBS or CB position is monitored. It allows configuring the digital input
which will be used to monitor the LSB or CB position. For each position open and close the following
information shall be keyed
Board number
Input number on the board

5.4 Print the configuration file

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Printing out the configuration file is useful to put on papers all the information necessary for the wiring of
the switchboard and pairing of Zigbee sensors inside it.

Use the Print Configuration button in General Tab

All information are displayed on the screen in a printable format. You could use the print function of your
internet brother to either print them on paper , or store them in an pdf file.

6 DOWNLOAD THE CONFIGURATION INTO THE SMD

Download allow transferring all the information keyed in the configurator into SMD devices to allow them
to run the application:

6.1.1 Hardware needed

You should use following memory devices to transfer files :
SD card for PLC TM251 : Schneider reference : TMASD1

Make sure that :

The PC you are used has port for SD card

6.1.2 Generating files to download

Generate files by clicking on "Generate" button of General screen.
Files are downloaded in a Zip files with the name of the switchboard, you can recuperate them in the
download folder of your PC.

6.1.3 Transferring files on memory device

Insert the SD card into your PC
Delete all file on the SD card
Copy all files from the generated zip file to the SD card,
Verify you have two directories :
\SYS and \USR on the SD card

6.1.4 Copying files into SMD

The last step is to physically transfer the files by connecting the memory devices and restarting the
SMD :
Turn off the power of SMD
Plug the SD card into the M251 PLC
Turn ON the power of SMD
The green SD light blinks few seconds and then light on continuously
Turn off the power of SMD
Retrieve the SD Card
Turn ON the power of SMD
Check that SMD restart with the new configuration

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7 PROGRAMMING THE HMI

The HMI has to be programmed once before using it in the SMD.

To program it, you need an USB key.

Important : the USB key has to be formatted in FAT32. If not please use Format command of Windows

Procedure :
- Extract all the files of HMI.7z on the root of a USB key
- Power-up the HMI.
- Select the language you want when it proposes it
- Plug the USB in HMI
- Answer Yes to the question to take into account the new configuration
- HMI will automatically restart
- Wait for completion of the starting (HMI propose to restart)
- Retrieve the USB key
- Answer Yes to restart the HMI
- HMI restart
- Enter the date and time, when displayed
- HMI display SMD screen (green background)
- HMI is ready to be used on SMD.

8 CONFIGURING THE ZIGBEE CONCENTRATOR

Communication parameters should be set on Zigbee concentrator :

- Modbus address : to be set in accordance with values keyed in configurator.

Default values are from 1 to 3 for Zigbee contractor 1 to 3. In case of using only one Zigbee
concentrator with default value there is nothing to do, otherwise see diagram below

- Modbus communication speed : Default value on Zigbee concentrator is 19.2 kbaud. It has to be
changed to 38.4 kbaud. See diagram below to proceed.

Navigation on Zigbee concentrator is done by turning the button to choose a value and push it to select
it. The result of the action can be seen on display

You can always go back to the beginning with a long push on the button

If there are more than one Zigbee concentrator, Modbus address of the 2 nd and 3rd Zigbee concentrator
should be modified following the sequence below :

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To set the communication speed to 38.4 kbaud, use the following sequence :

9 PAIRING SENSORS WITH THE ZIGBEE CONCENTRATOR

9.1 Pairing
Zigbee sensors should be paired with their concentrator. This has to be done once at the installation
time in order to create the links between each sensor and the zigbee concentrator inputs.

To activate the sensors for pairing you will need a AC current injector (mini 10 A, better 20 A) and a way
to establish non permanent connection on both side to each sensor.

Operations should be done in this order:

- Configuration of sensors location using the SMD configurator (see § 5.3.4.4)

- Printing of sensors location table, that list all sensor locations and Zigbee concentrator input
numbers (see § 5.4)
- Installation of sensors inside the cubicle, at locations define in the table. Refer to document
delivered with sensors.

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- Pairing one by one sensors using the zigbee concentrator.

o Navigation on Zigbee concentrator is done by turning the button to choose a value and push
it to select it. The result of the action can be seen on display

o
o You can always go back to the beginning with a long push on the button

Detailed procedure to pair a sensor :

- Find out the zigbee concentrator and the input number (0..59) of the sensor in the printed table.
- The zigbee concentrator should be ON

- Apply the following actions on zigbee concentrator to pair the sensor :

- Verify that the corresponding temperature appears on the HMI of the SMD by displaying
temperatures measured in the cubicle.

In case of unsuccessful pairing or mistake, the input shall be cleared using the following sequence:

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9.2 Configuration back-up

After all sensors of the Zigbee concentrator has been successfully pared, it is very important to back-up
the configuration of the Zigbee concentrator. This will save information that are mandatory in case of
replacement of the Zigbee concentrator

If the back-up is not done, in case of failure of the Zigbee concentrator which need its
replacement, all sensors connected to it should be replaced also which lead to :
 Over cost (sensor + installation)
 Shut down of the substation to access to the sensor

9.2.1 Equipment needed, prerequisite

- SD card to be plug on Zigbee concentrator
- File storage on server to keep configuration over the time

9.2.2 Operation
Back-up of the configuration is made that way :

 Delete all files on SD card

 Insert SD card into Zigbee concentrator
 Execute operation as describe in flow chart below
 Remove SD card
 Copy all directories and files from SD card on server with correct identification of the
switchboard

10 ANNEX 1 : MODBUS ADDRESS

All modbus data are byte, accessible thanks to Modbus function code 03

Data Address Detail

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Substation Monitoring Device Installation manual
Global status of substation 50 Bit detail
1 : Global status OK
2 : Global status pre-Alarm
3 : Global status Alarm
Alarm synthesis per cubicle 101 Bit detail
1 : Cubicle 1 Alarm
2 : Cubicle 2 Alarm
3 : Cubicle 3 Alarm
4 : Cubicle 4 Alarm
5 : Cubicle 5 Alarm
6 : Cubicle 6 Alarm
7 : Cubicle 7 Alarm
8 : Cubicle 8 Alarm
9 : Cubicle 9 Alarm
10 : Cubicle 10 Alarm
11 : Cubicle 11 Alarm
12 : Cubicle 12 Alarm
13 : Cubicle 13 Alarm
14 : Cubicle 14 Alarm
15 : Cubicle 15 Alarm
16 : Cubicle 16 Alarm

Pre-Alarm synthesis per cubicle 102 Bit detail

1 : Cubicle 1 Pre-Alarm
2 : Cubicle 2 Pre-Alarm
3 : Cubicle 3 Pre-Alarm
4 : Cubicle 4 Pre-Alarm
5 : Cubicle 5 Pre-Alarm
6 : Cubicle 6 Pre-Alarm
7 : Cubicle 7 Pre-Alarm
8 : Cubicle 8 Pre-Alarm
9 : Cubicle 9 Pre-Alarm
10 : Cubicle 10 Pre-Alarm
11 : Cubicle 11 Pre-Alarm
12 : Cubicle 12 Pre-Alarm
13 : Cubicle 13 Pre-Alarm
14 : Cubicle 14 Pre-Alarm
15 : Cubicle 15 Pre-Alarm
16 : Cubicle 16 Pre-Alarm

Cubicle 1 : Alarm, Pre-Alarm for busbar 103 Bit detail

1 : Busbar, alarm phase 1
2 : Busbar, alarm phase 2
3 : Busbar, alarm phase 3
4 : Busbar, phase discrepancy alarm
5 : Busbar, pre-alarm phase 1
6 : Busbar, pre-alarm phase 2
7 : Busbar, pre-alarm phase 3
8 : Busbar, phase discrepancy pre-alarm

Cubicle 1 : Alarm, Pre-Alarm for CB 104 Bit detail

1 : CB up, alarm phase 1
2 : CB up, alarm phase 2
3 : CB up, alarm phase 3
4 : CB up, phase discrepancy alarm

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Substation Monitoring Device Installation manual
5 : CB up, pre-alarm phase 1
6 : CB up, pre-alarm phase 2
7 : CB up, pre-alarm phase 3
8 : CB up, phase discrepancy pre-alarm
9 : CB down, alarm phase 1
10 : CB down, alarm phase 2
11 : CB down, alarm phase 3
12 : CB down, phase discrepancy alarm
13 : CB down, pre-alarm phase 1
14 : CB down, pre-alarm phase 2
15 : CB down, pre-alarm phase 3
16 : CB down, phase discrepancy pre-alarm
Cubicle 1 : Alarm, Pre-Alarm for cables 105 Bit detail
1 : Cable 1, alarm phase 1
2 : Cable 1, alarm phase 2
3 : Cable 1, alarm phase 3
4 : Cable 1, phase discrepancy alarm
5 : Cable 1, pre-alarm phase 1
6 : Cable 1, pre-alarm phase 2
7 : Cable 1, pre-alarm phase 3
8 : Cable 1, phase discrepancy pre-alarm
9 : Cable 2, alarm phase 1
10 : Cable 2, alarm phase 2
11 : Cable 2, alarm phase 3
12 : Cable 2, phase discrepancy alarm
13 : Cable 2, pre-alarm phase 1
14 : Cable 2, pre-alarm phase 2
15 : Cable 2, pre-alarm phase 3
16 : Cable 2, phase discrepancy pre-alarm
Cubicle 2 : Alarm, Pre-Alarm for busbar 106 Same as cubicle 1 busbar
Cubicle 2 : Alarm, Pre-Alarm for CB 107 Same as cubicle 1 CB
Cubicle 2 : Alarm, Pre-Alarm for cables 108 Same as cubicle 1 cables
Cubicle 3 : Alarm, Pre-Alarm for busbar 109 Same as cubicle 1 busbar
Cubicle 3 : Alarm, Pre-Alarm for CB 110 Same as cubicle 1 CB
Cubicle 3 : Alarm, Pre-Alarm for cables 111 Same as cubicle 1 cables
Cubicle 4 : Alarm, Pre-Alarm for busbar 112 Same as cubicle 1 busbar
Cubicle 4 : Alarm, Pre-Alarm for CB 113 Same as cubicle 1 CB
Cubicle 4 : Alarm, Pre-Alarm for cables 114 Same as cubicle 1 cables
Cubicle 5 : Alarm, Pre-Alarm for busbar 115 Same as cubicle 1 busbar
Cubicle 5 : Alarm, Pre-Alarm for CB 116 Same as cubicle 1 CB
Cubicle 5 : Alarm, Pre-Alarm for cables 117 Same as cubicle 1 cables
Cubicle 6 : Alarm, Pre-Alarm for busbar 118 Same as cubicle 1 busbar
Cubicle 6 : Alarm, Pre-Alarm for CB 119 Same as cubicle 1 CB
Cubicle 6 : Alarm, Pre-Alarm for cables 120 Same as cubicle 1 cables
Cubicle 7 : Alarm, Pre-Alarm for busbar 121 Same as cubicle 1 busbar
Cubicle 7 : Alarm, Pre-Alarm for CB 122 Same as cubicle 1 CB
Cubicle 7 : Alarm, Pre-Alarm for cables 123 Same as cubicle 1 cables
Cubicle 8 : Alarm, Pre-Alarm for busbar 124 Same as cubicle 1 busbar
Cubicle 8 : Alarm, Pre-Alarm for CB 125 Same as cubicle 1 CB
Cubicle 8 : Alarm, Pre-Alarm for cables 126 Same as cubicle 1 cables
Cubicle 9 : Alarm, Pre-Alarm for busbar 127 Same as cubicle 1 busbar
Cubicle 9 : Alarm, Pre-Alarm for CB 128 Same as cubicle 1 CB
Cubicle 9 : Alarm, Pre-Alarm for cables 129 Same as cubicle 1 cables
Cubicle 10 : Alarm, Pre-Alarm for busbar 130 Same as cubicle 1 busbar

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Substation Monitoring Device Installation manual
Cubicle 10 : Alarm, Pre-Alarm for CB 131 Same as cubicle 1 CB
Cubicle 10 : Alarm, Pre-Alarm for cables 132 Same as cubicle 1 cables
Cubicle 11 : Alarm, Pre-Alarm for busbar 133 Same as cubicle 1 busbar
Cubicle 11 : Alarm, Pre-Alarm for CB 134 Same as cubicle 1 CB
Cubicle 11 : Alarm, Pre-Alarm for cables 135 Same as cubicle 1 cables
Cubicle 12 : Alarm, Pre-Alarm for busbar 136 Same as cubicle 1 busbar
Cubicle 12 : Alarm, Pre-Alarm for CB 137 Same as cubicle 1 CB
Cubicle 12 : Alarm, Pre-Alarm for cables 138 Same as cubicle 1 cables
Cubicle 13 : Alarm, Pre-Alarm for busbar 139 Same as cubicle 1 busbar
Cubicle 13 : Alarm, Pre-Alarm for CB 140 Same as cubicle 1 CB
Cubicle 13 : Alarm, Pre-Alarm for cables 141 Same as cubicle 1 cables
Cubicle 14 : Alarm, Pre-Alarm for busbar 142 Same as cubicle 1 busbar
Cubicle 14 : Alarm, Pre-Alarm for CB 143 Same as cubicle 1 CB
Cubicle 14 : Alarm, Pre-Alarm for cables 144 Same as cubicle 1 cables
Cubicle 15 : Alarm, Pre-Alarm for busbar 145 Same as cubicle 1 busbar
Cubicle 15 : Alarm, Pre-Alarm for CB 146 Same as cubicle 1 CB
Cubicle 15 : Alarm, Pre-Alarm for cables 147 Same as cubicle 1 cables
Cubicle 16 : Alarm, Pre-Alarm for busbar 148 Same as cubicle 1 busbar
Cubicle 16 : Alarm, Pre-Alarm for CB 149 Same as cubicle 1 CB
Cubicle 16 : Alarm, Pre-Alarm for cables 150 Same as cubicle 1 cables

Transformer 1: Alarm, Pre-Alarm for MV 151 Bit detail

and winding connection 1 : MV, alarm phase 1
2 : MV, alarm phase 2
3 : MV, alarm phase 3
4 : MV, phase discrepancy alarm
5 : MV, pre-alarm phase 1
6 : MV, pre-alarm phase 2
7 : MV, pre-alarm phase 3
8 : MV, phase discrepancy pre-alarm
9 : Winding, alarm phase 1
10 : Winding, alarm phase 2
11 : Winding, alarm phase 3
12 : Winding, phase discrepancy alarm
13 : Winding, pre-alarm phase 1
14 : Winding, pre-alarm phase 2
15 : Winding, pre-alarm phase 3
16 : Winding, phase discrepancy pre-alarm
Transformer 1: Alarm, Pre-Alarm for, LV 152 Bit detail
connection 1 : LV, alarm phase 1
2 : LV, alarm phase 2
3 : LV, alarm phase 3
4: LV, alarm Neutral
5 : LV, phase discrepancy alarm
6 : LV, pre-alarm phase 1
7 : LV, pre-alarm phase 2
8 : LV, pre-alarm phase 3
9 : LV, pre-alarm Neutral
10 : LV, phase discrepancy pre-alarm
Transformer 2: Alarm, Pre-Alarm for MV 153 Same as Transformer 1
and winding connection
Transformer 2: Alarm, Pre-Alarm for, LV 154 Same as Transformer 1
connection
Transformer 3: Alarm, Pre-Alarm for MV 155 Same as Transformer 1

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Substation Monitoring Device Installation manual
and winding connection
Transformer 3: Alarm, Pre-Alarm for, LV 156 Same as Transformer 1
connection
Transformer 4: Alarm, Pre-Alarm for MV 157 Same as Transformer 1
and winding connection
Transformer 4: Alarm, Pre-Alarm for, LV 158 Same as Transformer 1
connection
Transformer 5: Alarm, Pre-Alarm for MV 159 Same as Transformer 1
and winding connection
Transformer 5: Alarm, Pre-Alarm for, LV 160 Same as Transformer 1
connection
Transformer 6: Alarm, Pre-Alarm for MV 161 Same as Transformer 1
and winding connection
Transformer 6: Alarm, Pre-Alarm for, LV 162 Same as Transformer 1
connection
Transformer 7: Alarm, Pre-Alarm for MV 163 Same as Transformer 1
and winding connection
Transformer 7: Alarm, Pre-Alarm for, LV 164 Same as Transformer 1
connection
Transformer 8: Alarm, Pre-Alarm for MV 165 Same as Transformer 1
and winding connection
Transformer 8: Alarm, Pre-Alarm for, LV 166 Same as Transformer 1
connection
Transformer 9: Alarm, Pre-Alarm for MV 167 Same as Transformer 1
and winding connection
Transformer 9: Alarm, Pre-Alarm for, LV 168 Same as Transformer 1
connection
Transformer 10: Alarm, Pre-Alarm for MV 169 Same as Transformer 1
and winding connection
Transformer 10: Alarm, Pre-Alarm for, LV 170 Same as Transformer 1
connection
Transformer 11: Alarm, Pre-Alarm for MV 171 Same as Transformer 1
and winding connection
Transformer 11: Alarm, Pre-Alarm for, LV 172 Same as Transformer 1
connection
Transformer 12: Alarm, Pre-Alarm for MV 173 Same as Transformer 1
and winding connection
Transformer 12: Alarm, Pre-Alarm for, LV 174 Same as Transformer 1
connection
Transformer 13: Alarm, Pre-Alarm for MV 175 Same as Transformer 1
and winding connection
Transformer 13: Alarm, Pre-Alarm for, LV 176 Same as Transformer 1
connection
Transformer 14: Alarm, Pre-Alarm for MV 177 Same as Transformer 1
and winding connection
Transformer 14: Alarm, Pre-Alarm for, LV 178 Same as Transformer 1
connection
Transformer 15: Alarm, Pre-Alarm for MV 179 Same as Transformer 1
and winding connection
Transformer 15: Alarm, Pre-Alarm for, LV 180 Same as Transformer 1
connection
Transformer 16: Alarm, Pre-Alarm for MV 181 Same as Transformer 1
and winding connection
Transformer 16: Alarm, Pre-Alarm for, LV 182 Same as Transformer 1

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Substation Monitoring Device Installation manual
connection
Cubicle 1 Temperature 200 Busbar phase 1
Cubicle 1 Temperature 201 Busbar phase 2
Cubicle 1 Temperature 202 Busbar phase 3
Cubicle 1 Temperature 203 CBup phase 1
Cubicle 1 Temperature 204 CBup phase 2
Cubicle 1 Temperature 205 CBup phase 3
Cubicle 1 Temperature 206 CBdown phase 1
Cubicle 1 Temperature 207 CBdown phase 2
Cubicle 1 Temperature 208 CBdown phase 3
Cubicle 1 Temperature 209 Cable1 phase 1
Cubicle 1 Temperature 210 Cable1 phase 2
Cubicle 1 Temperature 211 Cable1 phase 3
Cubicle 1 Temperature 212 Cable2 phase 1
Cubicle 1 Temperature 213 Cable2 phase 2
Cubicle 1 Temperature 214 Cable2 phase 3
Cubicle 2 Temperatures 215-229 See Cubicle 1 disposition (200-214)
Cubicle 3 Temperatures 230-244 See Cubicle 1 disposition (200-214)
Cubicle 4 Temperatures 245-259 See Cubicle 1 disposition (200-214)
Cubicle 5 Temperatures 260-274 See Cubicle 1 disposition (200-214)
Cubicle 6 Temperatures 275-289 See Cubicle 1 disposition (200-214)
Cubicle 7 Temperatures 290-304 See Cubicle 1 disposition (200-214)
Cubicle 8 Temperatures 305-319 See Cubicle 1 disposition (200-214)
Cubicle 9 Temperatures 320-334 See Cubicle 1 disposition (200-214)
Cubicle 10 Temperatures 335-349 See Cubicle 1 disposition (200-214)
Cubicle 11 Temperatures 350-364 See Cubicle 1 disposition (200-214)
Cubicle 12 Temperatures 365-399 See Cubicle 1 disposition (200-214)
Cubicle 13 Temperatures 380-414 See Cubicle 1 disposition (200-214)
Cubicle 14 Temperatures 395-429 See Cubicle 1 disposition (200-214)
Cubicle 15 Temperatures 410-424 See Cubicle 1 disposition (200-214)
Cubicle 16 Temperatures 425-439 See Cubicle 1 disposition (200-214)
Transformer 1 temperature 440 MV connection phase 1
Transformer 1 temperature 441 MV connection phase 2
Transformer 1 temperature 442 MV connection phase 3
Transformer 1 temperature 443 LV connection phase 1
Transformer 1 temperature 444 LV connection phase 2
Transformer 1 temperature 445 LV connection phase 3
Transformer 1 temperature 446 LV connection neutral
Transformer 1 temperature 447 Winding connection 1
Transformer 1 temperature 448 Winding connection 2
Transformer 1 temperature 449 Winding connection 3
Transformer 2 temperatures 450-459 See transformer 1 disposition (440-449)
Transformer 3 temperatures 460-469 See transformer 1 disposition (440-449)
Transformer 4 temperatures 470-479 See transformer 1 disposition (440-449)
Transformer 5 temperatures 480-489 See transformer 1 disposition (440-449)
Transformer 6 temperatures 490-499 See transformer 1 disposition (440-449)
Transformer 7 temperatures 500-509 See transformer 1 disposition (440-449)
Transformer 8 temperatures 510-519 See transformer 1 disposition (440-449)
Transformer 9 temperatures 520-529 See transformer 1 disposition (440-449)
Transformer 10 temperatures 530-539 See transformer 1 disposition (440-449)
Transformer 11 temperatures 540-549 See transformer 1 disposition (440-449)
Transformer 12 temperatures 550-559 See transformer 1 disposition (440-449)
Transformer 13 temperatures 560-569 See transformer 1 disposition (440-449)

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Substation Monitoring Device Installation manual
Transformer 14 temperatures 570-579 See transformer 1 disposition (440-449)
Transformer 15 temperatures 580-589 See transformer 1 disposition (440-449)
Transformer 16 temperatures 590-599 See transformer 1 disposition (440-449)

Free digital input board 0 1064 Bit detail:

1: DI0
2: DI1
3: DI2
4:DI3
Free digital input board 1 1065 Bit detail:
1: DI0
2: DI1
3: DI2
4: DI3
5: DI4
6: DI5
7: DI6
8: DI7
9: DI8
10: DI9
11: DI10
12: DI11
13: DI12
14: DI13
15: DI14
16: DI15
Free digital input board 2 1066 Same detail as board 1
Free digital input board 3 1067 Same detail as board 1
Free digital input board 4 1068 Same detail as board 1

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