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    Mathcad - Motion Control Calculations, CB840, Spooling

    Uploaded by

    L. A. Willis
    This document contains calculations to determine the torque requirements for spooling pipe at 40 mT of tension and 33 m/min. It calculates the torque needed to overcome inertia, accelerate the load, and other factors. It then evaluates if the existing Hagglunds CB840 motor is properly sized based on the required torque, pressure, speed, and horsepower compared to the motor specifications. It determines that the motor is not adequately sized for the given spooling parameters based on the pressure requirements exceeding the maximum motor pressure.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Mathcad - Motion Control Calculations, CB840, Spooling

    Uploaded by

    L. A. Willis
    284 views2 pages
    This document contains calculations to determine the torque requirements for spooling pipe at 40 mT of tension and 33 m/min. It calculates the torque needed to overcome inertia, accelerate the load, and other factors. It then evaluates if the existing Hagglunds CB840 motor is properly sized based on the required torque, pressure, speed, and horsepower compared to the motor specifications. It determines that the motor is not adequately sized for the given spooling parameters based on the pressure requirements exceeding the maximum motor pressure.

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    This document contains calculations to determine the torque requirements for spooling pipe at 40 mT of tension and 33 m/min. It calculates the torque needed to overcome inertia, accelerate the load, and other factors. It then evaluates if the existing Hagglunds CB840 motor is properly sized based on the required torque, pressure, speed, and horsepower compared to the motor specifications. It determines that the motor is not adequately sized for the given spooling parameters based on the pressure requirements exceeding the maximum motor pressure.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    284 views2 pages

    Mathcad - Motion Control Calculations, CB840, Spooling

    Uploaded by

    L. A. Willis
    This document contains calculations to determine the torque requirements for spooling pipe at 40 mT of tension and 33 m/min. It calculates the torque needed to overcome inertia, accelerate the load, and other factors. It then evaluates if the existing Hagglunds CB840 motor is properly sized based on the required torque, pressure, speed, and horsepower compared to the motor specifications. It determines that the motor is not adequately sized for the given spooling parameters based on the pressure requirements exceeding the maximum motor pressure.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    MOTION CONTROL CALCULATION

    40 mT Spooling Tension at 33 m/min, Full Reel

    Torque required to overcome inertia.


    2
    IR  314000000  m  kg Reel Inertia
    2
    IM  31.1m  kg Motor Inertia
    2
    IB  542.98m  kg Brake Inertia
    2
    IP  124.13m  kg Pinion Inertia
    2
    IS  1.655m  kg Motor Shaft Inertia
    ηg  .95 Efficiency of Main Gear Set
    ηm  .97 Efficiency of Motor
    ηbk  .95 Efficiency of Brake
    ηbg  .98 .98  0.960 Efficiency of Bearings
    486
    mg   24.300 Gear Ratio
    20
    n  4 Number of Drive Assemblies
    r  12.116m Pitch Radius of Tension
    m
    v  .55 Speed Required
    s
    t  30 s Time Required to Reach Speed
    v  mg 1
    α   0.037 Angular Acceleration Required
    r t 2
    s
    IR IM IB IS
    I     IP 
    2 ηm ηbk ηbg
    n mg  ηg

    2
    I  140666.778 m  kg Total Inertia

    T1  I α  5172.256 m N Torque Due to Inertia

    Torque required to accelerate the load.


    LP  40000  kg Pipe Tension
    v m
    a   0.0183 Acceleration Required
    t 2
    s
    Tp  LP r ( g  a)  4761579.923  m N Torque Due to Pipe Tension

    Tf  7167936m N Torque Due to Bearing Friction

    Te  9571632m N Torque Due to 300 mm Eccentricity

    Evaluation of Drive Assembly 1/2 Reel Drive System 12/31/2010


    Tp  Tf  Te
    T2   263102.083 m N Torque Reflected to the Pinion Shaft Due to the Load
    n  mg  ηg  ηm ηbk ηbg

    Ttotal  T1  T2  268274.338 m N Total Torque Reflected to the Pinion Shaft

    Drive assembly characteristics based on Hagglunds CB840.


    m N
    Ts  840  Motor Specific Torque
    bar

    p  350  bar Maximum Motor Pressure

    ω  21 rpm Motor Rated Speed

    (special considerations regarding charge pressure, cooling


    and choice of hydraulic system for speeds above rated, 4
    ports must be used for higher speed)
    hpm  1200 hp Maximum Motor Horsepower, Intermittently

    Verify if motor is proper size.


    Ttotal
    p rq   319.37 bar Required Pressure Across Motor Ports
    Ts

    p
    Pratio   1.096
    p rq

    v  mg
    ωrq   10.534 rpm Required Motor Speed
    r
    ω
    Nratio   1.994
    ωrq

    hprq  Ttotal ωrq  396.85 hp Required Horsepower

    hpm
    HP ratio   3.024
    hprq

    For spooling, in regards to required pressure across the motor ports, required charge pressure and
    maximum motor pressure, the motor is not adequately sized. The motor would have to run at or over
    maximum motor pressure.

    Evaluation of Drive Assembly 2/2 Reel Drive System 12/31/2010

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